Gen Seal Oil Initial Circulation Final

Project OPJSTPP (4X600 MW), Tamnar
Procedure Turbine Governing oil System

Purpose of Document For Execution/Information
JPL Reference No:
Document No.
Turbine/Comm./022
Prepared By - Reviewed By -
Rev No. 00
Dtd: Commissioning Commissioning Project
Name
Sign
Approved By :
HEAD – Steering Committee
Copy No:
Issued To:
Station: JPL, Tamnar JPL Reference no: Turbine/Comm./021 Sheet 1
Stage II: (4X600 MW) of
Plant Area:
Generator
Testing Schedule: Procedure for commissioning of Seal Oil Initial Circulation
ITEM LIST OF CONTENT
1.0 Plant details & technical specification
2.0 Testing objectives & proposals.
3.0 Services required.
4.0 Safety.
5.0 Emergency procedures.
6.0 State of the plant.
7.0 Test method
8.0 Reinstatement & preservation.
9.0 Staffing
10.0 Responsibilities & communications.
11.0 Appendices:
11.0 Safety clearance certificate.

11.1 Mechanical plant item completion list.
11.2 Electrical plant item completion list
11.3 C & I plant item completion list.
11.4 Alarm, Interlocks & protections.
11.5 Check sheets.
11.6 Log sheet.
Signature
JPL BHEL
Plant Area:
Generator
ITEM 1 PLANT DETAILS REMARK
Generators cooled by H2 are provided with seal oil

system for preventing the leakage of H2 to
atmosphere for the formation of explosive mixture
and to reduce the consumption of H2.
This system consists of tank, pumps, (Both A.C.

and D.C) coolers, filters and pressure regulators
to maintain the oil pressure at the seal body of
generator. Turbine oil is used for this purpose.
DC pump is meant to supply oil to the seals

during the failure of AC power supply during
emergency conditions.
TECHNICAL DETAILS
Signature
JPL BHEL
Plant Area:
Generator
AC Seal oil pump (Air side) Remark

Kind of pump Screw pump
Type 3-52/54-IBSCS 1X2 (DELTA)
Capacity 258 lpm
Discharge pr 12 ksc
Pump motor CGL
Rating 7.5 KW
Voltage/frequency 415 V/50 hz
Current 15.6 A
Speed 1500 rpm
Type of insulation IP55
No of pump 2 no. full capacity
DC Seal oil pump (Air side)
Capacity 258 lpm
Discharge pr 12 ksc
Pump motor TDC 225L (KEC)
Rating 11KW
Voltage/frequency 220 V DC
Current 82 A
Speed 1450 rpm
No of pump 1 no. full capacity
AC Seal oil pump (Gas side)
Capacity 130 lpm
Discharge pr 12 ksc
Pump motor ND 132 M(CGL)
Rating 4.85 KW
Voltage/frequency 415 V/50 hz
Current 10.6 A
Speed 945 rpm
No of pump 1 no. Full capacity
Seal oil filters
Kind of filter Strainer type filter
Type 332.9 Ma (Boll & Kitch)
TECHNICAL DETAILS
Vol. Flow rate 4.16 dm3/s
Signature
JPL BHEL
Plant Area:
Generator
Degree of filtration 100 micron

Pr drop across filter 0.3 bar with clean filter, 1.2 bar with
100% fouling
No of air side 2 no full capacity
No of gas side 2 no full capacity
Seal oil cooler (Air side)
Oil flow 1.16 dm3/s
Heat dissipating capacity 140 KW
Oil inlet temp 70 C
Oil outlet temp 50 C
Oil pr drop 0.833 bar
Cooling water flow 35 m3 /hr
Cooling water inlet temp 36 C
Cooling water outlet temp 39.4 C
Water pr drop 6.8 mwc
Seal oil cooler (Gas side)
Oil flow 2.17dm3/s
Heat dissipating capacity 90 KW
Oil inlet temp 70 C
Oil outlet temp 50 C
Oil pr drop 0.85 bar
Cooling water flow 22 m3 /hr
Cooling water inlet temp 36 C
Cooling water outlet temp 39.5 C
Water pr drop 7.1 mwc
ITEM 2 TESTING OBJECTIVE & PROPOSAL REMARK

2.1 Objective
Signature
JPL BHEL
Plant Area:
Generator
To commission the seal oil system and establish

the oil flow through the generator seals.
2.2 Proposal
Commissioning of seal oil system is carried out
in the following stages:
1) Filling and operation of air side seal oil

circuit.
2) Filling and operation of H2 side seal oil
circuit
3) Setting of seal oil pressures.
4) Checking of functioning of pressure
switches and level detectors.
5) Measurement of seal oil flow.
ITEM 3 SERVICES REQUIRED REMARK

3.1 Restoration of oil piping and normalization after
oil flushing.
Signature
JPL BHEL
Plant Area:
Generator
3.2 Filling of seal oil storage tank with fresh oil and
running of Availability of service air and
thinner/petrol for filter cleaning.
3.3 Availability of sufficient skilled manpower for

supervision / execution of the process.
3.4 Availability of portable fire extinguisher at oil

flushing area.
3.5 Availability of proper lighting and communication

facility.
ITEM 4 SAFETY REMARK

4.1 All members of the test team and all other
persons involved in the testing /commissioning
schedule must be maid familiar with the contents
of the testing /commissioning schedule.
Signature
JPL BHEL
Plant Area:
Generator
4.2 Safe access to and adequate escape routes from

the confined areas must be maintained.
4.3 The test area must be effectively defined.
4.4 Access to the test area will be restricted where

necessary by use of barriers and /or warning
notices
4.5 The test area will be clear of obstructions.
4.6 Permanent lighting, supplemented by temporary

lighting where necessary, must be availed to give
adequate lighting to all equipments.
4.7 All hand rails access stairs, ladders, guards and

trench covers must be permanently fitted unless
specified exempted by the test method.
4.8 Safety clearance certificate will be in force
4.9 The operation deptt must be informed on daily

basis of the programmed being carried out.
4.10 No person would be allowed to work on pump and

associated piping during the test.
4.11 Fire fighting equipment suitable for electrical and

oil fire will be available
ITEM 5 EMERGENCY PROCEDURE
5.1 The test team should be aware of the procedure to

be adopted in case of damage to machinery /
injury of any personnel connected to the activity
and oil / water leakages.
Signature
JPL BHEL
Plant Area:
Generator
5.2 The test team should be well aware of the

procedures to be adopted in case of any
abnormality in the activity
5.3 Fire extinguishers to be used for the quenching

minor or major fires.
5.4 The testing team should be aware of the

procedure to be followed in case of accident
involving personnel injury
ITEM 6 STATE OF PLANT REMARK
6.1 Mechanical PICL completed
6.2 Electrical PICL completed
6.3 C&I PICL completed

Signature
JPL BHEL
Plant Area:
Generator
6.4 Safety clearance certificate available.
6.5 All service must be available.
6.6 Erection completion must be ascertained.
6.7 After the seal oil flushing activity, ensure that the
system is normalized.
6.8 Verification of logic and control scheme of seal oil

pumps as per control diagram.
6.9 Filling of seal oil storage tank with fresh oil and
running of Availability of service air and
thinner/petrol for filter cleaning.
6.10 Availability of sufficient skilled manpower for

supervision / execution of the process.
6.11 Ensure the cleanliness of both filters provided in

airside and H2 side seal oil circuit.
6.12 Ensure that all the shut off and gate valves are
closed as per requirement.
6.13 Ensure normalization of pressure regulating

valves A1, A2 and C.
6.14 Physical cleaning of seal oil storage tank and seal

oil tank after flushing ensured and seal oil filled
to the required level.
ITEM 6 STATE OF PLANT REMARK

6.15 Availability of power and control supply for
motors and starting panels.
6.16 Trial run of following motors and coupled with

respective pumps completed.
a. Air side seal oil pump motor (AC) 2 nos.

Signature
JPL BHEL
Plant Area:
Generator
b. Emergency air side seal

oil pump motor (DC) 1 no.
c. H2 side seal oil pump motor (AC) 1 no.
ITEM 7 TEST METHOD REMARK

7.1 FILLING AND OPERATION OF AIR SIDE SEAL
OIL CIRCUIT:
7.1.1 Open all shut off valves provided for pressure

gauges.
7.1.2 Open the following shut off valves provided in

impulse lines:
Signature
JPL BHEL
Plant Area:
Generator
MKW11AA 506 – air side oil signal to A1 valve

MKW31 AA 506 – air side oil signal to A2 valve
MKA23 AA 503 – gas signal to A1 valve
MKW73 AA 504 – gas signal to A2 valve
MKW71 AA 513 – H2 Side Oil Signal T.E.
MKW71 AA 523 – airside oil signal E.E.
MKW71 AA 523 – airside oil signal E.E.
MKW73 AA 523 – H2 side oil signal E.E
7.1.3 Open the following shut off and gate valves

provided in airside seal oil circuit.
MKW01 AA 503 (at seal oil storage tank)

MKW11 AA 504 (before A1 Valve)
MKW11 AA 505 (after A1 Valve)
MKW31 AA 504 (before A2 Valve)
MKW31 AA 505 (after A2 Valve)
MKW11 AA 501 (before seal oil pump 1)
MKW21 AA 501 (before seal oil pump 2)
MKW31 AA 501 (before DC seal oil pump)
MKW11 AA 003 (after seal oil pump 1)
MKW11 AA 002 (after seal oil pump 2)
MKW31 AA 003 (after DC seal oil pump 3)
MKW31 AA 004 (after DC seal oil pump 3)
MKW11 AA 004 (after seal oil pumps)
MKW03 AA 502 (before float valve, oil inlet)
MKW03 AA 501 (after float valve, oil drain)
MKW03 AA 505 (for oil level gauge)
MKW03 AA 506 (for oil level gauge)
MKW 71 BP 501 (adjustable orifice)
MKW71 AA 512 (after volume flow indicator
MKW 71 CF 511)
MKW71 CF 521)
MKW76 CF 511)
MKW76 CF 521)
MKW76 AA 513 (seal ring relief oil T.E.)
MKW76 AA 523 (seal ring relief oil E.E.)
Signature
JPL BHEL
Plant Area:
Generator
7.1.4 Charge both seal oil coolers from oil side by

keeping rotary transfer valve assembly in its
center position. Open oil side vent valves MKW51
AA 510 provided on both coolers. Close vent
valves when oil emerges with out bubbles.
7.1.5 When the coolers are filled with oil, turn rotary
transfer valve assembly to the right hand or left
hand stop for keeping one cooler in service and
others as standby.
7.1.6 Charge both coolers from waterside by keeping

rotary transfer valve assembly PGB66 AA 501 in
center position and opening the valves PGB62 AA
501 and AA 502. Open waterside vent valves
MKW51 AA 506, 507, 508 and 509. Close vent
when water flows out continuously. When both
coolers are filled with water, turn rotary transfer
valve assembly to a position such that cooler
which is in circuit on oil side is kept charged on
waterside also.
7.1.7 Charge both seal oil filter with oil as done in case
of cooler and vent it by opening the venting
screws provided on the filter housing.
7.1.8 Keep one filter in circuit by keeping the rotary

transfer assembly to one position.
7.1.9 Keep one exhauster in operation and ensure that

second exhauster is on stand by.

7.1.10 With seal oil storage tank filled with oil and shut
off valve MKW01 AA 503 open, start seal oil
pump-1.
Note: To avoid a temporary excessive pressure

build up in the piping system, air in the piping
must be slowly displaced with oil by starting and
stopping the pump till the Pr. gauges at the
generator i.e. MKW71 CP 511 and CP 521
indicate steady reading. Run the pump (1)
Signature
JPL BHEL
Plant Area:
Generator
continuously.
7.1.11 During filling of the airside circuit, the seal oil

tank is simultaneously filled with seal oil via float
valve MKW03 AA 002. The float valve will close,
when the oil level reaches a pre-determined level.
7.1.12 With the pump running, perform venting of

following equipments:
 Signal pipes to the pressure measuring
devices
 Main bellows of differential pressure
regulating valves A1, A2.
7.2 Filling and Operation of H2 side seal oil circuit

It must be ensured that airside seal oil system is
in operation and seal oil tank has been filled with
oil. Following operations should be done to put
H2 side seal oil system in operation.
7.2.1 Open shut off valves provided in impulse pipe as

follows:
MKW13 AA 507Singal equalization ‘C’ valve
MKW13 AA 505 Air side oil signal ‘C’ valve
MKW13 AA 506 H2 side oil signal ‘C’ valve
7.2.2 Open shut off and gate valves as follows:
MKW13 AA 501 before H2 side seal oil pump

MKW13 AA 003 after H2 side seal oil pump

MKW13 AA 510 after ‘C’ valve
MKW73 AA 512 after volume flow indicator
MKW73 CF 511
MKW73 AA 522 after volume flow indicator
MKW73 CF 512
MKW13 AA 503
7.2.3 Charge both seal oil coolers from oil and water
side as done in case of airside coolers. Carry out
the venting of oil and waterside chambers of
coolers by the vent valves provided. Keep one
Signature
JPL BHEL
Plant Area:
Generator
cooler in service.
7.2.4 Charge both seal oil filters with oil as done in

case of airside coolers. Vent the filters by
loosening the venting screw provided on filter
housing. Keep one filter in service and other on
stand by.
7.2.5
Start H2 side seal oil pump. During initial
starting the pump, it should be started and
stopped to bleed the air from piping till the Pr.
gauges provided on generator indicate steady
reading.
7.2.6
Close signal equalizing valve MKW13 AA 507 at
‘C’ valve.
7.2.7
Perform venting of all impulse piping for pressure
gauges, pressure regulators ‘C’ and pressure
equalizing valve by opening vent valves provided
in system.
7.2.8
Keep H2 side seal oil system in continuous
operation.
7.3
Setting of Seal Oil Pressures
The setting of seal oil pressures is done when
generator is at stand still and seal oil temperature
after coolers are 20 to 300C. During this process,
adjustments of following valves are carried out.
While setting the pressure, static head of
instrument and respective unit should be taken
in to account.
7.4 Adjustment of A1 Valve MKW11 AA 002
To adjust this valve, loosen lock nut at valve
stem. Turn adjusting nut to set A1 valve so that
seal oil pressure of approximately 1.5 bar above
the gas Pr. in generator is established at their
seals.
Note: Clock wise turning of adjusting nut
increase seal Oil Pr. at shaft seal and vice versa.
Signature
JPL BHEL
Plant Area:
Generator
7.5 Adjustment of Orifice MKW71 BP 501

This Orifice is adjusted to keep ring relief oil
pressure above the seal oil Pr.
Adjust orifice MKW71 BP 501 and valve A1
MKW11 AA 002 so that the ring relief oil Pr. is
higher than seal oil pressure at shaft seals by
approximately 1 Bar.
7.6 Adjustment of ‘C’ Valve MKW13 AA 002

‘C’ valve is used to adjust seal oil pressure after
H2 side seal oil pump. H2 side seal oil Pr. is
higher than airside seal oil pressure at shaft seals
by 0.15-0.20m bar. This higher Pr. is required to
enable the pressure-equalizing valve to maintain
a constant seal Oil Pressure. ‘C’ valve is adjusted
by turning the adjusting nut as done in case of ‘A’
valve.
7.7 Adjustment of Pressure Equalizing Valves
MKW73 AA 001 and MKW73 AA 021.
7.7.1 Remove lower cap and loosen lock nut. Pressure
differences between air side and H2 side seal oil
pressures are in indicated by differential gauges
MKA06 CP 501 and MKA07 CP 501.
7.7.2 Adjust the H2 side seal oil Pr. by turning

threaded steam. Pressure is decreased by turning
it clock wise and increased by turning it anti-
clockwise. After adjustment, tighten lock nut and
replace cap.
7.7.3 Make sure that position of upper threaded stem
has not been changed.
7.8 Adjustment of A2 valve MKW31 AA 002

7.8.1 Adjustment of this valve is done after adjusting
the valves A1 and C.
7.8.2 Stop seal oil pumps 1 and 2, standby seal oil

pump 3 will start automatically on interlock.
Adjust valve A2 in same manner as done in case
of A1 valve and the seal oil Pressure must be
same as when operating with A1 valve.
Signature
JPL BHEL
Plant Area:
Generator
7.8.3 All adjustments should be checked during

pressurization of casing and rolling of TG set. If
required, fine adjustments can be made at a rated
casing pressure and machine running at 3000
rpm.
7.8.4 Lock all the valves after its adjustment by means

of locking screws provided.
7.9 Checking of Functioning of Pressure Switches

and Level Detectors
7.9.1 Following pressure switches and level detectors

are checked for its function
- Diff. Pressure switch across seal oil filter.

- Various pressure switches provided in the
system.
- Level detectors provided in pre-chambers
MKA06 CL 001 and MKA07 CL 001 – Functional
testing of this detector is possible only when
generator is depressurized.
- Remove hex plug from stator end shield located

near the level detector. Close shut off valve
MKW03 AA 501. Stop H2 side seal oil pump and
keep air side seal oil pump running. Oil level in

generator prechamber will rise. Check the alarm
as soon as oil level reaches the level detector.
- If seal oil flows from the threaded hole without

an alarm, investigate the reason and rectify it.
7.9.2 After successful completion of this test, normalize

the valves and replace hex plug, making sure that
gas-tight seal is obtained.
7.10 Measurement of seal oil flow
i) Open valves MKW71 AA 512 and 522 and

Signature
JPL BHEL
Plant Area:
Generator
adjust three way valves MKW71 AA 511, and AA

521 so that air side seal oil flows via volume flow
meters.
ii) Open valves MKW73 AA 512 and AA 522 and

adjust three way valves MKW73 AA 511, AA 521
so that H2 side seal oil flows via volume flow
indicators.
iii) Open valve MKW76 AA 512 & AA 522 adjust

three way valves MKW76 AA 511 and AA 521 so
that ring relief oil flow via volume flow indicators
ITEM 10 REMARK
STAFFING
The test team, which has been approved by the

Boiler /Turbine commissioning panel will consist
of: -
Test team leader _________________
Erection –Mechanical _________________
Erection –Electric _________________
Erection – C & I ________________
Commissioning- Mechanical _______________
Commissioning – Electrical: ______________
Commissioning – C & I _________________
Signature
JPL BHEL
Plant Area:
Generator
Commissioning – Chemist: ________________

Commissioning BHEL: __________________
ITEM 11 REMARK
RESPONSIBILITY & COMMUNICATION
11.1 Test team leader responsibilities are: -
11.1.1 To ensure that all the items within the

testing/commissioning Schedules are compiled.
11.1.2 He has the authority to delegate some of the

functions and checking contained within the
schedule.
11.1.3 To ensure that the effective communications link

has been set up and the other affected operating
plant.
11.1.4 To ensure that the detailed log of all events has

been kept.
Signature
JPL BHEL
Plant Area:
Generator
11.1.5 All test team members have responsibility of

carrying out the test method in a manner that
will safe guard both plant and personnel
11.2 Communications:
11.2.1 A reliable communication system must be

established between the unit control board and
equipment floor.
11.2.2 The test team should have a clear understanding

of how they should communicate with other at
the test bed when they are positioned at
remote places
ITEM 12.1 REMARK

SAFETY CLEARANCE CERTIFICATE
This is to certify that the plant item to be tested

is complete in all respect necessary for the
above testing and clearance is hereby accorded
for its test run.
BHEL
Mechanical erection ____________________
Electrical erection ____________________
C & I erection ____________________
Commissioning team: __________________
RhSTPP
Mechanical erection ____________________
Signature
JPL BHEL
Plant Area:
Generator
Electrical erection ______________________

C & I erection ____________________
Commissioning–mechanical
________________
Commissioning–electrical
__________________
Commissioning–C & I____________________
ITEM 12.3 MECHANICAL PLANT ITEM COMPLETION LIST

Valve schedule
Valve no DISCRIPTION TYPE MODE OF REMARK
OPERATION
AIR SIDE SEAL OIL
MKW01AA503 SOST outlet valve Globe Hand
MKW01AA504 SOST drain valve Globe Hand
MKW01AA505 Lube oil to SOST loop drain Globe Hand
valve
MKW11AA501 Air side SOP-1 inlet valve Globe Hand
MKW11AA003 Air side SOP-1 discharge NRV NRV
MKW11AA001 Air side SOP-1 relief to SOST SV
MKW11AA504 Isolating valve before DPR Globe Hand
MKW11AA505 Isolating valve after DPR Globe Hand
MKW11AA002 DPR valve DPR
MKW31AA505 Isolating valve before DPR Globe Hand
Signature
JPL BHEL
Plant Area:
Generator
MKW31AA506 Isolating valve after DPR Globe Hand

MKW31AA002 DPR valve DPR
MKW31AA004 Air side seal oil non return NRV
shut off valve
MKW11AA004 Air side seal oil non return NRV
shut off valve
MKW11AA508 Air side AC & DC seal oil Globe Hand
interconnecting valve
MKW21AA503 Air side & gas side seal oil Globe Hand
MKW13AA511 Air side seal oil re-circulation Globe Hand
to SOST
to SOT
to SOT after filter
to SOT
MKW03AA001 SOT float valve Float
MKW51AA501 Air side seal oil cooler inlet Globe Hand
valve
MKW51AA503 Air side seal oil cooler inlet Globe Hand
valve equalizing valve
MKW51AA502 Air side seal oil cooler outlet Globe Hand
valve
MKW51AA512 Air side seal oil filter inlet Globe Hand
valve
OPERATION
MKW51AA513 Air side seal oil filter inlet Globe Hand
valve
MKW71AA521 Air side seal oil inlet to 3 way Hand
generator EE
MKW71AA522 Air side seal oil inlet to Globe Hand
generator
MKW71AA511 Air side seal oil inlet to 3 way Hand
generator TE
MKW71AA512 Air side seal oil inlet to Globe Hand
generator
MKW76AA511 TE 3 way Hand
MKW76AA512 TE Globe Hand
MKW76AA513 TE Globe Hand
MKW76AA521 EE 3 way Hand
MKW76AA522 EE Globe Hand
MKW76AA523 EE Globe Hand
INSTRUMENT LINE VALVES
MKW23AA503 Gas side isolating valve for Globe Hand
DPR
MKW23AA504 Gas side isolating valve for Globe Hand
DPR
Signature
JPL BHEL
Plant Area:
Generator
MKW11AA506 Air side Oil isolating valve for Globe Hand

DPR
DPR
MKW11AA507 Air side Oil line for DPR drain Globe Hand
valve
MKW31AA507 Air side Oil line for DPR drain Globe Hand
valve
GAS SIDE SEAL OIL
MKW13AA501 Gas side SOP inlet valve Globe Hand
MKW13AA003 Gas side SOP discharge NRV NRV
MKW13AA001 Gas side SOP relief valve SV
MKW13AA002 Gas side SOP DPR valve DPR
MKW13AA510 Gas side SOP DPR isolating Globe Hand
valve
MKW13AA503 Gas side SOP discharge valve Globe Hand
MKW53AA501 Gas side seal oil cooler inlet 3 way Hand
valve
MKW53AA502 Gas side seal oil cooler inlet Globe Hand
bypass valve
MKW53AA503 Gas side seal oil cooler outlet 3 way Hand
valve
MKW53AA505 Gas side seal oil cooler 1 Globe Hand
drain
MKW53AA504 Gas side seal oil cooler 2 Globe Hand
drain
OPERATION
MKW53AA511 Gas side seal oil cooler 1 vent Globe Hand
MKW53AA510 Gas side seal oil cooler 2 vent Globe Hand
MKW53AA512 Gas side seal oil filter inlet 3 way Hand
valve
MKW53AA513 Gas side seal oil filter outlet 3 way Hand
valve
MKW73AA011 Gas side seal oil inlet to Globe Hand
generator TE equalizing valve
MKW73AA511 Gas side seal oil inlet to 3 way Hand
generator TE
generator TE
generator EE equalizing valve
MKW73AA521 Gas side seal oil inlet to 3 way Hand
generator EE
generator EE
INSTRUMENT LINE VALVES
DPR
Signature
JPL BHEL
Plant Area:
Generator
DPR vent
MKW13AA506 Gas side Oil isolating valve for Globe Hand
DPR vent
DPR vent
MKW13AA507 Air side Oil & Gas side oil Globe Hand
MKW71AA552 Signal isolating valve for Globe Hand
equalizing valve TE
equalizing valve TE
MKW71AA514 Signal line for equalizing valve Globe Hand
TE drain valve
equalizing valve TE
TE drain valve
equalizing valve EE
equalizing valve EE
EE drain valve
equalizing valve EE
EE drain valve
Signature
JPL BHEL

Gen Seal Oil Initial Circulation Final

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Gen Seal Oil Initial Circulation Final

Hochgeladen von

Copyright:

Verfügbare Formate

Project OPJSTPP (4X600 MW), Tamnar

Procedure Turbine Governing oil System

ITEM LIST OF CONTENT

1.0 Plant details & technical specification

2.0 Testing objectives & proposals.

3.0 Services required.

5.0 Emergency procedures.

6.0 State of the plant.

7.0 Test method

8.0 Reinstatement & preservation.

10.0 Responsibilities & communications.

11.0 Safety clearance certificate.

ITEM 1 PLANT DETAILS REMARK

Generators cooled by H2 are provided with seal oil

This system consists of tank, pumps, (Both A.C.

DC pump is meant to supply oil to the seals

AC Seal oil pump (Air side) Remark

Degree of filtration 100 micron

ITEM 2 TESTING OBJECTIVE & PROPOSAL REMARK

To commission the seal oil system and establish

1) Filling and operation of air side seal oil

ITEM 3 SERVICES REQUIRED REMARK

3.3 Availability of sufficient skilled manpower for

3.4 Availability of portable fire extinguisher at oil

3.5 Availability of proper lighting and communication

ITEM 4 SAFETY REMARK

4.2 Safe access to and adequate escape routes from

4.3 The test area must be effectively defined.

4.4 Access to the test area will be restricted where

4.5 The test area will be clear of obstructions.

4.6 Permanent lighting, supplemented by temporary

4.7 All hand rails access stairs, ladders, guards and

4.8 Safety clearance certificate will be in force

4.9 The operation deptt must be informed on daily

4.10 No person would be allowed to work on pump and

4.11 Fire fighting equipment suitable for electrical and

ITEM 5 EMERGENCY PROCEDURE

5.1 The test team should be aware of the procedure to

5.2 The test team should be well aware of the

5.3 Fire extinguishers to be used for the quenching

5.4 The testing team should be aware of the

ITEM 6 STATE OF PLANT REMARK

6.1 Mechanical PICL completed

6.2 Electrical PICL completed

6.3 C&I PICL completed

6.4 Safety clearance certificate available.

6.5 All service must be available.

6.6 Erection completion must be ascertained.

6.8 Verification of logic and control scheme of seal oil

6.10 Availability of sufficient skilled manpower for

6.11 Ensure the cleanliness of both filters provided in

6.13 Ensure normalization of pressure regulating

6.14 Physical cleaning of seal oil storage tank and seal

ITEM 6 STATE OF PLANT REMARK

6.16 Trial run of following motors and coupled with

a. Air side seal oil pump motor (AC) 2 nos.

b. Emergency air side seal

ITEM 7 TEST METHOD REMARK

7.1.1 Open all shut off valves provided for pressure

7.1.2 Open the following shut off valves provided in

MKW11AA 506 – air side oil signal to A1 valve

7.1.3 Open the following shut off and gate valves

MKW01 AA 503 (at seal oil storage tank)

7.1.4 Charge both seal oil coolers from oil side by