Date Standard Blast Total Time Downtime due to Power Total Available Time

11/1/2018 78,000 24 0.000 24.000

11/2/2018 78,000 24 0.000 24.000
11/3/2018 78,000 24 0.000 24.000
11/4/2018 78,000 24 10.860 13.140
11/5/2018 78,000 24 10.380 13.620
11/6/2018 78,000 24 3.250 20.750
11/7/2018 78,000 24 0.000 24.000
11/8/2018 78,000 24 0.000 24.000
11/9/2018 78,000 24 0.000 24.000
11/10/2018 78,000 24 0.000 24.000
11/11/2018 78,000 24 0.000 24.000
11/12/2018 78,000 24 0.000 24.000
11/13/2018 78,000 24 0.000 24.000
11/14/2018 78,000 24 0.000 24.000
11/15/2018 78,000 24 0.000 24.000
11/16/2018 78,000 24 0.000 24.000
11/17/2018 78,000 24 0.000 24.000
11/18/2018 78,000 24 0.000 24.000
11/19/2018 78,000 24 0.000 24.000
11/20/2018 78,000 24 0.000 24.000
11/21/2018 78,000 24 0.000 24.000
11/22/2018 78,000 24 0.000 24.000
11/23/2018 78,000 24 0.000 24.000
11/24/2018 78,000 24 0.000 24.000
11/25/2018 78,000 24 0.000 24.000
11/26/2018 78,000 24 0.000 24.000
11/27/2018 78,000 24 0.000 24.000
11/28/2018 78,000 24 0.000 24.000
11/29/2018 78,000 24 0.000 24.000
11/30/2018 78,000 24 0.000 24.000
720 24.490 695.510
Mech. Downtime Elect. Downtime Inst. Downtime Oper. Downtime BF Gunning High Pig Iron Inv.
0.000 0.000 0.000 0.410 0.000 0.000
0.000 0.000 2.360 0.430 0.000 0.000
0.000 0.000 0.000 0.020 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.490 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 5.860 0.000 0.000
0.000 0.000 0.000 20.080 0.000 0.000
0.000 0.000 0.000 22.750 0.000 0.000
0.000 0.000 0.000 23.950 0.000 0.000
0.000 0.000 0.000 19.180 0.000 0.000
0.000 0.000 0.000 17.530 0.000 0.000
0.000 0.000 0.000 14.290 0.000 0.000
0.000 0.230 0.000 6.660 0.000 0.000
0.000 0.000 0.000 1.170 0.000 0.000
0.000 0.000 0.000 0.370 0.000 0.000
0.000 0.000 0.000 0.870 0.000 0.000
1.830 0.000 0.000 1.560 0.000 0.000
0.000 0.000 0.000 1.030 0.000 0.000
0.000 0.000 0.000 6.900 0.000 0.000
0.000 0.000 0.000 2.960 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000
0.260 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 1.070 0.000 0.000
0.000 0.000 0.000 5.620 0.000 0.000
2.090 0.230 2.360 153.200
Sinter plant Downtime Planned Downtime Runner Making Downtime N2/O2 Plant Downtime
0.000 13.500 0.000 0.000
0.000 0.530 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 14.030 0.000 0.000
Raw Material/Procurement/Finance Others Hearth Draining Gross Production SUM OF Downtime
0.000 0.000 0.000 436.225 13.910
0.000 0.000 0.000 1,015.635 3.320
0.000 0.000 0.000 1,326.348 0.020
0.000 0.000 0.000 607.011 0.000
0.000 0.000 0.000 559.902 0.000
0.000 0.000 0.000 1,105.635 0.000
0.000 0.000 0.000 1,302.510 0.000
0.000 0.000 0.000 1,248.340 0.490
0.000 0.000 0.000 1,343.270 0.000
0.000 0.000 0.000 1,343.328 0.000
0.000 0.000 0.000 1,298.663 0.000
0.000 0.000 0.000 831.368 5.860
0.000 0.000 0.000 40.607 20.080
0.000 0.000 0.000 0.000 22.750
0.000 0.000 0.000 0.000 23.950
0.000 0.000 0.000 0.000 19.180
0.000 0.000 0.000 0.000 17.530
0.000 0.000 0.000 302.639 14.290
0.000 0.000 0.000 582.623 6.890
0.000 0.000 0.000 1,006.550 1.170
0.000 0.000 0.000 1,072.167 0.370
0.000 0.000 0.000 1,137.229 0.870
0.000 0.000 0.000 1,049.617 3.390
0.000 0.000 0.000 1,159.172 1.030
0.000 0.000 0.000 707.243 6.900
0.000 0.000 0.000 1,062.452 2.960
0.000 0.000 0.000 1,315.066 0.000
0.000 0.000 0.000 1,278.815 0.260
0.000 0.000 0.000 1,199.952 1.070
0.000 0.000 0.000 782.388 5.620
0.000 0.000 0.000 25,114.755 171.910
Plant Availability % Utilization % Power Availability % OEE % Cumulative Plant Availability %
43.750 96.095 100.000 42.042 43.750
87.958 97.963 100.000 86.166 65.854
100.000 99.917 100.000 99.917 77.236
100.000 100.000 54.750 54.750 80.749
100.000 100.000 56.750 56.750 83.404
100.000 100.000 86.458 86.458 86.286
100.000 100.000 100.000 100.000 88.579
100.000 97.958 100.000 97.958 90.216
100.000 100.000 100.000 100.000 91.442
100.000 100.000 100.000 100.000 92.395
100.000 100.000 100.000 100.000 93.157
100.000 75.583 100.000 75.583 93.780
100.000 16.333 100.000 16.333 94.299
100.000 5.208 100.000 5.208 94.739
100.000 0.208 100.000 0.208 95.115
100.000 20.083 100.000 20.083 95.441
100.000 26.958 100.000 26.958 95.726
100.000 40.458 100.000 40.458 95.978
99.042 71.981 100.000 71.291 96.148
100.000 95.125 100.000 95.125 96.351
100.000 98.458 100.000 98.458 96.534
100.000 96.375 100.000 96.375 96.699
92.375 92.963 100.000 85.875 96.502
100.000 95.708 100.000 95.708 96.655
100.000 71.250 100.000 71.250 96.794
100.000 87.667 100.000 87.667 96.922
100.000 100.000 100.000 100.000 97.041
98.917 100.000 100.000 98.917 97.110
100.000 95.542 100.000 95.542 97.214
100.000 76.583 100.000 76.583 97.310
Cumulative Utilization % Cumulative Power Availability % Cumulative OEE %
96.095 100.000 42.042
97.343 100.000 64.104
98.454 100.000 76.042
98.749 88.688 70.719
98.956 82.300 67.925
99.166 82.993 71.014
99.323 85.423 75.155
99.107 87.245 78.006
99.229 88.662 80.449
99.322 89.796 82.404
99.395 90.723 84.004
97.082 91.497 83.302
89.934 92.151 78.150
83.044 92.711 72.940
76.814 93.197 68.091
72.846 93.622 65.091
69.846 93.998 62.848
68.043 94.331 61.604
68.269 94.629 62.114
69.737 94.898 63.764
71.226 95.141 65.416
72.466 95.362 66.824
73.359 95.563 67.652
74.365 95.748 68.821
74.231 95.918 68.918
74.786 96.075 69.639
75.786 96.221 70.764
76.700 96.356 71.769
77.393 96.481 72.589
77.364 96.599 72.723
Remarks
FURNACE ABNORMAL F/C PLANNED SHUTDOWN(9.55)F/C NORMALIZATION(3.95)
HOT BLAST LINE THERMOCOUPLE REPLACEMENT(1.61) FLARESTACK SHUTOFF V/V OPEN INDICATION PROBL
HIGH BLAST PRESSURE
BLOWER TRIPPED DUETO TOTAL POWER FAILURE+NORMALIZE
S/D FOR BLOWPIPE CHANGING(4.67)S/D TO OPEN TUYERE #6,7,8&9(.33)HANGING & SLIPPING(.27)NOR
COKE BATCHING BELT CB#8 PROBLEM F/C HANGING & SLIPPING(2.15)F/C OFFROD(0.13)

FURNACE HANGING

FURNACE ON COLDER SIDE

S/D TO OPEN TUYERE#1,2,13&14+LANCING WORK(11.17) F/C HANGING+SLIPPING(8.9)
S/D FOR LANCING THROUGH TUYERE#1&14(14.27) NORMALISATION(8.49)
S/D FOR LANCING(23.63)NORMALIZATION(0.32)
F/C NORMALIZATION
S/D TO OPEN TUYERE #2 & 13(0.30)F/C NORMALIZATION (17.23)
S/D TO OPEN TUYERE#3&12 & TAKING SILO#8 INLINE(.33 S/D TO OPEN TUYERE#3,4&11(.73)TO OPEN TUYERE#5
BLOWER TRIALS(.23) S/D TO OPEN TUYERE#9(.63)S/D TO OPEN TUYERES(.82) NORMLIZATION(4.42)HANGI
FURNACE OFFROD
LOW SI & LOW METAL TEMP(.21)METAL RUNNER CLEANING & REPAIRING DUE TO JAM(.16)
HBP(.46)NORMALIZATION(.41)
ALIGNMENT OF BLOWPIPE#8(1.83) TSA#1&14 SLEEVE INSERTION(1.33)F/C OFFROD(0.23)
SPITTY TAPHOLE(.18)LOW SI IN METAL(.04)OFFROD(.46) LOW SI IN METAL & LOW HBT(.34)
F/C S/D FOR BLOWPIPE CLEANING(1.77)HANGING & SLIPP (3.10)FURNACE OFFROD(2.03)
S/D FOR INSERTING SLEEVES IN TUYERE#6&8+CLEANING OF ALL BLOWPIPES(1.45)F/C DP ON HIGHER S

O2N2 PLANT TRIPPED

HBP
HBP(4.55)F/C HANGING & SLIPPING(1.07)
T OPENING FURNACE NORMALIZATION(.53)
Month Standard Blast Total Time Downtime due to Power Downtime due to Power
April,2018 78,000 720 123.260 123.260
May,2018 78,000 744 5.850 5.850
June,2018 78,000 720 0.260 0.260
July,2018 78,000 744 1.100 1.100
August,2018 78,000 744 0.220 0.220
September,2018 78,000 720 0.200 0.200
October,2018 78,000 744 25.480 25.480
November,2018 78,000 720 24.490 24.490
Total Available Time Mech. Downtime Elect. Downtime Inst. Downtime BF Gunning High Pig Iron Inv.
596.740 0.090 2.490 0.000 166.540 0.000
738.150 0.510 4.610 2.290 0.000 0.000
719.740 7.740 5.660 0.290 0.000 0.000
742.900 2.900 0.070 0.070 0.000 0.000
743.780 9.910 0.220 0.010 0.000 0.000
719.800 8.670 0.000 0.510 0.000 0.000
718.520 1.080 0.000 0.000 0.000 0.000
695.510 2.090 0.230 2.360 0.000 0.000
Oper. Downtime Sinter plant Downtime Planned Downtime Runner Making Downtime N2/O2 Plant Downtime
4.700 0.000 0.000 0.000 0.000
19.520 0.000 12.520 0.000 0.000
76.670 0.000 9.790 0.000 0.000
5.240 0.000 13.930 0.000 0.000
45.070 0.000 12.890 0.000 0.000
16.420 0.000 22.710 0.000 0.000
44.050 0.000 0.000 52.400 0.000
153.200 0.000 14.030 0.000 0.000
Raw Material/Procurement/Finance Others Hearth Draining Gross Production SUM OF Downtime
0.00 1.79 0.000 21,401.369 175.610
0.00 5.43 0.000 40,386.150 44.880
0.00 0.00 0.000 32,955.398 100.150
0.00 0.00 0.000 38,812.490 22.210
0.00 0.01 0.000 31,577.559 68.110
0.00 0.16 0.000 32,171.246 48.470
0.00 0.00 0.000 32,614.409 97.530
0.00 0.00 0.000 25,114.755 171.910
Plant Availability % Utilization % Power Availability % OEE % Cumulative Plant Availability %
99.568 70.878 82.881 58.491 99.568
97.300 96.526 99.214 93.182 98.314
96.738 88.988 99.964 86.054 97.762
97.716 99.278 99.852 96.867 97.749
96.904 93.745 99.970 90.815 97.572
95.570 97.590 99.972 93.241 97.234
99.850 86.556 96.575 83.466 97.611
97.310 77.364 96.599 72.723 97.574
Cumulative Utilization % Cumulative Power Availability % Cumulative OEE %
70.878 82.881 58.491
84.914 91.181 76.120
86.327 94.076 79.395
89.765 95.544 83.834
90.595 96.441 85.249
91.756 97.020 86.559
90.989 96.955 86.111
89.324 96.912 84.466