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Copyright © 1990 by ASME
'Presented at the Gas Turbine and Aeroengine Congress and Exposition—June 11-14, 1990—Brussels, Belgium
Particle Particle
Geographic Area Environmental Conditions Concentration Size range Fault
Mg/mi in microns
DESERT APPLICATION
Chart #2
ARAMCO OPERATED SYSTEMS WITH FARR SELF-CLEANING, 2-STAGE PULSE FILTERS
Turbine Package Penske Solar Hispano TP&M SOS Nuovo Cooper Westing- GE
Power Suiza Pignone Energy house
Turbine Type Allison 501 Saturn THM-1102 FT4-A9 Allison LM-2500 RB-211 501 Frame 1
No. of Units 7 17 3 33 10 26 22 1 1
Total Air Intake 169,000 204,000 150,000 6,798,000 620,000 3,822,000 4,444,000 620,000 37,800
(cfm)
Media Velocity 2.25 2.50 2.97 2.60 2.69 2.73 2.92 2.93 2.86
(ft/min)
Updraft Velocity 225 250 298 260 323 328 300 3.10 3.44
(ft/min)
Interstitial 404 449 534 467 580 589 485 563 618
Velocity (ft/min)
(1) Bibliography
=
Our tests show that long-term protection of modern
99.96 0.04 gas turbines from harmful contaminants, such as fine
99.94 •■•iui salt aerosol or urban smog, can be achieved by using
0.06
a high-efficiency, fully-supported final filter employ-
I1III
99.9 0.10 ing a media made from ultrafine micro-glass fiber.
The fiber diameters range from 0.67 to 1.1 microns.
99.8
•■■1""'I
0.2
Typically, high-efficiency, non-supported air filters
made from polyester or similar material have a thin
> 99.6 0.4 Z layer of charged micro-fiber. (6)(7) These micro-fibers
0
U 99.4 0.6 - measure from 6 to 10 microns in diameter. Although
I- these electrically charged micro-fibers can provide
W
99 1 some enhanced initial efficiency for sub-micron parti-
U F-
cles (4 0.5 micron), it can be shown that the efficien-
L 98 1400 2 Z
W
W
cy will drop dramatically after only a short period as
W 0 the electrical charge dissipates under the cover of a
96 4
thin dust layer. Also, we have determined that the
charge effect can disappear altogether in high humidity
94 6 situations, or in high temperature storage.
90 10
In reviewing Farr tests (2) , it is clear that the
efficiency of the micro-glass media, fully-supported
80 20
600 air filter is superior to the tested unsupported micro-
400 synthetic media filter. This is particularly true in
60 40 the sub-micron aerosol environment, due primarily to
200 the smaller diameters of micro-glass fiber. The drastic
40 60
drop-off in efficiency on the synthetic media filters
0 T I I 111111 111111 1100 after the initial dust feed is clearly evident. The
0.1 0.2 0.4 0.8 1.0 2 4 6 10 20 filter did not regain its initial efficiency on sub-
micron particles until a thick dust cake had built up
PARTICLE SIZE - MICRON near the end of its useful service life. It is
G-74873-A obvious that the fully-supported microfine fiberglass
media filter offered greater protection against the
contaminants now proving to be most detrimental to
2. Multistage Conventional System Components successful and long-term gas turbine protection,
especially in an urban environment.
Multistage conventional systems are those containing
two or more air-filter stages. Typically, there would In the past year or so in the USA, we have seen gas
be (1) a first stage containing a weather-protection turbine user air filter specifications that call for
device; (2) a second stage with a medium-efficiency "hydrophobic" medias. However, our search of current
panel filter; and (3) a third stage containing a high- published gas turbine air filter literature has failed
efficiency filter. Often the second-stage and third- to find this word used in any text. We believe it
stage filters share a common holding frame. probably came from the disgruntled users of high-
efficiency after-filters living with the problem of
The first-stage weather protective section would water carry-over caused by higher than recommended
include one or more of the following components. velocities on purchased air filtration systems, or
The selection would depend entirely on the general filter installations that didn't consider the need
geographical area, or the specific site micro-environ- for moisture removal, including fog. Filters made
ment. from micro-synthetic fiber medias and those from micro-
fine glass fiber medias are both "hydrophobic".
- Hoods
- Louvers (2) Bibliography
- Screens (6) Bibliography
- Low-velocity moisture separators (7) Bibliography
FIGURE 2: COMPARISON BETWEEN FARR FULLY-SUPPORTED'TYPE 200 MICRO-FIBER GLASS MEDIA FILTER
-_ VS. NON-SUPPORTED MICRO-FIBER PLASTIC MEDIA FILTER USING TWO SEPARATE FILTER MANUFACTURERS.
-.
,--_ a r
T —,— a
W 1- f_- "+ I -+ F— ,
ft_ __
^_: _ r
___
ter t ,— — +^ -FVI
MICRO GLASS-MEDIAL-
MFR. #1 UNSUPPORTED POI.YESTE
MTCR0 FIBER'liEOA
- MFR. #2 UNSUPPORTED -POESTE
W
--^--- MICRO FIBER MEMIA,
O —
-' -- - __,— . _
a/ 02 43 a¢ aS 4— 5 1D
AEROSOL DIAMETER, MICRONS
Chart #3
Two HP-200
Particle Size Range i of HP-200 In-Series Dust Concentration Contaminant Reaching
(microns) Total Efficiency Efficiency to Turbine the Turbine Inlet