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Table of Contents

General Assembly..............................................................................................................................................2
40S-0000-1-R0 – Equipment Assembly........................................................................................................2
Major Components Weights and Clearances.................................................................................................3
Drill Assembly...................................................................................................................................................5
Exploded View – RB40-S..............................................................................................................................5
40-0100-R0 – Raise Drill Assembly..............................................................................................................7
40-0101-R1 – General Assembly................................................................................................................10
40-1000-R0 – Main Body Assembly.......................................................................................................11
40-1100-R0 – Base Plate Assembly.....................................................................................................12
40-1200-R1 – Turnbuckle Assembly...................................................................................................13
40-1300-R0 – Main Frame Assembly..................................................................................................14
40-1800-ISO-R0 – Rod Handler Assembly.............................................................................................15
40-1801ISO-R1 – Tilt Arm Assembly.................................................................................................17
1802ISO-R1 – Swing Arm Assembly..................................................................................................19
1803ISO-R1 – Support Frame Assembly............................................................................................21
1804ISO-R0 – Pivot Frame Assembly................................................................................................23
40-2000-R0 – Thrust Assembly...............................................................................................................25
40-2100-R0 – Thrust Frame Assembly....................................................................................................26
40-2200-R0 – Cylinder Support Frame Assembly..................................................................................27
40S-3100-2-R1 – Main Gear Case Assembly..........................................................................................29
40-3100-2-P1-R1 – Drive Assembly.......................................................................................................33
40S-3100-2-P2-R0 – Drive Assembly (Section).....................................................................................36
40S-3100-P2R-R1 – Drive Assembly (Section)......................................................................................39
40S-3200-R1 – Planetary Gear Reducer, Heavy Duty........................................................................42
40S-3400-R0 – Secondary Planet Carrier Assembly.......................................................................44
40-3500-R0 – Primary Planet Carrier Assembly.............................................................................45
Optional Equipment.........................................................................................................................................46
40S-11000-R0 – Standard Wrenching with Splined Wrenching Option.....................................................47

1 1/7/2019
General Assembly

40S-0000-1-R0 – Equipment Assembly


ITEM DESCRIPTION PART NUMBER QTY
1 Redbore 40S 40S-0100 1
2 Hydraulic Power Pack 40-6000 1
3 Control Console Skid 40-7000 1

2 1/7/2019
Major Components Weights and Clearances
Reference Drawing 40-0203-R1

End View Side View


Hydraulic Power Unit Weight: 5,500 lbs (2495 KG)

Side View End View


Machine Unit Dry Weight: 11,000 lbs. (4990 Kg)

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Side View End View
Control Console Weight: 800 lbs. (365 Kg)

Drill Steel Weight: 450 lbs. (204 Kg)

Side View End View


Rod Skid Assembly
Unit Base Weight: 1,200 lbs. (545 Kg) – No Rods
Complete Assembly with (16) – 8” Rods – 8,400 lbs. (3,818 Kg)

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Drill Assembly
Exploded View – RB40-S

5 1/7/2019
6 1/7/2019
40-0100-R0 – Raise Drill Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Main Body Assembly 40-1000 1
2 Thrust Assembly 40-2000 1
3 Drive Assembly 40-3000 1
4 Pipe Loader Assembly 40-4000 1
5 Optional, Articulating Pipeloader 40-40000 1
6 Optional, Splined Wrenching 40-11000 1

7 1/7/2019
FRONT ELEVATION

8 1/7/2019
9 1/7/2019
40-0101-R1 – General Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Mounting Base Assembly 40-1100 2
2 Turnbuckle Assembly 40-1200 2
3 Main Frame Assembly 40-1300 1
4 Guide Column Assembly 40-1400 2
5 Support Column Assembly 40-1500 2
6 Head Frame Assembly 40-1600 1
7 Base Plate Expansion Pin 40-1700 4
8 Thrust Frame Assembly 40-2100 1
9 Cylinder Support Frame Assembly 40-2200 1
10 Hydraulic Cylinder Assembly 5 ∅ 40-2300 4
11 Hydraulic Cylinder Assembly 7 ∅ 40-2400 2
12 Main Gear Case Assembly 40-3100 1
13 Shift Linkage Assembly 40-3300 1
14 Thrust Cylinder Expansion Pin 40-1320 2
15 Clevis Expansion Pin 40-2120 4
16 Guide Column Pin 40-1402 4
17 Hex. Head Bolt 5/8-11unc X 8 1/2 Lg. 40-1308 8
18 Socket Head Bolt 3/4-10unc X 2 Lg. 40-2415 8
19 Socket Head Bolt 3/4-10unc X 3 1/2 Lg. 4
20 Heavy Hex. 'Nylock' Nut 5/8-11unc 40-1309 8
21 Heavy Hex. 'Nylock' Nut 3/4-10unc 40-1311 6
22 Hex. Head Bolt 3/4-10unc X 9 Lg. 40-1310 6
23 Heavy Hex. 'Nylock' Nut 3/4-10unc 40-2417 12
24 Hex. Head Bolt 5/8-11unc X 8 Lg. 40-1602 8
25 Heavy Hex. 'Nylock' Nut 5/8-11unc 40-1605 8

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40-1000-R0 – Main Body Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Base Plate Assembly 40-1100 1
2 Turnbuckle Assembly 40-1200 1
3 Main Frame Assembly 40-1300 1
4 Guide Column Assembly 40-1400 1
5 Support Column Assembly 40-1500 1
6 Head Frame Assembly 40-1600 1

11 1/7/2019
40-1100-R0 – Base Plate Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Standard Base Plate 40-1101 2
2 Extended Base Plate - Optional 40-1106 2
3 Elevated Base Plate - Optional 40-1104 2
4 Pivot Bushing 40-1102 8
5 Anchor Bolt Bushing 40-1103 20
6 Expansion Pin Assembly 40-1700 4

12 1/7/2019
40-1200-R1 – Turnbuckle Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Turnbuckle 40-1201 2
2 Turnbuckle Expansion Pin Assembly 40-1220 2
3 Jam Nut 40-1203 4
4 Turnbuckle Cover 40-1204 1
5 Split Cover 40-1205 1
6 Cap 40-1206 1
7 Straight Grease Fitting 1/8-Npt 2
8 O-Ring Seal 40-1207 1
9 Split Cover (Lower) 40-1206-1 1
10 Split Cover (Upper) 40-1206-2 1
Part numbers 9 and 10 combine to make up item number 5 split cover.

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40-1300-R0 – Main Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Main Frame Weldment 40-1301 1
2 Work Table Cover Plate 40-1302 1
3 Work Table Wear Bar 40-1303 2
4 Thrust Cylinder Expansion Pin 40-1320 2
5 Pivot Pin Bushing 40-1307 4
6 Hex. Hd Bolt 5/8-11unc X 8 1/2 Lg. 40-1308 8
7 Nylock Nut 5/8-11unc 40-1309 8
8 Hex. Hd Bolt 3/4-10unc X 9 Lg. 40-1310 6
9 Nylock Nut 3/4-10unc 40-1311 6
10 C/S Slotted Head Machine Screw 5/8-11unc X 1.5"Lg. 40-1312 16
11 Socket Head Capscrew 3/4-10unc X 2 Lg. 40-1313 4
12 Optional, Splined Work Table 40-11006 1
13 Unbrako Capscrew 5/8-11unc X 2 3/4 Lg 16

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40-1800-ISO-R0 – Rod Handler Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Tilt Arm Assembly 40-1801 1
2 Swing Arm Assembly 40-1802 1
3 Support Frame Assembly 40-1803 1
4 Pivot Frame Assembly 40-1804 1

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16 1/7/2019
40-1801ISO-R1 – Tilt Arm Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Tilt Arm Weldment 40-1801 1
2 Bushing Hbn 36-44-48 40-1834 2
3 Protective Cap (Threaded) 40-1831 2
4 Protective Cap Un-Threaded 40-1830 2
5 Bushing Hbn 26-36-40 40-1832 1
6 Swing Cylinder Arm Pin 1.000∅ 40-1838 1
7 Swing Pin 2.250∅ 40-1836 1
8 Thrust Bushing 40-1855 2
9 Bushing Hbn 16-22-12 40-1833 2
10 1/2-13UNC Bolt X 1 1/2" LG. GR. 8 1
11 1/4-20UNC Bolt X 1" LG. GR. 8 1
12 1/2-13UNC Bolt X 1 1/2" LG. GR. 8 2
13 Tilt Frame Bushing 40-1816 4

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18 1/7/2019
1802ISO-R1 – Swing Arm Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Swing Arm Weldment 40-1802 1
2 Clamp Mount 40-1819 1
3 Clamp Cylinder Pin .750∅ 40-1853 2
4 Swing Cylinder Arm Pin 1.750∅ 40-1851 1
5 Swing Cylinder 40-1806 1
6 Clamp Cylinder 40-1807 2
7 Clamp Cylinder Pin 1.000∅ 40-1854 2
8 Clamp Jaw 40-1850 2
9 Clamp Jaw Pin 1.250∅ 40-1856 2
10 Manifold 40-1809 1
11 Adjustable Foot 40-4302 1
12 Foot Pin 40-4306 1
13 Foot Mounting Tube 40-1852 1
14 Accumulator 40-6515 1
15 Accumulator Bracket 40-1820 1
16 Rubber Stop 40-1808 1
17 Bushing Hbn 36-44-48 40-1834 2
18 Counterbalance Valve 40-41003 1
19 3/8-16UNC Bolt X 1" LG. GR. 8 2
20 5/8-11UNC Bolt X 1 1/2" LG. GR. 8 1
21 3/8-16UNC Bolt X 1" LG. GR. 8 2
22 1/4-20UNC Bolt X 1" LG. GR. 8 2
23 5/8-11UNC Bolt X 1 1/2" LG. GR. 8 8
24 Thrust Bushing 40-1855 2

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20 1/7/2019
1803ISO-R1 – Support Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Support Frame Weldment 40-1803 1
2 Rubber Bump Stop 40-1808 1
3 Bump Stop Bracket 40-1813 1
4 Hydraulic Bulkhead 40-1814 1
5 Column Mounting Pad 40-1818 1
6 Tilt Stop Pad 40-1858 1
7 Gauge Bracket 40-1815 1
8 Pressure Gauge 40-6539 1
9 3/8-16unc Bolt X 1" Lg. Gr.5 2
10 3/8-16unc Cscs X 3/4" Lg. 4
11 3/4-10unc Bolt X 2" Lg. Gr. 8 8
12 3/4-10unc Bolt X 3" Lg. Gr. 8 3
13 3/4-10unc Bolt X 2" Lg. Gr. 8 10
14 3/8-16unc Bolt X 1" Lg. Gr. 5 4
15 3/8-16unc Bolt X 1 1/2" Lg. Gr. 5 C/W Nylock Nuts 2
16 Lower Frame Connector Pad 40-4103 1
17 Shim Stock 1/16" Thick 40-1877
18 Support Frame Shim (Top) 3/8 Thk. 40-1839-1-8
19 Support Frame Shim (Top) 3/16 Thk. 40-1839-1-16
20 Support Frame Shim (Bottom) 3/8 Thk. 40-1839-2-8
21 Support Frame Shim (Bottom) 3/16 Thk. 40-1839-2-16

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22 1/7/2019
1804ISO-R0 – Pivot Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 PIVOT FRAME WELDMENT 40-1804 1
2 THRUST BUSHING 40-1859 2
3 TILT ARM PIN 2.250∅ 40-1835 1
4 TILT CYLINDER ARM PIN 1.000∅ 40-1857 1
5 TILT CYLINDER 40-1805 1
6 TILT CYLINDER ARM PIN 1.750∅ 40-1837 1
7 1/2-13UNC BOLT x 1 1/2" LG. GR. 8 1
8 3/8-16UNC BOLT x 1" LG. GR. 8 1
9 5/8-11UNC BOLT x 1 1/2" LG. GR. 8 1
10 PIVOT FRAME BUSHING 40-1824 2

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24 1/7/2019
40-2000-R0 – Thrust Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Thrust Frame Assembly 40-2100 1
2 Cylinder Support Frame Assembly 40-2200 1
3 Hydraulic Cylinder Assembly 5" ∅ Bore 40-2300 4
4 Hydraulic Cylinder Assembly 7" ∅ Bore 40-2400 2
5 3/4 Dia. X 3 1/2" Lg Hex. Hd. Bolt 40-2205 8
6 3/4 Dia. Nylock Nut 40-2206 8
7 3/4 Dia. X 3" Lg Hex. Hd. Bolt 40-2207 16
8 3/4 Dia. Nylock Nut 40-2208 16

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40-2100-R0 – Thrust Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Thrust Frame 40-2101 1
2 Cylinder Clevis Expansion Pin 40-2120 4
3 Clevis Expansion Pin 40-2130 4
4 Top Cover 40-2105 1
5 1/2-13unc Bolt X 3/4 Lg. C/W Flat Washer 6

26 1/7/2019
40-2200-R0 – Cylinder Support Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Cylinder Support Frame 40-2201 1
2 Guide Column Bushing 40-2202 2
3 Guide Column Wipers 40-2203 4
4 3/4 Split Lock Washer 40-2205 8
5 Hex. Bolt 3/4-10unc X 4 3/4 Lg. 40-2206 8
6 Grease Fitting 1/8-Npt 40-2207 4
NOTE:
All bolts, nuts and screws to be grade 8 unless otherwise noted.

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28 1/7/2019
40S-3100-2-R1 – Main Gear Case Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Pinion 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-2 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Drive Jaw Wear Bars 40-3114-1 2
15 Rod Wipers 40-3115 4
16 Thrust Bearing 40-3116 2
17 Roller Bearing 40-3117 1
18 Ball Bearing 40-3118 1
19 Oil Seal 40-3119-1 2
20 Oil Seal 40-3120 2
21 Angled Grease Fitting 2
22 Straight Grease Fitting 2
23 Socket Head Pipe Plug 3/8 Npt 2
24 Final Pinion 'O' Ring Seal 40-3121 1
25 Upper Seal Housing 'O' Ring Seal 40-3122 1
26 Seal Ring 'O' Ring Seal 40-3123 1
27 Lower Seal Housing 'O' Ring Seal 40-3124 1
28 Hex. Head Capscrew 1/2-13unc X 1 1/4" 16
29 'Unbrako' Capscrew 1-8unc X 3 1/2 Lg. 40-3133 9
30 Socket Head Capscrew 1/2-13unc X 1" 1
31 Socket Head Capscrew 3/8-16unc X 1 1/2" 4
32 Countersunk Bolt 3/8-16unc X 1 1/2" 4
33 Snap Ring 40-3125 1
34 Snap Ring 40-3126 1
35 Floating Box 40-3127 1
36 Floating Box Rod Wiper 40-3128 1
37 Flushing Pipe Rod Seal 40-3129 1
38 Flushing Pipe 40-3130-1 1
39 Drive Rpm Speed Sensor 40-9219 1
40 Speed Sensor Bronze Bushing 40-9220 1
41 Bushing Cap 40-3132 4

29 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Socket Head Cap Screw 5/16-18unc X 1" 32
43 Sight/Level/Temperature Gauge 40-6561 1
44 Rod Wiper Retainer Ring 40-3134 1
45 No. 10 FLAT C. SUNK HD.CAP SCREWS 40-3137 6
46 1/8" 'O' Ring 40-3135 1
47 HEX HD BOLT 3/8UNC X 1 1/4" LG. 40-3136 3
48 Countersunk Bolt 3/8-16unc X 3" 2
49 Hex Nut 3/8-16unc 6
NOTE:
All bolts, nuts and screws to be grade 5 unless otherwise noted.

30 1/7/2019
31 1/7/2019
32 1/7/2019
40-3100-2-P1-R1 – Drive Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-2 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 9
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Filter 40-6564 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1
41 Bushing Cap 40-3132 4

33 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130-1 1
46 Rod Wiper (Column) 40-3115 4
47 Bracket 40-3135 1
48 Drive Jaw Wear Bars 40-3114-1 2
49 Countersunk Screw 3/8-16 Unc X 3/4 Long . 6
50 No. 10 Flat Countersunk Head Cap Screw 6
51 Flush Pipe 'O' Ring Seal 40-3135 1
52 Seal Retainer 40-3134 1

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35 1/7/2019
40S-3100-2-P2-R0 – Drive Assembly (Section)
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-1 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 13
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40S-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Breather 40-6214 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1

36 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
41 Bushing Cap 40-3132 4
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130 1
46 Rod Wiper (Column) 40-3115 4
47 Seal Retainer 40-3134 1
48 No. 10 FLAT C. SUNK HD. CAP SCREWS 6
NOTE:
1. All hex. Head cap screws to be s.a.e. grade 5 or equal.
2. All socket head cap screws to be s.a.e. grade 8 or equal.

Hand drill item # 15 in place with 3/8 drill x 1/4 deep. Do not drill thru. Install item # 35 and tighten
lock nut

After assembly is complete, torque item # 7 to 3250 lb-ft bearings and threads must be well lubricated.
Item # 8 is then inserted in appropriate slot and fastened in place with item # 30.

Screw heads to be drilled to suit 16 g.a. (0.0625) lockwire

Torque to 30 lb.ft. Lubed

Torque to 50 ft.lb. Lubed

Torque to 75 ft.lb lubed

Torque to 120 ft.lb lubed

37 1/7/2019
38 1/7/2019
40S-3100-P2R-R1 – Drive Assembly (Section)
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-1 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 13
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40S-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Breather 40-6214 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1
41 Bushing Cap 40-3132 4

39 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130-1 1
46 Rod Wiper (Column) 40-3115 4
47 Bracket 40-3135 1
48 Drive Jaw Wear Bars 40-3114-1 2
49 COUNTERSUNK SCREW 3/8-16 UNC X 1 1/2 LONG 4
50 No. 10 FLAT COUNTERSUNK HEAD CAP SCREW 6
51 Flush Pipe 'O' Ring Seal 40-3135 1
52 Seal Retainer 40-3134 1
53 COUNTERSUNK SCREW 3/8-16 UNC X 3 LONG 2
54 Hex Nut 3/8-16 Unc 6

NOTE:
1. All hex. Head cap screws to be s.a.e. grade 5 or equal.
2. All socket head cap screws to be s.a.e. grade 8 or equal

After assembly is complete, torque item # 7 to 3250 lb-ft bearings and threads must be well lubricated.
Item # 8 is then inserted in appropriate slot and fastened in place with item # 29.

Screw heads to be drilled to suit 16 g.a. (0.0625) lockwire

Torque to 30 lb.ft. Lubed

Torque to 50 ft.lb. Lubed

Torque to 75 ft.lb lubed

Torque to 120 ft.lb lubed

40 1/7/2019
41 1/7/2019
40S-3200-R1 – Planetary Gear Reducer, Heavy Duty
ITEM DESCRIPTION PART NUMBER QTY
1 Adapter 40-3201 1
2 Lower Ring Gear 40-3202 1
3 Secondary Planet Carrier 40S-3203 1
4 Secondary Planet Gear 40S-3204 3
5 Secondary Planet Gear Pin 40-3205 3
6 Drive Coupling 40S-3206 1
7 Sun Pinion (Secondary) 40S-3207 1
8 Shift Coupling 40S-3208 1
9 Shift Housing 40-3209 1
10 Shift Arm 40-3210 1
11 Shift Shaft 40-3211 1
12 Shift Pin 40-3212 2
13 Shift Shoe 40-3213 2
14 Spacer 40-3214 1
15 Upper Ring Gear 40-3215 1
16 Baffle 40-3216 1
17 Thrust Ring 40-3217 1
18 Coupling Insert 40-3218 1
19 Primary Planet Carrier 40-3219 1
20 Primary Planet Gear 40-3220 3
21 Primary Gear Pin 40-3221 3
22 Sun Pinion (Primary) 40-3222 1
23 Motor Flange Base 40S-3223 1
24 Retainer Plate 40-3224 1
25 Motor Coupling 40-3225 1
26 Motor Adapter Gear 40-3226 1
27 Ball 40-3229 2
28 Spring 40-3230 1
29 Primary Roller Bearing 40-3227 6
30 Secondary Roller Bearing 40-3228 6
31 Adapter 'O' Ring Seal 40-3231 1
32 Lower Ring Gear 'O' Ring Seal 40-3232 1
33 Gear Reducer 'O' Ring Seal 40-3233 1
34 Shift Housing 'O' Ring Seal 40-3234 2
35 Upper Ring Gear 'O' Ring Seal 40-3235 1
36 Shift Shaft Seal 40-3236 2
37 Motor Flange Plate 40S-3238 1
38 Socket Head Capscrew 1/2-13unc X 1 1/4 Lg. 32
39 Socket Head Capscrew 5/8-11unc X 4 1/2 Lg. 4
40 Hex. Head Capscrew 3/8-16unc X 3/4 Lg. 4
41 Lockwire 16 Ga. X 18"Lg 1

42 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Spiral Pin 5/16 Dia. X 1 Lg. 3
43 Spiral Pin 1/4 Dia. X 1 Lg. 3
44 Spiral Pin 5/16 Dia. X 1 1/2 Lg. 2
45 Snap Ring #5000-462 40S-3242 1
46 Spacer 40S-3239 1
47 Hex. Head Cap Screw 3/4-10unc X 1 1/4 Lg 4
48 Motor Flange Plate 'O' Ring Seal 40S-3240 1
49 Motor 'O' Ring 40S-3241 1
50 Seal Hex. Head Capscrew 3/4-10unc X 1 3/4 Lg. 4
51 Snap Ring 40-3243 1
52 Drive Motor Series 25 40S-3600 1
NOTE:
Items 3, 4, 5, 30 and 42 combine to create 40S-3400 'Carrier Assembly Secondary'
Items 19, 20, 29 and 43 combine to create 40-3500 'Carrier Assembly Primary'

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40S-3400-R0 – Secondary Planet Carrier Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Planet Carrier 40S-3203 1
2 Planet Gear 40S-3204 3
3 Gear Pin 40-3205 3
4 Roller Bearing 40-3228 6
5 Roll Pin 5/16 ∅ X 1 Lg. 3

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40-3500-R0 – Primary Planet Carrier Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Planet Carrier 40-3219 1
2 Planet Gear 40-3220 3
3 Gear Pin 40-3221 3
4 Roller Bearing 40-3227 6
5 Roll Pin 5/16 ∅ X 1 Lg. 3

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Optional Equipment

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40S-11000-R0 – Standard Wrenching with Splined Wrenching Option
ITEM DESCRIPTION PART NUMBER QTY
1 DRIVE JAW 40-11001 1
2 DRIVE JAW WRENCH RING 40-11002M 1
3 SPLINED WRENCH 40-11003 2
4 SPLINED WORK TABLE 40DR-11006 1
5 SPLINED STARTER BUSHING 40-11008 1
6 SPLINED BIT BREAKER 40-11009 1
7 REDBORE 40S 40S-0100 1
8 'UNBRAKO' CAPSCREW 1-8UNC X 3 5/8 LG. 13
9 'UNBRAKO' CAPSCREW 5/8-11UNC X 2 3/4 LG. 16
10 SPLIT STARTER BUSHING (OPTIONAL) 40-11007 1
11 SPLIT 8 1/2 I.D. INSERT (OPTIONAL) 40-11011 1
12 SPLIT 8 I.D. INSERT (OPTIONAL) 40-11012 1
13 INSERT (STANDARD) 40-5106 1
14 SPLINED INSERT SHIM 40DR-11020 1
15 STARTER BUSHING RETAINER 40-5105
16 BIT BREAKER 40-5109
17 7" WORKTABLE WRENCH 40-5101 1
18 WORK TABLE INSERT (STANDARD) 40DR-1304 1

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