Beruflich Dokumente
Kultur Dokumente
General Assembly..............................................................................................................................................2
40S-0000-1-R0 – Equipment Assembly........................................................................................................2
Major Components Weights and Clearances.................................................................................................3
Drill Assembly...................................................................................................................................................5
Exploded View – RB40-S..............................................................................................................................5
40-0100-R0 – Raise Drill Assembly..............................................................................................................7
40-0101-R1 – General Assembly................................................................................................................10
40-1000-R0 – Main Body Assembly.......................................................................................................11
40-1100-R0 – Base Plate Assembly.....................................................................................................12
40-1200-R1 – Turnbuckle Assembly...................................................................................................13
40-1300-R0 – Main Frame Assembly..................................................................................................14
40-1800-ISO-R0 – Rod Handler Assembly.............................................................................................15
40-1801ISO-R1 – Tilt Arm Assembly.................................................................................................17
1802ISO-R1 – Swing Arm Assembly..................................................................................................19
1803ISO-R1 – Support Frame Assembly............................................................................................21
1804ISO-R0 – Pivot Frame Assembly................................................................................................23
40-2000-R0 – Thrust Assembly...............................................................................................................25
40-2100-R0 – Thrust Frame Assembly....................................................................................................26
40-2200-R0 – Cylinder Support Frame Assembly..................................................................................27
40S-3100-2-R1 – Main Gear Case Assembly..........................................................................................29
40-3100-2-P1-R1 – Drive Assembly.......................................................................................................33
40S-3100-2-P2-R0 – Drive Assembly (Section).....................................................................................36
40S-3100-P2R-R1 – Drive Assembly (Section)......................................................................................39
40S-3200-R1 – Planetary Gear Reducer, Heavy Duty........................................................................42
40S-3400-R0 – Secondary Planet Carrier Assembly.......................................................................44
40-3500-R0 – Primary Planet Carrier Assembly.............................................................................45
Optional Equipment.........................................................................................................................................46
40S-11000-R0 – Standard Wrenching with Splined Wrenching Option.....................................................47
1 1/7/2019
General Assembly
2 1/7/2019
Major Components Weights and Clearances
Reference Drawing 40-0203-R1
3 1/7/2019
Side View End View
Control Console Weight: 800 lbs. (365 Kg)
4 1/7/2019
Drill Assembly
Exploded View – RB40-S
5 1/7/2019
6 1/7/2019
40-0100-R0 – Raise Drill Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Main Body Assembly 40-1000 1
2 Thrust Assembly 40-2000 1
3 Drive Assembly 40-3000 1
4 Pipe Loader Assembly 40-4000 1
5 Optional, Articulating Pipeloader 40-40000 1
6 Optional, Splined Wrenching 40-11000 1
7 1/7/2019
FRONT ELEVATION
8 1/7/2019
9 1/7/2019
40-0101-R1 – General Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Mounting Base Assembly 40-1100 2
2 Turnbuckle Assembly 40-1200 2
3 Main Frame Assembly 40-1300 1
4 Guide Column Assembly 40-1400 2
5 Support Column Assembly 40-1500 2
6 Head Frame Assembly 40-1600 1
7 Base Plate Expansion Pin 40-1700 4
8 Thrust Frame Assembly 40-2100 1
9 Cylinder Support Frame Assembly 40-2200 1
10 Hydraulic Cylinder Assembly 5 ∅ 40-2300 4
11 Hydraulic Cylinder Assembly 7 ∅ 40-2400 2
12 Main Gear Case Assembly 40-3100 1
13 Shift Linkage Assembly 40-3300 1
14 Thrust Cylinder Expansion Pin 40-1320 2
15 Clevis Expansion Pin 40-2120 4
16 Guide Column Pin 40-1402 4
17 Hex. Head Bolt 5/8-11unc X 8 1/2 Lg. 40-1308 8
18 Socket Head Bolt 3/4-10unc X 2 Lg. 40-2415 8
19 Socket Head Bolt 3/4-10unc X 3 1/2 Lg. 4
20 Heavy Hex. 'Nylock' Nut 5/8-11unc 40-1309 8
21 Heavy Hex. 'Nylock' Nut 3/4-10unc 40-1311 6
22 Hex. Head Bolt 3/4-10unc X 9 Lg. 40-1310 6
23 Heavy Hex. 'Nylock' Nut 3/4-10unc 40-2417 12
24 Hex. Head Bolt 5/8-11unc X 8 Lg. 40-1602 8
25 Heavy Hex. 'Nylock' Nut 5/8-11unc 40-1605 8
10 1/7/2019
40-1000-R0 – Main Body Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Base Plate Assembly 40-1100 1
2 Turnbuckle Assembly 40-1200 1
3 Main Frame Assembly 40-1300 1
4 Guide Column Assembly 40-1400 1
5 Support Column Assembly 40-1500 1
6 Head Frame Assembly 40-1600 1
11 1/7/2019
40-1100-R0 – Base Plate Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Standard Base Plate 40-1101 2
2 Extended Base Plate - Optional 40-1106 2
3 Elevated Base Plate - Optional 40-1104 2
4 Pivot Bushing 40-1102 8
5 Anchor Bolt Bushing 40-1103 20
6 Expansion Pin Assembly 40-1700 4
12 1/7/2019
40-1200-R1 – Turnbuckle Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Turnbuckle 40-1201 2
2 Turnbuckle Expansion Pin Assembly 40-1220 2
3 Jam Nut 40-1203 4
4 Turnbuckle Cover 40-1204 1
5 Split Cover 40-1205 1
6 Cap 40-1206 1
7 Straight Grease Fitting 1/8-Npt 2
8 O-Ring Seal 40-1207 1
9 Split Cover (Lower) 40-1206-1 1
10 Split Cover (Upper) 40-1206-2 1
Part numbers 9 and 10 combine to make up item number 5 split cover.
13 1/7/2019
40-1300-R0 – Main Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Main Frame Weldment 40-1301 1
2 Work Table Cover Plate 40-1302 1
3 Work Table Wear Bar 40-1303 2
4 Thrust Cylinder Expansion Pin 40-1320 2
5 Pivot Pin Bushing 40-1307 4
6 Hex. Hd Bolt 5/8-11unc X 8 1/2 Lg. 40-1308 8
7 Nylock Nut 5/8-11unc 40-1309 8
8 Hex. Hd Bolt 3/4-10unc X 9 Lg. 40-1310 6
9 Nylock Nut 3/4-10unc 40-1311 6
10 C/S Slotted Head Machine Screw 5/8-11unc X 1.5"Lg. 40-1312 16
11 Socket Head Capscrew 3/4-10unc X 2 Lg. 40-1313 4
12 Optional, Splined Work Table 40-11006 1
13 Unbrako Capscrew 5/8-11unc X 2 3/4 Lg 16
14 1/7/2019
40-1800-ISO-R0 – Rod Handler Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Tilt Arm Assembly 40-1801 1
2 Swing Arm Assembly 40-1802 1
3 Support Frame Assembly 40-1803 1
4 Pivot Frame Assembly 40-1804 1
15 1/7/2019
16 1/7/2019
40-1801ISO-R1 – Tilt Arm Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Tilt Arm Weldment 40-1801 1
2 Bushing Hbn 36-44-48 40-1834 2
3 Protective Cap (Threaded) 40-1831 2
4 Protective Cap Un-Threaded 40-1830 2
5 Bushing Hbn 26-36-40 40-1832 1
6 Swing Cylinder Arm Pin 1.000∅ 40-1838 1
7 Swing Pin 2.250∅ 40-1836 1
8 Thrust Bushing 40-1855 2
9 Bushing Hbn 16-22-12 40-1833 2
10 1/2-13UNC Bolt X 1 1/2" LG. GR. 8 1
11 1/4-20UNC Bolt X 1" LG. GR. 8 1
12 1/2-13UNC Bolt X 1 1/2" LG. GR. 8 2
13 Tilt Frame Bushing 40-1816 4
17 1/7/2019
18 1/7/2019
1802ISO-R1 – Swing Arm Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Swing Arm Weldment 40-1802 1
2 Clamp Mount 40-1819 1
3 Clamp Cylinder Pin .750∅ 40-1853 2
4 Swing Cylinder Arm Pin 1.750∅ 40-1851 1
5 Swing Cylinder 40-1806 1
6 Clamp Cylinder 40-1807 2
7 Clamp Cylinder Pin 1.000∅ 40-1854 2
8 Clamp Jaw 40-1850 2
9 Clamp Jaw Pin 1.250∅ 40-1856 2
10 Manifold 40-1809 1
11 Adjustable Foot 40-4302 1
12 Foot Pin 40-4306 1
13 Foot Mounting Tube 40-1852 1
14 Accumulator 40-6515 1
15 Accumulator Bracket 40-1820 1
16 Rubber Stop 40-1808 1
17 Bushing Hbn 36-44-48 40-1834 2
18 Counterbalance Valve 40-41003 1
19 3/8-16UNC Bolt X 1" LG. GR. 8 2
20 5/8-11UNC Bolt X 1 1/2" LG. GR. 8 1
21 3/8-16UNC Bolt X 1" LG. GR. 8 2
22 1/4-20UNC Bolt X 1" LG. GR. 8 2
23 5/8-11UNC Bolt X 1 1/2" LG. GR. 8 8
24 Thrust Bushing 40-1855 2
19 1/7/2019
20 1/7/2019
1803ISO-R1 – Support Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Support Frame Weldment 40-1803 1
2 Rubber Bump Stop 40-1808 1
3 Bump Stop Bracket 40-1813 1
4 Hydraulic Bulkhead 40-1814 1
5 Column Mounting Pad 40-1818 1
6 Tilt Stop Pad 40-1858 1
7 Gauge Bracket 40-1815 1
8 Pressure Gauge 40-6539 1
9 3/8-16unc Bolt X 1" Lg. Gr.5 2
10 3/8-16unc Cscs X 3/4" Lg. 4
11 3/4-10unc Bolt X 2" Lg. Gr. 8 8
12 3/4-10unc Bolt X 3" Lg. Gr. 8 3
13 3/4-10unc Bolt X 2" Lg. Gr. 8 10
14 3/8-16unc Bolt X 1" Lg. Gr. 5 4
15 3/8-16unc Bolt X 1 1/2" Lg. Gr. 5 C/W Nylock Nuts 2
16 Lower Frame Connector Pad 40-4103 1
17 Shim Stock 1/16" Thick 40-1877
18 Support Frame Shim (Top) 3/8 Thk. 40-1839-1-8
19 Support Frame Shim (Top) 3/16 Thk. 40-1839-1-16
20 Support Frame Shim (Bottom) 3/8 Thk. 40-1839-2-8
21 Support Frame Shim (Bottom) 3/16 Thk. 40-1839-2-16
21 1/7/2019
22 1/7/2019
1804ISO-R0 – Pivot Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 PIVOT FRAME WELDMENT 40-1804 1
2 THRUST BUSHING 40-1859 2
3 TILT ARM PIN 2.250∅ 40-1835 1
4 TILT CYLINDER ARM PIN 1.000∅ 40-1857 1
5 TILT CYLINDER 40-1805 1
6 TILT CYLINDER ARM PIN 1.750∅ 40-1837 1
7 1/2-13UNC BOLT x 1 1/2" LG. GR. 8 1
8 3/8-16UNC BOLT x 1" LG. GR. 8 1
9 5/8-11UNC BOLT x 1 1/2" LG. GR. 8 1
10 PIVOT FRAME BUSHING 40-1824 2
23 1/7/2019
24 1/7/2019
40-2000-R0 – Thrust Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Thrust Frame Assembly 40-2100 1
2 Cylinder Support Frame Assembly 40-2200 1
3 Hydraulic Cylinder Assembly 5" ∅ Bore 40-2300 4
4 Hydraulic Cylinder Assembly 7" ∅ Bore 40-2400 2
5 3/4 Dia. X 3 1/2" Lg Hex. Hd. Bolt 40-2205 8
6 3/4 Dia. Nylock Nut 40-2206 8
7 3/4 Dia. X 3" Lg Hex. Hd. Bolt 40-2207 16
8 3/4 Dia. Nylock Nut 40-2208 16
25 1/7/2019
40-2100-R0 – Thrust Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Thrust Frame 40-2101 1
2 Cylinder Clevis Expansion Pin 40-2120 4
3 Clevis Expansion Pin 40-2130 4
4 Top Cover 40-2105 1
5 1/2-13unc Bolt X 3/4 Lg. C/W Flat Washer 6
26 1/7/2019
40-2200-R0 – Cylinder Support Frame Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Cylinder Support Frame 40-2201 1
2 Guide Column Bushing 40-2202 2
3 Guide Column Wipers 40-2203 4
4 3/4 Split Lock Washer 40-2205 8
5 Hex. Bolt 3/4-10unc X 4 3/4 Lg. 40-2206 8
6 Grease Fitting 1/8-Npt 40-2207 4
NOTE:
All bolts, nuts and screws to be grade 8 unless otherwise noted.
27 1/7/2019
28 1/7/2019
40S-3100-2-R1 – Main Gear Case Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Pinion 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-2 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Drive Jaw Wear Bars 40-3114-1 2
15 Rod Wipers 40-3115 4
16 Thrust Bearing 40-3116 2
17 Roller Bearing 40-3117 1
18 Ball Bearing 40-3118 1
19 Oil Seal 40-3119-1 2
20 Oil Seal 40-3120 2
21 Angled Grease Fitting 2
22 Straight Grease Fitting 2
23 Socket Head Pipe Plug 3/8 Npt 2
24 Final Pinion 'O' Ring Seal 40-3121 1
25 Upper Seal Housing 'O' Ring Seal 40-3122 1
26 Seal Ring 'O' Ring Seal 40-3123 1
27 Lower Seal Housing 'O' Ring Seal 40-3124 1
28 Hex. Head Capscrew 1/2-13unc X 1 1/4" 16
29 'Unbrako' Capscrew 1-8unc X 3 1/2 Lg. 40-3133 9
30 Socket Head Capscrew 1/2-13unc X 1" 1
31 Socket Head Capscrew 3/8-16unc X 1 1/2" 4
32 Countersunk Bolt 3/8-16unc X 1 1/2" 4
33 Snap Ring 40-3125 1
34 Snap Ring 40-3126 1
35 Floating Box 40-3127 1
36 Floating Box Rod Wiper 40-3128 1
37 Flushing Pipe Rod Seal 40-3129 1
38 Flushing Pipe 40-3130-1 1
39 Drive Rpm Speed Sensor 40-9219 1
40 Speed Sensor Bronze Bushing 40-9220 1
41 Bushing Cap 40-3132 4
29 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Socket Head Cap Screw 5/16-18unc X 1" 32
43 Sight/Level/Temperature Gauge 40-6561 1
44 Rod Wiper Retainer Ring 40-3134 1
45 No. 10 FLAT C. SUNK HD.CAP SCREWS 40-3137 6
46 1/8" 'O' Ring 40-3135 1
47 HEX HD BOLT 3/8UNC X 1 1/4" LG. 40-3136 3
48 Countersunk Bolt 3/8-16unc X 3" 2
49 Hex Nut 3/8-16unc 6
NOTE:
All bolts, nuts and screws to be grade 5 unless otherwise noted.
30 1/7/2019
31 1/7/2019
32 1/7/2019
40-3100-2-P1-R1 – Drive Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-2 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 9
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Filter 40-6564 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1
41 Bushing Cap 40-3132 4
33 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130-1 1
46 Rod Wiper (Column) 40-3115 4
47 Bracket 40-3135 1
48 Drive Jaw Wear Bars 40-3114-1 2
49 Countersunk Screw 3/8-16 Unc X 3/4 Long . 6
50 No. 10 Flat Countersunk Head Cap Screw 6
51 Flush Pipe 'O' Ring Seal 40-3135 1
52 Seal Retainer 40-3134 1
34 1/7/2019
35 1/7/2019
40S-3100-2-P2-R0 – Drive Assembly (Section)
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-1 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 13
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40S-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Breather 40-6214 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1
36 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
41 Bushing Cap 40-3132 4
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130 1
46 Rod Wiper (Column) 40-3115 4
47 Seal Retainer 40-3134 1
48 No. 10 FLAT C. SUNK HD. CAP SCREWS 6
NOTE:
1. All hex. Head cap screws to be s.a.e. grade 5 or equal.
2. All socket head cap screws to be s.a.e. grade 8 or equal.
Hand drill item # 15 in place with 3/8 drill x 1/4 deep. Do not drill thru. Install item # 35 and tighten
lock nut
After assembly is complete, torque item # 7 to 3250 lb-ft bearings and threads must be well lubricated.
Item # 8 is then inserted in appropriate slot and fastened in place with item # 30.
37 1/7/2019
38 1/7/2019
40S-3100-P2R-R1 – Drive Assembly (Section)
ITEM DESCRIPTION PART NUMBER QTY
1 Gear Case Housing 40-3101-1 1
2 Lower Seal Housing 40-3102-1 1
3 Upper Seal Housing 40-3103 1
4 Retainer Plate Final Bushing 40-3104 1
5 Guide Column Bushing 40-3105-1 2
6 Drive Spindle 40-3106-1 1
7 Spindle Nut 40-3107 1
8 Spindle Nut Lock Plate 40-3108 1
9 Drive Jaw 40-3109-2 1
10 Main Gear 40S-3110 1
11 Final Pinion Gear 40S-3111 1
12 Seal Ring 40-3112-1 1
13 Spacer 40-3113-1 1
14 Rod Wipers 40-3115 4
15 Thrust Bearing 40-3116 2
16 Roller Bearing 40-3117 1
17 Ball Bearing 40-3118 1
18 Oil Seal 40-3119-1 2
19 Oil Seal 40-3120 2
20 Angled Grease Fitting 2
21 Straight Grease Fitting 2
22 Socket Head Pipe Plug 3/8 Npt 2
23 'O' Ring Seal 40-3121 1
24 'O' Ring Seal 40-3122 1
25 'O' Ring Seal 40-3123 1
26 'O' Ring Seal 40-3124 1
27 Hex. Head Capscrew 1/2-13unc X 1 1/4 Lg. 16
28 'Unbrako' Capscrew 40-3133 13
29 Socket Head Capscrew 1/2-13unc X 1 Lg. 1
30 Socket Head Capscrew 3/8-16unc X 1 1/2 Lg. 4
31 Snap Ring 40-3125 1
32 Snap Ring 40-3126 1
33 Drive Rpm Speed Sensor 40-9219 1
34 Speed Sensor Bronze Bushing 40-9220 1
35 Planetary Gear Reducer 40S-3200 1
36 Sight/Level/Temperature Gauge 40-6561 1
37 Breather 40-6214 1
38 Ball Valve 1
39 90° Elbow - 3/4 Npt 1
40 Close Nipple - 3/4 Npt 1
41 Bushing Cap 40-3132 4
39 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Floating Box 40-3127 1
43 Rod Wiper (Float Box) 40-3128 1
44 'O' Ring Seal (Pipe) 40-3129 1
45 Flushing Pipe 40-3130-1 1
46 Rod Wiper (Column) 40-3115 4
47 Bracket 40-3135 1
48 Drive Jaw Wear Bars 40-3114-1 2
49 COUNTERSUNK SCREW 3/8-16 UNC X 1 1/2 LONG 4
50 No. 10 FLAT COUNTERSUNK HEAD CAP SCREW 6
51 Flush Pipe 'O' Ring Seal 40-3135 1
52 Seal Retainer 40-3134 1
53 COUNTERSUNK SCREW 3/8-16 UNC X 3 LONG 2
54 Hex Nut 3/8-16 Unc 6
NOTE:
1. All hex. Head cap screws to be s.a.e. grade 5 or equal.
2. All socket head cap screws to be s.a.e. grade 8 or equal
After assembly is complete, torque item # 7 to 3250 lb-ft bearings and threads must be well lubricated.
Item # 8 is then inserted in appropriate slot and fastened in place with item # 29.
40 1/7/2019
41 1/7/2019
40S-3200-R1 – Planetary Gear Reducer, Heavy Duty
ITEM DESCRIPTION PART NUMBER QTY
1 Adapter 40-3201 1
2 Lower Ring Gear 40-3202 1
3 Secondary Planet Carrier 40S-3203 1
4 Secondary Planet Gear 40S-3204 3
5 Secondary Planet Gear Pin 40-3205 3
6 Drive Coupling 40S-3206 1
7 Sun Pinion (Secondary) 40S-3207 1
8 Shift Coupling 40S-3208 1
9 Shift Housing 40-3209 1
10 Shift Arm 40-3210 1
11 Shift Shaft 40-3211 1
12 Shift Pin 40-3212 2
13 Shift Shoe 40-3213 2
14 Spacer 40-3214 1
15 Upper Ring Gear 40-3215 1
16 Baffle 40-3216 1
17 Thrust Ring 40-3217 1
18 Coupling Insert 40-3218 1
19 Primary Planet Carrier 40-3219 1
20 Primary Planet Gear 40-3220 3
21 Primary Gear Pin 40-3221 3
22 Sun Pinion (Primary) 40-3222 1
23 Motor Flange Base 40S-3223 1
24 Retainer Plate 40-3224 1
25 Motor Coupling 40-3225 1
26 Motor Adapter Gear 40-3226 1
27 Ball 40-3229 2
28 Spring 40-3230 1
29 Primary Roller Bearing 40-3227 6
30 Secondary Roller Bearing 40-3228 6
31 Adapter 'O' Ring Seal 40-3231 1
32 Lower Ring Gear 'O' Ring Seal 40-3232 1
33 Gear Reducer 'O' Ring Seal 40-3233 1
34 Shift Housing 'O' Ring Seal 40-3234 2
35 Upper Ring Gear 'O' Ring Seal 40-3235 1
36 Shift Shaft Seal 40-3236 2
37 Motor Flange Plate 40S-3238 1
38 Socket Head Capscrew 1/2-13unc X 1 1/4 Lg. 32
39 Socket Head Capscrew 5/8-11unc X 4 1/2 Lg. 4
40 Hex. Head Capscrew 3/8-16unc X 3/4 Lg. 4
41 Lockwire 16 Ga. X 18"Lg 1
42 1/7/2019
ITEM DESCRIPTION PART NUMBER QTY
42 Spiral Pin 5/16 Dia. X 1 Lg. 3
43 Spiral Pin 1/4 Dia. X 1 Lg. 3
44 Spiral Pin 5/16 Dia. X 1 1/2 Lg. 2
45 Snap Ring #5000-462 40S-3242 1
46 Spacer 40S-3239 1
47 Hex. Head Cap Screw 3/4-10unc X 1 1/4 Lg 4
48 Motor Flange Plate 'O' Ring Seal 40S-3240 1
49 Motor 'O' Ring 40S-3241 1
50 Seal Hex. Head Capscrew 3/4-10unc X 1 3/4 Lg. 4
51 Snap Ring 40-3243 1
52 Drive Motor Series 25 40S-3600 1
NOTE:
Items 3, 4, 5, 30 and 42 combine to create 40S-3400 'Carrier Assembly Secondary'
Items 19, 20, 29 and 43 combine to create 40-3500 'Carrier Assembly Primary'
43 1/7/2019
40S-3400-R0 – Secondary Planet Carrier Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Planet Carrier 40S-3203 1
2 Planet Gear 40S-3204 3
3 Gear Pin 40-3205 3
4 Roller Bearing 40-3228 6
5 Roll Pin 5/16 ∅ X 1 Lg. 3
44 1/7/2019
40-3500-R0 – Primary Planet Carrier Assembly
ITEM DESCRIPTION PART NUMBER QTY
1 Planet Carrier 40-3219 1
2 Planet Gear 40-3220 3
3 Gear Pin 40-3221 3
4 Roller Bearing 40-3227 6
5 Roll Pin 5/16 ∅ X 1 Lg. 3
45 1/7/2019
Optional Equipment
46 1/7/2019
40S-11000-R0 – Standard Wrenching with Splined Wrenching Option
ITEM DESCRIPTION PART NUMBER QTY
1 DRIVE JAW 40-11001 1
2 DRIVE JAW WRENCH RING 40-11002M 1
3 SPLINED WRENCH 40-11003 2
4 SPLINED WORK TABLE 40DR-11006 1
5 SPLINED STARTER BUSHING 40-11008 1
6 SPLINED BIT BREAKER 40-11009 1
7 REDBORE 40S 40S-0100 1
8 'UNBRAKO' CAPSCREW 1-8UNC X 3 5/8 LG. 13
9 'UNBRAKO' CAPSCREW 5/8-11UNC X 2 3/4 LG. 16
10 SPLIT STARTER BUSHING (OPTIONAL) 40-11007 1
11 SPLIT 8 1/2 I.D. INSERT (OPTIONAL) 40-11011 1
12 SPLIT 8 I.D. INSERT (OPTIONAL) 40-11012 1
13 INSERT (STANDARD) 40-5106 1
14 SPLINED INSERT SHIM 40DR-11020 1
15 STARTER BUSHING RETAINER 40-5105
16 BIT BREAKER 40-5109
17 7" WORKTABLE WRENCH 40-5101 1
18 WORK TABLE INSERT (STANDARD) 40DR-1304 1
47 1/7/2019