4.

CP pump

0
1
CP pump

CP Pump = Common Rail High Pressure Pump

Engine Doosan Part No. Spec. Lubrication

DL06 65.10501-7005A Euro3, Tier3 Fuel

DL08 65.10501-7001A Euro3, Tier3 Fuel

DV11 65.10501-7002A Euro3, Tier3 Engine Oil

2
CP pump : DL06 (CP3.3)

Drive Gear
Shaft pump

3
CP pump : DL06 (CP3.3)
T : Torque (Nm)

From fuel filter

From pre-filter T = 25±2
T = 22±2 (Filling here)
Return
to fuel tank
T = 25±2 To fuel filter
T = 22±2

Metering
Unit

For tightening To rail (high press.)

T = 110±10 bolt M8 T = 20.5±2.5
T = 30±5

When assemble the new CP pump on engine,

60ml clean fuel must be filled in pump for initial lubrication !!
4
CP pump : DL06 (CP3.3)

Fuel drain hole

Small amount of CP pump lubricating fuel can leak from fuel drain hole in order to
prevent the unwanted mixing of engine oil and fuel.

5
CP pump : DL06 (Fuel system circuit)

DL06 Euro3 & Tier3 : CRIN2 injector

P_back CRIN2: 0...1 bar rel.
filter
burst pressure >15bar injectors

DBV
rail
metering unit

over
pressure bypass
valve valve lubrication
10,5...13 bar 0,1 bar

p suction KÜV
0,5...1,0 bar abs
cooling zero delivery drain
plate
hand-
primer
Prefilterwith
water separator
KÜV: two step overflow valve : high pressure
DBV: pressure limiter valve : low pressure
6
CP pump : DL08 (CP3.3)

7
CP pump : DL08 (CP3.3)

(Filling here)

When assemble the new CP pump on engine,

60ml clean fuel must be filled in pump for initial lubrication !!

8
CP pump : DL08 (Fuel system circuit)

DL08 Euro3, Tier3 : CRIN 1

P_back CRIN1: 0,3...1 bar erl.
filter
burst pressure >15bar injectors

DBV
rail
metering unit

over
pressure bypass
valve valve lubrication
10,5...13 bar 0,1 bar

p suction KÜV
0,5...1,0 bar abs
cooling zero delivery drain
plate
hand-
primer
Prefilterwith
water separator
KÜV: two step overflow valve : High pressure
DBV: pressure limiter valve : Low pressure

9
CP pump : DV11 (CP 3.4)

10
CP pump : DV11 (CP 3.4)

When assemble the new CP pump on engine,

40ml clean engine oil must be filled in pump for initial lubrication !!

11
CP pump : DV11 (CP 3.4)

When assemble the new CP pump on engine,

40ml engine engine oil must be filled in pump for initial lubrication !!

12
CP pump : DV11 (Fuel system circuit)

DV11 Euro3, Tier3 : CRIN 1

filter p back CRIN1: 0,3...1 bar rel.
burst pressure >15bar
injectors

DBV
rail
metering unit

over
pressure bypass
valve valve
10,5...13 bar 0,15 bar ÜV

p suction
0,5...1,0 bar zero delivery
cooling
drain
plate
hand- prefilter
primer with water
separator p back CP3 < 1,2 bar abs

ÜV: overflow valve : high pressure

DBV: pressure limiter valve : low pressure

13
CP pump : Gear pump

14
CP pump : Metering unit

Coil resistance :
2.6 ~ 3.5Ω

ECU controls the Metering Unit of CP pump for adjusting the rail pressure.

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