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Bosch Packaged Shell Boiler

For enhanced efficiency on a larger scale


2 | WNS-Bosch Packaged Shell Boiler

Introduction to Bosch Thermotechnology

Bosch Thermotechnik GmbH is a leading supplier of resource-efficient heating products and hot water solutions
in Europe. In fiscal 2013, the company generated sales of 3.1 billion Euros (68% outside Germany) and employed
approximately 13,500 people. Bosch Thermotechnology has strong international and regional brands and
manufactures a diversified product range in 21 plants in 11 European, North American and Asian countries. In
2013, Bosch Thermotechnology invested 129 million Euros in research and development. Intelligent networks and
local systems for heating, ventilation, air-conditioning and electricity generation are fundamental technologies for
the future building standard, which will generate more energy than is used.

As a pioneer enterprise in the global market, Bosch Thermotechnology provides boiler systems that are
appropriate for use in various commercial and industrial applications. We have not only successfully provided high
quality boiler system equipment and complete services to large and medium sized mining enterprises, we have
also provided customized boiler system solutions to small enterprises, office buildings, and residential buildings.

In Southeast Asia, Bosch Thermotechnology has been established in the middle of 2011 to provide a closer
support to its local customers as well as to further extend its market position. The regional headquarter
office is based in Singapore, overseeing business development in the Southeast Asia region. Nowadays, Bosch
Thermotechnology has successfully established its sales offices in Indonesia, Malaysia, Philippines, Singapore,
Thailand, and Vietnam, with a representative office in Myanmar.

National A grade boiler ASME certification


manufacturing license

Boiler grade I installation, Pressure vessel D1 and D2 Pressure vessel D2 grade


alteration, and grade manufacturing license design license
maintenance license
WNS-Bosch Packaged Shell Boiler |  3

WNS Series Fully Automatic Fuel Gas Boiler

WNS series oil and gas boilers are horizontal internal combustion three pass complete wet back fire-tube boilers,
a proprietary high tech product developed by our company based on imported technology, as an integration of
electronics, combustion and heat exchange.

The fire tube boiler system uses German Bosch industrial boiler safety control system technology including PLC
with independent interlocking protection system. The touch screen ensures a secure and reliable automatic boiler
control and operation.

Main Boiler Structural Features


Safe and Reliable
Main boiler utilizes an all wet back structure. As the shell
diameter is relatively large, the boiler water volume is higher,
with good safety characteristics
The boiler model is especially well suited to positive pressure
operation and has good blast resistance and excellent insulation
Unique design with double inner and outer doors for the front
and rear smokebox structure, which is highly ingenious in
separating the functions for heat resistance and heat insulation.
Stainless steel serves as lining in the front smokebox,
completely eliminating the possibility of heat resistant materials
peeling off
Advanced and complete independent safety control technology
and high quality components ensure safe and reliable boiler
operation

Safer
More energy efficient
More environmentally
friendly
Smarter
Aesthetically more
appealing

Bosch WNS Model


Fully Automatic
Fuel Gas Boiler
4 | WNS-Bosch Packaged Shell Boiler

Clean and Environmentally Friendly, High Efficiency and Conserving Energy


Boiler uses insulating protective materials, with good heat insulation effectiveness. Surface temperature is only higher
than room temperature by 5°C, limiting heat loss, while also cutting off the noise generated inside the boiler by combustion
Utilizes an internationally renowned imported fully automatic burner, achieving highly efficient boiler combustion,
conserving fuel and reducing emissions of pollution, noise and waste gas.
Uses high efficiency heat transfer corrugated tube components, that increase heat transfer with significant energy
conservation
Uses natural circulation method resulting in low power loss and a relatively simple boiler system
Energy conservation device is configured at the back and can further boost boiler thermal efficiency by 3%~7%

Compact Structure, Easy Maintenance


Uses integrated fast-assembly design
Uses high efficiency heat transfer corrugated tube components with very good thermal expansion characteristics, which can
prevent deformation of heating surface. Corrugated tube heat transmission coefficient is far higher than that of flat tubes
with the same heating surface, thereby reducing boiler volume.
Burner and tube instruments are integrated, saving on boiler room occupied area as well as lowering installation costs and
infrastructure investment.
Easy to maintain: Only need to open the front and rear smokebox doors for maintenance

Advanced Fully Automatic Intelligent Control System

Uses internationally leading control technology, ensuring a high reliability


control system
Advanced mechanical and electrical integration, fully automatic boiler control technology
Programmable logic control (PLC) technology
Cascading control or centralized control technology
Uses anti-interference, long life-span, high reliability imported control components
The entire process uses 3 level boiler water level controls
Periodic self-diagnostics on steam pressure controller according to EU standards

Three pass wet back model corrugated


WNS-Bosch Packaged Shell Boiler |  5

Ensuring High Safety and High Reliability for the Boiler


Imported Bosch Germany advanced industrial boiler independent safety control system and combustion system,
incorporating boiler water level, steam pressure and temperature malfunction protection functions
uses independent interlocking protection system design. Even if PLC is disabled due to malfunction and/or is
unattended, the independent safety control system still ensures high safety and high reliability of the boiler
Uses German TÜV, CE certified advanced boiler water level safety regulator with self-monitoring capability
Uses German TÜV, CE certified protection level IP65 steam pressure controller
After a malfunction occurs, and before the malfunction is corrected, software and hardware will take simultaneously
action, thereby completely eliminating the possibility of human operator error or short-cuts to operational procedures

Achieve Genuinely Fully Automatic Operations


Burner fuel gas valve leak automatic detection, furnace pre-ventilation prior to ignition, automatic ignition, flue automatic
monitoring, combustion malfunction alarm and furnace ventilation after machine is stopped
Automatic control of three feed water sources and automatic control of boiler load, ensuring long-term stable output of
high quality steam
Automatic detection, control and protection of temperature, pressure, water level, flow rate, and oxygen content
Pre-configuration of boiler start and stop times

Smart, intuitive, and simple human-machine operating interface


Touch screens as the human-machine interface for the boiler
Menu display makes boiler control simple, systematic and intelligent
Touch screens can display boiler water level, pressure, temperature, combustion intensity, fan, and water pump
operating status dynamically and in real time, so boiler operating status can be taken in at a glance
Each operating parameter can be freely set as needed on the touch screen
Multi-window display and abundant online help functionality in the operating process reminds operators of how to
execute the next step

Malfunctions and Historical Record


Automatic recording of malfunction time and cause
Cumulative record of total ignition times, operating time of fan, water pump and burner
Automatic rendering of pressure, temperature, and other parameters
 
Automatic recording of hot water/steam usage amount, providing a statistical basis for energy resource management

Fuel gas boiler control system interface


6 | WNS-Bosch Packaged Shell Boiler

WNS Oil and Gas Steam Boiler Product Range Offerings

Rated Steam Pressure (MPa) 1.0 1.25 1.6

Rated Steam Capacity [t/h] Saturation Saturation Saturation

1 a
2 a a
4 a a
6 a a
8 a a
10 a a
15 a a
20 a a
Other capacities and pressures can be supplied on demand.

WNS Oil and Gas Hot Water Boiler Product Range Offerings
Nominal water outlet pressure
(gauge pressure)MPa
0.7 1.0 1.25 1.0 1.25 1.25

Nominal water outlet temperature/


95/70 95/70 95/70 115/70 115/70 130/70
water inlet temperature/°C

Nominal thermal power MW

0.7

1.4

2.1

2.8

4.2

5.6

7.0

10.5

14

Description:
1 Products labeled are primary recommendations; products labeled are secondary recommendations; according to client specific
needs, products for other parameters can be provided.
2 Steam boiler designed efficiency range, dependent on configuration of energy saving device, is: 90.5%~101.2%.
3 Hot water boiler designed efficiency range, dependent on configuration of energy saving device, is: 90.8%~95%.
4 Steam boilers are all configured with an energy saving device, in one of three models: B type (basic model) , E type(economic model),
S type (strong model) , with respective flue gas temperatures of 150°C, 90°C, and 55°C.
5 Hot water boiler energy saving devices fall into two categories: No boiler energy saving device, with corresponding flue gas
temperature of150°C;configured with boiler energy saving device, with corresponding flue gas temperature of 100°C.
6 Boiler designed fuel includes: natural gas, town gas, liquefied petroleum gas, biogas, coke oven gas, mine gas, light oil, and heavy oil.
7 WNS series boiler body is designed for using fuel oil and gas dual use, fuel oil, or fuel gas as the three kinds of fuel, customer specifies
the relevant fuel when ordering, to facilitate selection of appropriate burners and other auxiliary equipment.
WNS-Bosch Packaged Shell Boiler |  7

Typical WNS Series Oil and Gas Steam Boiler Technical Parameters Table

WNS0.5- WNS1- WNS2- WNS3- WNS4-


Model
1.0-QY 1.0-QY 1.25-QY 1.25-QY 1.25-QY

Nominal steam volume [t/h] 0.5 1 2 3 4


Nominal steam pressure [MPa] 1.0 1.0 1.25 1.25 1.25
Nominal steam temperature/ [°C] 184 184 193 193 193
Feed water temperature [°C] 20 20 20 20 20
Boiler designed thermal efficiency [%] 90.5-100.3
Standard fuel Natural gas/light oil

Means of combustion Forced ventilation, micro positive


pressure combustion
Flue gas temperature [°C] 55 55 55 55 55
Fuel consumption(natural gas) [Nm3/h] 38 76 151 227 302
Gas supply pressure(natural gas) [kPa] 10~30 10~30 10~30 10~30 10~30

Fuel oil consumption [kg/h] 33 64 128 191 254


Power [V/HZ] 380/50
Equipment total power [kw] 2.5 4.2 7.5/9 13.5/15 13.5/15
Main unit weight [t] 3.1 4.9 7.2 9.8 12.7
Main unit external dimensions [m] 2.6x1.37 3.408x1.68 3.88x1.83 4.61x2.02 5.04x2.24
x1.68 x1.98 x2.17 x2.41 x2.64
Appropriate sea level elevation [m] ≤800
Main steam valve diameter [mm] DN50 DN65 DN80 DN100 DN100
Safety valve diameter [mm] DN40 DN40 DN50 2xDN40 2xDN50
Feed water pipe diameter [mm] DN25 DN32 DN32 DN32 DN40
Waste water pipe diameter [mm] DN40 DN40 DN40 DN40 DN40
Stack diameter [mm] Φ219 Φ300 Φ350 Φ400 Φ500

Description:
1 Boiler uses natural gas and light oil as the main designed fuel, while also appropriate for using town gas, liquefied petroleum gas,
biogas, coke oven gas, and mine gas. When designed fuel is heavy oil, the designed boiler will be correspondingly bigger.
2 Standard calculation of fuel consumption is based on natural gas lower heat value 36006KJ/Nm3 and light oil lower heat value
42705kJ/kg.
3 Steam boiler flue gas temperature and fuel consumption in the table are calculated based on a S type steam boiler energy saving
device.
4 Equipment total power shown in the table is based on fuel being natural gas/light oil, inclusive of blower, oil pump (light oil), and
electronic equipment power.
5 WNS system main boiler is appropriate for fuel oil and gas dual use, fuel oil, or fuel gas as the three kinds of designed fuel.
6 We believe in continuous improvement of product characteristics, new generation product data may differ, parameters shown in the
table are for reference only.
8 |   WNS-Bosch Packaged Shell Boiler

Typical WNS Series Oil and Gas Steam Boiler Technical Parameters Table

WNS6-1.25- WNS8-1.25- WNS10-1.25- WNS15-1.25- WNS20-1.25-


Model
QY QY QY QY QY

Nominal steam volume [t/h] 6 8 10 15 20


Nominal steam pressure [MPa] 1.25 1.25 1.25 1.25 1.25
Nominal steam temperature/[°C] 193 193 193 193 193
Feed water temperature [°C] 20 20 105 105 105
Boiler designed thermal efficiency [%] 91.8-101.2
Standard fuel Natural gas/light oil

Means of combustion Forced ventilation, micro positive


pressure combustion
Flue gas temperature [°C] 55 55 55 55 55
Fuel consumption(natural gas) [Nm3/h] 451 600 649 971 1295
Gas supply pressure(natural gas) [kPa] 10~30 10~30 10~30 30~50 30~50
Fuel oil consumption [kg/h] 380 506 547 819 1092
Power [V/HZ] 380/50

Equipment total power [kw] 19/20.5 30/34 33.5/37.5 61/65 74.5/78.5


Main unit weight [t] 17.8 21.7 27.8 40.3 51.8
Main unit external dimensions [m] 5.61x2.44 6.64x2.59 7.04x2.74 8.39x3.14 9.43x3.34
x2.88 x3.05 x3.2 x3.57 x3.61
Appropriate sea level elevation [m] ≤800

Main steam valve diameter [mm] DN125 DN150 DN150 DN200 DN200
Safety valve diameter [mm] DN80/DN50 2×DN80 2×DN80 DN80/DN100 2×DN100
Feed water pipe diameter [mm] DN40 DN50 DN50 DN80 DN80
Waste water pipe diameter [mm] DN40 2×DN40 2×DN40 2×DN40 2×DN40
Stack diameter [mm] Φ600 Φ700 Φ800 Φ800 Φ1000

Description:
1 Boiler uses natural gas and light oil as the main designed fuel, and is also appropriate for using town gas, liquefied petroleum gas,
biogas, coke oven gas, and mine gas. When designed fuel is heavy oil, the designed boiler will be correspondingly bigger.
2 Standard calculation of fuel consumption is based on natural gas lower heat value 36006KJ/Nm3 and light oil lower heat value
42705kJ/kg.
3 Steam boiler flue gas temperature and fuel consumption in the table are calculated based on an S type steam boiler energy saving
device.
4 Equipment total power shown in the table is based on fuel being natural gas/light oil, and is inclusive of blower, oil pump (light oil),
and electronic equipment power.
5 WNS system main boiler is appropriate for fuel oil and gas dual use, fuel oil or fuel gas as the three kinds of designed fuel.
6 We believe in continuous improvement of product characteristics, thus new generation product data may differ. Parameters shown
in the table are for reference only.
WNS-Bosch Packaged Shell Boiler |  9

Typical WNS Series Fuel Gas Hot Water Boiler Technical Parameters Table

WNS0.7- WNS1.4- WNS2.1- WNS2.8- WNS4.2- WNS5.6- WNS7.0- WNS10.5- WNS14-


Model 1.0/95 1.0/95 1.0/95 1.0/95 1.0/115 1.0/115 1.25/115 1.25/115 1.25/115
/70-QY /70-QY /70-QY /70-QY /70-QY /70-QY /70-QY /70-QY /70-QY

Nominal thermal power


[MW] 0.7 1.4 2.1 2.8 4.2 5.6 7.0 10.5 14
Nominal steam pressure
[MPa] 1.0 1.0 1.0 1.0 1.0 1.0 1.25 1.25 1.25
Nominal water outlet
temperature/[°C] 95 95 95 95 115 115 115 115 115
Nominal water inlet
temperature/[°C] 70 70 70 70 70 70 70 70 70
Boiler designed thermal
efficiency [%] 90.8-95

Standard fuel Natural gas/light oil

Means of combustion
Forced ventilation, micro positive
pressure combustion
Flue gas temperature [°C] 100 100 100 100 100 100 100 100 100

Fuel consumption(natural
gas) [Nm3/h] 75 150 224 299 446 592 740 1108 1477

Gas supply pressure


(natural gas) [kPa] 10~30 10~30 10~30 10~30 10~30 10~30 10~30 30~50 30~50
Fuel oil consumption
[kg/h] 64 127 189 252 376 500 623 934 1245

Power [V/HZ] 380/50


Equipment total power
[kw] 1.7 4.5/6 9.5/11 9.5/11 11.5/13 22.5/26.5 22.5/26.5 46/51 56/60

Main unit weight [t] 5.2 6.7 8.2 10.0 13.3 17.7 21.3 39.4 53.0

3.33 3.86 4.32 4.72 5.47 5.97 6.8 7.92 9.56


Main unit external
dimensions [m] x1.55 x1.65 x1.85 x2.05 x2.25 x2.45 x2.59 x3.0 x3.35
x1.89 x1.99 x2.19 x2.41 x2.65 x2.85 x2.97 x3.46 x3.59
Circulating water volume
[t/h] 24 48 72 96 80 107 133 200 266
Appropriate sea level
elevation [m] ≤800
Outlet/inlet water pipe
diameter [mm] DN80 DN100 DN125 DN150 DN150 DN150 DN200 DN200 DN250

Safety valve diameter 2xDN80 2xDN100 2xDN100


[mm] DN32 DN50 2xDN50 2xDN50 2xDN80 2xDN100
(FP) (FP) (FP)
Waste water pipe
diameter [mm] DN40 DN40 DN40 DN40 2xDN40 2xDN40 2xDN40 2xDN40 2xDN40

Stack diameter [mm] Φ300 Φ350 Φ350 Φ500 Φ600 Φ700 Φ800 Φ800 Φ1000

Description:
1 Boiler uses natural gas and light oil as the main designed fuel, and is also appropriate for using town gas, liquefied petroleum gas,
biogas, coke oven gas, and mine gas. When designed fuel is heavy oil, the designed boiler will be correspondingly bigger.
2 Standard calculation of fuel consumption is based on natural gas lower heat value 36006KJ/Nm3 and light oil lower heat value
42705kJ/kg.
3 Hot water boiler flue gas temperature and fuel consumption in the table are calculated based on the corresponding type of boiler
energy saving device.
4 Equipment total power shown in the table corresponding to fuel being natural gas/light oil, inclusive of blower, oil pump (light oil),
and electronic equipment power.
5 WNS system main boiler is appropriate for fuel oil and gas dual use, fuel oil or fuel gas as the three kinds of designed fuel.
6 We believe in continuous improvement of product characteristics, thus new generation product data may differ. Parameters shown in
the table are for reference only.
10 |   WNS-Bosch Packaged Shell Boiler

Energy Saving Device Overview

The flue gas exit temperature of the boiler is relatively high and can be recovered via energy saving device which can pre-heat boiler feed water
while simultaneously lowering flue gas temperature, reducing boiler flue gas emission heat loss, increasing boiler thermal efficiency by 3%~7%
and achieving the goals of energy savings, emission reduction, and loss prevention.

Standard configurations for Bosch’s boilers include B type (basic model) boiler energy saving device, with options available for E type (economic
model) and S type (enhanced model) energy saving devices, the corresponding flue gas temperatures are 150°C, 90°C, and 55°C, respectively.

For hot water boilers, the standard configuration falls into two categories: no boiler energy saving device corresponding to flue gas temperature of
150°C, and with energy saving device corresponding to flue gas temperature of 100°C.

Besides the boiler energy saving devices shown above, our company can also specifically design more appropriate, higher efficiency boiler energy
saving devices based on user fuel characteristics and user specific requirements.

Energy Saving Device Features


Advanced heat transfer technology——high quality heat exchange components, highly efficient heat transfer coefficient
Reliable anti-corrosion measures——control dew point temperature, use of corrosion resistant alloy materials
High efficiency residual heat reclamation——significantly reduces boiler flue gas temperature
Significant energy saving gains——saves fuel consumption, lowers operating costs

For steam boilers and hot water boilers configured with various standard energy saving device types, changes in the corresponding flue
temperature and boiler thermal efficiency according to boiler load are shown as in the figure below:

104 0
efficiency %

20
102
40

60 Line descriptions:
100
80 No energy saving device flue gas
temperature
B type energy saving device flue gas
98 100
temperature
E type energy saving device flue gas
120 temperature
96 S type energy saving device flue gas
140 temperature
No energy saving device boiler
160 efficiency
94 B type energy saving device boiler
efficiency
180 E type energy saving device boiler
efficiency
92 200 S type energy saving device boiler
efficiency
220
90 Figure notes:
240

260 Figure uses WNS10-1.25-QY


88 boiler for example calculation
280

86 300
30 40 50 60 70 80 90 100 110
Boiler load %

0
Boiler efficiency %

98

20

96
40

60
94
Line descriptions:
80
No energy saving device boiler
efficiency
92 100 With energy saving device boiler
efficiency
No energy saving device flue gas
120 temperature
With energy saving device flue gas
90 temperature
140 Figure notes:

160 Figure uses WNS7-1.25/115/70-QY


88
boiler for example calculation
180

86 200
30 40 50 60 70 80 90 100 110
Boiler load %
WNS-Bosch Packaged Shell Boiler |  11

Service Motivates Action

Service breakdown mean high costs. Do you need fast, professional assistance when they occur? When upgrading
existing systems, do you need support? Bosch Thermotechnology will always be standing by to provide you with highly
efficient, safe and professional first class service.

Always Standing-by: First Rate Service

Thanks to our carefully cultivated regional service network, we can guarantee the fastest possible reaction times. Besides
maintenance service, service breakdown and repair, we also provide regular inspection support for systems. Should you
be uncertain about whether or not your system is still at the cutting edge and whether or not it is still operating at high
efficiency, we are also very happy to assist you. We will analyze your system, and if necessary, can also upgrade it.

During normal working hours, you can contact local customer service engineers directly with the specific contact
information available on the cover of the switch cabinet of your boiler system. We are committed to providing service
to individual clients, and contacting the local customer service engineer directly can save you a significant amount of
valuable time.

We will provide professional, reasonable suggestions over the phone in response to your questions or arrange for
customer service engineers to analyze the problem, thereby creating an optimal solution.

To obtain more information, please inquire through www.bosch-industrial.com; www.bosch-industrial-asean.com (from


July 2014)
Bosch Thermotechnology in Southeast Asia

Singapore, Cambodia, Lao PDR, Myanmar


Robert Bosch (SEA) Pte. Ltd.
Thermotechnology Division
11 Bishan Street 21, #04-05
Singapore 573943
Tel +65 6258 5511
Fax +65 6571 2970
Email: tt.sales@sg.bosch.com

Indonesia (Jakarta): Indonesia (Surabaya)


PT. Robert Bosch PT. Robert Bosch
Arkadia Office Park Tower F Plaza BRI, Suite 1203
7th Floor, Suite 703-705 Jl. Jend. Basuki Rahmat No. 122
Jl. TB. Simatupang Kav.88, Surabaya 60271
Jakarta 12520 Indonesia
Indonesia Tel: + 62 31 5356262
Tel: +62 21 3005 5800 Fax : +62 31 5356266
Fax: +62 213005 5801 Email: tt.sales@sg.bosch.com
Email: tt.sales@sg.bosch.com

Malaysia:
Robert Bosch Sdn. Bhd
Thermotechnology Division
No. 8A, Jalan 13/6,
46200 Petaling Jaya, Selangor,
Malaysia
Tel. + 60 (3) 7966 3000
Fax + 60 (3) 7958 8833
Email: tt.sales@sg.bosch.com

Myanmar:
Representative Office of Robert Bosch (SEA) Pte. Ltd.
Thermotechnology Division
No. 60B, Kabar Ayer Pagoda Road
Mayangone Township
Yangon, Myanmar
Tel. + 95 1 663616
Fax + 95 1 663616
Email: tt.sales@sg.bosch.com

Philippines:
Robert Bosch Inc.
Thermotechnology Division
28 Floor, Fort Legend Tower
3rd Ave. Cor 31st St
Fort Bonifacio Global City
Metro Manila 1634
Philippines
Tel. +63 2 870 3888
Fax +63 2 870 3830
Email: tt.sales@sg.bosch.com

Thailand:
Robert Bosch Limited
Thermotechnology Division
287 Liberty Square Building, 11th floor
Silom Road, Bangrak
Bangkok 10500
Thailand
Tel. + 66 2 639 3111
Fax + 66 2 238 4783
Email: tt.sales@sg.bosch.com

Vietnam (Ho Chi Minh): Vietnam (Hanoi):


Robert Bosch Vietnam Co., Ltd. Robert Bosch Vietnam Co., Ltd.
Thermotechnology Division Thermotechnology Division
194 Golden Building Unit 03C, 2nd floor, International Center
473 Dien Bien Phu str. – W.25 – 17 Ngo Quyen St., Hoan Kiem Dist.,
Binh Thanh Dist. - Ho Chi Minh City Ha Noi
Vietnam Vietnam
Tel +84 (8) 6258 3690 Tel +84 (4) 3939 3119
Fax +84 (8) 6258 3692 Fax +84 (4) 3936 2899
Email: tt.sales@sg.bosch.com Email: tt.sales@sg.bosch.com

For more information:


www.bosch-industrial.com
www.bosch-industrial-asean.com (from July 2014)