woe 62-272.272 Nay 1975 Helical Springs Made of Hound Wire Quality Specifications for Cold Coiled Compression Springs Zylindrischo Schrauvenfedern qua runden Drahten; Gitevorschriften fur kaltgeforate Druckfedera Tig Standard applies to helical compression springs nade of, gpring-bard round, vire whieh, after 201d coiling, are subjected only to tempering to relieve residual stresses. Cold coiled compres: Son aprings cen be made with vire up to about 17 am Gianeter. in the range fron 10 to 17 am Wire Mlameter the production method (cold or Bot coiled) depends on stressing, the material and ae use of spring; cf. also DIN 2089 Sheet 1 (Prelininary Standard). The materiale listed in Section 3.5 and the under-aentioned liniting values also apply to this Standard: Mean coil diameter Da up to 200 ma Length of unlosded spring Lo up to 630 as Musber of active coils if 22 Coit ratio * & to 20 Dimensions in am Figure 1. Figure 2. Spring gade closed and Spring eads closed ground (with theoret- Scat characteristic) wneion lett: stone and unit Quantity for determining variations of spring force and spring length (effect of geonetry and dimensions) 4 toring nate Vire diameter Nominal dimension of vire diameter according to DIN 2076 or DIN 1757, increased by the upper allowance variation of the generating line from the vertical, measured on the Pornisnible variation in parailelion of the grout epring bearing ourfaces, jeanured for Dy Continued on pages 2 to & Explanations on page 5 179Page 2 DIN 2095 te Muaber of active coils 4g ‘Total number of coile xe Factor for determining variations of spring force and spring length Gtfect of active coils) aq to sy Deflections corresponding to spring forces Fy to Pa in em 251 = Io ~ py Deflection corresponding to theoretical spring force Ps) theor in an « = cost ratio x Factor for deteraining Sy ey Permissible variation of coil diameter (Dg, Di, Dy) of unloeded spring joan ” Permiasible variation of spring force P at given spring length I in 0 Permissible variation of length Io of unloaded spring in an De Outside diameter of coil in an Dy Mandrel diameter (inner guide) in an Dy Sleeve aianeter (outer guide) ina 2 Inaide diameter of coil in an Dy + Ds Me = "BFE ean aianoter of coil in a 74 to Fy Spring forces corresponding to spring lengths Ly to In ink Fa, theor Theoretical spring force corresponding to solid length Up) ink In practice the spring force at solid length is usually greater (ioe test diagram, Figure 7). Yo Length of unloaded spring in an My < Ip - Ayo Length at smallest teet load Py in am Ly to ly Lengths of loaded spring corresponding to apring forces Py to Pa in mm Ta Solid length of spring (all coils closed) in am Tp = Ugh + Sq Minimum permiosible test length of spring io am @ Coefficient of quality erate 5a Sun of minimum epaces detveen individual active coils in an Compression springs are generelly made vith right-hand coiling, or vith alternating right-hand and left-hand coiling for nested spring ‘in this case the outer spring is usually ght-hand coiled. If left-hand coiling for springs is required, thi ‘obvious from the note “left-hand coiled” which should appear in drawings or enquiry and order document components are to be 80 designed that the deflection of the cpring ic a0 nearly axial as possible in every position of the spring. This is generally achieved by reducing the pitch of one finishing coil at each fend. To obtain adequate bearing surfaces at right angles to the spring axis, the wire ends are Ground in accordance with Figure 1. If ungrouna spring ends are acceptable for the particular use concerned, e.g. vhen the compres- ‘Sion springs are made with wire having a disneter less then approximately 1 mm or with a coil Fatio over 15, grinding of the wire ends should be oaitted for econosic reasons. Vben the coapression springs are made with wire having a diameter under 0.3 mn the wire ends sbould never be ground. With regard to the simultaneous grinding of the spring ends of compression springs having a Wire diameter fron 0.3 ma up to about 5 ma it should be noted that only springs which allow Adequate contact pressure can be ground flat. Tests so fer carried out indicate that this contact pressure must amount to approximately & F 0.05 W/m? Hf grinding of the spring ends is found to be inexpedient, the spring shoulé be ade, according to Figure 2, that is to say vithout ground wire ends. In all cases the type of finish for the spring ends'shall be stated verbally in the drawing. The spring ends should only be deburred if this is required for proper functioning. If an outer or inner chanfer is required on the ead coil, the width of chasfer aust be stated. Te chasfer angle is approximately 45°. 3s 2 _pe: At Fa the oun of the minimum spaces between the active coils should be Beexs ds ig. Inside Sq the spring characteristic ay show a strongly rising trend. For a given coil ratio w the corresponding value of x is found from Figure 3. 180DIN 2095 Page 3 ee ee ee ww Figure 3. Value x as @ function of coil ratio w Bes Solid length Tp) (all coils closed) Yor springs with ground ends according to Figure 1, the solid length is: Tan $ ig - duax Yor springs without ground ends according to Figure 2 the following applies: Tan 5 (ig +1) + duax igs igo? 2 = Number of non-active coils 3:52_Material Group 1 DIN 17223 Sheet 1 Round spring steel wire, quality specifications; patended dram spring wire made of Unalloyed steele DIN 17225 Sheet 2 -; quenched and tempered spring wire and quenched and tempered valve spring wire made of unslloyed steels DIN 17226 (Preliminary Standard) Stainless steel wire and strip for springs; qual- ity specifications Group 2 DIN 17225 (Preliminary Standard) High-texperature steels for spring: properties DIN 17672 Sheet 1 Rod, bar and wire of copper and wrought copper alley: properties DIN 17672 Sheet 2 -; technical conditions of delivery DIN 17682 Round spring wire of wrought copper alloys; strength properties, tech- sical conditions of delivery 3.6.1. Shot-peening If So agreed, the springs zay be shot-peened to incre Sheet 45. 3.6.2. Surface protection ‘The springs are usually protected by oiling or greasing. Other methods of corrosion protection are to be agreed with the manufacturer. their fatigue strength (see DIN 2089 Ss Quali s i variations For springs the quality grades 1, 2 and 3 are specified (for coefficients Q see Table 2). AlL the permissible veriations listed below apply only to material group 1 (see Section 3.5). Por material group 2, permissible variations are to be agreed between manufacturer and user. The choice between quality grades 1, 2 and 3 will be governed by operational requirements. quetity grade requized and the permissible varigtions are to be expressly agreed or state: the drawing preprint (see also DIN 2099 Sheet 1). me ence of information to this effect, quality grade 2 shall epply. In the interests of rationalized production quality grade 1 should be epecified only when the Particular use calls for it. For this purpose not all the quantities in Sections 4.1 to 4.5 hecessarily belong to a single quality grade. If variations smaller than "1" are required, agreenents must be reached with the mamifacturer. 181