Beruflich Dokumente
Kultur Dokumente
Revision history
From time to time, update sheets will be issued to bring your service manual
up-to-date. For ease of updating, the new information will be page for page,
or section for section, replaceable. You will also get a new update table so
you can check the contents of your manual to verify you have the latest
information. You can also check what has been changed from the previous
revision.
NOTE
Contains useful information for the reader about the unit and its use.
CAUTION
Contains important instructions. If these instructions are not observed,
malfunction of the unit or damage to the unit or other property may occur.
WARNING
Contains warnings and instructions about the safety of the unit. If these
warnings are not respected, serious risks and injury may be caused to the
patient and operator.
NOTE
Only engineers trained by Instrumentarium are allowed to install the unit or
stand by it during the installation or service work. Parts installed by
nontrained personnel carry no warranty!
WARNING
Always install the proper fuses into the unit. Failure to do so jeopardizes
patient, operator and equipment safety.
WARNING
This unit has floating grounds. Always make all scope measurements
differentially and always be careful when servicing the unit!
CAUTION
When handling circuit boards, always utilize ground wrist straps or
grounding kits to prevent damage to the “mos” type chips. Always keep
circuit boards in a static proof bag.
WARNING
Always disconnect the unit from line supply by removing the plug from wall
outlet before opening the covers.
WARNING
The X-ray tube utilizes a Beryllium window. Do not perform any operations
on Beryllium which produce dust or fumes, such as grinding, grit blasting or
acid cleaning. Beryllium dust or fumes are highly toxic and breathing them
can result in serious personal injury or death.
WARNING
This X-ray unit may be dangerous to patient and operator unless safe
exposure factors and instructions are observed!
WARNING
Pay attention during the installation not damage optoswitches, c-arm
mounting and other parts. Check the unit thoroughly before handing it to the
client.
Many programmable parameters that affect these modes can be set and
adjusted in Diamond service mode. Generation of radiation may be switched
off during the service work. This enables the service technician to make test
exposures to verify the correct voltages on various boards. Refer to Diamond
Installation Instructions (86501) for instructions to disable the emission of X-
rays (for example at exhibition).
NOTE
Diamond tube head assembly incorporates a heat integrator that cooling time
of 5 to 55 sec. between exposure is implemented also in the service mode as
in the normal mode. This will protect the unit from being overloaded during
testing.
This manual has been divided into separate software, mechanical, service,
maintenance and troubleshooting sections. Schematics, layouts and cables
have been placed at the end of this manual.
Software section helps to calibrate and to set up correct parameters for the
user or change the existing ones. The mechanical section explains about tests
and other mechanical issues not covered in software and electronics section.
The electronics section explains about the operation of the Printed Circuit
Boards (PCB), various connections and measurements. The maintenance
section covers the regular maintenance procedures. The troubleshooting
sections include error codes and solutions to some problems that might come
about.
Diamond service mode interface has been divided into several topic groups in
which the system setting and parameters can be changed:
Some features listed and with dark shade in the tables are not used at the
moment.
Sample
Parameter Range (Default) Notes
Sample parameter 12345 This parameter is in use.
Sample parameter 2 12345 Not in use at the
moment.
This service program is used to set and adjust system and communication
parameters. Perform required changes in both groups:
4.2.2 B: Defaults
This service program is used to set and adjust default parameters. Perform
required changes in all groups:
4.2.4 D: AEC
This service program is used to set and adjust AEC default parameters.
NOTE
Prior to any AEC work and testing, set target times and make sure that kVs
are OK.
Rotation point P
Rotation point is the exposure time where the O.D is adjusted correctly.
Thickness compensation is achieved by altering the exposure time around
this point. Default value is 1.00.
The values of r1 and r2 can vary from 0.50 to 2.00. If the parameter is 1.30 it
means that exposure times are increased by 30%. If the parameter is 0.80 it
means that the exposure times are decreased by 20% etc. Default values are
1.0 for both.
Parameters S1 and S2 determine the curve slope for exposure times shorter or
longer than the rotation point respectively. S1 determines the slope at the
point where exposure time is lower than the rotation point. S2 determines the
amount of compensation at exposure time higher than the rotation point.
Refer to the curves below for effects of the S parameters. The rotation point is
1.0 seconds and the amount of rotation (r1 and r2) is 0.8, 0.9, 1.1 or 1.2 (=
80%, 90%, 110%, 120%). Default values are 2500 for both.
S=0
1.4 1.4
S=0
S = 7000
1.3 1.3
r1 = 1.2
1.2 1.2
S = 7000 r1 = 1.1
1.1 1.1
P = 1.0sec P = 1.0sec
1 1
0.9 0.9
S = 7000
r1 = 0.9
0.8 0.8
r1 = 0.8
0.7 0.7
S=0 S = 7000 S=0
0.6 0.6
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Exposure time / sec. Exposure time / sec.
Fig 4.1. Effect of parameter S1
1.4 1.4
S = 7000
S = 7000
S = 6000
1.3 S = 5000 1.3 S=0
S = 3500 r2 = 1.2
S = 2000
1.2 S = 1000 1.2
r2 = 1.1 S = 500
1.1 S=0 1.1
P = 1.0sec P = 1.0sec
1 1
0.9 0.9
r2 = 0.9 S=0
S = 500
0.8 S = 1000 0.8
S = 2000
S = 3500 r2 = 0.8 S=0
0.7 S = 5000 0.7
S = 6000
0.6
S = 7000 S = 7000
0.6
1 1.5 2 2.5 3 3.5 4 4.5 5 1 1.5 2 2.5 3 3.5 4 4.5 5
Exposure time / sec. Exposure time / sec.
AutoPoint
With software 1.02.1 and up, the AutoPoint-feature uses two detectors (if so
desired). The selection of the detector is adjusted through the Auto Point
Coefficient. Software versions 1.01.3 and older have always used one
detector for this measurement.
NOTE
If detector selection (AutoPoint coefficient < 1.0) is used to increase density
of less dense sections of the image, it will also increase the density of the
most dense areas of the breast.
Parameter settings
A AutoPoint limit value
The Auto Point limit value can be set in service program PrD01 within range
of 50–2500. As a hardware default, the AutoPoint feature is enabled. It can be
disabled with AutoPoint-button in the Position Control Center. The indicator
light switches off when AutoPoint is disabled.
The limit adjusts the behavior of the unit on selection of the detector. High
values will make the unit less likely to select a detector under pectoral muscle
(near the chest wall edge), but may select a detector too far if the dense area is
located under C1. Low values may cause the unit to select the detector
covered by pectoral muscle. Value of 700 has proved to be a good
compromise, but this may depend on the local practices (exposure values,
positioning, population).
With software 1.02.1, the default Auto Point limit value stands at 700. In
earlier software versions the range for this value was 700-1500. For small
breasts 700 (default) is recommended. If images are too dark when exposing
at medio-lateral projection, a detector under muscle might be in use (solid
ellipses in the image). Increase the AutoPoint limit value.
B AutoPoint Coefficient
After Diamond has selected the primary detector, it can be used alone to
determine the required exposure or together with a secondary detector. The
coefficient is a figure that defines what percentage of the measurement is
achieved with the primary detector. Value 1.0 corresponds to 100% use of the
primary detector.
Generally a value other than 1.0 (most often 0.7) is recommended only if
users would object to exposing a small dense area of the breast to target O.D.
PaddleLogic
NOTE
Diamond software does not allow the use of the detectors that are not
completely within the collimated X-ray field.
Exact collimation
Diamond detects the paddle and the cassette holder in use. The field size with
different paddle/cassette holder combinations can be checked with the field
light.
Paddle related collimation can be adjusted in service programs PrF01 for rear
plates and in service program PrF02 for side plates. Adjust step values
according to paddle size.
NOTE
If the paddle and the cassette holder suggest different X-ray field sizes,
Diamond will always select the smaller field size.
Diamond can select most usable detectors according to the paddle type.
Detectors used with the paddle can be adjusted in service program PrD09,
Paddle Logic. For example certain detectors that are not completely under
spot paddles can be eliminated from use.
4=C4 80%
5=C3 90%
7=
98
L2
%
R2
6=C2 102%
3=
98
The graph above describes how various detectors receive radiation. In order
to equalize them, detector specific factors are used for adjustment. Detector
C1 is used as a benchmark.
kV values for
Bucky Rh
Thickness range 0.5 - 10 cm Scroll through thicknesses and
(at 0.5 cm intervals) change initial kV values for each
thickness.
Adjustment range 23-35 kV
(25 -30)
kV values for
Magnification Mo
Thickness range 0.5 - 10 cm Scroll through thicknesses and
(at 0.5 cm intervals) change initial kV values for each
thickness.
Adjustment range 23-35 kV
(25 -30)
kV values for
Magnification Rh
Thickness range 0.5 - 10 cm Scroll through thicknesses and
(at 0.5 cm intervals) change initial kV values for each
thickness.
Adjustment range 23-35 kV
(25 -30)
This service program is used to set and adjust C-Arm rotation default
parameters. Perform required calibration and changes in all groups:
Projections - PrE03
Parameter Range (Default) Notes
Oblique 0- 359° Angle setting for the left OBL button.
( 225 software If set at 135°, it operates as in image
degrees, at 0° the A. If set at 225°, it operates as in
tube is upside image B. The right OBL drives to
down) mirror angle.
Lateral 0 - 359° (270 Angle setting for the left LAT button.
software degrees) The right LAT drives to mirror angle.
Mirror angle On/Off (On) When an exposure is made at 15-75°
C-Arm protection angle, Diamond
software stores the angle for a certain
period of time. If the opposite OBL-
button is pressed during this period,
Diamond drives the C-Arm past the
CC-position to an equivalent to an
equivalent angle on the opposite side
of the unit.
NOTE
The mirror angle feature works only when the obliques are done one after the
other. If any views are done between the two obliques the system reverts to its
default value.
NOTE
This automatic drive to pre-defined angle is not allowed if the compression
arm is not at the upper microswitch.
After insertion of a paddle, Diamond checks the encoding for the paddle and
the C-Arm autodrive setting in bram. The Autodrive is enabled or disabled
according to the inserted paddle.
NOTE
C-Arm AutoDrive-feature is disabled if no paddle has been attached to
Diamond. Connect paddle before driving the C-Arm. Remind also the
customer about this feature.
4.2.6 F: Collimator
This service program is used to set and adjust collimator default parameters.
Perform required calibration and changes in all groups:
4.2.7 G: Compression
4.2.8 H: Filter
This service program is used to set and adjust filter default parameters.
Perform required calibration and changes in all groups:
4.2.9 I: Generator
This service program is used to set and adjust generator default parameters.
Perform required calibration and changes in all groups:
4.2.10 J: ParkBack
This service program is used to set and adjust tube park default parameters.
Perform required calibration and changes in all groups:
In order to tighten the drive belt, the tube head motor drives a bit further after
reaching the front position.
This service program is used to set and adjust stereo movement default
parameters. Perform required calibration and changes in all groups:
The Physicist mode allows the testing of various settings and collimation
combinations. The Physicist mode collimation does not override the actual
holder. For example, if you have connected a small Bucky and selected large
Bucky and paddle in the Physicist-service program, the collimation is the one
defined for small Bucky.
NOTE
All Physicist mode settings are restored to default when you exit the service
mode.
NOTE
This can also be done with the optional Diamond Service Software (87502).
7 If the file in which you want to store data is correct, click on START. If
not, look for the file with Browse-function.
8 The connection between Diamond and the PC is alright, if the command
prompt looks as Dx> (x=software release version, for example, version
9 prompt looks like D9>). Perform service session.
param aecdump 1
List item Meaning
*** Exp Nr:649 *** Exposure number
14:19 time
Preprog:1 Used preprog-mode
Detector(hex):0001 AEC-detector used
KvDspl(dec):28 kV of the exposure (in display)
IntTime(dec):118 Integration time
ActExpTime(dec):445 Real exposure time [ms]
Thickness(dec):40 Compression thickness [mm]
Filtered xraylevel(dtr_xray)[0](dec):1918 detector 0 signal
Filtered xraylevel(dtr_xray)[1](dec):2002 detector 1 signal
Filtered xraylevel(dtr_xray)[2](dec):1895 detector 2 signal
Filtered xraylevel(dtr_xray)[3](dec):1893 detector 3 signal
Filtered xraylevel(dtr_xray)[4](dec):1658 detector 4 signal
Filtered xraylevel(dtr_xray)[5](dec):1772 detector 5 signal
Filtered xraylevel(dtr_xray)[6](dec):2026 detector 6 signal
Filtered xraylevel(dtr_xray)[7](dec):1853 detector 7 signal
*** End Nr:649 *** End of data related to this
exposure number.
param aecdump 2
List item Meaning
*** Exp Nr:48 *** Exposure number
15:49 time
Detector(hex):0001 AEC-detector used
RotPoint(dec):30 P-point [ms]/10
RotL(dec):115 r1*100
RotR(dec):100 r2*100
SlopeL(dec):250 s1/10
SlopeR(dec):250 s2/10
ThComp(dec):100 Amount of thickness
compensation in this exposure
KvDspl(dec):28 kV of the exposure (in display)
KvComp(dec):100 Amount of kV compensation in
this exposure
IntTime(dec):126 Integration time
ActExpTime(dec):415 Real exposure time [ms]
Thickness(dec):40 compression thickness [mm]
Filtered xraylevel(dtr_xray)[0](dec):1838 detector 0 signal
Filtered xraylevel(dtr_xray)[1](dec):1866 detector 1 signal
param aecdump 2
List item Meaning
Filtered xraylevel(dtr_xray)[2](dec):1804 detector 2 signal
Filtered xraylevel(dtr_xray)[3](dec):1905 detector 3 signal
Filtered xraylevel(dtr_xray)[4](dec):1545 detector 4 signal
Filtered xraylevel(dtr_xray)[5](dec):1756 detector 5 signal
Filtered xraylevel(dtr_xray)[6](dec):1928 detector 6 signal
Filtered xraylevel(dtr_xray)[7](dec):1825 detector 7 signal
MAs(dec):35 mAs-value
User density=7 density-adjustment set by the user
(7 = 0, e.g. 5= -2)
Filter=0 Filter: 0=Molybdenum,
1=Rhodium, 2=Aluminum
Casholder=1 Cassette holder: 1= Small Bucky,
2= Large Bucky, 3-5
Magnification 1.6-2.0
Time before th.comp:415 Calculated exposure time before
thickness compensation [ms]
Det. offset(dtr_gndl)[0](dec):27 detector 0 offset
Det. offset(dtr_gndl)[1](dec):73 detector 1 offset
Det. offset(dtr_gndl)[2](dec):46 detector 2 offset
Det. offset(dtr_gndl)[3](dec):29 detector 3 offset
Det. offset(dtr_gndl)[4](dec):31 detector 4 offset
Det. offset(dtr_gndl)[5](dec):57 detector 5 offset
Det. offset(dtr_gndl)[6](dec):68 detector 6 offset
Det. offset(dtr_gndl)[7](dec):73 detector 7 offset
tecexptime[0]=0 Practically not relevant, this
exposure step does not exist, even
if some value other than 0 would
be displayed.
tecexptime[1]=415 Exposure times at different kV
values when Auto kV is used.
tecexptime[2]=0 With Auto Time only one step
used.
tecexptime[3]=0 If changes occur, the respective
kVs are listed.
Targettime=(dec):750 Target time at this thickness [ms].
Int. density(GetInternalDensity)(dec):100 Internal density e.g. Auto kV
adjustment in percentages.
Full density(dec):100 Density setting by the user in
percentages.
Autokvlimit=3 Maximum allowed kV-change in
Auto kV-mode.
Iqc coefficient=100 Correction initiated by IQC.
Dtr[0] values in offset cnt detector 0 offset monitoring
:28:28:28:28:27:28:28:28:28:28
Dtr[1] values in offset cnt detector 1 offset monitoring
:73:73:73:73:73:73:73:73:73:73
param aecdump 2
List item Meaning
Dtr[2] values in offset cnt detector 2 offset monitoring
:47:47:46:46:46:47:47:47:47:47
Dtr[3] values in offset cnt detector 3 offset monitoring
:29:29:29:29:29:29:29:29:29:29
Dtr[4] values in offset cnt detector 4 offset monitoring
:31:31:31:31:31:31:31:31:31:31
Dtr[5] values in offset cnt detector 5 offset monitoring
:57:57:57:57:57:57:57:57:57:57
Dtr[6] values in offset cnt detector 6 offset monitoring
:68:68:68:68:68:68:68:68:68:68
Dtr[7] values in offset cnt detector 7 offset monitoring
:74:74:73:73:74:74:74:74:74:74
*** End Nr:48 *** End of data related to this
exposure number.
NOTE
If the connection to HyperTerminal has not been terminated when Diamond is
restarted, Diamond will then establish the connection.
NOTE
If setup data is saved with HyperTerminal, the target time values are not
included in the listing. The Diamond Service Software (87502) is
recommended for saving the setup data.
The voltages inside the system are hazardous and therefore great caution
should be exercised when measuring electric signals especially with
electronic boards that contain line referenced circuits. The electronics consist
of four major components:
GENENA
FBMISS
PRE/MA
*MAOK
J2
+34v
PRE/MA DAC
LARGE
+15v TF1
MACTRL FILA-ERROR HEATENA
PREREF SMALL
OUTA
KVMAREF(0:7)
MAREF
OUTB COMMON
MACTRL
SHUTDWN
CURLIM
LARGE
SMALL
PWM
MACTRL FILREF
IN+
MACTRL
IN-
OUTA
0R1
OUTB
MACTRL
MAFB
MAREF
SHUTDOWN
MAFB J4
MA SECTION
EXPENA
SHUTDOWN V ref.
13 SEC CURLIMIT
S Q TUBEFAIL BACKUP (60A)
C TIMER
TUBEFAIL R Q
C B
J5
KVFB
DAC VCOFREQ
KVFB
S Q A D
VCO C
KVREF
KVMAREF(0:7) OUTA R Q
(Error Amplifier)
KVOK-COMP
A C
J3
B D HV-Unit
*KVOK
1 Generator Board
2 High voltage unit
3 Anode motor drive (AMD) board
4 Mains transformer
5 Energy storage capacitor
6 Tube housing
Technical specifications
Input power: 4.6 kVA
Output power: Max. 2.6 kW
Output voltage: 15 - 39 kV
Output current: 20 - 100 mA
Frequency: 40 - 100 kHz
Line voltage: 230Vac ±10%, single phase, 50/60Hz
Irms (rest): 300 mA
Irms (exposure): 20 A
I peak: 55 A
Power Board
Main transformer
Supply voltages from the main transformer are rectified at Power Board. The
output voltages are 24Vac and +34Vac. The voltage rectifiers are located as
follows:
Microswitches
The communication takes place with two serial (RS-485) links and parallel
signals that provide link between the Supervisor Board and other PCBs. The
first serial bus is an external bus and it connects the Supervisor Board to
Control Panel(s) and other external control devices. The second serial bus is
internal and it connects the Supervisor to all PCBs inside the C-Arm of the
system. The parallel ports connect to the Generator Board and Power Board
that are located in the carriage.
The internal serial bus connects the Supervisor board to PCBs located in the
C-Arm. The bus is separated into two segments: the first one connects the
AEC Board and Stereo Board. The other segment connects through Stereo
Board and it connects Compression Board and Collimator Board.
The serial bus has two lines: receiving (RXD) and sending line (TXD-from
Supervisors viewpoint). The Supervisor controls the sending line and all
other boards observe that line all the time. The receiving line is occupied for a
certain time by each board alternately after the Supervisor has addressed the
board.
The serial cable is a shielded cable and the shield should always be grounded
at both ends of the cable.
The external serial bus is similar to the internal bus except that it is intended
for one or two control panels and other control devices that are located out
side the unit.
The Supervisor Board is the center of the system. It is built around Intel’s
386EX microprocessor. The Supervisor Board controls all the other boards as
discussed in chapter 5, Electrical system architecture - theory of operation.
The software can be programmed into the memory via JTAG link or COM
port. For details, refer to chapter 4, Parameter programming and software
load.
Supervisor Board
Schematics, Layouts
The Power Board provides supply voltages and main generator power as well
as controls C-Arm rotation and Vertical drive motors.
Power supply section of the Power Board produces supply voltages +5 V, ±15
V, ±24 V, +34 V and +310 V. Voltages are rectified from output of main
transformer TF1 and direct from line voltage.
Voltage level of the main supply can be read by the supervisor from signal
CFORCE provided by the power board. Voltage level is measured and
calculated based on a low-level voltage +24Vdc. CFORCE is a dual-purpose
signal and is enabled for measuring the voltage level from +24Vdc while the
C-Arm is not run.
The full wave rectified 310 Vdc is applied to the Generator through relays K6
and K7. The Supervisor board controls relays with signals RG1 and RG2.
When an exposure is initiated, K7 applies voltage through current limiting
resistors R153 and R154 that allow controlled charging of the energy storage
capacitor. K6 is activated by RG2 about one second later and provides full
power to the generator board.
External indicators:
Connector X16 provides relay contacts for X-ray system status indication.
X16 pins 1 and 2 are short-circuited when the unit is on. X12 pins 1 and 2 are
short-circuited when X-rays are being generated. The contacts are rated for
5A, 24VDC /240VAC.
There are three limit sensors for the C-Arm rotation. The center limit consists
of two slotted photointerrupters, which detects the flag in the C-Arm
mechanism. The C-Arm movement slows down when the flag passes the
double opto sensor.
The two other photointerrupter limits prevent the mechanism from collision
with the mechanical limit at maximum C-Arm angles. The signals from the
limits are taken via the Power Board to the Supervisor Board.
Rotation Angle
The Rotation angle is calculated from the pulses of the Tacho Board, which is
attached to the C-Arm motor. The software calibration is based on fixed
rotation limits that is the center position, where the zero reading is updated
each time the C-Arm is at CC-position.
The tacho pulses are taken to the Supervisor Board via the Power Board.
When the power is turned on the current angle value is stored in Supervisor
Board memory where it is fetched from next time the unit is powered up.
Rotation Speed
The Rotation Speed is measured from the pulses of the Tacho Board, which is
attached to the C-Arm motor. The pulses are sent direct to the Power Board,
which uses a circuit that controls the speed according to a speed reference
from Supervisor Board.
The drive of the motor is possible only if motor-stop buttons are installed and
no button is activated (pressed down).
Fuses
Schematics, Layouts
WARNING
Voltages in the high voltage part of the Generator Board are hazardous. The
peak to peak voltage exceeds 700V in normal operation.
Generator Board
5.5.1 kV Control
5.5.1.1 High voltage section
The MOSFET driving pulses are generated at the low voltage section of the
board and are provided by optocouplers ICD14 - ICD17. TF2 is a current
transformer, which monitors the bridge current. If the bridge current exceeds
the preadjusted current limit the control circuit in the low voltage section
turns the MOSFETs off.
5.5.1.2 Timing
The input voltage is applied through the connector X6. When an exposure is
initiated, relays K1 and K2 on the Power Board provide the line voltage. The
activation of the EXPENA signal (H8) enables the H-bridge drive circuitry.
RG1
310V ON
1.15s
RG2
PREHEAT ON
112ms
GENENA MACTRL ON
710ms
210ms 100ms
PREMACTRL
XRAYS ON
180ms 70ms
EXPENA
65ms GRID ON
GRIDSTART
165ms 60ms
XRAY
60ms
ANRUN
50ms 1.2s
100ms
ANSTART
5ms
X-rays off
X-rays off
X-rays on
X-rays on
ANENA
EXPENA signal
kV reference
The level of the used kV is set by the SUPERVISOR BOARD with signals
KVMAREF0 -KVMAREF7. This 8-bit digital word contains the kV
reference. The kV reference is converted into an analog signal in D/A
converter ICA6 (TP26).
kV = DVM read-out * 10 kV
For example, if the digital multimeter (DVM) read-out is 2.5 V, the actual
high voltage is 25kV.
kV adjustment
NOTE
The kV calibration is performed at the factory. The trimmer potentiometer
R67 is sealed. Manipulation of the potentiometer can be carried out only by
Instrumentarium authorized service technician.
CAUTION
Improper settings of the potentiometer can damage the Generator Board,
High Voltage unit and the X-ray tube.
5.5.2 mA Control
The mA control adjusts the X-ray tube’s filament heating level to provide the
desired tube current (mA). This is done by regulating the filament voltage
with “FLYBACK” type pulse width modulated switch mode power supply
(T1, T2, TF1, D14, C85, and ICA5). The control circuitry uses current mode
control, which provides better stabilization and protects the semiconductor
switches against over-current. The operation consists of two consecutive
sequences: 1) the preheat sequence, and 2) normal mA control sequence. The
preheat sequence is used for heating of the filament to the desired level prior
to the exposure, in order to achieve optimum mA rise at the start up.
During the preheat sequence the control feedback comes from the filament
voltage, and during an exposure the mAFB signal is used, providing the
actual tube current monitoring.
mA generation timing
GENENA becomes active 20-40 ms after the hand switch is depressed. The
relay K1 is powered up by GENENA and applies power to the filament
transformer TR1. During the time between PREHEAT and EXPENA, the
pulse width modulator (ICA5) uses filament voltage as its feedback voltage.
The reference is software controlled to achieve proper tube current rise at the
beginning of an exposure.
When EXPENA goes active, actual exposure begins and regulation of the
tube current becomes a more important issue than filament voltage. This is
performed by connecting the common of the filaments to ground through one
of the mA feedback resistors (R7 or R8+R9). This signal, called mA
FEEDBACK (MAFB) is now fed to the pulse width modulator by an analog
switch (ICA10). Its output was transferred from filament voltage to MAFB
Preh reference
mA reference
The mA reference is the reference for the actual tube current. It is converted
from 8 (KVMAREF0-7) parallel databits into mA reference information in
two-channel D/A converter (ICA4). The selection between preheat and mA
channel is made with signal PRE/MASEL (0 - PREHEAT; 1 - mA).
Preheat adjustment
The preheat adjustment is performed separately for large and small focus by
varying the preheat reference with software.
The generator board features several circuits to protect the generator or the X-
ray tube.
KVOK and TUBEFAIL signals are activated if the KVFB signal does not
reach the kV reference. This typically occurs during a high voltage
breakdown or arching.
As the arching is characteristic to x-ray tubes, and hence may occur during
normal operation, the exposure is continued with a new activation of the
EXPENA signal. The Supervisor Board allows three (3) tube failures per
exposure before an error message is displayed.
MAOK signal is zeroed if the mA feedback does not reach the mA reference.
This information goes to Supervisor Board and enables software controlled
protection.
FBMISS signal
The FBMISS signal is activated if the feedback cable is not connected or the
connector is not properly seated. It disables the +34V power to the filament as
well as shuts down the filament PWM regulator (ICA5).
The generator has a Back Up Timer (ICA10c) that disables both the +34V for
the filament and the EXPENA signal providing SHUTDOWN approximately
fifteen (15) seconds after the activation of the EXPENA signal. This is only a
safety feature and does not affect normal operation.
CAUTION
The Test Jumper J5 should always be at “NORMAL” position whenever the
high voltage part of the Generator Board is energized. Failing to do this may
damage the Generator Board, High Voltage unit and the X-ray tube.
5.5.5 Monitoring
0 0 0 TUBEFAIL +34V
0 0 1 TUBEFAIL KVREF
0 1 0 FBMISS MAREF
0 1 1 FBMISS PREHREF
1 0 X TUBEFAIL KVFB
1 1 X FILA_ERROR MASFB
Table 5.1 Signals to Supervisor Board
Schematics, Layouts
All this is performed with the phase control of a triac (V1). The control
element is Telefunken TEA1007 (A7). Acceleration is achieved directly with
mains voltage. During exposure, the firing angle of the triac is set to a level
that corresponds to the required RMS voltage. Both acceleration and brake
procedures take approximately 1 second. Safety issues are also taken into
account by monitoring the current of the triac. Should errors be detected, the
microprocessor will not allow exposures. The exchange of information
between the microprocessor and this board is optoisolated because the anode
motor drive board is floating on mains voltage.
Schematics, Layouts
Stereo Board
The Stereo Board handles the internal electronics serial bus communication
so that the two bus segments can communicate. Each time a board is sending
data to Supervisor Board (that is, writing to the bus) it must take over the
TXD line. The segment that contains Collimator and Compression boards
connects to the main segment via Stereo board and therefore Stereo board
must take over the TXD line of the main segment each time someone from
the other segment sends data to Supervisor.
Sensor and keyboard signals on the C-Arm (except tube head) are collected in
the Stereo Board. The (15Vdc and +5Vdc supply voltages for all the boards in
the C-Arm are regulated on the Stereo board. Refer to chapter 5.2.1, Supply
Voltage Regulation. Stereo board also drives the compression motor, ECS
motor and Stereo motor and controls cassette and grid motors on the Drive
board.
The Stereo Board contains +5V switch mode power supply (SMPS) that
supplies +5Vdc voltage to the Stereo, Drive, AEC, Collimator and
Compression Boards.
The +15V linear regulator supplies +15Vdc to the Stereo, Drive, AEC,
Collimator and Compression Boards.
Both motors are +24VDC-motors, which are driven with pulse width
modulated (PWM) power supplies that can provide variable voltage control,
thus enabling speed control. Each drive circuit consists of control circuit and
two power transistors. The output voltage consists of +34 Volt pulses whose
width determines the RMS voltage of the motor. This voltage is proportional
to the reference voltage applied to the control circuitry.
Stereo and ECS motors are driven by the same control and drive circuit
(ICA1, T1, T2). Both drives are speed controlled. The speed feedback for
stereo drive comes from stereo motor tachometer and the speed reference for
ECS drive comes from compression motor tachometer. The active motor is
selected with relay K3 and the direction is selected with K4.
Both drives also utilize a current limiting circuit that limits the motor current
to approximately 5A.
Stereo Angle
The angles for stereotactic operations are accomplished with four slotted
photointerrupters located underneath the Stereo Board. The ±15 degree
angles are determined by two opto boards on the sides. The center position of
the stereo arm is detected with the Stereo Sensor Board, which contains two
opto switches. The exact positioning of the stereo arm is adjusted by moving
the corresponding opto boards.
85030
85028
Stereo Speed
The Stereo Speed is measured from the pulses of the Tacho Board, which is
attached to the Stereo motor. The pulses are taken to the Stereo Board, which
uses a circuit that controls the speed according to a speed reference.
The unit is equipped with a compression release back up feature. If the line
voltage suddenly disappears, then the compression is released. This is
implemented with relay K2. When this relay is powered up, the compression
motor is operated normally. When the relay is not activated, the motor is
driven upwards with capacitor charge in the +34Vdc power supply line.
Stereo board receives the signals from stereo angulation sensors, ECS limit
sensors (which connect directly to the board) and cassette holder sensors,
cassette movement and grid position sensors (which connect via Drive
Board).
Schematics, Layouts
Schematics, Layouts
The grid is moved with a stepper motor that is controlled by ICD3. This
microcontroller contains software that controls the grid speed, which is a
function of the grid position.
Prior to an exposure, the Stereo Board activates the grid movement with
signal GRID_START. When the grid has reached the maximum speed the
microcontroller on Drive Board sends the XRAY signal that allows the
Supervisor Board to start the exposure.
Grid Sensor
The actual location of the grid is calculated from stepper pulses by the grid
microcontroller on the Drive Board. Cable CS25 connects the grid sensor to
the Drive Board.
Home position
The home position of the grid is sensed with a slotted photointerrupter that is
activated by a flag in the grid mechanism. The grid home signal is taken to
both Drive Board grid controller and the microcontroller on the Stereo Board,
which further sends the data to Supervisor Board via RS-485 serial link.
sensor
sensor
Cassette Tray is moved with a stepper motor that is controlled by ICA4. This
stepper motor controller requires enabling, direction and clock signals from
Stereo Board (CAS_ENA, CAS_DIR, CAS_CLOCK).
Each clock pulse corresponds to a certain movement in distance and the pulse
frequency determines the travel speed. The Stereo Board microcontroller
provides the necessary amount of clock pulses to drive the cassette tray. The
actual cassette tray position is sensed with cassette tray movement sensors.
5.8.3 Sensors
Cassette holder sensors, cassette tray movement and grid position sensors all
connect to the Drive Board. The signals are further taken to the Stereo Board,
which sends them to the Supervisor Board via the RS-485 serial link.
Cassette Holder Sensor Board houses 4 Hall effect sensors that detect the 1-4
magnets that encode cassette holders (Bucky, Mag, D32…). The Cassette
Holder Sensor on CSense Board (Sensor Board locations: image A, front,
image B, rear) connects to the Drive Board and then to Stereo Board. The
information from this sensor affects compression thickness measurement and
collimation.
Fig 5.4. Sensor Board location, front
The Sensor Board Hall-sensors (image A) decode the holders according to
the table below. Each cassette holder houses one to four magnets (image B) to
encode the holder.
A B
S2 S3 M3 M2
S1 S4 M4 M1
Fig 5.5. Sensor Board location, rear
The signals from the Sensor Board are transferred to Drive board and further
to Stereo Board, which sends the data to the Supervisor Board via RS-485
serial link.
0 0 0 1 Bucky 18x24
0 0 1 0 Bucky 24x30
0 0 1 1 Mag 1.6
0 1 1 1 Mag 1.8
1 0 1 1 Mag 2.0
1 0 0 1 Digital Stereo - Delta 32
0 1 0 1 Contact 18x24
NOT USED!
0 1 1 0 Contact 24x30
NOT USED!
1 0 0 0 Spot Mag 1.6
NOT USED!
Table 5.2 Encoding of the cassette holder
Cassette locks
front position
Three slotted photosensors detect the cassette tray movement so that two of
them are connected in parallel providing one signal at both ends of the
movement area.
Collimator Board
Schematics, Layouts
The two integrated collimator plates and the filter mechanism are each driven
by a stepper motor. Each motor uses the same control and drive circuit.
The actual location of the collimator plates is calculated from stepper pulses
by the microcontroller on the Collimator Board. The position of the front lid
is derived from the drive order of the back and side plates.
Home position
The tube drive circuit consists of pulse width modulated (PWM) IC ICA5,
which run at approximately 30kHz. The drive has 8 different software
controlled reference voltages that correspond to 8 different tube park speeds
respectively.
The Tube Park movement limits are accomplished with a flag that enters four
slotted photointerrupters. Two of the switches are located at end points of the
movement. Their purpose is to prevent the mechanical collision at both ends
of the tube movement. The purpose of the two other (middle) switches is to
determine the position where the tube speed will be reduced prior to reaching
the ends. The signals from the four switches are taken to the Collimator
Board, which further sends the data to the Supervisor Board via the RS-485
serial link.
Location Function
Left front (A) Slowdown
Left rear (B) Slowdown
Right front (C) Stop
Right rear (D) Stop
A B
C D
Safety clutch
The actual location of the filter mechanism is calculated from stepper pulses
by the grid microcontroller on the Collimator Board.
Home position
The home position of the filter is sensed with a slotted photointerrupter that is
activated by a flag in the filter mechanism. The filter home signal is taken to
the microcontroller on the Collimator Board, which further sends the data to
Supervisor Board via RS-485 serial link.
Compression force with units S/N 20000 - 20135 is measured with strain
gauges in the compression mechanism. The signal is brought to the amplifier
ICA1. The offset voltage of the amplifier must be set to 450mV/5mV when
there is no strain on the compression paddle. The voltage is measured
between test points TP2 and TP3. For Compression measurement with units
S/N 20136 and up, refer to Diamond Technical Bulletin 07/2002,
Compression_Information.
5.10.3 Displays
5.10.4 Keyboard
Buttons for AEC screen, C-Arm and Z-movement are connected to 3x8
matrix. The matrix number is regulated with a micro-controller ICD7 of the
Compression Board.
3X8 MATRIX
SW-A SW-B SW-C
DETEC 0 AUTOPOINT PADDLE 1
DETEC 1 FILTER PADDLE 2
DETEC 2 COMPRESSION + PADDLE 4
DETEC 3 COMPRESSION - PADDLE 8
DETEC 4 FIELD LIGHT VERT-UP
DETEC 5 C-ARM-LEFT VERT-DOWN
DETEC 6 C-ARM-RIGHT N.C.
DETEC 7 N.C. N.C.
The compression travel limits are measured with the two slotted
photointerrupters (A) from the striped film strip located in the compression
mechanism.
Compression thickness
The calibration is carried out at the two fixed positions that act as
compression travel limits. Each time the power is turned on, the system
locates one of the fixed positions and determines the actual compression arm
location.
The compression force is measured with two strain gages located in the
special bending force measuring block of the compression arm that measure
the relative movements. The strain gages connect to the Compression Board,
which features a voltage to frequency converter that is controlled by the on
board microcontroller, which further sends the data to the Supervisor Board
via the RS-485 serial link.
Compression force measurement (Diamond units with S/N 20136 and up)
The new compression force mechanism measures critical shear stress. This
mechanism does not need pre-tension adjustment.
Compression speed
sensors
Fig 5.7. Old Compression Display Board with four Hall sensors S/N 20000 - 20135
sensors
Fig 5.8. Current Compression Display Board with five Hall sensors S/N 20136 and up
The image below describes the order of the sensors in the Compression
Display Board (series A) and the magnets on the compression paddle (series
B). Compression Paddle Detection affects compression thickness
measurement, Autorelease functions and PaddleLogic.
ECS Limits
The ECS movement limits are accomplished with a flag that enters the two
slotted photointerrupters. Their purpose is to prevent the mechanical collision
at both ends of the ECS movement.
The signals connect to the Stereo Board, which prevents the ECS from
driving to the corresponding direction. The data from the switches are also
taken to the Supervisor Board via the RS-485 serial link.
upper limit
sensor
lower limit
sensor
Schematics, Layouts
AEC Board
The second amplifier stage, which is common to all eight detectors, features
software controlled offset circuit, which provides correct offsets for each
detector. Also the gain can be selected to provide optimum point of operation
for each exposure. The principal AEC gain is accomplished with software.
5.11.2 Sensors
The AEC Board receives signals from cassette sensor and cassette lock
sensors. Refer to chapter 5.8.4, Cassette Sensors.
Schematics, Layouts
NOTE
Following voltage measurements, and the soft start procedure instructions are
for troubleshooting purpose.
Verify that the typical voltages listed are present. Refer to repair instructions
in service manual for the location of the test points. Voltages marked with *
are unregulated.
5.12.1 Fuses
Fuses/AMD 32305.
F1 Fuse 6.3x32mm 10AT 250V.
D32 Fuse Plate 82685 (in the carriage next to the transformers)
F1,2 Fuse 2 pcs, 6X32mm 0,3AD 250 UL 248-14
5.12.2 Voltages
WARNING
Before connecting test equipment to Generator Board TP43 GND, make sure
that there is no connection to other, previously tested test points. If TP43
GND is connected to some other test point than TP42 or TP44 on Generator
Board, short circuit and damage to electronic boards are likely. After
checking Generator Board, make sure that there is no connection TP43 GND
and the test equipment.
When Diamond is switched on, the following LEDs should light up:
WARNING
The X-ray tube utilizes a Beryllium window. do not perform any operations
on Beryllium, which produce dust or fumes, such as grinding, grit blasting or
acid cleaning. Beryllium dust or fumes are highly toxic and breathing them
can result in serious personal injury or death.
– Radiation meter
– 0.1 mm Aluminum Plates (Alloy 1100)
1 Press kV- and Den-buttons down simultaneously to enter the service
mode. The following screen appears:
2 Collimate the X-ray beam by a lead plate with a hole placed close the
tube and restrict the beam to an area slightly larger than the ionization
chamber. Use 28 kV and measure the radiation using 0 - 0.1 - 0.2 - 0.3 -
0.4 mmAl.
3 Plot your data on the chart and connect data points with a line. Take the
0.0 mmAl reading and divide it by two. Find where that reading would
intersect your graph and determine the half-value layer from the
aluminum axis. Use mAs that gives you about 400 mR with 0 mmAl.
mmAl mR
0.0
0.1
0.2
0.3
0.4
NOTE
HVL @ 28 kV MUST be more than .25 mmAl, and should be less than .35
mmAl.
400
380
360
340
320
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Fig 6.1. HVL measurement chart
4 Enter the measured HVL value in the Service Menu to obtain correct
AGD estimates.
5 Press kV- and Den-buttons down simultaneously to exit the service
mode.
mR/mAs
25 3-9 3-9
29 8 - 15 7 - 14
35 16 - 23 10 - 18
Fig 6.2. Tube efficiency
NOTE
Make all exposures at 100 mAs without the paddle!
NOTE
If the output of the tube consistently falls below the desired level, check kV,
mA, preheat.
Press kV- and Den-buttons down simultaneously to exit the service mode.
1 4 Fibers - 1, 2, 3, 4
2 3 Specs - 7, 8, 9
3 3 Masses - 12, 13, 14
To meet the ACR criteria the minimum acceptable score would the yield a
minimum score of 10 for fibers, 8 for specs and 3 for masses. Total score
would the be 21.
If your mammography unit is significantly worse, you may wish to check the
accuracy of the kVp, the focal spot size, the half value layer, and the image
processor, You could also consult a medical physicist or engineer who
specializes in diagnostic radiology.
CAUTION
The readings from the following resistance measurements depend on the
probe polarity.
Remove the low voltage connector X33 from the HV-unit and measure on the
cable connector end the resistance between ground and pin X33/8 (This is the
kV-feedback resistance on the INVERTER Board). It should be 20-45 kΩ. (If
the power is ON, the value is 45 kohms).
CAUTION
X36 is hot during power on.
Remove the connector X36 from the tube and measure on the cable connector
end the resistance between ground and pin X36/5 (this is the mA feedback
resistor on the FILAMENT CONTROL Board). It should be about 115 Ω
when small focus on and 30 Ω when large focus on. Plug in connector X36.
NOTE
mA feedback will read 30 Ω (large focus) only with power off.
Use no cassette holder at all when measuring the LF. The Synchro Bucky
feature interrupts the x-rays for 50ms at grid turnaround points. The
interruption may interfere with the measurement.
When measuring the SF, magnification tunnel should be used. Set the
parameters as shown in the table below and make the exposures.
Alternatively, the Physicist mode can be used.
kV mAs kV kV mAs kV
LF 23 300 28 125 35 63
SF 28 63 35 20
Record the kV, mAs and time reading after each exposure. The time reading
is to be compared with the Diamond control panel time display.
Measure with scope the voltage from the MAFB TP21 and divide it by
resistance of 19.6Ω for large focus and by 78.4Ω for small focus.
– Sensitometer
– Densitometer
– Acrylic blocks
– Film & Cassette
1 Attach the Bucky device.
2 Enter into the service mode by pressing kV- and Den-buttons down
simultaneously for 3 seconds.
Testing procedure:
NOTE
Carry out this test once a week.
1 Place about 40mm acrylic on the cassette holder. Use 28 kV and Auto
Time mode and make an exposure.
2 Enter the service mode and “AEC” from the program groups list. Then
select “8:Detector Adjustment” from the AEC list. Diamond compares
readings from other detectors and then calculates new factors for them
in relation to C1.
3 Answer now YES if you have followed the steps 1 and 2.
4 Scroll display and check that new gains seem reasonable.
5 Press Accept , if new gains are valid.
CAUTION
The AEC Gain ‘g’ parameter will affect all exposures regardless of used filter
or cassette holder. If you want to change this, change filter settings in D:AEC/
Optical Densities (PrD03).
For example, if Det1 reading is 1600 and Det2 reading is 1400, then Det2
amplification must be changed: 1600 times 0.98 divided by 1400 = 1.12,
which after second exposure gives a Det2 reading of about 1570.
Note that above-mentioned detector factors are experimental results for most
film/screen/processor combinations. In order to verify these, measure O.D.
and adjust the gain for each detector separately. Especially detector C4 may
change because of the heel effect.
The part of the equipment, which undergoes the most use is the compression
system, so it needs regular attention and treatment when necessary. Spread
some grease (MBDE or other high-quality grease) on the compression
driving axle and support joints. If the driving wheels are noisy or the hand
wheels difficult to rotate, we strongly recommend that you remove the C-
Arm and grease the inside of the compression system. Check also the digital
compression display according to the test described in the Installation
Instruction.
Place a scale under the paddle and compress it like a breast using hand
wheels. The mechanical clutch should stop the compression movement
before the pressure reaches 250 N (55.1 lbs.). If the compression exceeds this,
adjust the clutch by rotating screw as instructed in chapter 7.3.13, Adjustment
of the mechanical compression limit. Rotate with 13 mm wrench.
20mm
ruler
cassette
Bucky
3 Mark the chest wall edge of the film with a ruler placed 20 mm back
from the chest wall edge of the film. (The ruler now shows the actual
chest wall edge).
4 Make an exposure and develop the film. The exposed area between the
ruler and the chest wall edge of the film must be less than 6 mm and
more than 1 mm in USA, less than 3 mm and more than 0 mm in
Europe. If you need to adjust the X-ray field, refer to chapter 7.4.1, X-
ray field adjustment for instructions.
5 Check separately for each cassette holder (small Bucky, large Bucky,
Magnification etc.).
The x-ray field adjustment must be checked and aligned prior to the x-ray
field light alignment.
The coins outlined on the film should not be more than 5 mm out of the
exposed field and sum of misalignments on opposite sides not more than 10
mm. If the light field needs adjustment, refer to chapter 7.4.2, X-ray field
light alignment for instructions.
7 Repair instructions
7.1 Column repair
CAUTION
During work around the column, be careful not to drop any parts into it.
WARNING
The counterweight is heavy. Be careful when handling it or the column to
avoid any injuries to the back or other parts of the body.
WARNING
Do not place your hands inside the column while moving the carriage.
Serious injury may occur.
WARNING
Make sure that the support holds the carriage steadily and that the material
used to tie it up with the column does not break, rip or anyhow get damaged
so that that it allows the support to fail. In such case, serious damage to
service technician(s) or to the unit is likely to result.
2 Lift the c-arm up a bit and place a support between the base plate and the
c-arm. Tie up the support with the column with some strong material so
that it will steadily hold the c-arm. Counterweight wires should be quite
loose so that you can lift the column cap up.
4 Place the column cap back. Check the alignment by running the motor
with slack wires before installing the cap assembly.
5 Secure the screws.
CAUTION
Release carefully so that parts would not drop down to the column opening
behind the wire. Pieces in the opening may seriously affect the movement of
the carriage.
3 Open up a bolt and a nut indicated by arrows. Then pull out the wheels
and the counterweight wire comes off the cap.
5 Loosen the plastic piece that locks the wire with the metal pin. Remove
the wire.
6 Remove the plastic piece and pull the warning pin out.
7 Pull the wire out of the metal lock piece. Slide a new wire in through it.
8 Attach the column cap back on. Place the counterweight wire lock piece
between the wheels and drag it down towards the counterweight .
CAUTION
Attach carefully so that parts would not drop down to the column opening
behind the wire. Pieces in the opening may seriously affect the movement of
the carriage.
10 Insert the warning pin and the plastic lock piece. In case one of
counterweight wires breaks up, the remaining wire pulls the warning pin
to the other side and it starts to scratch the column. This is a warning
signal for wire replacement.
11 Lay out the wire evenly on the top part of the counterweight cage.
Tighten up the plastic lock piece. Add cover plate.
12 Tighten three bolts a bit. Pull the wire out a bit to remove slack. Secure
the wire with three bolts.
NOTE
If you replace the Supervisor Board, all parameters must be updated to the
Supervisor Board. The optional Diamond Service Software (87502) is the
best tool for this procedure.
For removal of the covers, perform the installation process in reverse order.
Start the removal process with the right cover, because the emergency stop
cable is attached to the right side of the C-Arm carriage.
Location Function
Left front (A) Slowdown
Left rear (B) Slowdown
Right front (C) Stop
Right rear (D) Stop
For protection of the user’s fingers, Diamond has sliding sheets on both sides
of the unit to close up the opening caused by the ParkBack movement. The
plastic sheet slides along the plastic rail groove.
NOTE
If you need remove the tube cover and then install them back, make sure the
finger protection sheets slide in smoothly and evenly so that they are not
tangled up.
2 In order to facilitate the process, drive the tube head forward to attach
the front-end finger protection sheets and backward to attach the rear
end sheets.
7.3.2.4 Installation of the lower front end of the tube head cover
1 Slide the finger protection sheets into the groove on both sides of the
lower front end of the tube head cover.
2 Push the sheets forward and pay attention that the sheets slide smoothly
along the plastic rails.
CAUTION
Be very careful with the optos. With rough handling, there is a high risk of
damaging the optos.
A
A
CAUTION
If the connector is attached the wrong way, not only the buttons will not
work, but also the system is at risk of getting damaged.
2 Lower the rear end of the top cover (A). Then, lay down the front part
smoothly on the lower cover (aligns between the align piece and the
edge of the top cover (B)). Check that top cover lies smoothly (C) before
securing it.
3 Secure the top cover with a hex pin driver. If the screw holes of the top
tube head do not match with the support inside the cover around the X-
ray tube (e.g. if something has bent the support), lift up the top cover and
adjust the support so that the holes align again.
WARNING
Remember to unplug the override piece when you finish with the system
checking.
1 Connect the emergency stop cable coming from the left clam shell to the
one on the right clam shell. Make sure that the cable is well in place and
during movement such as the ECS, does not get caught in any of the
mechanical parts of the system.
2 Plug the emergency stop cable into the X15 on Power Board. Push it in
all the way until it locks up.
NOTE
Mechanical wear transforms the structure of the grease used in C-Arm
rotation system to slightly more liquid and this physical phenomenon may
produce an oil drip inside, on the bottom of the clam shell. Although this drip
does not affect the operation of the unit, the right clam shell contains a patch
that captures the drip.
3 Align openings of the clam shell with the carriage and secure it.
6 Replace the tube and secure it with the four bolts. Then attach cables and
ground wire.
7 Check kV regulation. Refer to Diamond Installation Instructions
(86501).
8 Check preheat values for every kV. Refer to Diamond Installation
Instructions (86501).
9 Check AEC calibration.
10 Check collimation of the X-ray field and the X-ray light field as
instructed in chapter 6.3.6, X-ray field light alignment check. Adjust, if
necessary.
2 Drive the stereo arm to approximately 10° angle to either side. Then
drive the C-Arm in 180° position (upside down).
3 Release three bolts connecting the compression system to the stereo
arm.
In order to reach all screws, use a ball-headed Allen key for this procedure.
4 When the bolts have been released, push the stereo arm further so that
the stereo arm base rises enough to let the compression system piece
slide off.
5 Open up six bolts that connect the compression system to the c-arm.
6 Disconnect cables and slide the compression system out and perform
necessary service procedures.
7 Follow previous steps in reverse order to reinstall the compression
system.
8 Finally, drive the stereo and C-Arm to 0° angle.
1 Drive the stereo arm to approximately 10° angle to either side. Then
drive the C-Arm in 180° position (upside down).
2 Remove flag (A) to avoid damage (such would likely result if the
compression system cap would rest on the flag). Open two screws (B) to
detach the compression system cap.
A
B
B
3 Release three bolts that attach the motor to the compression system.
5 Loosen up the worm drive clip and slide it towards the motor so that the
parts around tacho meter come off.
6 The tachometer is fixed to the motor axle with a screw. Open the screw
and detach the tachometer disc.
10 Fix the motor with three bolts that were released in step 2.
11 Reattach the compression system cap that was detached in step 1.
12 Attach the compression system back to the stereo arm as instructed in
chapter 7.3.9, Compression system replacement.
The compression thickness is measured with a special tape that is read by two
sensors (front and rear sensor).
The compression belt should bend about 1cm, when pressed with finger. If
not, adjust the belt.
2 If the mechanical limit releases with too low compression force, tighten
the mechanical clutch adjustment nut with a 13mm wrench. If the
compression allows to apply too much force, loosen the nut. Set the
limit at 250N.
3 Check if there is slack between clutch joint (B) and the axle (C). If there
is no slack, then just pull off the C-Arm motor assembly. If there is
slack, then loosen screw D and pull the assembly off.
F
B B E
D
C C
4 Insert the new C-Arm motor assembly and secure it with screws (A). If
there was no slack between B and C, then the old B remains in place. In
this case, remove B from the new C-Arm motor assembly (leave rubber
part E with clutch joint F) and insert the new assembly and secure with
screws (A).
5 Attach Supervisor Board back.
6 Check kV, mA and preheat. Refer to chapter 6.1.5, kV, mAs and
exposure time test.
12 In order to replace the ECS system, perform steps 1-11. In order to change the
ECS motor, perform all steps.
1 Drive ECS half way and then lock up the counterweight with the C-Arm
assembly pin.
2 Remove Stereo Board cover (1) and side covers (2).
3 Then cut the wrap tie and push
the cable tubes (3) upward so
that you get more
3 maneuverability for the C-Arm
rest.
4 Prepare a steady place right
next to the unit where the C-
Arm can rest while you change
the ECS-motor.
5 Unplug X2 and X15 from
Stereo Board. Then, gently pull
the X15 cable out a bit.
6 Remove topscrew (A). Loosen up others (B, C). Perform this on both
sides.
CAUTION
Be careful not to exert sudden or strong pulling force on Delta 32 cable.
8 Lay the C-Arm on some steady surface that is very close to the unit.
9 Open up these 8 screws.
10
10 Open up these two screws on both sides.
11 Hold steady the wheel marked with dotted line and lift up the motor.
12 Open up motor screws.
11
13 Replace the old motor with a new one. Secure the motor to the plate.
14 Repeat steps 4-13 in reverse order. At step 12, make sure that the belt is
tight enough to bear stress without jumping over. Apply some grease to
the trapezoidal shaft (for example, Optimal HT2EP Optitemp®).
15 Check kV, mA and preheat. Refer to chapter 6.1.5, kV, mAs and
exposure time test.
16 Attach covers back on.
The Diamond units with S/N 20193 and up are delivered with the new single-
screw collimator version. The older units are equipped with a dual-screw
collimator version.
The smaller Allen screws (B) act as "push" adjusters. In other words, as you
turn the screw clockwise it "pushes" the collimator back toward you. The
larger setscrew & nut combination (A) act as hanger & locking hardware. The
collimator box hangs on the setscrews and is locked with pressure from
opposite sides by the nuts.
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Before you can "push" the collimator box back toward you (tighten the
adjuster), you have to loosen the locknuts on the same side and loosen the
push adjusters on the opposite side.
If the Left/Right movement hangs, check for drag from the setscrew/nut at the
front of the collimator box (front/back adjuster); loosen the nuts slightly.
NOTE
Remember to check mirror solenoid operation after moving the collimator
box because the solenoid coil does not move with it (it is mounted to the
chassis).
The setscrew has a shoulder-cut that steps from a larger dia, which is threaded
into the tube mount frame, to a smaller dia, which protrudes through the col
box and accepts the locknut. The push adjusters are eliminated (except for
one left over to hold the mirror spring).
The basic alignment of any x-ray equipment involves 2 steps, align the light
field to the x-ray beam and then use the light to center the x-ray beam on the
receptor. Finally, you take exposures showing the lite vs beam alignment and
beam vs film alignment.
If the beam is not centered on the bucky, you can decrease the side plate
values until the patient left side plate is at the film edge in order to hide the
offset. This puts the x-ray far over the patient right side of the bucky.
The light field can be adjusted with two screws at the collimator lamp lid.
The light field may also be adjusted at the solenoid stop (A). If you opt to do
this, be careful not to disturb the operation of the solenoid (if it is, try to
adjust solenoid position with adjustment screws (B)). After adjustment, check
the X-ray field light alignment as instructed in chapter 6.3.6, X-ray field light
alignment check.
Illumination adjustment
The voltage for the field light can be measured at conductor stands (indicated
by arrows in the image below). The voltage can regulated in service program
PrF03. Set voltage at approximately 10 volts.
NOTE
Values 0 - 10 in the service program PrF03 do not indicate volts. These just
steps to regulate the voltage.
For instructions to change the light field bulb, refer to Replacement of the
light field bulb in Diamond Operation Instructions (86500).
Exact exposure position of the tube head (tube park stop) may be adjusted
with the nut (A) and the torque of the movement with bolt (B). Set the torque
at about 50-60N.
The grid is aligned at the factory and should normally not be adjusted at the
site. If adjustment and/or alignment is necessary, however, follow the
instructions below.
1 Remove the carbon fiber cover on the Bucky. In the small Bucky the
grid should be at the bottom of the grid drive block groove and fastened
with four setscrews. In the large Bucky the grid should be fastened only
with two setscrews and aligned by the two rear set screws.
2 Check that the grid is correctly centered. The line on the grid is aligned
with imaginary dashed line (A).
3 Install the Bucky and check that the grid does not touch the side lips of
the Bucky (B). Check also that the grid is aligned parallel to the side lips
(C).
NOTE
If the grid must be removed for some reason, install it back exactly the same
way as before. Check for screw marks.
4 If the intermittent movement of the grid reaches one of the side lips,
remove the Diamond c-arm bottom cover.
6 Slide the grid system to the opposite direction from the side lip.
7 After the adjustment, tighten up the screws and check the movement.
Before initiating the exposure, attach the service diaphragm. For
exposure, use manual mode and set for example 20kV and 200mAs.
8 When the Bucky is installed, the grid system drives to home position.
Check that the grid system movement is not blocked by the edges of the
opening.
The first grid movement from left to right takes up about 670-820ms. The rest
of the movements take up about 3070-3260ms. Exposure stops for 150ms
when grid switches the direction of movement. If grid lines appear, check that
the wheels that connect the motor to the grid are correctly aligned and
secured.
1 Remove Bucky and plastic cover (held by eight screws). Then open up
four screws that hold the cassette holder table.
2 Gently pull the cassette holder table out a bit. You may need to unplug
cables CX92, CX93, CX96-98, CASX1, CAS, DRX5, DRVX1, GRID,
AECX2 (near AEC detectors) and AECX3 (near AEC detectors). In
order to reach some of the cables, remove the bottom cover.
A B
4 Press inwards the pin that moves the grid. It should slide in and out
smoothly. The pin should protrude the frame by 4mm (C). Check also
that the pin is tightened up all the way (D). Hold the pin between fingers
and slide the mechanism to left and right to sense any slack.
C D
5 Drive the mechanism to extreme positions and check that the opto flag
sensor does not disturb the movement of the opto flag. Check that flag is
correctly aligned and does not touch grid mechanism frame.
D
A
B
C
If the carbon fiber of the Bucky has become scratched or otherwise damaged,
it must be replaced. The cover is attached with 6 screws (two on topside, two
on sides and two at the bottom). Open up screws and slide out the cover out.
Then slide a new cover on and secure with screws.
Then remove the button and residues, if any. Then attach a new one in place
and plug it in.
Final test:
1 Press paddle down by hand (towards the front end of the Bucky) in nor-
mal mode and verify that error 24 will appear.
2 In the end, drive C-Arm to normal and upside down position and verify
that the error message 24 will not appear.
8 Error tracing
8.1 Information for the service error tracing
Ask always the following questions during a service call from the customer.
This information is required if you contact the manufacturer.
Five quick beeps (Error message 54) indicate that the Control Panel is
missing. Attach the Control Panel to the Diamond unit.
8.2.3 0011
How to test
Check items If problem persists, check alarm to Power Board and
Supervisor Board.
8.2.6 0014
8.2.8 0022
8.2.9 0023
8.2.11 0027
8.2.16 0037
8.2.21 0048
8.2.22 0051
8.2.23 0053
8.2.24 0054
8.2.25 0055
– Generator Board
– Supervisor Board
– AMD Board
How to test Expose separately with small and large focus to find out
if both operate correct.
8.2.27 0058
8.2.28 0059
8.2.29 0060
8.2.31 0063
8.2.36 0068
8.2.37 0069
8.2.38 0070
8.2.39 0071
8.2.44 0077
8.2.45 0078
8.2.46 0080
8.2.47 0081
8.2.48 0082
8.2.49 0084
8.2.50 0087
8.2.52 0090
NOTE
Remember that this may happen randomly.
Before upgrade:
1 Retrieve BRAM dump so that you capture it to file!
– Check Service Menu->Stereo Move->Autodrive setting and check
setting state (ON/OFF)
After upgrade:
1 Check Service Menu->Stereo Move->Autodrive setting and check set-
ting state (ON/OFF). The software upgrade may have changed this set-
ting.
– Stereo Move -> Speeds are in use from this SW version. Load
defaults to these as follows:
2 Enter service menu->Stereo Move->Speeds menu. Press simultaneously
Cancel- and Set-key for a couple of seconds. You should see message.
Changing parameters to defaults... Answer Yes to this question. After
that you have factory default for speeds (does not affect to other
settings).
NOTE
When you are loading defaults, make sure that you are in Speeds-menu.
Question Answer
How I can change the X-ray The Diamond X-ray field lamp is easy to
field lamp? replace. The lamp holder is secured with
magnet to a holder that can easily be rotated
for convenient access through the collimator
opening. Refer to Diamond Operation
Instructions (86500) for details.
After the exposure, ID 2 does Check that correct cable (30749) has been
not receive exposure data? connected to Diamond unit. This cable is
delivered with Diamond unit in the wooden
crate. The cable delivered in ID 2 package is
intended for use with Performa and Alpha
units.
What are ranges 15 to 20 kV The range 15 to 20 kV is used for specimen
and 36 to 40 kV used for? examination (not with patients), the Control
Panel LCD-screen blinks when these kV
values are used.
The range 36 to 40 kV is used in special
cases, e.g. with a very dense breast when
other kV values are not enough to penetrate
the breast.
How can I use 15 to 20 and 36 Switch to Manual Mode to select these kV
to 40 kV range? values. 15 to 20 kV are used for specimen
imaging, the Control Panel LCD screen
blinks when these kV values are used.
Aluminum filter is always used with 35 to
40 kV range.
How does Diamond measure The dose is not measured, but calculated
the dose? with the help of following exposure data:
- recorded exposure kV and mAs
- estimated radiation output in mR
(efficiency @28kV (Mo/Rh) or 39kV (Al)
stored in memory)
- recorded compression thickness and filter
- computed glandular dose estimate based
on the tables (mR(air) vs mSv(gland))
published in the references for 50%-50%
glandular-adipose breast
- separate calculations for each adjustment
step during exposure in Auto kV-mode.
How is the tube protected from When the tube approach overheat limit, the
overheating? software increases wait periods between
exposures to allow for cooling of the tube.
This calculation is reset, if unit power is
switched off and on again.
A thermal switch inside the unit releases if
the temperature inside the tube is too high
(about 65 C). Should this happen, the tube
must cool down for 1-2 hours before
exposures are possible again.
How can I test that film Test condition of the film and the processor
processor works correct? with a sensitometer/densitometer:
- fog, speed index, contrast index
- min and max OD values within 21 steps
Verify also that the film processor
performance is uniform day to day.
When I need to adjust kV up or kV should be higher with a thicker breast.
down? kV relates to contrast, dose and time:
kV up > contrast low
> dose low
> time low (mAs low)
kV low > contrast up
> dose up
How can I get information on The best way is to check our Member
the last modification? Service pages regularly. This site also
contains our latest training schedules.
If you do not have password, contact us.
Where can I find information Many countries have their own regulations.
on country-specific regulation ACR Quality Control Manual and European
for mammography? guidelines for quality assurance in
mammography screening are accepted
widely. However, contact regulatory
authorities of the country where the unit will
be used to obtain exact and detailed
information.
How do Diamond and Alpha Diamond tube has better focusing of x-ray
RT tubes differ from each beam with small focus. Also, Gaussian
other? intensity distribution within focal spot is
better.
Performa and Diamond use the same tube,
which is not compatible with RT tube.
What is that continuous beep Check that Control Panel is properly
sound after the Diamond unit connected to the back of Diamond column.
has been switched on? Check also that the cable connects properly
to the Control Panel
Is there a problem when large This phenomenon is caused by heel effect.
Bucky is used and the rear The tube produces more radiation in the
section of the picture is much rear.
whiter than the front section?
Is there a van kit installation Introduction of Diamond Van kit is
available for Diamond? scheduled for 2003.
Question Answer
The unit cannot be switched Check that the breaker switch behind the
on? column has not been accidentally turned off.
Turn it on, then switch on with the main
power switch.
Check also power line fuses.
The power is on, but none of Check that the Emergency Stop Button (2
the functions can be initiated red buttons on both sides of the carriage top)
(error message 11)? has not been accidentally pressed down.
The C-arm Auto-Rotation does Check that the paddle has been attached
not rotate? correctly.
The exposure stops Check error messages
immediately after the button is -Error 65
pressed? - Ask the customer to test with higher
kVvalues
- Check operation of the light mirror
- Check for any other object in x-ray
field
- Check filter and cassette mechanism
The cassette has been loaded, The cassette is detected with optical
but the unit does not let you sensors. Find out the C-arm positions at
expose (error 35)? which you are not allowed to initiate the
exposure. Eliminate all excessive stray
lights entering the cassette holder area
(cassette sensor). In order to eliminate the
light from outside to the sensor, darken the
room and test the cassette sensor.
How to remove visible grid Test with another Bucky (large or small) to
lines in the image? identify the problem. Check grid
mechanism/electrical system.
The grid motor is in the unit and not in the
Bucky.
What if the images sometimes Compare selected detector area on the
appear too dark with breast image:
AutoPoint? If Diamond has selected detector position
C1 and you can see that in the image the
pectoral muscle (near the chest wall edge) is
located just over C1 detector. Try to
increase AutoPoint limit (default 700).
With high values, the unit less likely selects
detector C1 under pectoral muscle (which
would result as a too dark image). Refer to
AutoPoint instructions in Installation
Manual.
What if the images sometimes Check what detector the unit has selected
appear too white or dark with and examine breast anatomy in this film
AutoPoint? area (dense/not dense). AEC detector
location sheet in the end of the Installation
Instructions (86501) helps to estimate the
detector location on the film.
Question Answer
The tube park movement stops Check that all tube park sensors have
sometimes or an error message remained intact (INPUT PROGRAM) and
is displayed? in perfect working condition through the
- (error messages 12-13) shipment/installation.
Check that cables under the upper cover
remain free, not tangled up with some other
objects.
Check that white plastic finger protection
sheets within lower cover move unhindered.
Check that safety clutch has been adjusted
correctly.
The cassette has been loaded, The cassette is detected with optical
but the unit does not let you sensors. Find out the C-arm positions at
expose (error 35)? which you are not allowed to initiate the
exposure. Eliminate all excessive stray
lights entering the cassette holder area
(cassette sensor). In order to eliminate the
light from outside to the sensor, darken the
room and test the cassette sensor.
How to remove visible grid Test with another Bucky (large or small) to
lines in the image? identify the problem. Check grid
mechanism/electrical system.
The grid motor is in the unit and not in the
Bucky.
What if the images sometimes Compare selected detector area on the
appear too dark with breast image:
AutoPoint? If Diamond has selected detector position
C1 and you can see that in the image the
pectoral muscle (near the chest wall edge) is
located just over C1 detector. Try to
increase AutoPoint limit (default 700).
With high values, the unit less likely selects
detector C1 under pectoral muscle (which
would result as a too dark image). Refer to
AutoPoint instructions in Installation
Manual.
What if the images sometimes Check what detector the unit has selected
appear too white or dark with and examine breast anatomy in this film
AutoPoint? area (dense/not dense). AEC detector
location sheet in the end of the Installation
Instructions (86501) helps to estimate the
detector location on the film.
The cassette has been loaded, The cassette is detected with optical
but the unit does not let you sensors. Find out the C-arm positions at
expose (error 35)? which you are not allowed to initiate the
exposure. Eliminate all excessive stray
lights entering the cassette holder area
(cassette sensor). In order to eliminate the
light from outside to the sensor, darken the
room and test the cassette sensor.
How to remove visible grid Test with another Bucky (large or small) to
lines in the image? identify the problem. Check grid
mechanism/electrical system.
The grid motor is in the unit and not in the
Bucky.
Z-movement of the carriage is Check for source of bad movement:
slow or does not drive at all? Counterweight tiles in counterweight cage
are installed correctly.
The amount of counterweight tiles are in
balance with the weight of the C-Arm and
the carriage. The movement should be
smooth in both directions.
Check that 4 white plastic rollers aside the
carriage do not cause friction. Adjust, if
necessary.
Autorelease function does not Enter service program PrG02 and check that
operate? software together with Hall sensors on the
Compression Display Board detects
different paddles (sensor magnets) correct.
Paddle selection is marked with an
ASTERISK (*) on the display.
While you are in the service program, try to
shake/jiggle the paddle to check whether the
asterisk moves on to another paddle. If this
happens, you need to fine tune the position
of the Hall sensors.
C-arm rotation stops at wrong 1) Check that C-arm rotation sensors/flags
position? are fully operational.
2) Check the correct operation of the both
home opto sensors with INPUT
PROGRAM. If problems arise, check
wiring solder joints and optoswitches.
3) Check that opto flag is in correct
position.
The ID 2 does not receive 1) Check that cable is correct (code 30749),
exposure data from the shipped with the Diamond unit, not the one
Diamond unit after exposure? included in the original ID 2 box.
2) Check that the cable is connected to
Diamond COM 2 port and ID 2 port B.
When I need to calibrate for 1) If the tube has been replaced.
tube preheat? 2) You have lost original preheat settings
(set by factory) from supervisor parameter
memory.
How I can save unit Save parameters after installation with
parameters? Diamond - PC cable and HyperTerminal
program.
Question Answer
Error message 15 appears (rear Check that rear collimator sensor is OK.
collimator time out)? Test for correct operation of the sensor with
INPUT PROGRAM and verify that the flag
reaches the optosensor.
Check that no mechanical friction/object
prevents the movement.
Check Collimator Board and motor.
Error message 72 appears (side Check that side collimator sensor is OK.
collimator time out)? Test correct operation of the sensor with
INPUT PROGRAM and verify that the flag
reaches the optosensor.
Check that no mechanical friction/object
prevents the movement.
Check Collimator Board and motor.
Error message 24 appears Calibrate Up Force Limit in service
(compression force program PrG06. Check mechanism.
measurement failure, Inhibit
compression down)
How much time does the 1-2 work days for 2 persons. AEC film
Diamond installation require? calibration (50 to 150 exposures) will take
most of the time.
Depends also on the exposure combination
the customer wants to use: A) Bucky/
Magnification B) filters Molybdenum/
Rhodium C) Auto-Time/Auto-kV
Remember that the Diamond can be
installed in a separate room and after
completion of the tests, it can be moved
with transportation wheels to the
examination room.
Can I calibrate AEC separately No, the unit will use one AEC setting for all
for the small Bucky and Buckies.
Bucky?
If the customer wants to use 2 No.
different screen combination,
can I calibrate AEC separately
for these?
Why does the Diamond unit Some doctors want to use different pre-set
have Pre-Prog settings 1-4 and to obtain optimal image quality suitable to
what values can be set within their needs.
Pre-Prog 1-4 menus? Pre-programmed values:
A) Density correction B) Target Time C)
Auto kV initial correction D) max. Auto kV
change limit E) Menu Text F) Auto Point
Coefficient factor.
9 Specifications
Environmental specifications
Generator
15 18 53 28 25 85
16 20 59 29 24 85
17 22 64 30 23 80
18 23 69 31 22 80
19 24 74 32 21 80
20 25 75 33 21 75
21 26 80 34 20 75
22 28 85 35 20 70
23 30 90 36 19 50
24 29 95 37 19 50
25 28 100 38 18 50
26 27 95 39 18 50
27 26 90
1 Focal spot is marked in the front part of the tube head assembly.
2 The collimator label is at the front end of the tube head assembly.
Diamond Filtration
Molybdenum 0.025 mm
Rhodium 0.025 mm
Aluminum 0.50 mm
Positioning
Compression
Recording systems
Collimator
Radiation field
Attenuation equivalent
Anti-scatter grid
ROC Grid
Display accuracy
Fuses
10 Schematics/Layouts
The name Alpha X in the schematics/lay-outs is the project code name of
Diamond. The exact board locations are described in chapter 7.2, Electrical
board and mains transformer locations.
85021-3FB
M7 R154
M7
M13
M13 1
R153
M12
M12 Aine Pinta Pintak?s.
Liittyy Nimitys
Laite
11 Cable drawings
The name Alpha X in the cable drawings is the project code name of
Diamond. The location of the cables can be checked in the Appendices
section.
120 3 Z-UPPER-LIMIT
3
1
POWER X8
MOLEX 90156-0152 2
10 MU AWG24 170 1
3
7 VA AWG24 170 Z-LOWER-LIMIT
9 MU AWG24 800 750
8 KE AWG24 800
1
1 3
2 KE AWG24 1210
11 RU AWG24 1210 310
310
12 4 VA AWG24 860 70 SI AWG24 360
1 VT AWG24 500 350 SI AWG24 360 OR AWG24 360
3 VI AWG24 400 SI AWG24 120 OR AWG24 360
PWR X8 Johtimet 300V UL OR AWG24 120
6 SI AWG24 400
5 OR AWG24 400
MOLEX 90119-2110 1 4 2 3 5 1 4 2 3 5 1 4 2 3 5 1 2 5 6
Liittyy Nimitys
Laite
Piirt.
Tark.
C
Merkki
Liittyy
SFS 4011-
Yleistoleranssi
070600 NJ
050400 PeJ
Muut.no
80557
Hyv.
Suhde
MOLEX 90160-0110
Muutos
-:-
070600 JJS
Nippusiteet korttien viereen (2kpl)
Pinta
Nimitys
1 2 HA, 855 AWG24 HA
4
VA, 750 AWG24 VA
3
SI, 750 AWG24 700 SI SI 115 60
9
Tarkennettu kuvan tietoja
ST X2
MOLEX 90119-0110
Johdot tulevat
5 3 2 4 1 1 4 2
KAAPELI CS20
juotospuolelta
ja juotetaan
komponenttipuolelta
No.
Piirt.
Laite
Pintak„s.
050503LK
MGX
85028 TACHO BOARD
Tark.
Johdinsuojat UL
MGX 85039-4JC
-------
MOLEX 90160-0110
MOLEX 90119-0110
Johtimet sidotaan yhteen nippusiteillä (3 kpl)
10 mm:n etäisyydellä levyjen reunoista.
5 VI AWG24, 470 VI VI VI VI VI
1 2 HA AWG24, 330 HA HA HA SI, 120 SI
4 50
RU AWG24, 330 RU RU RU OR, 120 OR
3 50
KE AWG24, 210 KE SI, 120 SI
2
SI AWG24, 210 160 SI OR, 120 OR
10
9 10 1 OR AWG24, 210 OR
7 VA AWG24, 760 VA
ST X3 6 PU AWG24, 700 PU
SI
6 1 4 2 3 5 1 2 5 6 3 4 1 4 2
1
3
STEREO-RLIMIT
3
1
2
SI AWG24, 70
VA 1
SI AWG24, 500
1
STEREO-LLIMIT
3
440
PU
3 2
Liittyy Nimitys
Laite
Piirt.
C
Tark.
Merkki
Liittyy
SFS 4011-
Yleistoleranssi
070600 NJ
MOLEX 5559-2P MOLEX 5558-PBT
120100 PeJ
Muut.no
Hyv.
Suhde
CX24
Muutos
PU
1
-:-
MU M
070600 JJS
1 2 2
Pinta
Nimitys
PURISTUSMOOTTORI
Ostokoodi 22502
Tarkennettu kuvan tietoja
KAAPELI CS23
4 1 MU, 650 AWG18 MU 1 2
2 2
5 2 OR, 650 AWG24 490 OR
3
KE, 650 AWG24 KE
6 3 5
6 SI, 650 AWG24 SI MOLEX 5556-PBT
No.
Piirt.
Laite
MOLEX 5556-PBT
Pintak„s.
4 2 1
050503LK
MGX
MOLEX 5557-6R
Johdot tulevat
juotospuolelta
Tark.
komponenttipuolelta
Hyv.
JOHTIMET 300V UL
MGX 85047-4JC
-------
JOHDINSUOJAT UL
PURISTUSMOOTTORIN TACHO
Aine
STEREON MOOTTORI (SAMA KUIN C-MOOTTORI)
Piirt.
B
Tark.
Merkki
Liittyy
Ostokoodi 22641
Koneistettuna 82016
SFS 4011-
Yleistoleranssi
CX21
070600 NJ
120100 PeJ
Muut.no
RU
80557
1
M
Hyv.
VI
Suhde
2
2 1
Muutos
-:-
MOLEX 1190-T
070600 JJS
MOLEX 3191-2P
(ei kuulu tilaukseen) (ei kuulu tilaukseen)
KIERRETÄÄN PARIKSI 15KIERROSTA.
Pinta
Nimitys
STM CX21
MOLEX 3191-2R
ST X16
MOLEX 1189-T
Tarkennetaan kuvan tietoja
KAAPELI CS28
MOLEX 5556-PBT 4 2 1
MOLEX 5557-6R
No.
Piirt.
Laite
Johdot tulevat
Pintak„s.
TACHO BOARD 85028
050503LK
juotospuolelta
MGX
ja juotetaan
Tark.
komponenttipuolelta
8.5.03HK
MGX 85052-4JB
-------
Aine
Tark.
Piirt.
Liittyy
A
Merkki
Yleistoleranssi
SFS 4011-
AWG16
070600 NJ
Muut.no
SI, 50
151199 PeJ
RU, 50
80557
Hyv.
MOLEX 5556-PBT
Suhde
Muutos
MOLEX 5557-2R
070600 JJS
1 2
1 2
Pinta
Liittimet CX9 kytketään yhteen
Nimitys
CX9
Päivitetty oikea liitinkoodi
CX9
1 2 MOLEX 5559-2P
1 2
MOLEX 3191-2R
MOLEX 5558-PBT
KAAPELI PW31
MOLEX 5557-2R
ST X6
No.
Piirt.
Laite
RU, 50
SI, 50
Pintak„s.
2 1 1 RU, 1070 AWG16
1
050503LK
1020 AWG16 1 2
MGX
SI, 1070
2 2
Tark.
AMD X3
MOLEX 1189-T välikuorinta+juotos
MOLEX 5556-PBT
8.5.03HK
suojataan kutiste-
sukalla
Hyv.
JOHTIMET 300V UL
MGX 85061-4JA
-------
JOHDINSUOJAT UL
MOLEX 90119-0110
6 VI AWG24 VI 1220
5 RU AWG24 RU 790 OR AWG24 350 OR 450
4 HA AWG24 350 HA 640 OR AWG24 100 OR 200 SI AWG24 SI 450
3 VA AWG24
220 VA 310 OR AWG24 OR 450 SI 200
SI AWG24
1 OR AWG24 OR 310 SI AWG24 SI 450
2 SI AWG24 SI 310
MOLEX 90160-0110
41 253 4 1 253 41 253 4 1 2
Johdot tulevat
juotospuolelta
ja juotetaan
komponenttipuolelta
COL X4
BACK FRONT CF CB
TACHO BOARD
85028 MIKROKYTKIN OMRON SS-01T
1 (Ei kuulu toimitukseen)
7 MU AWG24 MU 470 1
8 RU AWG24 400
RU 470
2 3
JOHTIMET 300V UL
JOHDINSUOJAT UL
Liittyy Nimitys
Laite
Piirt.
MGX
No.
A 80483 Tarkennetaan kuvaan tietoja 221102TMV25.11.02HK25.11.02HKe050400 PeJ
B 80557 Tarkenettu johtojen juotospuolet
Tark.
050503LK 8.5.03HK ------- 060600 NJ
Hyv.
060600 JJS
MGX 85076-3JB
Aine
Piirt.
Tark.
Merkki
Liittyy
POW X7
SFS 4011-
Yleistoleranssi
70
LIITINRIMA ENSTO KB223.10 2 1 2
Muut.no
MOLEX 5556-PBT
Hyv.
POW X1
Suhde
2 MOLEX 5556-PBT
Muutos
Pinta
7 POW X2
Nimitys
8 2
9 210 1
2 4
10 4
MOLEX 5556-PBT 1 3
Kutistesukka 20
MOLEX 5557-4R
POW X3
160
3
230
2
RU
SI
MOLEX 1189-T
, 40
40 0
Nippuside UL 0
No.
MOLEX 3191-6R
Piirt.
Laite
2 Abiko A2507FLSF tai
Pintak„s.
Cembre BF-F 608P
RU AWG18
340 SI AWG18
Tark.
Johdinsuoja
JOHDINSUOJAT UL
Aine
Piirt.
A
Tark.
Merkki
Liittyy
SFS 4011-
Yleistoleranssi
070600 NJ
Muut.no
010999 PeJ
80557
Hyv.
Suhde
Muutos
-:-
070600 JJS
APEM A01ES+A0154B
(ei kuulu toimitukseen)
Pinta
Nimitys
Abiko A1503FLS5 tai
Cembre RF-F 305 tai
Päivitetty oikea liitinkoodi
Amp 165565-2
POW X15 C1 C3 CX13
MOLEX 5556-PBT MOLEX 5556-PBT
D1 D3
VI, 420 VI, 340
1 C1 C3 1
SI, 420 SI, 340
3 1 2 4
3 D1 D3 3
KAAPELI CS9
4 2 MU, 750 380 280 1 3
MU
2 2
RU, 750 RU
4 4
MOLEX 5557-4R
No.
MOLEX 5557-4R
Piirt.
Laite
Pintak„s.
050503LK
MGX
Motor-stop cable
Tark.
8.5.03HK
MGX 85087-4JA
-------
Aine
Piirt.
A
Tark.
Merkki
Liittyy
SFS 4011-
Yleistoleranssi
070600 NJ
010999 PeJ
Muut.no
80557
Hyv.
Suhde
Muutos
-:-
APEM A01ES+A0154B
070600 JJS
(ei kuulu toimitukseen)
Pinta
Nimitys
MOLEX 5559-4P MOLEX 5558-PBT Amp 165565-2
CX13
Päivitetty oikea liitinkoodi
VI, 450 VI
1 C1
MU, 450 MU
2 C3 C1 C3
4 2
SI, 450 390 SI
3 1 3 D1 D1
KAAPELI CS10
D3
RU, 450 RU
4 D3
No.
Piirt.
Laite
Pintak„s.
050503LK
MGX
Motor-stop cable
Tark.
8.5.03HK
JOHDINSUOJAT UL
MGX 85088-4JA
-------
12 Appendices
12 Appendices
This chapter includes a Diamond architecture diagram and test display point
lists. For software block diagrams as well as a list of factory default settings,
AEC calibration sheet, AEC detector pattern, refer to appendices of the
Diamond Installation Instructions (86501-4A_). Note that the name Alpha X
in the diagram is a project code name of Diamond.
NOTE
For smooth parameter setup and adjustment, we recommend the optional
Diamond Service Software (87502).
Diamond service mode interface have been divided into several topic groups
in which the system setting and parameters can be changed:
Scroll with Up or Down-keys until the required group is between the brackets
as illustrated in the example. Press Accept to enter the group. The following
sections describe each group and available parameter choices. In parameter
sub-screens, accept the changes with Accept-key or cancel the changes with
the Cancel-key. Then Diamond returns to the group screen.
You can exit the service mode by pressing kV- and Den-buttons down
simultaneously.
NOTE
Flash Loader can only be used if, the all previous software versions have been
uploaded with Flash Loader.
CAUTION
If the previous software version has been uploaded with Diamond Service
Software, then the Flash Loader cannot upload the software and is likely to
render the existing software useless. Use of Diamond Service Software is
recommended.
WARNING
Before you start up the Flash Loader-program, close all other programs,
especially the ones using COM-ports. Simultaneously run programs may
severely disturb the software loading process.
4 Select the directory where the .bin-files are stored. This is performed by
writing the directory name on the Bin, file path-field or clicking the
browse button (...) and searching for the correct directory on hard disk.
When you find the correct directory, click any of the .bin-files listed.
Diamond will then set up default path. If the directory has already been
defined, you can proceed to next step.
After the connection has been successfully established, the screen displays a
green light above the Connect-button.
8 If the green light for connection is displayed, the old software files can
be erased. Do not erase if a red light is displayed!
WARNING
During the software upload process, do not exit the process or switch off the
unit. When the software files have been erased, restarting the unit will be
complicated. In case blackouts occur in the environment where the unit ahs
been placed, it is recommend to have an UPS or similar electrical back-up
system while uploading the software.
WARNING
The deleted software files cannot be restored. Before you start loading a new
software version, write down all important service menu settings. Then
continue the loading process to the end.
At this point, the system has no operational software. Do not switch off the
power. Proceed to next step to install required software files.
In case you get an error message “Error opening file”, check that the file path
is correct.
When the software has been loaded, the connection light turns red and the
following information is displayed:
NOTE
In case the electricity went off during the software upload, or for some other
reason the unit will not start, call manufacturer for further instructions.
09.05.2001
SDJHLQWKHXSSHUFRUQHU
test1 Rear collimator stepmotor home limit (opto switch behind collimator) test1 test2 test3 test4
test2 Rear collimator stepmotor steps ready (from microprocessor) test5 test6 test7 test8 test9
test3 Side collimator stepmotor home limit (opto switch) test10 test11 test12 test13 test14
test4 Side collimator stepmotor steps ready (from microprocessor) test15 test16 test17 test18 test19
test5 Filter stepmotor home limit (opto switch)
test6 Filter stepmotor steps ready (from microprocessor)
test7 Tube park position limit (opto switch)
test8 Tube almost in park position (opto switch)
test9 Tube almost in front position (opto switch)
SDJHLQWKHXSSHUFRUQHU
test41 Filter selection button in control panel (membrane switch) test41 test42 test43 test44
test42 Filter selection button in compression panel (membrane switch) test45 test46 test47 test48 test49
test43 Compression force plus button (membrane switch) test50 test51 test52 test53 test54
test44 Compression force minus button (membrane switch) test55 test56 test57 test58 test59
test45 Light button (membrane switch)
test46 Cassette sense switch 1 (hall sensor on lower right)
test47 Cassette sense switch 2 (hall sensor on lower left)
test48 Cassette sense switch 4 (hall sensor on upper left)
test49 Cassette sense switch 8 (hall sensor on upper right)
SDJHLQWKHXSSHUFRUQHU
test61 Stereo left button (membrane switch) test61 test62 test63 test64
test62 Stereo right button (membrane switch) test65 test66 test67 test68 test69
test63 Stereo center button (membrane switch) test70 test71 test72 test73 test74
test64 C-arm left lateral pos button (membrane switch) test75 test76 test77 test78 test79
test65 C-arm left oblique pos button (membrane switch)
test66 C-arm center pos button (membrane switch)
test67 C-arm right oblique pos button (membrane switch)
test68 C-arm right lateral pos button (membrane switch)
test69 Cassette sense (opto switch)
test70 Paddle foot switch
X2 H1 H2 H3
C14
H4
TP10
MAREF CURLIMIT FILAFB
TP12
TP13
TP17
TP16
TP15
TP14
TP18 TP11
MACTRL FILREF HEATENA
TP19
TP20 H5 GND
KVFB TP21 TP22
TP23
MAFB
TP24
FBGND
TF1 K3
R68
KVREFRISE J2
KVREF
GENENA H7 EXPENA TP25 TP26 FORCE-PRECTRL
H6 H8
MACTRL
TP27 TP28 TP29
X
3
FBFRQ
TP30
X4
J3
GND
KVOK
TP31
J4 VCOFRQ CURLIMIT
MAOK
TP32
TP33
TP34
H1 H9
SHUTDOWN TP35 TP36 SMALL-FOCUS
TP37 TP38 TP39
A H10 FILAV
H12
H13
OPTO-20VDC
H14
D C B A
OPTO-20VDC
TP42
block D
block B
TP44
TP43
310VDC-GND 310VDC TP45
TP46
X5
block C
block A
X6
LA1 INSTRUMENTARIUM OY IMAGING
ALPHA X
GENERATOR BOARD
MGX-85004-3F
J2
FBMISS
+34v
PRE/MA
KVOK-COMP
GENENA
*MAOK
PRE/MA DAC
LARGE
+15v TF1
MACTRL FILA-ERROR HEATENA
PREREF SMALL
OUTA
KVMAREF(0:7)
MAREF
OUTB COMMON
MACTRL
SHUTDWN
CURLIM
PWM
MACTRL
SMALL
LARGE
FILREF
IN+
MACTRL
IN-
OUTA
0R1
OUTB
MACTRL
MAFB
MAREF
MAFB J4
SHUTDOWN
MA SECTION
EXPENA
13 SEC SHUTDOWN CURLIMIT V ref.
S Q TUBEFAIL BACKUP (60A)
C TIMER
TUBEFAIL R Q
J5
C B
KVFB
DAC VCOFREQ
KVFB
S Q A D
VCO C
KVREF
KVMAREF(0:7) OUTA R Q
(Error Amplifier)
KVOK-COMP
A C
J3
B D HV-Unit
*KVOK
CAS
TRAY
CS CS
PADL
SENS
DET
COMPRESSION SEL
PW SW
BOARD FORC
GENERATOR SENS
POWER BOARD
BOARD
THICK
SENS
KVFB
CASS
ROT Z LOCK
HV-UNIT MAFB
FILAMENT
VOLTAGE
AEC BOARD
ROT Z CAS
SENS SENS SENS OPTO
RS-485 4-WIRE SERIAL BUS
HIGH VOLTAGE
REAR
OPTO
RST X2
ICA4 ICD3
ICA5
ICD5
RXD
TP5
TXD
TP6
H2
TXD
H3
RXD TP7
GND
+5V
TP8
INSTRUMENTARIUM OY IMAGING
MGX
AEC BOARD
85002-3F
X1
DETECTOR
DETECTOR ARRAY L1
SELECTION 87C51
RS-485
Micro-
MUX Driver
Controller
S1 TxD
S2
20M
S3
S4
S5
S6 RS-485 RS-485
DETECTOR ARRAY C1 Driver SERIAL LINK
S7
S8
RxD
D
DETECTOR ARRAY R1
DETECTOR ARRAY L2
DETECTOR ARRAY C4
DETECTOR ARRAY C3
DETECTOR ARRAY R2
DETECTOR ARRAY C2
8-bit
DAC
C4 OFFSET
GAIN CONTROL
SELECTION
C3 12-bit
MUX
ADC
L2 R2
C2 1K0
S1
2K0
S2
S3
4K02
L1 C1 R1 S4
8K06
S5
16K2
S6
16K2
S7
16K2
S8
16K2
Main transformer
POWER CABLE
85083-4J
20354 23388 MAINSCABLE 20367 CS10 Motor
X5
Footpedals Generator Board Adapter CS34
85082-4J CB1 CS9 85092
Board 85076-3J
85086-4J 85087-4J
X4
CB30 CS31 CS32 CS33
85062-4J 85041-4J 85042-4J
X-ray Tube 85040-4J
X2
+310Vdc +20Vline X3 X1,2,7 X15 X4
Projection Projection X1 X9 X3
CS6 PW1 panel panel
X10 X4
AMD Board
COM1 85056-4J Collimator Board
Molex
CS35
+20Vline PW33
X6
85080-4J +310Vdc 90136
X6
X5
86004-4P Molex
X1
85096-4J
X2
+34Vdc 90136
CS0 PW2 230Vac Tube Tube
87C51FA 85044-4J
COM2 Park +34Vdc
X10
Park
panel
X1
85077-4J HV Unit
X4
panel
85057-4J
-15Vdc +15Vdc 86003-4P +5Vdc +15Vdc 230Vac
Carriage X3
+15Vdc -15Vdc
Molex Molex PW32 FAN
X6
X2
Minifit X7
X8
Adapter Adapter Minifit X3
Board Board
X13
86000-4P
C-arm CS3 -24Vdc +24Vdc 85063-4J
X8
Sensors 85037-4J CX10 CS11
85035-4J
85055-4J
Control Panel CS4
85038-4J
+34Vdc
CB30
X11
C-arm
Motor X9 Power Board 85062-4J CX9
CS1 CX2
87C51FA CX1 CS2 PW31
85036-4J
CS7 CX11 85061-4J
-24Vdc Z-motor (Optional)
85085-4J
X8 X5 X6
X20
CX12
SB31
+5Vdc PW3 CB10 85018-4J
X9 X7
X10
85016-3J
87C51FA
X12
DS75176 (RS485)
DS75176 (RS485)
85058-4J Compression Block
X6
X3 Compression Board
MUX Molex
SB40
X14
90136 +5Vdc
X11 85064-4J
X3
CS8
X10
85079-4J
MAX232 (RS232) Compression
X10
DS75176 (RS485) DS75176 (RS485)
X1
TL16C451 Display Board
X22
87C51FA
X2
X18
-15Vdc +34Vdc 85060-4J
MAX232 (RS232) ECS limits
X2
Sensor X2
SB2
MAX232 (RS232)
Stereo Board CS23 CX24 X4, X5
85047-4J
X17
X15
85081-4J +5Vdc Compression Motor
i386EX ECS Motor +15Vdc
& Tacho CS40
X1
85054-4J
CS22 Comp. sensors Comp. panel
15 pin D-connector (rear box) CS21 Stereo Sensors
X3
X4 X16 X21 X11 X19 85046-4J
MAX232 (RS232) 85045-4J Strain Gages 86001-4P
DS75176 (RS485) (measure comp force)
SB1 PW20
85059-4J
PW21
85051-4J
CS27
+5Vdc 85019-4J
85017-4J -24Vdc
X12
X1
Cass. Tray sensor CS26
X1
85049-4J
Legend:
85050-4J
Stereo Motor
Ctrl/ Data signal +XVdc 86005-4P Stereo panel
Voltage regulator CX22 Molex
Power signal Stereo Tacho +5Vdc 90130- +12Vdc
86005-4P Stereo panel
CS24 Cassette Motor 3210 87C51FA
X4
Connector +XVdc 85048-4J & Grid Motor
Supply voltage Cass. Locks AEC Board
CXxx Cable Connector Drive Board CX23
SBxx Signal Bus Cable Cass. Sensor
Cass. Locks
Image Receptor Support
PWxx Power Supply Cable 85090
Instrumentarium Imaging is constantly improving its products and reserves the right to
change these specifications without notice. Distributor:
www.InstrumentariumImaging.com