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2
860E-1K
Electric Drive Truck
Komatsu Drive
Field tested in the toughest applications, These features come together to
Komatsu Drive is a unique system that features: deliver higher reliability and superior
■ Improved torque capacity performance in mining applications.
■ Top speed of 64 kph 40 mph
bodies
wet brakes (All Four Wheels)
■ Tight turning radius 15.5 m 51' ■ Liquid-cooled IGBT AC electric
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860E Productivity Features
System
■ ELIMINATOR® filtration system reduces oil and filter
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860E-1K
Hill Start
Trolley (optional) An innovative feature the Komatsu drive system provides
The 860E-1KT trolley system allows for faster ascent is the Hill Start logic. This built in functionality will help
up grades, providing higher production and lower fuel reduce rollback in the event of a stop while the truck is
consumption compared to conventional diesel systems. ascending a ramp. Additionally, the feature automatically
controls the braking function when an operator that is
stopped on grade wants to continue up the ramp.
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860E Productivity Features
with a six-point articulation linkage, the power steering system that utilizes four Oil
system provides steering control with minimal operator nitrogen-over-oil cylinders. This
effort. The turning radius is 15.5 m 51', which provides suspension system is designed
860E-1K
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860E-1K
Operator Environment
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860E Reliability Features
to carry 254 tonne 280 short tons and provides the rear body pivot and horsecollar sections.
highest reliability in the industry.
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860E-1K
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860E Easy Maintenance
times, indicates oil filter replacement hours, and displays communication system, Komtrax Plus® offers a new
fault codes to maximize machine availability and vision of monitoring your valuable assets by providing
productivity. insight to critical operating metrics and information that
can be used to increase availability, lower owning and
operating costs and maximize fuel efficiency.
Extended Engine Oil Change The Komtrax Plus® information available on
CENTINEL oil management system and ELIMINATOR
® ® MyKomatsu.com allows service personnel and
filtration system reduce oil and filter changes to lower asset owners to review cautions, operational data,
scheduled downtime. Oil drain is extended to up fuel consumption, payloads and key component
to 4,000 hours, and there are no spin-on oil filters. measurements provided in forms of trends. With
ELIMINATOR® paper is replaced every 1,500 hours. Komtrax Plus®, knowledge becomes the power to fuel
your productivity.
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860E-1K
Additional Features
Environmentally Friendly
U.S. EPA Tier 2 Compliant Engine Low Speed - High Volume Quiet Grid Blower
The Komatsu SSDA16V160 is certified to US EPA Tier 2 The new grid blower design used on the 860E-1K is
emission regulations out of the exhaust pipe. quiet and responsive to the truck’s retarding needs.
This blower has the lowest noise output of any retarding
system used on Komatsu trucks to date.
Less Hydraulic Fluid Than Mechanical Drives
The Komatsu 860E-1K contains 53% less hydraulic
fluid compared to similar class mechanical drive trucks,
creating a lower environmental impact and makes fluid
replacement simpler, quicker and more economical.
Payload Policy
10-10-20 Load Policy Criteria 1) The average monthly payload must not exceed the
rated payload of the truck
Recognizing that variation occurs naturally in material
density, fill factors, and loading equipment, Komatsu 2) 90% of all loads must be below 110% of the rated
America Corp. deems it necessary to establish a payload of the truck
consistent payload policy. This payload policy is intended 3) 10% of all loads may be between 110% and 120% of
to identify the guidelines and limitations for the loading the rated payload of the truck
of Komatsu mining trucks, and is valid for approved
applications and haul profiles only. 4) No single payload may exceed 120% of the rated
payload of the truck
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Productivity &
860E SPECIFICATIONS
Ecology Features
Engine
ENGINE frame
Make and model............................Komatsu SSDA16V160 Tier 2 Advanced technology, full butt-welded box sectional ladder-
Fuel....................................................................................Diesel
TRANSMISSION type frame with integral ROPS supports, integral front bumper,
Number of cylinders.................................................................16 rear tubular cross members, steel castings at critical stress
Operating cycle................................................................ 4 cycle transition zones, rugged continuous horsecollar.
ENGINE
AXLES
Gross horsepower*...................2014 kW 2,700 HP @ 1900 rpm Plate material...................................... 482.6 MPa 70,000 psi
Net flywheel power**................ 1902 kW 2,550 HP @ 1900 rpm tensile strength steel
Weight (wet)................................................. 9608 kg 21,182 lbs Casting material................................. 620.5 MPa 90,000 psi
TRANSMISSION
SUSPENSION SYSTEM
tensile strength steel
860E-1K
* Gross horsepower is the output of the engine as installed in this Rail width........................................................... 305 mm 12''
machine, at governed rpm and with engine manufacturer’s approved AXLES
Rail depth (minimum)......................................... 864 mm 34''
STEERING
fuel setting. SYSTEM
Accessory losses included are water pump, fuel pump ENGINE
and oil pump. Top and bottom plate thickness....................... 40 mm 1.57''
** Net flywheel power is the rated power at the engine flywheel minus Side plate thickness................................. 19 mm 0.75'' Rear
the average
BRAKES accessory losses. Accessories include fan and SUSPENSION SYSTEM 22 mm 0.87'' Front
charging alternator. Rating(s) represent net engine performance in DriveTRANSMISSION
axle mounting....................... Pin and spherical bushing
accordance with SAE J1349 conditions. Drive axle alignment....... Swing link between frame and axle
STEERING SYSTEM
MAIN FRAME
AXLES
ENGINE
eLECTRIC DRIVE braking
BRAKES sYSTEM
BODY
AC/DC CURRENT Service SUSPENSION SYSTEM multiple disc
brakes: oil-cooled, hydraulic-actuated,
Drive TRANSMISSION
System*............................................ Komatsu AC Drive brakes at each wheel.
MAIN FRAME Traction system wheel spin control.
HYDRAULIC
Alternator. SYSTEM
...................................................... DRLDZ5010-AL
Dual Fan Main Blower....................... 419 m3/min 14,800 cfm Max. service apply pressure.................... 16547 kPa 2,400 psi
STEERING
Total friction SYSTEM 75439 cm2 11,693 in2
area per brake....................
Control................................
AXLES IGBT AC Torque Control System BODY
CAB
Ratio........................................................................... 35.52:1 Secondary Braking System............. Automatically applied prior
Speed (maximum)....................................64.5 km/h 40 mph to hydraulic system pressure dropping below level
BRAKES
required to meet secondary stopping requirements.
HYDRAULIC SYSTEM
*
SUSPENSION
WheelWEIGHT
SYSTEM
(APPROXIMATE)
motor drive system application depends upon gross vehicle Wheel brake locks.............................................Switch-activated
weight, haul road grade, haul road length, rolling resistance and Parking brakes.....................................All wheel, spring applied,
other parameters. Komatsu must analyze each job condition to MAIN
CAB FRAME
hydraulically released, integral wet disc park brake.
assureSTEERING
proper application. SYSTEM
TIRES Rated to hold on ±15% grade at maximum GVW.
Electric dynamic retarder (max.).................. 3469 kW 4,650 hp
Continuously
BODY
WEIGHT rated high-density
(APPROXIMATE) blown grids w/retard capacity
SERVICE
BRAKESREFILL CAPACITIES at low speeds and retard in reverse propulsion.
Cooling system
L&M radiator assembly, split-flow, with deaerator-type top tank. TIRES
HYDRAULIC SYSTEM
DIMENSIONS
Radiator area..................................... 5.81 m2 62.5 ft 2
frontalFRAME
MAIN Suspension
VariableSERVICE
STANDARD EQUIPMENT FOR BASE MACHINE CAB REFILL
rate hydro-pneumatic CAPACITIES
with integral rebound control
BODY
Body Max. front stroke.......................................... 313 mm 12.32''
Max. rear stroke............................................292 mm 11.50''
All-welded steel flat floorEQUIPMENT
OPTIONAL body with horizontal bolsters and full Max.DIMENSIONS
rear axle oscillation..............................................±10.4°
WEIGHT (APPROXIMATE)
canopy. HYDRAULIC
Tapered body, body SYSTEM up sling and frame mounted
rubber pads are standard. Heated body optional. STANDARD EQUIPMENT FOR BASE MACHINE
Floor sheet.............................................. 16 mm 0.63'' Outer tireS and RIMs
TIRES
CAB 19 mm 0.75'' Center
1379 MPa 200,000 psi tensile strength steel Rock service,
OPTIONAL tubeless, radial
EQUIPMENTtires
Front sheet.............................................. 10 mm 0.39'' Outer Standard tire*........................................................ 50/80 R57
SERVICE REFILL CAPACITIES
10 mm 0.39'' Center Optional tires......................................................... 50/90 R57
WEIGHT 1379 (APPROXIMATE)
MPa 200,000 psi tensile strength steel Flange mount rim
Side sheet .......................................................... 8 mm 0.31'' 864 mm x 1448 mm x 152 mm 34'' x 57'' x 6'' rim assembly.
1379 MPa 200,000 psi tensile strength steel DIMENSIONS
Typical total tire weight.............................. 23033 Kg 50,780 lbs
CanopyTIRES
sheet ..................................................... 6 mm 0.24''
690 MPa 100,000 psi tensile strength steel * Tires should meet application requirements for tkph/tmph, tread,
Capacity struck..............................................122 m3 160 yd 3 STANDARD
compound, EQUIPMENT
inflation pressure, FOR
ply rating or equivalent, etc. BASE MACHINE
SERVICE
SAE heaped REFILL CAPACITIES
2:1.............................................169 m3 221 yd 3
Standard Komatsu body weight.............. 33643 kg 74,171 lb
OPTIONAL EQUIPMENT
Service refill capacities
DIMENSIONS
cab Cooling System.......................................... 473 L 125 U.S. gal
Crankcase.................................................. 280 L 74 U.S. gal
Advanced Operator Environment
STANDARD with isolation mounted,
EQUIPMENT FOR BASE Hydraulic system...................................... 1325 L 350 U.S. gal
integral MACHINE
4-post ROPS/FOPS Level 2 structure. Adjustable air suspension Motor gear box (each)................................ 121 L 32 U.S. gal
seat w/lumbar support, arm rests, and 3-point seat belt, full-size Inverter cooling system................................ 25 L 6.5 U.S. gal
passenger seat, thermal insulation,
OPTIONAL EQUIPMENT tilt and telescoping steering Fuel.......................................................... 4542 L 1,200 U.S. gal
wheel, electric windshield wipers w/washer, tinted safety glass, Reserve Oil® System.................................. 114 L 30 U.S. gal
power windows, Komatsu Payload Weighing System, 61,000
Btu/hr heater and defroster, 19,900 Btu/hr air conditioning
(HFC - 134A refrigerant).
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860E-1K
Dimensions
8.33 m
9.21 m 4.02 m 27'4"
30'3" 13'2"
14.04 m
46'1"
7.30 m
23'11"
6.39 m
20'11"
4.22 m
13'10"
1.93 m
6'4"
.85 m 2'9"
6.09 m
4.16 m 6.30 m 20'8" 20'0"
4.47 m 14'8"
13'8"
14.93 m 49'0"
All dimensions are for unladen truck with standard body. 9.39 m
30'10"
Capacity 7.65 m
Loading 25'1"
Body
Struck 2:1 Heap Height*
*Exact load height may vary due to tire make, type, and inflation pressure.
hydraulic System
Steering.............. Accumulator assisted with twin double acting 1.56 m
5'1"
cylinders provide constant rate steering. Secondary
steering automatically supplied by accumulator.
5.15 m
Turning circle diameter (SAE)......................................31 m 102' 16'11"
Reservoir...................................................... 947 L 250 U.S. gal 7.98 m
Filtration..........................................In-line replaceable elements 26'2"
Suction............................................ Single, full flow, 100 mesh
Hoist and steering........................... Dual, in-line, high pressure
Brake component cabinet...........Above deck, easily accessible
with diagnostic test connections
Hoist..................... Two 3-stage dual-acting outboard cylinders, electrical system
internal cushion valve, over-center dampening
Hoist times 4 x 8D 1400 CCA, 12 volt, in series/parallel, 180 AMP-hours
Power-up loaded.......................................................... 22 sec batteries, bumper-mounted with disconnect switch.
Power-down (high idle)..................................................13 sec Alternator..................................................... 24 volt, 250 amp
Float-down (low idle)..................................................... 23 sec Lighting ..................................................................... 24 volt
Pumps................ Two pumps, single package, end of alternator Cranking motors.................................................. Two/24 volt
Hoist and brake cooling............................ Tandem gear pump
with output of 931 lpm 246 gpm at 1900 rpm
and 17237 kPa 2,500 psi
Steering and brake........ Pressure-compensating piston pump
with output of 246 lpm 65 gpm at 1900 rpm
and 18960 kPa 2,750 psi
System relief pressures
Hoist and brake cooling .........................17237 kPa 2,500 psi
Steering and brake..................................27579 kPa 4,000 psi
Quick disconnects standard for dumping disabled truck and
for systems diagnostics.
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Productivity &
860E SPECIFICATIONS
Ecology Features
Performance Chart
860E-1K
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860E-1K
Vehicle Weights
Standard Chassis 137325 kg 302,749 lbs
Komatsu Body 33643 kg 74,171 lbs
Standard Tire Weight 23033 kg 50,780 lbs
Option Allowance 6350 kg 14,000 lbs
Empty Vehicle Weight 200351 kg 441,700 lbs
Front Axle (49%) 98361 kg 216,850 lbs
Rear Axle (51%) 101990 kg 224,850 lbs
Nominal payload is defined by Komatsu America Corp’s payload policy documentation. In general, the nominal payload must be adjusted
for the specific vehicle configuration and site application. The figures above are provided for basic product description purposes.
Please contact your Komatsu distributor for specific application requirements.
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STANDARD EQUIPMENT
■ Air cleaners, with dust evacuators ■ Maintenance and power lockout ■ Horn (center of steering wheel)
■ Alternator (24 volt/250A) ■ Parking brakes with warning light & speed ■ Indicator lights (blue)
■ Auto lubrication system w/ground level fill application protection - Engine service
& low level indicator ■ Power steering w/auto secondary steering - KOMTRAX Plus snapshot (IM)
■ Batteries–4 x 8D (1400 CCA’s) ■ Protective deck handrails with kick plate ■ Komatsu Payload Meter IV (PLM IV)
■ Battery charging cable and socket ■ Pump driveline protector ■ Operator seat, adjustable w/air
■ Body impact plate ■ Radiator fan guard suspension, lumbar support and arm rests
■ Body over center device ■ Seat belts 76 mm 3", 3-point, retractable ■ Panel lighting (adjustable)
■ Body up sling ■ Skid-resistant surface on walkways ■ Passenger seat, full size, heavy duty
Operator Environment & Control ■ Digital tachometer and speedometer ■ Engine compartment service lights
■ All hydraulic service brakes with ■ Dome light ■ Fog lights (2, halogen)
■ Back up alarm ■ Engine shutdown w/ “Smart Timer” delay ■ Manual back-up light, switch and indicator
■ Battery disconnect switch ■ Floor mat (double barrier) ■ Payload lights R and L (LED)
■ Brake lock and drive system interlock ■ Fuel gauge in cab and site gauge on tank ■ Platform lights R, L and Center
■ Diagonal staircase across grille, L to R ■ Fuel low level light and buzzer (3, halogen)
■ Dynamic retarding with continuous ■ Gauges (w/backlight) ■ Stairway lights (1, halogen)
rated element grids - Oil Pressure ■ Stop & tail lights (2, LED)
OPTIONAL EQUIPMENT
Note: Optional equipment may change operating weight.
■ Premium Operator and Passenger Seats
■ Body Liners* ■ Hot start hydraulic oil ■ Reversed access ladder, R to L
■ Cold Weather Options ■ Hubodometer ■ Service center–RH
■ DTSA Body ■ Komatsu Smart Rims ■ Shutters (radiator)
■ Headlights (HID) ■ KomVision™ All Around Monitoring System ■ Suspensions, cold weather
■ Hot start engine coolant (220V 2-2500W) ■ PLM IV® Scoreboards ■ Trolley assist
*Available factory installed or non-installed. All other options and accessories listed are available factory installed only.
AESS791-02 ©2016 Komatsu America Corp. Printed in USA AD07(1.5M)OTP 07/16 (EV-1)