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SPE/PS-CIM/CHOA 97798
PS2005-367
Copyright 2005, SPE/PS-CIM/CHOA International Thermal Operations and Heavy Oil Symposium
- The solution gas drive process is a pressure driven
This paper was prepared for presentation at the 2005 SPE International Thermal Operations mechanism. The dissolved gas nucleates in bubbles when the
and Heavy Oil Symposium held in Calgary, Alberta, Canada, 1–3 November 2005.
pressure is reduced below the bubble point pressure as
This paper was selected for presentation by an SPE/PS-CIM/CHOA Program Committee
following review of information contained in a proposal submitted by the author(s). Contents of
depicted by various works1,2. The bubble growth mechanism3
the paper, as presented, have not been reviewed by the Society of Petroleum Engineers, is mainly due to mass diffusion but is also controlled by IFT,
Petroleum Society–Canadian Institute of Mining, Metallurgy & Petroleum, or the Canadian
Heavy Oil Association and are subject to correction by the author(s). The material, as oil viscosity, solubility parameters…During post nucleation
presented, does not necessarily reflect any position of the SPE/PS-CIM/CHOA, its officers, or
members. Papers presented at SPE and PS-CIM/CHOA meetings are subject to publication
and bubble growth phase, it is essential to have a good
review by Editorial Committees of the SPE and PS-CIM/CHOA. Electronic reproduction, knowledge of diffusivity in order to correctly model the
distribution, or storage of any part of this paper for commercial purposes without the written
consent of the SPE or PS-CIM/CHOA is prohibited. Permission to reproduce in print is evolution of the gas phase occurring in the depressurization
restricted to a proposal of not more than 300 words; illustrations may not be copied. The
proposal must contain conspicuous acknowledgment of where and by whom the paper was
process. Indeed, the way bubbles are able to grow by diffusion
presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax will have a direct impact on gas mobilization and
01-972-952-9435.
consequently on oil recovery. Furthermore, the importance of
this parameter is emphasized by the very low gas availability
Abstract characterizing extra heavy oils.
Molecular diffusion of gases in heavy oils is one of - For the Vapex process (injection of solvent in heavy oil), the
the most important physical parameter governing cold molecular diffusion of the solvent is the rate controlling
production processes such as solution gas drive or Vapex. mechanism.
Indeed, the way bubbles are able to grow by diffusion will Oddly enough, publications of experimental data
have a direct impact on gas mobilization and consequently on concerning gas diffusivity in heavy oils are relatively rare.
oil recovery. Furthermore, the importance of this parameter is Furthermore, published values can vary by different orders of
emphasized by the very low gas availability characterizing magnitude. This is probably due to the fact that this kind of
extra heavy oils. measurement is quite tricky (difficult and time consuming).
Surprisingly, publications of experimental data Indeed gas leakages in high pressure cells could be in the same
concerning gas diffusivity in heavy oils are relatively rare. order of magnitude than gas diffusion in oil.
Furthermore, published values can vary by different orders of Many experimental methods have been developed to
magnitude. This is probably due to the fact that this kind of measure the diffusivity of gases in liquids but none of these
measurement is quite tricky. Indeed gas leakages in high methods seems to be considered as referential. Diffusion of
pressure cells could be in the same order of magnitude than gases in thermodynamically stable state can be estimated from
gas diffusion in oil. To study very viscous oil (extra heavy NMR measurements and more precisely T2 relaxation4.
oils), corresponding to very low diffusivity, it is thus Nowadays the most used method has been proposed
necessary to carefully analyze the obtained results. by Riazi5 using a PVT cell. Later on Zhang and his co-
The aim of this work is to characterize experimental workers2 have adapted and simplified the experimental
fickian diffusivity of methane in heavy oils using two different technique developed by Riazi for measurements in heavy oil
concepts in order to be able to validate the experimental systems. The concept takes birth in a mathematical model
results. In this paper we present the two different methods developed by Crank6 from the gas recombination kinetics data.
(thermophysics and analytical) we have settled. Experimental This method is correct for liquids with low Gas Oil Ratio like
results clearly indicate that diffusivity in extra heavy oils is heavy oils as diffusion length must be neglected. Zhang2
lower than usually considered for ‘conventional’ oil. preferred to follow a method by monitoring the pressure
From various experimental results we also propose a change in the PVT cell.
first mathematical model to simulate the influence of Experimentally, time expected to estimate diffusion is
temperature on gas diffusivity. very important compared to usual light oils because of high
heavy oil viscosity. From this specificity it seems very
Introduction complex to avoid gas leakage with a classical high pressure
The molecular diffusion of gases in heavy oils is one cell. That is why we decided to characterize experimental
of the most important physical parameter governing cold fickian diffusivity of methane in heavy oils using two different
production processes such as solution gas drive or Vapex.
2 SPE/PS-CIM/CHOA 97798
concepts in order to be able to validate the experimental - There is no gas diffusing through the bottom surface:
results. dc
z=0 , ∀t , =0
In this paper, we present the two complementary dz
experimental setups we have developed to measure and - Oil sample is a dead oil : 0 ≤ z ≤ z0 , t = 0 , c = 0
compare the diffusivity of a mixed gas (methane 90%, carbon - Diffusing length is constant. We have asserted the
dioxide 10%) in an extra heavy oil. truth of this simplification.
- The first method referred to as “PVT cell monitored in The Laplace transform method permits to solve the
pressure” has been largely described in various articles. This mathematical system of equations as described by Crank.
method is very easy to develop; it’s just very sensitive to gas ∞
called O - we obtain the same expression than before but Experimental results
for −l ≤ x ≤ l : Fig.1 illustrates the evolution of the measured
4ceq ( P ) ∞
(− 1)
n
⎛ (2n + 1)πx ⎞ ⎛ (2n + 1)2π 2 D t ⎞ pressure as a function of time. The initial pressure P0 is equal
c = ceq ( P ) −
π ∑ 2n + 1 cos⎜⎝ 4l
⎟ exp⎜⎜ −
⎠ 16l 2
⎟ (7)
⎟ to 39.1 bars. The equilibrium pressure Peq is equal to 38.80
n =0 ⎝ ⎠
bars; this value corresponds to a target GOR of 10.36 m3/m3
We admit isotopic 13C methane in low concentration (see Tab. 1). This result shows clearly the specificity of gas
(0.1%) can not modify diffusivity between the two sides of the recombination in heavy oils.
plane sheet. To keep the same pressure, two pumps permit to The variation of pressure seems to obey an
limit pressure variations. exponential decrease law. This allows us to derive the gas
diffusivity in heavy oils from the first term of equation (5).
Approximation at first term (n=1) is possible because at large
Experimental procedures and results values of time, the infinite serie is converging very rapidly.
Oil Samples
The heavy crude oil samples studied are furnished by Total
SA and used as received.
Some of these samples contained a non negligible
amount of water. This is a quite common phenomenon in
heavy oils. Indeed, the very close density between oil and
water, a large amount of carboxylic acids, the high viscosity of
the continuous phase and mechanical stirring due to pumps
favor a long stability of water emulsion in crude oil.
To avoid perturbations caused by presence of water,
we have worked only with anhydrous samples. So we may
consider that gas diffusion is measured in monophasic oil.
The main physical characteristics are given in tab. 1.
Viscosity Density GOR Pressure Temperature Fig. 1: Measured absolute pressure variations as a function of
(Pa.s) (g/cm3) (m3/m3) (bar) (°C)
time.
3.904 0.967 10.36 40 48
Tab 1: Physical properties of heavy oil sample.
Experiments n° 1 2 3
This result is very closed to results previously As previously said, this result is in line with works
published by Kovcsek1. published by Kovcsek. But, recent works had concluded to
higher diffusivity of methane in similar heavy oils.
Analytical method
Experimental device
The experimental setup is illustrated by Fig. 3: two Impact of temperature on gas diffusivity
gas containers are linked by a capillary tube containing heavy We have then decided to construct a gas diffusivity
oil. Pressure equilibration between the two gas media is model in order to be able to extrapolate diffusivity coefficients
ensured by two pumps which correct pressure variations over a large range of temperatures.
during sampling. To control the pressure we have used Keller We have thus measured diffusivity of methane in
PA-33X pressure transmitters. Measurements are made at extra heavy oil at different temperatures with the pressure
P=40 bar, T°=48 ° C. We used a sampling time corresponding monitored method. From the experimental points shown in
to the characteristic time issue of the diffusivity in an oil Fig. 5 we propose to express diffusivity as a function of
column as derived from the results of the PVT cell temperature as described below:
experiments. D0T ⎛ α (T − T0 ) ⎞
D= exp⎜⎜ ⎟ (8)
⎝ β + (T − T0 ) ⎠
Molecular diffusion across oil has been finely T0 ⎟
measured by Isotopical Ratio Mass Spectrometry
manufactured by Finnigan and more precisely delta plus XP. In this expression the doublet (D0, T0) corresponds to the
lowest temperature and diffusivity measured; α and β are
fixed parameters. The best fit is obtain with α=0.8 and β=1.4.
Pump 2 Pump 1
Fig. 5 and 6 show a comparison of experimental
versus theoretical values derived from equation (8).
P P This model is able to depict the very fast variation
observed at low temperature (< 300°K). Over 300°K, the
Diffusivity cell experience clearly shows a linear evolution of diffusivity
Water jacket which is also well reproduced by our mathematical model.
-9
10
1.00E-09
Sampler Theory
Water bath Experience
thermoregulated
Diffusivity (m2.s-1)
Experimental results
Fig. 4 illustrates the experimental results (P=40 bar, T°=48
°C).
0.6 10 -11
1.00E-11
Isotopical ratio 13CH4 /12CH4
Theory
Experience
(D0,T0) is the referential state
0 2
Diffusivity ratio D/D0
0 20 40 60 80
Days
-10
The methane diffusivity in heavy oil: D=1.54.10
m2/s is deduced from equation (7), for n = 9.
These two methods are producing very similar results 0
(differences less than 5 %) and exhibit a very low diffusivity 270 280 290 300 310 320
Temperature (°C)
330 340 350 360
of gas.
Fig. 6: Evolution of adimensioned diffusivity D/D0 of gases
(90 % CH4 and 10 % CO2) in extra heavy oil.
SPE/PS-CIM/CHOA 97798 5
Conclusion
Molecular diffusion of gases in heavy oils is one of
the most important physical parameter governing cold
production processes such as solution gas drive or Vapex. As
no referential method to measure gas diffusivity in liquids is
emerging from literature, we have developed two experimental
setups (PVT cell monitored in pressure and an isotopical
method). We have used these two very different methods to
measure the diffusivity of a mixed gas (methane 90%, carbon
dioxide 10%) in extra heavy oil. The measurements were
realized in the same experimental conditions. The diffusion
coefficient we have obtained is equal to 1.55 10-10 m2.s-1. It is
assumed to be independent of the method (less than 5% of
discrepancy between measures) and obeys perfectly to the
mathematical expressions developed by Crank.
Finally we proposed an analytical model in order to
take into account the influence of temperature on gas
diffusivity. The model is able to match very precisely
experimental points on a large range of temperatures.
The value of the diffusivity found will contribute to
complete the data of thermophysics parameters necessary to
improve the knowledge of bubble growth mechanism so
preponderant in cold production processes.
Acknowledgements
References