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GRAU EN TECNOLOGIES EN ENGINYERIA INDUSTRIAL

HEAT RECOVERY UNIT STUDY


FOR DOMESTIC APPLICATION

SPECIFICATIONS

Author: Adriani Jou, Aleix

Supervisor: Gamez Montero, Pedro-Javier

10/01/2017
SPECIFICATIONS ......................................................................................................................... 3
1. GENERAL SPECIFICATIONS ................................................................................................ 3
2. TECHNICAL SPECIFICATIONS ............................................................................................. 3
2.1. Devices included on the HRVU: .................................................................................... 3
Heating recovery unit fan: IN NOVO 200 EC PLUS ................................................................ 4
Heat exchanger: RS160-300 .................................................................................................. 5
Heat exchanger: RS 300-500 ................................................................................................. 6
Squared pattern encasing: .................................................................................................... 7
Flat pattern encasing:............................................................................................................ 7
Modular filter handler: .......................................................................................................... 8
VARICEL ECOPAK (F7 AND M4): ............................................................................................ 8
Round inlet: ........................................................................................................................... 9
2.2. Devices considered (not included on the prototype):............................................... 10
Differential filter pressure transmitter: DPG600/HS........................................................... 10
RQ control: .......................................................................................................................... 11
PCR control: PLANNER......................................................................................................... 12
2.3. Used devices for testing: ............................................................................................ 13
Microphones: MATRON 3 TYPE 3650 ................................................................................. 13
Actuator flow damper: V/ST 06 227-024: ........................................................................... 14
Compensation fan: AXITUB SOLID 4-560T .......................................................................... 15
Digital power meter: WT210 ............................................................................................... 16
Control panel: CPS SLAVE .................................................................................................... 16
Pressure transmitter v1: DPT R8 2500 ................................................................................ 16
Pressure transmitter v2: CP 300 KIMO.................................................................................17
Electric battery: BE 200........................................................................................................18
Frequency controller: IG5A SV0401G5A-4............................................................................18
SPECIFICATIONS

This study has analyzed the alternative of using a mixed flow fan into the heat recovery units
and other targets explained on the basic requirements of the study. This segment has the aim
to determine all the used equipment in order to delineate properly this study. More over it
shows the relation with the different legislation which regulates this study.

1. GENERAL SPECIFICATIONS

This study has been developed in the cheapest approach, a total of 10823.74 € including all the
necessary products, variable costs and depreciation of the used machinery.

The legislation which is included on the study is the European directive 2010/125/CE known
per ventilation units as ErP 2018, and the testing standards as: ISO 5081 and ISO 3740.
Therefore the developed prototype has to be designed in compliance with the ErP 2018 and
tested in conformity to ISO 5081 and 3740.

2. TECHNICAL SPECIFICATIONS

Specifications only included on the final prototype and testing material is included on this
section. For other data sheet and technical specifications which have been in relation with this
study please refer to technical datasheet document. Therefore in this part are stated the
technical specifications of the necessary products to outline the heat recovery unit and the
used equipment for the testing analysis. Total technical specifications from manufacturers
companies are included on annex 7.

2.1. Devices included on the HRVU:


Heating recovery unit fan: IN NOVO 200 EC PLUS
- Company manufacturer: NOVOVENT HVAC SOLUTIONS.
- Watertight terminal box, incorporated on the fan body.
- Thermoplastic resistant material.
- EC engine EMEC, S1, IP 54, class B, analogical input for external signal
0-10V of control regulation. Electronically control integrated.
- CEE: -24.4- ENERGY CLASS C.
Heat exchanger: RS160-300
- Company manufacturer: RECAIR heating exchangers
- Shape: T nose profile.
- Dimensions: Width: 366 mm; length: 386 mm; height: 300 mm.
- Material: Polystyrene (foil layers) and ABS (CASING)
- Efficiency >75% (91% at 100 m3/h)
Heat exchanger: RS 300-500
- Company manufacturer: RECAIR heat exchangers
- Shape: T nose profile
- Dimensions: Width: 481 mm; length: 232 mm; height: 500 mm.
- Material: Polystyrene (foil layers) and ABS (CASING)
- Efficiency >75% (90% at 150 m3/h)
Squared pattern encasing:

- Company manufacturer: ALCAY –Technochapa.


- Encasing dimensions: 751 mm x 900 mm x 250 mm.
- Material: Galvanized steel (0.8 mm thickness).

Flat pattern encasing:

- Company manufacturer: ALCAY –Technochapa.


- Encasing dimensions: Width: mm; length: mm; height: mm.
- Material: Galvanized steel (0.8 mm thickness).
Modular filter handler:

- Company manufacturer: ALCAY-Technochapa.


- Dimensions: 350mm x250mm x 150mm.
- Material: Galvanized steel (0.8 mm thickness).

VARICEL ECOPAK (F7 AND M4):

- Company manufacturer: AAF.


- Dimensions:
- Efficiency: F7 and M6 category.
Round inlet:

- Company manufacturer: NOVOVENT HVAC SOLUTIONS


- Dimensions: diameter: 200 mm; 300mm x 300mm.
- Watertight connection with isolation foam
2.2. Devices considered (not included on the prototype):

Related with visual signal for filter removal:

- Differential filter pressure transmitter: DPG600/HS.


 Combination of a differential pressure gauge and a differential
switch. Works as a filter alert when the filters are on the
maximum pressure loss.
 Operating range: from 0 to 600 Pa.
 The maximum filter pressure loss can be determined on the
differential transmitter which will be 200 Pa for the selected
filters.
Related with domotic control:

- Automatic Bypass:
 The bypass has to be developed as in section 9.5.1. This
control will be done by the PLC controller.

- PLC controller specs:

 The PLC generates an analogy output controlled by PID


software. This PID software configuration will be previously
arranged by a specialized company which will follow
stipulations of section 9.5.1.

- Domotic control selected units:


All the HRVU final products have to include different control panels
depending on the model; these are both of the considered options:

- RQ control:

 Electrical box with microprocessor, 3 temperature sensors


of temperature and LCD panel.
 Automatic control of free cooling, hot/cold.
 Automatic anti freezing.
 On/OFF switch for heating resistor/battery.
 BMS protocol ModBus communication.
- PCR control: PLANNER.
 Company developer: Niessen.
 Time programmed system.
 Clime management plan depending on the input
temperature.
 Computerized based on the temperature
sensors.
 Remote communication from the mobile
phone.
 Consumption monitoring for the energetic
consumption throughout the planer touch
screen.

 Temperature sensor:
- Temperature sensors are included on the domotic
control, here follows its specifications:
 Temperature range: -40ºC to 80ºC.
 Protection: IP54.
2.3. Used devices for testing:

Microphones: MATRON 3 TYPE 3650

- Company manufacturer: Brüelkjaer Microphones.


- Microphones are used to determine the sound power and sound
pressure levels of the tested heat recovery unit.
- Includes the PULSE software that transforms the acoustic pressure
into dBA and plots the Hz spectrum of the tested noise.
- Power: 5.5 W.
Actuator flow damper: V/ST 06 227-024:

- Company manufacturer: Gruner.


- Power: 1W.
- Torque motor: 8 Nm.
- Damper size: 1.6 m2.
- Nominal voltage 24VAC/DC.
Compensation fan: AXITUB SOLID 4-560T
Digital power meter: WT210

- Company supplier: Yokogawa.


- The Yokogawa digital output meter
measures the power consumption of the
tested fan and sends the variable to the PC
program at every determined flowrate
point.
- Power: 0.1kW.
- Basic power accuracy: ±0.2 %.
- Frequency range: 0.5Hz to 100Hz.

Control panel: CPS SLAVE

- The control panel is a set of plc Schneider controllers included into one
box which send information to the testing PC. All the data outputs of
the automatic devices of the Novovent lab are controlled throughout
this box connection.
- The power of all PLC, I/O controllers included on this box is 1W.

Pressure transmitter v1: DPT R8 2500

- Company supplier: HK instruments.


- Accuracy: ±1.5%, 1Pa.
- Power consumption: <1.2 W.
- Pressure differential range: 0 to 2500 Pa.
- Data output: 4-20mA.
Pressure transmitter v2: CP 300

- Company supplier: KIMO.


- Accuracy: ±0.5%.
- Power consumption: 2kW.
- Pressure differential range: -10000 to 10000 Pa.
- 2 data output 4-20mA, 0-10V.
Electrical battery: BE 200

- Company manufacturer: Air design.


- Characteristics:
- Maximum air leaving: 40ºC
- Maximum air speed: 6 m/s
- Minimum air speed: 2 m/s
- Power: 0.5 kW.
- Thermostat control.

Frequency controller: IG5A SV040IG5A-4

- Company supplier: Vector Motor Control.


- Three phase: 230V
- Power consumption: 0.23 kW
- Controlled engine power: 4kW
- Dimensions: 140 x 128 x 155 mm