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Purpose: This research examines the effects and significance of inventory management on
the supply chain and how it helps in the organisational success.
Findings: From the findings it was clearly revealed that there is a possibility of continuous
improvement opportunity which would result in a sustainable competitive advantage for the
organisation. This research helps both academics and managers to gain a better
understanding of the complexity of supply chain and inventory management.
1
LIST OF FIGURES
Figure 2.1 Direct and Extended Supply Chain
2
Table of contents
Title Page no
Abstract...................................................................................................................... 1
Acknowledgements...................................................................................................... 2
List of Figures............................................................................................................. 3
2.1 Introduction.......................................................................................................... 12
3
2.7 Conclusion......................................................................................................... 30
4.5 Conclusion......................................................................................................... 51
4
5.3.4 Effectiveness of Various processes.................................................................. 54
References ............................................................................................................... 59
Appendix 1 Questionnaire.......................................................................................... 64
5
CHAPTER 1 INTRODUCTION
The main purpose behind this research was to explore the effects of
inventory management on the supply chain management which serves as a tool for
Dell computers in giving them a competitive advantage in the current situation. This
chapter contains the background of the issue addressed in this research, fenced by
the research purpose and its significance. The qualitative research was conducted
and it revealed various facts that would help in the betterment of the organization
and can be a reference for the management. The research begins with the objective
to find out the scope for the study and at the end, it details the findings and
recommendations for the future. This section gives the reader an idea on the details
of the chapters included.
1.1 BACKGROUND
6
that comes variably. Moreover it is of great significance in optimizing inventory
management so that the organisational goals are achieved.
To prop up company’s strategic plans and to explain about the market place,
inventory management is designed. The fluctuations in the market demand,
opportunities due to global marketing, and advanced manufacturing technology
prompts firms to change their approach in inventory Management and the associated
processes for inventory control. The key purposes of Inventory Management system
is to provide information in order to manage the flow of materials efficiently, effective
and brilliant use of human resources as well as equipments, coordinate internal
activities and to have regular communication with customers. It does not make
decisions or manage operations; rather it informs managers to act timely and
accurately (Indian Institute of Materials Management, 2011) .
7
chain. Dell has no need to sell the old products in discount, as they have none.
Another notable point of Dell is that it delivers products faster than its competitors do.
1.2 RESEARCH AIMS:-The main aim of this research is to explore the effects of
inventory management on the supply chain through the case study of Dell. This
research includes the study of inventory management process and supply chain of
Dell and to provide possible recommendations for its improvement. In order to
accomplish this aim, some important objectives are also formulated.
The scope of inventory management concerns the fine lines between carrying
inventory costs, managing assets, forecasting the inventories, inventory price
forecasting. These requirements are to be balanced to meet optimum inventory
levels which are a smooth process as the business requires change and react to the
fluctuating environment. A study on the effects of inventory management on the
supply chain of Dell can help them to achieve procurement goal quickly and reduce
the inventories and there by improve the whole supply chain process.
Dell, founded by Michael Dell in 1984 has emerged as one of the top personal
computer producers and among the most successful organizations in the world.
Right from its initial stages, Dell has adopted ‘Direct sales’ model. Initially computers
were sold over the phone and they were manufactured according to customer’s
8
configurations. After using the retail channel from 1990 to 1994, Dell returned to its
direct sales model started to grow rapidly.
Michael Dell’s effective and efficient strategic ways have played a crucial role
in Dell’s success story. The key factor of his successful business model of the
company is its supply chain and inventory management. The main elements of Dell’s
business model are its direct sales model and the build-to-order strategy. The
computer industry had an overwhelming growth in the past decade and most of the
organisations that belong to this industry face challenges while Dell has been
enjoying the taste of success.
The research written in the report format is grouped according to the subject
matter for proper information flow so that the reader can understand easily.
Abstract: This gives the reader a brief idea of the research issue and the areas
which are focused. A chapter wise introduction of the research is given here.
Chapter 1: Introduction
The reader gets a kind of idea about the aims, objectives, importance of such
investigations, and background of research through the introduction.
9
Chapter 4: Data Analysis and Presentation
This chapter begins with a description of the data collection process and then
an analysis and discussion. The data analysis technique used and its strength and
drawbacks were also discussed. Strong justifications for why other methods were not
employed were also given. A detailed analysis of theme of the objectives was
conducted using the thematic analysis method was also done in this chapter.
In this chapter, the relevant literature is compared with the findings of the
research and a discussion is done. The credibility of findings is also done in this
chapter.
10
CHAPTER 2 LITERATURE REVIEW
Key words: - Supply chain management, Inventory management, and competitive
advantage.
2.1 INTRODUCTION
In this chapter, the literature related to the research issue and the research
objectives was discussed that can help the readers in their further reading. The
definitions and theories needed for the research was discussed initially and the same
is structured into theories related to supply chain management, inventory
management and competitive advantage. Since this research is about the effects of
inventory management on supply chain, the theories that are related to the supply
chain management, and inventory management need to be studied. Since the
research investigates whether inventory management serves as a competitive
advantage for the organisation when the same has been employed as the major tool,
the theories related with competitive advantage also need to be detailed. Moreover
this chapter had also tried to include counter arguments about inventory
management. Based on the various literatures relevant for the research topic, the
research objectives used in this chapter are critically analysed by comparing with the
associated literature. The broad approach to supply chain management and
inventory management can lead to a more enriched and encouraging debate.
Simultaneously, this can also lead to an isolated literature with theories that can
overlap and difficulty in generating consistent findings and results.
11
includes a supplier, supplier’s supplier and the customers. The supply chains are
dynamic and involves information flow, transfer of funds or products through different
stages as shown in the below figure. So supply chains are dynamic and include the
flow of information, funds and products between various stages as shown in the
figure.
Figure 2.1 adopted from from Areti Manataki’s article on ‘Dell’s supply chain
strategies.
12
response by firms to pressures and demand changes in their organisational
environment. SCM is also defined as a long term oriented, inter-firm arrangement or
alliance, involving intermediate or hybrid cooperative relationships (Grant et al.,
2011).
Designing and making a supply chain function efficiently and effectively is one
of the most crucial concerns for large number of modern firms. For the past few
decades, because of the increasing competition and economic pressure,
manufacturing firms were forced to innovate and create improved methods to
monitor and control every single stage in their supply chain from suppliers to
distribution channels. Due to recent fluctuations in the economy, matching supply to
demand has become even more challenging. Nowadays, there is a growing need for
more robust supply chains that are responsive to the changes in market conditions
(Hooper & Newlands, 2009) ..
13
can survive by considering the current market. Integration of the processes and other
efforts can improve the quality since higher profit margins shall get reflected and
creates improved facilities for manufacturing, design of the product and ultimately in
better customer service.
The word ‘Inventory’ refers to those goods which are either manufactured or
purchased for resale in the business activities of any merchandising company
(Accounting Tutorial, 2011). Shortage in inventory can lead to stock outs, resulting in
production stoppage. At the same time a very high inventory can increase the
production cost because of the high cost in carrying inventory. Bose (2006) says that
inventory optimization should be in such a way that the stocks are neither low nor too
high. Any product that can go out of style or become obsolete presents inventory
risk. Even a costly item that sells slowly results in additional opportunity costs for
whoever holds the inventory (Helfert et al., 2008).
14
is available when an order is placed and it will keep the production unit run smoother
(Barcodes Inc, 2010).
15
supplies. The warehouse space has to be optimized in case of large supplies.
(Saxena, 2009).
Inventory plays a crucial role in environments where a firm suffers from poor
cash flow or doesn’t have strong control over any kind of information transfer among
all departments and all vital suppliers, lead times and quality of materials received.
Supply chain management may need different actors at all stages of hierarchy
in multiple organisations to work jointly to achieve a common objective. Managing
coordination among the supply chain partners therefore assumes significant
importance. Organisational integration can become a catalyst by facilitating
information sharing within and among firms (Jespersen & Larsen, 2005). In many
organisations, marketing and sales departments use supply chain management to
enhance their relationships with customers and improve the sales. The product
designers consider supply chain issues and use it to inculcate their partner’s vision
and ideas into product design. According to Johnson et al.(2003), by collaborating
CRM (Customer Relationship Management), pricing and supply chain information,
16
organisations can develop opportunities for sales that can boost their profits, and
optimize resource utilisation. As per Ross (2010), the main objective of supply chain
management is to provide information of high quality and relevance that helps the
suppliers to provide a smooth flow of materials to customers. However, distortions
can occur due to fluctuations in demand and it can down the entire supply chain.
These supply chain distortions can lead to “Bullwhip Effect” and can cause
inefficiencies, lost profits, poor transportation and poor production schedules. This
distorted information flow throughout the supply chain can lead to inefficiencies,
excessive inventory investment, poor customer service, lost revenues, misguided
capacity plans, ineffective transportation and missed production schedules (Katzorke
& Lee, 2010). Companies are continually faced with variability and uncertainty
throughout the entire supply chain.
17
That is a bad inventory can have a negative effect on the firm and can affect
everything right from the bottom line.
Poor Customer Service: - Inefficient inventory control can cause delay in the
shipment of products to the customers. It can even result in a scenario where the
proper parts needed for a product are unavailable because of the failure in checking
inventory. Ultimately this results in customer dissatisfaction and in the overall service
to the clients.
18
considerations in production inventory is to calculate enough number of products so
that even after the quality check, there will be sufficient stock of the required product.
The top production inventory management strategies may not success in the
long run when production process cost is given utmost importance. To maintain an
efficient cost effective production process is important. So overproducing products
that come out of the process is a waste of costs for the organisation. Hence the
proper conservation of materials, time and energy derived through manufacturing
goods that are unnecessary is crucial in maintaining a cost effective production
inventory management strategy (Inventory Management, 2007).
19
2.4.1 SUPPLY CHAIN PROCESS AS A COMPETITIVE ADVANTAGE
20
leads in the market place before their competitors realize what actually the source of
the advantage is.
21
2.5 DELL’S SUPPLY CHAIN AND INVENTORY MANAGEMENT
The supply chain and inventory management of Dell has been the most
effective and has played the crucial role in their profitability. The core elements of
Dell’s business model are its direct sales model, usually referred as “direct model”,
and the build-to-order strategy.
It is a common fact that Dell avoids the use of retail channel instead sells the
PCs directly to customers through their website as the figure says. Thus Dell
eliminates the steps in the supply chain that are time consuming and the costs are
reduced or even eliminated. To be precise with its direct sales model, Dell is linked
with its customers directly and it turns out to be a source of competitive advantage
for Dell.
Figure 2.2 adopted from Areti Manataki’s article on ‘Dell’s supply chain
strategies.
Dell categorizes its customer segments: large firms, small and medium
industries, and individual consumers. The process of segmentation gets finer for
better approach to the customers and this helped in improved demand forecasting.
For the large firms, the direct relationship is transformed into the so called virtual
integration. With the aid of advanced information technology one to one contact,
customers interact with Dell as partners.
22
2.5.2 BUILD TO ORDER
Dell’s relationship with its suppliers supports its build to order model. Dell
considers suppliers as an integral part in their business and the main factor in their
organisational success. The main advantage behind direct sales model and build to
order manufacturing is that the costly inventory does not accumulate in the storage
and depreciates its value before the same can be sold out and the new products can
be launched without clearing the old inventory in stock. The build-to-order process
has been in effect for many years now and includes the entire manufacturing cycle
and the supply chain. Thus a product of Dell is designed in such a way that human
touches are minimised in manufacturing and high quality products are ensured from
the suppliers and are integrated into the production physically. The whole customer
order fulfilment is managed by combining internal and external information systems.
Dell’s interaction and relation with its suppliers have helped them to function
with zero inventories. The suppliers have to maintain the inventory near or in the
23
plants of Dell so that build to order manufacturing is given a hand. The suppliers can
also manufacture anywhere and ship the same to supply hubs (Thinking Made easy,
2010).
Figure 2.3 adopted from Daniel Gmo’s article on Dell’s supply chain.
24
Dell doesn’t have enough time to respond to customers than the time it takes
for transportation of the components from suppliers to assembly plants. It takes
almost seven to thirty days for transportation since most of its suppliers are located
in Southeast Asia. To counterbalance for long lead times and buffer against
uncertain demand, Dell needs its suppliers to hold the inventory that are readily
available in the Austin revolvers. Revolvers or supplier logistics centres (SLCs) are
small warehouses that are positioned within a few miles of Dell’s assembly plants.
For using these supplier logistics centres, the suppliers pay rents and they share the
revolvers among them. Dell pay the suppliers for using the revolvers indirectly
through component pricing.
The cost of holding inventory in the supply chain is, however, included in the
final prices of the computers. Therefore, any reduction in inventory, benefits Dell’s
customers directly by reducing product prices. “However the pricing of the final
product largely depend on the demand and supply of the product” (Friedman, 2008).
Maintaining low inventories also help in keeping up higher product quality, as Dell
can in time detect any of the quality problems more quickly than it could, holding high
inventories. They wish to lead of their competitors who adopt a direct-sales
approach, and it must be able to trim supplier inventory to obtain significant leverage.
The cost of the supply chain comprise of all the prise that which is need to start and
till the final assembly, Dell specialised majorly on the inventory of Dell specifically.
(parts which is designed for the Dell such as the revolvers and assembling plants)
The assembly plants have the inventory only for very little hours, so the Dell's major
aim is to focuses on the accessible inventory. Dell has a particular vendor-managed-
inventory (VMI) planning with its supplier: in which the supplier make a decision to
how much inventory to enjoin and uncertain time to instruct, while Dell locate aim
inventory levels so that they don’t influence the complete procedure. From the said
target they will keep a record on this. Dell heuristically decide an inventory aim of ten
days supply, and it utilize a periodical provider scorecard to assess how fine each
provider does in continue this aim inventory in the revolver.
25
days before changing on to another. Dealer chooses and keeps a trace as to when
they need to send their commodities to their revolvers. In exercise, most of the
dealers make the deliverance to the revolvers three times a week tentatively. Dell
shares its forecasts with the suppliers once every month, in turn helping them to
make good ordering decisions. These forecasts are generated by Dell’s line of
business (LOB) marketing department (Surbakti, 2011).
''Just in Time'' was a manufacture model which was found by Toyota Motor
Corporation in the 1960s. It highlights the requirement to have just the necessary
garnishing, just the necessary quantity and just the necessary time required for
manufacture and allotment. In the 1980s, many American enterprises artificial the
JIT model, however, with little result. JIT depiction all kinds of difficulty in
management while reducing dissimilar kinds of inventory, and it analyzes the causes
before tackling the crisis to make developments. And, the dragging manufacture that
organizes the manufacture according to customer demand is one of the most
successful ways to decrease inventory(Hanlon, 2010). Just-In-Time is a production
planning and control philosophy that seeks to eliminate waste. It is desirable to
complete a task as close to its due date as possible
Although not all companies are not successful with this model, some could
reduce their inventories to an extent. Thus warehousing costs and orders has been
reduced and the operation has become more efficient. The flow of good is balanced
by a pull approach in just in time model. During the final stage of assembling, the
preceding work station gets a signal which equals the accurate amount of materials
that are required over the next few hours to fulfil the customer orders and the
materials and parts needed for that is provided. This same signal is again returned to
each and every work stations so that a proper material flow is maintained without
inventory build up at any stages. Hence all work stations replies to the pull given by
26
the last stage in assembly which fulfils the customer orders(Accounting For
Management, 2010).
Although the main goal of JIT is to reduce inventories, the way it is implemented
offers many more benefits (Jozefowska, 2007).
27
and developed a strong and bonded relationship among Dell and their suppliers and
customers. The zero inventory held by Dell helps them in gaining an economic
advantage, because the value of components and manufacturing materials declines
about one per cent per week. The five day inventory also minimizes a customer's
ability to change their wants before they receive their computer. Dell's use of just in
time results in cost savings, superior customer satisfaction, limited waste, and the
ability to provide their suppliers with more information. In the end these benefits all
result in a cost savings for Dell and higher revenue. Since Dell holds minimal
inventory, they do not have to fund raw materials, work in process or finished goods
inventory. Dell has been able to achieve increased customer satisfaction, minimise
the stock out, efficient production plan, improved logistics, comparative pricing and
by optimizing inventory management (Beims et al., 2005).
28
maintaining a large range of configurable end products built to the customer’s
specification (Gattorna, 2003).
2.7 CONCLUSION
In this chapter the researcher reviewed the literature in alignment with the
research objectives. The literature reviewed here was able to show off some of the
major theories, modes, techniques and approaches associated with inventory
management and supply chain to an extent. Literature included the impact of
inventory management on the supply chain. Inventory management is having a
greater impact on the supply chain in achieving business success and ensures the
business to run smoothly. It also helps in reducing the inventory costs and thereby
improves the service levels. The negative effects include poor customer service, loss
of cost effectiveness, and poor planning. The researcher has also researched on the
positive and negative effects of inventory management and the inventory
management process in Dell. Moreover there were not enough authentic researches
that came across as counter to the fact that inventory management plays a vital role
in supply chain and it serves as a competitive advantage to the firm.
The literature review also included the effectiveness of various inventory and
supply chain processes. The organisation’s various processes have a greater effect
on product pricing and reducing inventory costs. The researcher was able to include
all the relevant literatures in alignment with the research objectives and reviewed
them effectively.
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CHAPTER 3
RESEARCH METHODOLOGY
3.1 Introduction
According to Kothari (2008), research refers to the search for knowledge and
is similar to science investigation. Research contains defining and redefining issues
or problems thereby generate hypothesis or the resolutions, collecting, modifying, re-
arranging and analysing the data, making required alterations and rectification and
concluding to find if they are according to the hypothesis that was generated. Thus to
be more precise, research is thus a true contribution to the knowledge that is in use
to make it more advanced. Ethridge (2004) defines methodology as the process in
which processes or functions are implemented. Research methodology executes the
principles for arranging, planning, modifying, designing and doing research.
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RESEARCH PROCESS DIAGRAM
Research Topic
Research Objectives
Literature Review
Research Philosophy
(Interpretivism)
Qualitative Analysis
Inductive
Data Analysis
The research aims and objectives are directly linked with the methodology
and techniques chosen for the research. The main aim of this research is to explore
31
the effects of inventory management on supply chain management and how
inventory management is used as a tool for attaining competitive advantage through
a case study on Dell. This research is on the inventory management process in Dell,
the review and opinions of managers regarding the current processes and to give
recommendations that are possible to enhance the inventory management
processes of Dell in alignment with their corporate strategies. The main objectives
are to analyse the impact of inventory management on supply chain, to find out the
way firms use supply chain management to gain competitive advantage and
increase business success. The other major objectives include the evaluation of
effectiveness of various process associated with the inventory management of Dell
and to recommend possible ways to reduce the inventories and hence improve the
supply chain management of Dell. The researcher was able to accomplish the
research aims by these research objectives.
32
phenomena provides the framework in terms of which scientific explanation
proceeds” (Field et al., 2007). Positivism is a term with many uses in social science
and philosophy. It embraces any approach which applies scientific method to human
affairs conceived as belonging to natural order open to objective enquiry.
33
numerical data that are analysed using mathematically based methods (in particular
statistics)” (Muijs, 2011). In order to be able to use mathematically based methods,
the data have to be in numerical form. This is not the case with qualitative research.
Qualitative data are not necessarily or usually numerical and therefore cannot be
analysed by using statistics. Qualitative research involves the studied use and
collection of a variety of empirical materials-case study, personal experience,
introspective, life story, interview, observational, historical, interactional and visual
texts-that describe routine and problematic moments and meanings in individuals’
lives (Neergaard & Ulhoi, 2007). It consists of a set of interpretive, material practices
that make the world visible and includes the study of things in their natural settings,
attempting to make sense of or interpret phenomena in terms of the meanings
people bring to them (Flick, 2007). This approach is adopted because this research
tries to investigate the meanings rather than the measurements. The data collected
in qualitative research can be in the structure of words, objects and records, pictures
and diagrams. More importantly a social research is different to a scientific research
so here the research cannot carry out the research using the similar approach used
in a scientific research. Moreover the researcher likes to go beyond mere description
at a generalisable level in the empirical investigations. Hence qualitative research
has been used. As per view of the research, the subject like effects of inventory
management on supply chain management cannot be studied using quantitative
method as the research objectives do not concentrate on the financial effects and it
only involves the perceptions and views of individuals and their behaviour and how
the factors provide advantage for the company.
The research questions throw the need for knowing about the theories and
concepts. Thus, a research approach that is depended upon observations, document
studies and interviews taken from real world are asked to achieve the research
objectives (Divitini, 2010). Various research approaches have to be generated during
the process of research. The methodological approach chosen for the research
should also have an impact of the choice of the research approach. This research is
conducted using the inductive approach. Here the observations are used relevant to
the literature review. The main concentration here is to describe the data to generate
a model of recommendation or suggestion. It is all about explaining from a specific
34
case or cases and developing a general rule. These observations are later modified
into theories and then for further testing (Buddenbaum & Novak, 2001, p.225).
The researcher required primary data’s like the opinions and views of the
managers regarding the process of inventory management and its impact on the
supply chain of Dell. Some information is needed from the side of management
regarding the policies, process and practices in the organisation. The researcher
employed qualitative approach because of the nature of collected data was
qualitative as explained in the earlier part of data collection. The collected data can
be from primary or secondary source.
35
employed a few secondary data collection methods for primary data support. Data
and information from websites, books, news papers, journal articles etc were used.
Structured Interviews: - This type of interview includes closed ended questions that
have the options ‘Yes’ or ‘No’. It is then used to justify theory or hypothesis by taking
the average. The main advantage of structured interview is that they allow the
exploration of specific topics, while allowing people to express their opinions,
philosophies and ideologies. But they are time consuming and require designing
questions and intensive resources. Moreover it lacks reliability and the researcher
will be able to interview only a very few people.
36
defined goals and guidelines. To be precise it is a qualitative research interview
(Guijt et al., 1995).
Since this research use interview to gather primary data’s from the associated
respondents it is mandatory to apply various techniques for analysing the data that
are collected. The qualitative analysing methods are the mostly available method
and are used by the researcher here. This method is justified by the fact that this
research has chosen qualitative and inductive approach rather than quantitative and
deductive. This qualitative method is more practical and close to reality to analyse
the information collected for this research because it helps the researcher to reach at
the theories and facts about the firm’s inventory management process and its effect
on the supply chain of the company.
In qualitative research, the term sample is taken to mean the specific set of
people interviewed or observed for a study. The respondents’ effectiveness in the
research is largely depended on the size of the sample. But that doesn’t mean that
small size samples are ineffective (AQR, 2011). Researcher strongly believed that
collecting data from a few individuals having a thorough understanding of the
research is far better than gaining data from a large number of less knowledgeable
individuals. The time limit in completing the research has also forced the researcher
to interview a very few managers. Researcher intends to take up a sample size of 4
managers from the supply chain and inventory management department of Dell.
37
selecting this is because it’s cost effective and doesn’t take longer time and due to
the accessibility of the sampling units and co-operation. During the initial stages of
this research, random sampling was proposed, but due to lack of time and budget,
random sampling was dropped.
No work is perfect and will be having so many limitations. The main limitation was to
get the appointment of managers of Dell since they are busy with their work
schedule. Another limitation is the difficulty in employing a large sample size. The
research was conducted within a short span of time and the main culprit was budget
because it was quiet difficult to grab data from a larger sample to conduct a
qualitative analysis. Since the research was conducted from a supply chain and
inventory perspective, the research will be limited to the supply chain upstream. But
the researcher could bring an inspiration to other research in a scientific perspective.
When doing the research, the researcher must be considerate of ethical and data
protection issues. Ethical guidelines seek to work towards protecting the individuals,
communities and environments involved in the studies against any form of harm,
manipulation or malpractice (Banyard & Flanagan, 2005). The researcher had to
face different ethical issues while doing the research. The researcher assured the
respondents that all the data and information they have exchanged will be kept
confidentially and will not be disclosed. Because of the ethical issues, the researcher
had to cancel collecting data from the head office. The conducted research aims to
abide to all the rules and regulations and to codes and norms in alignment with the
38
issue. It also aims at concealing and safeguarding the organisation’s privacy. The
interviews and data provided will be kept confidential and will not be given to any
other social activities.
Chapter Summary
39
CHAPTER 4
40
since there are various departments in the supply chain of Dell and each and every
manager has certain roles and responsibilities. So, to find out if the strategies are
different or not or to find out the similarity they were made to answer the standard
questions. All the interviews lasted for three hours where each of them took
approximately fourty five minutes. Two of the interviews were noted down and the
remaining two interviews were recorded. By collecting and transcribing interview talk,
the researcher can produce rich empirical data about the perspectives of individuals.
They are structured around a set of themes which serve as a guide to facilitate
interview talk (Cousin, 2009).
Semi structured interview is mostly for qualitative research questions and are
used to explore and explain themes that have emerged from the use of a
questionnaire Lewis et al. (2009, p.236). The order of the question can be modified,
added and deleted according to the requirement. Since the interviewees were the
middle management from different departments, the researcher cannot ask irrelevant
questions. Hence researcher has applied the same technique. The interview
questions were based on the main theme of supply chain management, inventory
management and competitive advantage. Fourteen questions were asked to the
interviewees to cover the relevant information. But the number of question went on
changing with plus or minus of one or two question. The summary of brief questions
that bagged the required data in alignment with the objectives is attached in
Appendix 1. All the data that are collected through the semi structured interview
needs to be analysed and evaluated. So an appropriate qualitative technique has to
be chosen.
41
Content Analysis:- According to Stevens (2007), it is the preferred method for
analyzing semi-structured interviews and cognitive testing interviews. Content
analysis is mostly self-taught and the progresses are analysed in a short span of
time. The disadvantages are the analyses can be poor and the results can be
unsatisfactory.
Grounded Theory:- This is one of the standard techniques for data analysis. It
includes a systematic hierarchical set of steps to develop theory that are derived with
inductive approach. Grounded theorists collect data to develop theoretical analyses
from the beginning of the research. By adopting grounded theory methods, the
researcher cam direct, manage and streamline the data collection and moreover
construct an original analysis of data (Charmaz, 2006).
Thematic Analysis:- This is one of the most commonly used qualitative data
analysis methods and the researcher has employed the same in his research.
Thematic analysis is about trying to identify meaningful categories or themes in a
body of data. By looking at the text, the researcher asks whether a number of
recurring themes can be abstracted about what is being said. Then, in the results
section of the report, the themes abstracted are collated and reported on. A
summary of the findings can be offered but also a critique of the author's own
interpretations – this refers to the concept of 'reflexivity', that the researcher’s is only
one interpretation of the text (Gass & Mackey, 2009).
42
saves time for the researcher. Since this research is mainly based on the occurrence
of phenomena within the firm and it has no statistical and numerical figures to reflect
on the data proof which is required in triangulation method, thematic technique is
most suitable approach and hence the same has been used.
43
depreciate at a very high according to the
rate and sitting in researcher. Low
inventory, a computer inventories could point to a
loses a ton of value. scarcity of materials.
Respondent D states that Having a little extra
in an organisation like inventory can help in
Dell, its all about how fast running the production run
the inventory moves smoother when a large
through the cycle. Dell’s order comes in.
model helped in starting Evaluate:- According to
with the customer whose the researcher, the
order pulls inventory organisation is following
through the channel the theories and its
resulting in the ability to characteristics and low
deliver a computer in 3 inventory plays a crucial
days and this provided a role in Dell’s business
great deal of value and in success. But when the
reducing the inventory. organisation produces
enough materials to meet
customer requirements
without manufacturing too
many, at the time of large
order the production will
not run smooth and can
result in delay in product
shipment. This can
ultimately result in huge
business loss.
Impact of inventory Respondent A, B, C and D According to the
management agreed that inventory researcher, inventory
management is having a management is playing its
greater impact on Dell’s crucial role on the efficient
supply chain supply chain of Dell and
44
management. According thereby its success.
to A, lower inventory cost Effective and efficient
is an added advantage for inventory control helps Dell
the firm that effectively in lowering the inventory
controls its inventory. cost, in proper delivery of
Proper and efficient products to the customers
inventory control and thereby achieves
minimises these costs customer satisfaction, in an
because it minimises the economic advantage and in
total amount of inventory speeding up the entire
needed to manage the supply chain process.
business. Respondent B
added that having an GAP:- Referring back to
adequate supply of a the literature review, where
particular product of review of the effects of
customer requirement is inventory management on
crucial to both sales supply chain management
increases and customer is done; the respondents
service. If the product is haven’t mentioned anything
out of stock, the sale is that is contradictory to the
lost forever and customer literature and hence no
approaches another GAP is found.
vendor. Dell’s good
inventory management Evaluation:-Theory says
system identifies sales that inventory management
trends and prepare for is much more complex in
customer needs. manufacturing industries
Respondent C responded and the functions may not
by saying that the low be very effective. So the
inventory level in helps chances of material
them in attaining economic shortages and excessive
advantage because of the inventories may be high.
decline in the value of Dell has been successfully
45
component weekly. Hence overcoming this concern by
there is no need to fund the use of Just-In-Time
raw materials, work in model and their pull-
process. D adds that approach.
effective inventory
management in Dell
helped them to reduce the
stock out, improve pricing
and promotion
management and
ultimately in speeding up
the supply chain process.
Competitive advantage All the respondents have According to the
stated that effective and researcher, their direct
efficient inventory and sales model and efficient
supply chain management supply chain management
has been serving as the are the main competitive
main competitive advantages for Dell. Their
advantage behind Dell’s direct relationship with
success. According to suppliers and customers
respondent A, reducing and virtual integration has
the cost of intermediaries also played its role.
by the direct relationship
with the customer and GAP:- The literature and
supplier has served as the the theories of competitive
main competitive advantage with supply
advantage of Dell. chain and inventory
Moreover by dealing management have been
directly with the customer, covered and when the
Dell gets a clear respondents views were
knowledge of the trends in compared with the
market. B adds that by literature review, the
eliminating the need of a researcher could not find a
46
PC support engineer to gap.
load the softwares, Evaluation:- The theory
customer gains both time says that an enterprise
and cost. According to C, gains competitive
the use of advanced advantage when it is able
technologies in Dell has to create more economical
helped them to control and value than the marginal
monitor inventory role in competitor in its product
bagging profits and in market (Choudhary et al.,
customer service. This has 2008). According to the
helped them to use respondents, Dell could
inventory management lower their cost in
effectively and as a production and gain an
competitive advantage. economic advantage by
Respondent D adds that their whole inventory and
although Dell could lower supply chain process. The
their cost in production use of latest technologies
efficiency and they also helped them in gaining
managed to gain high a competitive advantage
profit margins by keeping with inventory
internal costs low and management. Moreover all
showed the effectiveness the respondents agreed
of virtual integration. that having a direct relation
with the customer helped
them in overall
performance. So as per the
researcher’s evaluation
direct sales model and
supply chain management
has been serving as Dell’s
competitive advantage.
Effectiveness of various According to respondent The organisation’s various
processes A, the various supply processes has a greater
47
chain and inventory effect on their product
process are very much producing, reducing
effective for them for inventory costs, and helps
years. With proper control in good ordering decisions
and management over for the suppliers.
inventory stock, and quick GAP:- The researcher
fulfilments, Dell is able to could see a gap here when
give comparative pricing to compared with the relevant
their customers. As far as literature. The theory states
respondent B is that effective control over
concerned, having proper inventory stock alone
management of the cannot help in giving
various processes in comparative pricing over
supply chain gives a the products. The demand
competitive edge in the and supply of the product
sales markets and helps in also shapes the price of the
reducing inventory costs. product to an extent
Respondent C adds that (Friedman, 2008).
suppliers own Dell’s Evaluation:- In a
inventory and Dell competitive market, the
indirectly pays for it price for a product varies
through component until the demand by the
pricing. The cost for this is consumers equals the
included in the final prices quantity supplied by
of the computer. Hence producers. Controlling the
any reduction in inventory production process and the
benefits Dell’s customers inventory stock alone
by reducing the prices. cannot give the consumers
According to D, sharing its a comparative pricing. The
forecasts with the correlation between price
suppliers at least once per and how much of a good
month helps Dell’s product is supplied to the
suppliers in making good market is the supply
48
ordering decisions and it is relationship and hence
serving as one of the most price is a reflection of
effective processes. supply and demand.
4.5 CONCLUSION
Using thematic technique of qualitative data analysis, this chapter identified the
different themes and analysed them in alignment with the research objectives. The
detailed analysis on the themes provides the background for the results and
discussions chapter. From this analysis, the findings will be derived and a complete
evaluation will be done and the reasons for the gap will be discussed.
49
CHAPTER 5
This chapter focuses on the findings and discussion and moreover an in depth
understanding of the objectives after analysis. The analysis which was done on the
interview in the previous chapter in alignment with the objectives is the main
background for this discussion.
Discussion:- Today, maintaining the right inventory levels is a tough challenge to. If
not properly managed, the inventory can result in a significant expense. The cost of
carrying too much inventory can affect profitability. The cost of carrying inventory
today has become a major expenditure and requires immediate attention. The
benefits of inventory control far outweigh the costs. Any reduction in inventories,
whether it is raw material, work-in-process, finished goods or supplies, can have a
dramatic impact on the bottom line and ultimately help in an improved supply chain.
Companies like to have very little inventory. When a firm relocates its inventory to
another location because of poor space utilization or handle the inventory multiple
times; it results in very high labour costs. Effectively managed inventory minimises
these incidents and minimises the labour cost dealt with the inventory. The literature
says that maintaining a balance in the demand and supply and having a little extra
inventory can help in running the production run smoother. The researcher found a
gap here when compared with the respondent’s views. The reason for this is that
maintain low inventory is Dell’s strategy and they have been successful in this and it
increases their profitability. So to be precise Dell follows ‘zero inventory’ strategy and
this has a greater positive impact on their supply chain and organisational success.
50
5.2.2 Impact of Inventory management on Dell’s success
Key Findings:- The direct sales approach and Just In Time model provided Dell a
competitive advantage over the competitors.
Discussion:- With supply chains becoming more elongated as they become more
global, the pace of demand changes increasing and product life cycles shrinking, the
responsiveness of a company's supply and fulfilment networks to change is
becoming a more substantial determinant of company success. As such, companies
like Dell view their supply networks as a competitive weapon that can not only deliver
low costs but impact top-line growth through superior responsiveness and best-in-
class customer service. Dell matches supply and demand because its customers
order computer configurations over the phone or online (Internet). These computer
51
configurations are built up from components that are available. Dell’s strategy is to
provide customised, low cost, and quality computers that are delivered on time. Dell
successfully implemented this strategy through its efficient manufacturing operations,
better supply chain management and direct sales model. Thus, Dell reduces the cost
of intermediaries that would otherwise add up to the total cost of PC for the
customer. Dell also saves time on processing orders that other companies normally
incur in their sales and distribution system. Moreover, by directly dealing with the
customer Dell gets a clearer indication of market trends. By eliminating the need of a
PC support engineer to load software, the customers gain both in time and cost.
Thus a direct relation with each and every customer is made and this serves as a
great source of competitive advantage and finally in the organisational success. In
the current global market, supply chain management plays a vital role for the
business performance and the performance evaluation remains one of the biggest
challenges for today's companies. This holds true for many individual companies as
well as for the extended supply chain in which they participate. The researcher
interpreted that the direct relationship with suppliers and customers and virtual
integration serves as the main competitive advantage of Dell. When the respondent’s
views were compared with the literature, the researcher cannot find a gap. The
theory says that an enterprise gains competitive advantage when it is able to create
economic value. Dell could lower their production cost, the direct relationship with
customers and suppliers, and the use of technology helped in achieving economic
edge. Multi-national firms now realise the impacts that an organisation’s plan is
having on different supply chain areas. Dell has executed its supply chain strategies
effectively and hence the business success.
Key findings:- The various processes in supply chain and inventory has a greater
effect on product pricing and in reducing inventory costs.
Discussions:- Dell is popular for its customized computers and it is quite cost
intensive because each and every computer has various built in parts and this needs
storage and inventory costs. Dell efficiently dealt with this problem and succeeded in
overcoming it. Dell doesn’t own any inventory because their suppliers take care of it
and the related costs and risks. Dells supply chain is not complex because of the
52
direct relation with the customer. The production of a part is initiated without getting
an order. Once the customer places an order, suppliers get the purchasing order and
the parts are dispatched to the manufacturing parts in every two hours. They deliver
the part every two hours to the manufacturing parts. The parts are then handed over
to the production process without delay. The production is spread globally in
strategic relevant places. These production facilities are standardized which
facilitates best practise approaches. The production of the ordered product is in the
nearest possible facility to the shipment location. Therefore are the delivering times
as short as possible. The researcher interpreted that Dell’s various processes helps
them in product pricing, reducing inventory costs and in the process of ordering
decisions. According to the literature the inventory management process in
manufacturing industries is much more complex and the functions may not be
effective. Moreover the theory states that effective control over inventory stock alone
cannot help in giving comparative pricing over the products because it mostly
depends on the demand and supply. So the researcher could find a gap here. The
reason for this is that Dell has been doing comparative pricing based on their
inventory costs and this has been their strategy. This strategy has helped Dell in
achieving customer satisfaction and in increasing their profitability.
5.5 CONCLUSION
The findings that were derived from the analysis were justified in this chapter in
alignment with the objectives. The findings were related with the proper literature
review and a detailed discussion is being done. The final objective is related to the
recommendation and is being done in the next section.
53
6. CONCLUSION AND RECOMMENDATIONS
6.1 CONCLUSION
54
6.2 RECOMMENDATIONS
This section is all about the improvements which can be recommended for the
organisation for better functioning by looking into and rectifying the issues. The
supply chain and inventory system at Dell is properly designed and is very
successful in reducing (or even eliminating) inventory. Moreover, some
recommendations are given for the company to enhance its inventory management
system.
55
itself. This tactic calls for Dell to develop showrooms in which displays are
available for customers to test and use products before they place an order.
Once a customer has decided to purchase an item, they may use an in-store
phone or internet connection to place their order. This strategy can help Dell in
bringing its products to customers in the booming markets by keeping its direct
sales model alive. This retail partnership and its processes can boost the whole
supply chain of Dell. Use of advanced technologies in various processes will
also be effective.
Dell should keep optimizing the supply chain management system so as not to
lose out on competition in falling prices and help suppliers keep up with
shortages. Rather than sharing forecasts with the supplier once in a month, the
company should communicate with them weekly. This can help in their business
because the trends in market changes very rapidly.
This research represents an initial study of the supply chain and inventory
management practices of Dell. Had the researcher given more time and flexibility,
the research could have been done on a large scale. However this research seem
to be a very fruitful for future research since this research has thrown up many
questions in need for further investigation. It is recommended that further research
be undertaken in the use of just in time model and lean manufacturing and its
effects on various stages of supply chain.
56
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Appendix 1 Interview Questions
Question 1
Dell is invariably discussed when it comes discussing about low inventory levels.
How does carrying little inventory helps in the supply chain of Dell?
Question 2
If Dell carries almost no inventory, its suppliers might be holding much more
inventory than was needed to provide desired customer service. How can you
overcome this concern?
Question 3
What impact does the inventory management make on the supply chain of Dell?
Question 4
What does Dell do to help its suppliers make good ordering decisions?
Question 5
Question 6
How does supply chain as a competitive advantage helps Dell in increasing business
success?
Question 7
What are the various processes associated with inventory management in Dell?
Question 8
It has been a cumbersome task for most companies to integrate the processes and
associated tools. Does Dell have been successful in it? If yes, how do you achieve
it?
62
Question 9
How effective are the processes in the supply chain of Dell from your viewpoint?
Q10
How does Dell maintain inventory savings at all levels and produce comparable
supply chain savings?
Q11
Q12
What are the inefficiencies that you see in Dell’s inventory management process?
Question 12
Question 14
What are the main challenges in front of Dell in reducing inventory and maintain their
successful ‘Direct sales model’?
63
Appendix 2
At the time of research topic selection, I had already inculcated some skills.
The assignment completions were very challenging and that motivated me to
improve my skills in different manners. My analytical and time management skills
have always been good. But deep in my mind I was aware that I need to improve
them more. I had a pragmatic approach and always follow theory than the practical. I
was not good in finding relevant literature and in research methodology selection. I
never had an idea of how to design questionnaires; but was quite good in
interviewing people and was completely aware that I need to improve more.
Before Dissertation:
The table above shows the key areas which I focused at the beginning to
successfully achieve by the end of MBA programme.
64
Once the research was done, I realised that my analytical and time management
skills are improved. I was able to prioritize the research and could complete it before
the deadline. I realized the significance of data collection and the analysis of right
data by relating to the relevant literature. I was also able to improve my interviewing
skills by some practice sessions and after the interview with the managers. The well
designed questionnaires helped me to ask proper and accurate questions which in
turn motivated the interviewees to provide accurate and precise information. The
research also helped me in having a pure understanding of the supply chain and
inventory management practices of organisations through the study of one of the top
supply chain firms in the world, Dell. I could also overcome my weaknesses as a
pragmatist and can easily balance between theory and practice.
65
Research Proposal
Research Background:-
66
Dell is known worldwide as a top personal computer producer and one of
the most successful organizations in the world. Much of Dell’s success is
attributed to its quality products and strategic management. The company
realized that its products depreciate in time and keeping them in warehouses
will cause them tremendous loses. In order to avoid this, the company
established a revolutionary supply chain strategy which targets very minimal
(almost close to zero) inventory. The inventory management of Dell plays a
major role in their supply chain (Dell, 2011).
Objectives
The scope of inventory management concerns the fine lines between carrying
costs of inventory, asset management, inventory forecasting, inventory
valuation, future inventory price forecasting, quality management, returns and
defective goods and demand forecasting. Balancing these competing
requirements leads to optimal inventory levels, which is an on-going process as
the business needs shift and react to the wider environment. A study on the
effects of inventory management on the supply chain of Dell can help them to
achieve procurement goal quickly and reduce the inventories and there by
improve the whole supply chain process.
Procedures:
Research Methodology
68
Since the research follows qualitative analysis, the researcher is going to chose
interpretivism (philosophy) for the research. Interpretivists favour qualitative
data - they try to analyse human's behaviour in depth and from the point of view
of the individual. That's why they prefer unstructured interviews, where the
researcher can ask more about the question you are interested in and ask for
details, and participant observation, which helps to understand the behaviour of
the studied group by doing the same things and being in their atmosphere all the
time. The researcher can interpret data based on the available information
(Miles & Huberman, 1994). It is also influenced by the situation of the
individual researchers. Since different investigators bring different perspective
to their analysis, there is a chance of different truths emerging from the same
phenomenon.
Data Collection:
Primary Data
Secondary Data
Data Recording
Valuable and resource data collected will be presented and recorded. Interviews
conducted will be recorded using ‘Sound cloud’ or ‘Dictaphone software’. After
collection of data from sources it will be recorded and present in the report
format so that it will be very easy to analyse the study.
69
Data Analysis
Softwares like EVIEW, ATLAS and NVIVO are available for the data analysis.
ATLAS (Automatically Tuned Linear Algebra Software) is the software of
choice of professionals when it comes to productive data analysis and this will
be used in this research.
Research Plan
Key Activities Plan of Action Resources
Topic Selection 22nd- 27th Aug
Research Proposal 28th Aug- 9th Sept
References
BarcodesInc. (2010). Inventory Management. Retrieved 2011, from BarcodesInc:
http://www.barcodesinc.com/articles/what-is-inventory-mangement.htm
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70
Mentzer, J. T. (2001). Supply Chain Management. California: Sage Publications.
Miles, M. B., & Huberman, A. M. (1994). Qualitative Data Analysis. London: SAGE Publication.
Waters, C. D. (2003). Inventory Control and Management. Chichester: John Wiley & Sons.
Local Tutor Comments (This section must be completed before proposal is submitted)
71
FEEDBACK SHEET
The literature review has given some insight into the quality of resources being used. Try to include more
academic texts, journals and articles. This will provide different views of the concepts and the organisations
operation.
The methodology was too brief. The method was selected however consideration needed to be given to the
limitations also. What will the sample size be? Has access to these people been obtained? What ethical
issues need to be considered etc?
72
Any actions to be discussed with Local Tutor
Name A Watson
Date21/09/2011
73
Section below to be completed by Local Tutor if Dissertation Proposal is Not Approved. Re-
submission should not be sent to the University of Sunderland for consideration.
74
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