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G.

PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL


ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

1. A. AC SERVO MOTOR

AIM: To study speed-torque characteristics of an AC servo motor


APPRATUS: AC Servomotor and Digital Multimeter
THEORY: Most of the servomotors used in the low power servomechanism are
a.c. servomotors. The a.c. servomotor is basically two phase induction motor. The
output power of a.c. servomotor varies from fraction of watts to few hundred of
watts. The operating frequency is 50 Hz to 400 Hz. The a.c. servomotor is
basically consists of a stator and a rotor. The stator carries two windings,
uniformly distributed and displaced by 90o in space, from each other. On winding
is called as main winding or fixed winding or reference winding. The reference
winding is excited by a constant voltage a.c. supply. The other winding is called
as control winding. It is excited by variable control voltage, which is obtained
from a servo amplifier. The winding are 90o away from each other and control
voltage is 90o out of phase with respect to the voltage applied to the reference
winding. This is necessary to obtain rotating magnetic field. The rotor is generally
of two types. The two types of rotors are,

1. Squirrel cage rotor


2. Drag cup type rotor

The operating principle of two phase a.c. servomotor is same as that of


normal three phase induction motor. The control voltage applied to the control
winding and the voltage applied to the reference winding are 90o out of phase.
Hence the flux produces by current through control winding is also 90o out of
phase with respect to the flux produced by the current through the reference
winding. The resultant flux in the air gap is hence rotating flux sweeps over the
rotor, the e.m.f. gets induced in the rotor. This e.m.f. circulates the current through
the rotor. The rotor current produces its own flux called as rotor flux. This flux
interacts with the rotating magnetic field, producing a torque on the rotor and rotor
starts rotating.
________________________________________________________

Prepared by: Approved by: Page 1 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

CIRCUIT:

________________________________________________________

Prepared by: Approved by: Page 2 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

PROCEDURE:

1. Keep the load switch in OFF position, indicating that the armature
circuit of DC machine is not connected to auxiliary power supply (6V),
AC servo meter switch should also be in OFF position.
2. Ensure speed control pot and load control pot are fully in anticlockwise
position
3. Now switch on power switch and also AC servo motor switch. You can
observe that AC servo motor will start rotating and the speed will be
indicated by RPM meter on the front panel.
4. With load switch in OFF position, vary the speed of the AC servo Motor
by varying speed control pot in clockwise direction and note the back
e.m.f. generated by the DC machine at DC TP1. Enter the results in
table No.1.(use a DC voltmeter in the range 0 to 10V)
5. Now switch ON load and start loading AC servomotor by varying load
control pot P2 in a slow fashion. Note down corresponding values on
current (Ia) and speed (N). Enter these values in Table2.
6. Now you may set AC servo control winding voltage to a new value after
switching OFF load switch. Again repeat the process as indicated in step
No.5 i.e. table 2 for new value of control winding voltage.
7. Plot the speed torque characteristics for various values of control
winding voltages study their nature.

TABLE- 1
Sl.No. Speed (RPM) Back EMF(Eb)in volts at DCTP1

________________________________________________________

Prepared by: Approved by: Page 3 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

TABLE _ 2
Sl.No. Ia (Amps) Speed (N- RPM) Back P=Eb x Ia Torque (T)
EMF(Eb) P x60
Volts - T= ----------
DC TP2 2πN

PRECAUTIONS

1. Before switch on P1 and P2 should be always brought to most


anticlockwise position.

2. Control P1 and P2 should be operated in a gentle fashion.

Reference
Winding

Actual
Amplifier
Servo

Signal J.F.

Control

winding
SCHEMATIC DIAGRAM OF TWO PHASE INDUCTION MOTOR

________________________________________________________

Prepared by: Approved by: Page 4 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

TORQUE-SPEED CHARACTERISTICS OF INDUCTION MOTOR

Back Speed
EMF (RPM)
(mv)

Torque (N-m)
Speed (RPM)

RESULT:

________________________________________________________

Prepared by: Approved by: Page 5 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STUDY OF AC SERVOMOTOR GPREC/DEEE/EXPT-CSAP-1-A


Date: 01-11-2016

QUIZ:

1. What is AC servo motor?


2 What is the use of AC servo motor?
3 What are the advantages of AC servo motor?
4. What is the important parameter of AC servo motor?
5 On what factor does the direction of rotation of AC servo motor Depend.
6. What is the drawback of AC servo motor?
7 How to overcome the drawback of AC servo motor?
8 What is the input of AC servo motor in feedback control application?
9 What is the phase relationship between reference voltage and control Voltage?
10 What are the types of AC servo motor?

________________________________________________________

Prepared by: Approved by: Page 6 of 6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016

1. B- DC SERVO MOTOR CONTROL SYSTEM

EPERIMENT NO.1: SPEED Vs VOLTAGE CHARACTERISTICS

AIM: To obtain the speed Vs voltage characteristics of the DC motor.

APPRATUS: DC servo motor, ITB-PEC00S unit, Digital Multimeter/CRO

THEORY: In servo applications a DC motor is required to produce rapid


accelerations from standstill. Therefore the physical requirements of such a motor
are low inertia and high starting torque. Low inertia is attained with reduced
armature diameter with a consequent increase in the armature length such that the
desired power output is achieved. Thus, except for minor differences in
constructional features a DC servomotor is essentially an ordinary DC motor. A
DC servomotor is a torque transducer which converts electrical energy into
mechanical energy. It is basically a separately excited type DC motor. The torque
developed on the motor shaft is directly proportional to the field flux and armature
current, Tm = Km Φ Ia. The back emf developed by the motor is Eb = Kb Φ ωm.. In
an armature controlled DC Servo motor, the field winding is supplied with
constant current hence the flux remains constant. Therefore these motors are also
called as constant magnetic flux motors. Armature control scheme is suitable for
large size motors.

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 1of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016
CIRCUIT:

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 2of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016

PROCEDURE:

1. Before switch ON the unit


(i) EXT/INT switch should be in INT mode
(ii) Integral open/close switch in open (OL) mode.
(iii) Signal conditioner switch in open(OL) mode.
(iv) Interface the motor supply sensor with module.
2. Initially, pulse ON/OFF switch should be in OFF module.
3. Switch ON the unit, and keep the pulse ON/OFF to ON mode.
4. Set the proportional gain K p at minimum
5. Set Vref =1 Volt. Slowly increase the gain K p voltage by means of the
proportional gain adjustment pot, and find the voltage at which the
motor just starts running.
6. Vary the reference voltage in steps, and for each step, note down the
motor speed and armature voltage. Tabulate the readings as shown in
table.1
7. Plot the ω verses V a characteristics. It will be as shown in fig.1

TABLE: Speed (ω) verses Voltage (Va) Characteristics

SL.No. Vref (v) Va(v) N (rpm) ω (rad/Sec)

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 3of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016

SAMPLE GRAPH:

ω
(rad/sec)

Va(volts)
Fig. 1. SPEED Vs VOLTAGE CHARACTERISTICS

RESULT:

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 4of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016

EPERIMENT NO.2: SPEED Vs TORQUE CHARACTERISTICS

AIM: To obtain the speed Vs Torque characteristics of the DC motor.

APPRATUS: DC servo motor, ITB-PEC00S unit, Digital Multimeter/CRO


THEORY: The dc servo motors are separately excited or permanent magnet dc
servo motors. The armature of dc servo motor has large resistance therefore its
torque speed characteristics is linear. The dc sevo motors can be controlled from
the armature side or wheel side. in the field controlled dc servo motor L/R ratio is
large i.e time constant for the field circuit is large. Due to which the response is
low and hence they are not commonly used. The speed of motor can be controlled
by adjusting the voltage applied to the armature. In the armature controlled type
the time constant is small and hence the response is fast. The efficiency of the
armature controlled dc servomotor is better than field controlled motor.

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 5of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016
CIRCUIT:

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 6of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016
PROCEDURE:
1. Before switch ON the unit
(i) EXT/INT switch should be in INT mode
(ii) Integral open/close switch in open (OL) mode.
(iii) Signal conditioner switch in open(OL) mode.
(iv) Interface the motor supply sensor with module.
2. Initially, pulse ON/OFF switch should be in OFF module.
3. Set the proportional gain K p at minimum
4. Switch ON the unit, and keep the pulse ON/OFF to ON mode
5. Run the motor at 1500 rpm by suitably adjusting the Vref and K p . Note
down the armature voltage(Va) armature current (Ia) and speed (N) as
shown in table 2.
6. Apply load by brake magnet close to the disc. Apply the load in steps
such a way that the current is increased by 0.25A in each step. Note the
armature current, voltage and speed of the each step. Tabulate the
readings.
7. It may noticed that the motor armature current may not be increased when
the speed drops below a certain value. This is because the speed is low the
eddy current induced in the disc becomes less, which reduces the load
torque.
8. Decrease the load and reduce the gain to minimum.
9. Switch OFF the power supply.
10. Calculate the torque as T  kt I a where Kt is torque constant
11. Plot the ω verses Torque Characteristics.
12. Plot the Ia verses Torque Characteristics.

TABLE: ω verses Ta and Ia verses TL Characteristics


SL.No. Vref (v) Va(v) N (rpm) ω (rad/Sec)

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 7of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC SERVO MOTOR CONTROL SYSTEM GPREC/DEEE/EXPT-CSAP-1-B


Date: 01-11-2016

SAMPLE GRAPH:

Ia
ω
(amps)
(rad/sec)

Torque
Torque
(volts)
ω verses (volts)
T Characteristics Ia verses T Characteristics

RESULT:

QUIZ:

1 What are the uses of DC servo motor?


2. What are the types of DC servo motors?
3. How the speed of DC servo motor is controlled?
4. What is the relation between torque and speed of DC servo motor?
5. Why the speed torque characteristics of DC servo motor has large Negative
Slope?
6. What is the effect of negative slope?
7. In which wattage the DC servo motors are available?
8. What are the special features of DC SERVO MOTORS?
9. How the direction of rotation of DC servo motor can be changed?
10. What is transfer function of DC SERVO MOTOR?

Prepared by: Approved by:


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Page 8of8
Associate Professor HEAD, EEE Dept. Revision No. 1
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016

2. A- LINEAR SYSTEM SIMULATOR

AIM: To study the Transient response of first order and second order type zero
system

APPRATUS: Linear system simulator Kit, CRO, Connecting probes

THEORY: The type number of the system is obtained from the number of poles
located at origin in a given system. Type – 0 system means there is no pole at
origin. Type – 1 system means there is one pole located at the origin. The order of
the system is obtained from the highest power of s in the denominator of closed
loop transfer function of the system. The first order system is characterized by one
pole or a zero. Examples of first order systems are a pure integrator and a single
time constant having transfer function of the form K/s and K/(sT+1). The second
order system is characterized by two poles and up to two zeros. The standard form
of a second order system is G(s) = n2 / (s2 + 2ns + n2) where  is damping
ratio and n is undamped natural frequency. The time response characteristics of
control systems are specified in terms of time domain specifications. Systems
with energy storage elements cannot respond instantaneously and will exhibit
transient responses, whenever they are subjected to inputs or disturbances.

The desired performance characteristics of a system of any order may be


specified in terms of transient response to a unit step input signal. The transient
response characteristics of a control system to a unit step input is specified in
terms of the following time domain specifications

 Delay time td
 Rise time tr
 Peak time tp
 Maximum peak overshoot Mp
 Settling time ts

Prepared by: Approved by Page 1of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016
CIRCUIT:

First Order System

Prepared by: Approved by Page 2of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016

Second Order System

Prepared by: Approved by Page 3of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016

PROCEDURE:
1. The transfer function of the system is
C(s) θc(s)
--------- = --------
R(s) θR(s)

2. By varying the values of gain ‘A’ at each step calculate the values
of ωr, rise time, peak time, peak overshoot, settling time. The value
of ‘A’ is varied from A= 100.200,…… [A is gain]
3. Calculate the time domain specifications, ωd, rise time, peak time,
peak overshoot, settling time
1 1  
2
 
tr  where   tan
d 
 4
tp  and t s  for 2% error
d  n



1 2
Mp e * 100

TABLE: only for second order system

DAMPING ωn ωd Tr Tp Ts Μp ς
GAIN. RATIO
ς

Prepared by: Approved by Page 4of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016

First Order Type-I System

Step K 1/S Output


Input

--1

First Order Type-0 System

Step
Input K 1/(TS+1)
Output

--1

Second Order Type-0 System

Step 1/(TS+1) 1/(TS+1) Output


K
Input

Second Order Type-I System

Step 1/(TS+1)2
K Output
Input

Prepared by: Approved by Page 5of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: LINERA SYSTEM SIMULATOR GPREC/DEEE/EXPT-CSAP-2-A


Date: 01-11-2016

RESULT:

QUIZ:

1. What are time domain specifications?


2. Define steady state error.
3. What is transfer function.
4. What is peak overshoot.
5. What is Peak time?
6. What is settling time
7. What is rise time
8. What is transient response?
9. What is damping ratio?
10. What is steady state system?

Prepared by: Approved by Page 6of6


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STEPPER MOTOR CONTROL GPREC/DEEE/EXPT-CSAP – 2-B


Date: 01-11-2016

2. B- STEPPER MOTOR CONTROL

OBJECTIVE: To study the operating characteristic of a stepper motor and its


controller.

APPARATUS: Trainer kit

THEORY: The stepper motor is a special type of motor which is designed to


rotate through a specific angle called step for each electrical pulse received
from its control unit. It is used in digitally controlled position control system in
open loop mode. The input command is in form of a train of pulses to turn the
shaft through a specified angle. the main unit is designed to interface with
microcontroller kit. The stepper motor controller card remains active while the
pulse sequence generator disabled as given plug is connected with
microcontroller interface socket.

P1.0 - P1.3
INT 0
Flash EEP(R ON)
Opto- Driver
Coupler
Sensor MICRO CONTROLLER
P0.0 – P0.7

INT/EXT Switch RPM


Display
INT 1
P2.0 – P2.7

P1.4 - P1.7

S1 S1 S1 Push Button

Prepared By: Approved By: Page 1 of 4


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STEPPER MOTOR CONTROL GPREC/DEEE/EXPT-CSAP – 2-B


Date: 01-11-2016

PROCEDURE:

Forward Speed Control Mode:


.
1. Push the switch button SW1 to position ‘1’
2. Push the switch SW3 to position ‘1’ for increasing speed mode of operation and
to position ‘0’ for decreasing speed mode of operation.
3. Note down the speed readings for pulses and see how the speed varies with each
pulse.

Reverse Speed Control Mode:

1. Push the switch button SW1 to position ‘1’ and SW2 to position ‘2’
2. Push the switch SW3 to position ‘1’ for increasing speed mode of operation and
to position ‘0’ for decreasing speed mode of operation.
3. Note down the speed readings for pulses and see how the speed varies with each
pulse

Manual Mode of operation:

1. Push the switch button SW1 to position ‘zero’ and SW2 to position ‘1’ for the
manual mode of operation.
2. Push the switch SW3 to position ‘1’ for increasing speed mode of operation and
to position ‘0’ for decreasing speed mode of operation.
3. Note down the speed readings for pulses and see how the speed varies with each
pulse
4. Observe the angle of rotation of the stepper motor and note down one
corresponding speed.

Prepared By: Approved By: Page 2 of 4


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STEPPER MOTOR CONTROL GPREC/DEEE/EXPT-CSAP – 2-B


Date: 01-11-2016

OBSERVATIONS:

SWITCH POSITION:

INT/EXT S1 S2 S3
Motor rotates in forward direction and speed can
0 1 1 1
be increased by pressing the PUSH BUTTON
Motor rotates in forward direction and speed can
0 1 1 0
be decreased by pressing the PUSH BUTTON
Motor rotates in reverse direction and speed can
0 1 0 1
be increased by pressing PUSH BUTTON
Motor rotates in reverse direction and speed can
0 1 0 0
be decreased by pressing the PUSH BUTTON
PUSH BUTTON is pressed, motor rotates 90o in
forward direction from its current position. If once
0 0 0 X again push button is pressed, motor rotates 90o
reverse direction and comes to its original
position.
Motor rotates 1.8o step angle in reverse direction
0 0 1 0
whenever the PUSH BUTTON is pressed.
Motor rotates 1.8o step angle in forward direction
0 0 1 1
whenever the PUSH BUTTON is pressed.
External mode is enabled. The user program takes
1 X X X
control of MOSFET driver input pulses.

X= Don’t care
0= Switch position low
1= Switch position high

RESULT:

REMARKS IF ANY:

Prepared By: Approved By: Page 3 of 4


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: STEPPER MOTOR CONTROL GPREC/DEEE/EXPT-CSAP – 2-B


Date: 01-11-2016

QUIZ:

1. Why the application of stepper motor is increasing?


2. What is stable condition of rotor in stepper motor ?
3. What are the modes of operation of stepper motor?
4. What are the types of stepper motor?
5. How the windings of stepper motor are wound?
6. How many logics are there in each sequence?
7. In how many phases does the motor run?
8. Why the stepper motor is run in four phases?
9. On what factor does the settling time of stepper motor depend?
10. Define stepper motor. What is the use of stepper motor?
.

Prepared By: Approved By: Page 4 of 4


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: PID CONTROLLER GPREC/DEEE/EXPT-CSSP-3-A


Date: 01-11-2016

3. A PID CONTOLLER

AIM: To study the performance characteristics of an analog PID controller


using simulated system

APPRATUS: PID controller simulated system Kit, CRO, Connecting probes

THEORY: PID controllers are commercially successful and widely used as


controllers in industries. For example, in a typical paper mill there may be about
1500 controllers and out of these 90 percent would be PID controllers. The PID
controller consists of a proportional mode, an Integral mode and a Derivative
mode. The first letters of these modes make up the name PID controller.
Depending upon the application one or more combinations of these modes are
used. For example, in a liquid control system where we want zero steady state
error, a PI controller can be used and in a temperature control system where zero
stead state error is not specified, a simple P controller can be used.
The equation of a PID controller in time-domain is given by
t de (t )
u (t )  K p e (t )  K i  e (t )dt  k d
o dt
Where kp, , ki and kd, all non-negative, denote the coefficients for
the proportional, integral, and derivative terms, respectively.

 P accounts for present values of the error. For example, if the error is large
and positive, the control output will also be large and positive.
 I accounts for past values of the error. For example, if the current output is
not sufficiently strong, error will accumulate over time, and the controller
will respond by applying a stronger action.
 D accounts for possible future values of the error, based on its current rate
of change

Page 1of4
Prepared by: Approved by:
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: PID CONTROLLER GPREC/DEEE/EXPT-CSSP-3-A


Date: 01-11-2016

PROCEDURE:
PROPORTIONAL-INTEGRAL-DERIVATIVE CONTROL

1. Make connections as shown in fig. with proper integral and derivative


blocks connected.
2. Set input amplitude 1Volt (p-p), frequency a low value, K c  0.6
K c  54 .85 (Scale setting of 0,06) and K d  0
3. The system shows a fairly large overshoot. Record the peak overshoot
and steady state error.
4. Repeat the above step for a few non-zero values of K d
5. Observe the improvement in transient performance with increasing
values of K d ,while to steady state error remains unchanged.
6. For K c  0.6 adjust K i and K d by trial and error to obtain the best
overall response.

TABLE:

Scale Ki X=2*steady Y=2*Peak steady % overshoot


Reading State to peak State error

( p  p) Input  X
S.S. Error =
( P  P) Input

YX
Peak Percent overshoot =  100
X

Page 2of4
Prepared by: Approved by:
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: PID CONTROLLER GPREC/DEEE/EXPT-CSSP-3-A


Date: 01-11-2016

CIRCUIT:

Page 3of4
Prepared by: Approved by:
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: PID CONTROLLER GPREC/DEEE/EXPT-CSSP-3-A


Date: 01-11-2016

CRO Display of Step Response using Triangular Time base

RESULT:

QUIZ:

1. What are the different compensation techniques?


2. What is derivative output compensation?.
3. What is called a proportional plus integral controller?
4. What is called a PID controller?.
5. What is the advantage of PD controller?
6. What is the effect of PD controller on the system performance?
7. What is the effect of PI controller on the system performance?
8. Why derivative controller is not used alone in control systems?
9. What is meant by a controller?
10. Define manually controlled systems?

Page 4of4
Prepared by: Approved by:
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: SYNCHRO S GPREC/DEEE/EXPT-CSAP-3-B


Date: 01-11-2016

3. B. STUDY OF SYNCHRO TRANSMITTER AND RECEIVER PAIR

AIM: To study the characteristics of Synchro Transmitter and Receiver Pair

APPRATUS: Synchro Transmitter – Receiver Pair and Digital Multimeter

THEORY: The synchro Transmitter/ Receiver demonstrator unit is designed to


study of remote transmission of position in AC servomechanism. These are also
called as torque Tx and Rx. The unit has one pair of Tx –Rx synchro motors
powered by 60 V AC inbuilt supply. The synchro Tx has dumb ball shaped
magnetic structure having primary winding upon rotor which is connected with the
line through set of slip rings and brushes. The secondary windings are wound in
slotted stator and distributed around its periphery.

EXPERIEMTN-1: Study of Synchro Transmitter

PROCEDURE:

1. Connect the mains supply to the system with the help of cable provided.
Do not connect any ptach cords to terminals marked “S1,S2,S3”
2. Switch on mains supply for the unit.
3. Starting from zero position, note down the voltage between stator
winding terminals that are VS1S2, VS2S3, and VS3S1 in a sequential
manner. Enter readings in a tabular form and plot a graph of angular
position of rotor voltages for all three phases.
4. Note that zero position of the stator rotor coincides with VS3S1
voltages equal to zero voltage. Do not disturb this condition.

Prepared by: Approved by: Page 1of4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: SYNCHRO S GPREC/DEEE/EXPT-CSAP-3-B


Date: 01-11-2016
Expected wave form and circuit:

Prepared by: Approved by: Page 2of4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: SYNCHRO S GPREC/DEEE/EXPT-CSAP-3-B


Date: 01-11-2016
TABLE- 1
Rotor RMS Voltage for RMS Voltage for RMS Voltage for
S.No. Position Stator Terminal Stator Terminal Stator Terminal
(In degrees) VS1S2 VS2S3 VS3S1

EXPERIEMTN-2: Study of synchro transmitter and receiver pair.

PROCEDURE:

1. Connect mains supply cable.


2. Connect S1,S2,and S3 terminals of transmitter to S1,S2,and S3 of
synchro receiver by patch cords provided respectively.
3. Switch on SW1 and SW2 and also switch on mains supply.
4. Move the pointer i.e rotor position of synchro transmitter Tx in steps of
30 degrees and observe the new rotor potion. Observe that whenever Tx
rotor is rotated, the Rx rotor follows it for both the directions of rotation
and their positions are good agreement.
5. Enter the input angular position and output angular position in the
tabular form and plot a graph.

Prepared by: Approved by: Page 3of4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: SYNCHRO S GPREC/DEEE/EXPT-CSAP-3-B


Date: 01-11-2016
TABLE _ 2

Angular Position Angular Position


S.No. (In degrees) (In degrees)
Synchro Transmitter Input Synchro Transmitter output

Expected Graph:

Output Angular
Position
(Receiver side)

Input Angular position


(Transmitter Side)

PRECAUTIONS
1. Before switch on P1 and P2 should be always brought to most
anticlockwise position.
2. Control P1 and P2 should be operated in a gentle fashion.

RESULT:

Prepared by: Approved by: Page 4of4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: SYNCHRO S GPREC/DEEE/EXPT-CSAP-3-B


Date: 01-11-2016
QUIZ:

1. What are synchros?


2. What is use of synchro transmitter and receiver?
3. What is the basic structure of synchro?
4. How the two windings are coupled to each other in synchro?
5. What are the advantages of synchros?
6 What are advantages of synchros?
7. What is the phase displacement of three windings of synchros?
8. On what factor does the magnitude and polarity of voltage/phase depend?
9. Where the primary winding is connected?
10. Where secondary winding is connected?

Prepared by: Approved by: Page 5of4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

4. A- DC POSITION CONTROL SYSTEMS

EXPERIEMTN-1

OBJECTIVE:
To study the DC servomotor position controller with P controller using
the DC position control system trainer module (PEC-01).

APPARATUS:

1. PEC-01 module
2. Patch Chords
3. Motor setup
4. CRO

THEORY: A DC position control system is a closed loop control system in


which the position of the mechanical load is controlled with the position of the
reference shaft. A pair of potentiometers acts as error-measuring device. They
convert the input and output positions into proportional electric signals. The
desired position is set on the input potentiometer and the actual position is fed
to feedback potentiometer. The difference between the two angular positions
generates an error signal, which is amplified and fed to armature circuit of the
DC motor. The tachogenerator attached to the motor shaft produces a voltage
proportional to the speed which is used for feedback. If an error exists, the
motor develops a torque to rotate the output in such a way as to reduce the error
to zero. The rotation of the motor stops when the error signal is zero, i.e., when
the desired position is reached

Prepared By: Approved By: Page 1 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

PROCEDURE:

1. Connect the terminal P1 to P6 using patch chord.


2. Connect the motor actual position terminal P2 to P7 using patch chord.
3. Connect the terminal P8 to P10 and P12 to P17 using patch chords.
4. DC output from P24 & P25 is connected to the input of permanent magnet
DC motor.
5. Verify the connection as per the connection diagram and steps 1 to 4.
6. Set the pulse release switch in OFF position.
7. Switch ON the power supply.
8. Vary the set position knob and set the motor position at any value.
9. Select the SPDT switch in upward direction and note the input position in
digital display.
10. Slightly vary the P control knob.
11. Switch ON the pulse release switch S2. Note the maximum overshoot or
maximum position achieved by the motor.
12. Select the SPDT switch in downward direction and note the output
position in digital display.

OBSERVATIONS:
S.No Input position in Output position in Error in (o)
(o) (o)

Prepared By: Approved By: Page 2 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

CONNECTION DIAGRAM:

RESULT:

REMARKS IF ANY:

Prepared By: Approved By: Page 3 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

EXPERIEMTN-2

OBJECTIVE:
To study the DC servomotor position controller with PI controller using
the DC position control system trainer module (PEC-01).

APPARATUS:
1. PEC-01 module
2. Patch Chords
3. Motor setup
4. CRO

PROCEDURE:

1. Connect the terminal P1 to P6 using patch chord.


2. Connect the motor actual position terminal P2 to P7 using patch chord.
3. Connect the terminal P8 to P10 and P9 to P11 using patch chords.
4. Connect the terminal P12 to P14 and P13 to P15 using patch chords.
5. DC output from P24 & P25 is connected to the input of permanent magnet
DC motor.
6. Verify the connection as per the connection diagram and steps 1 to 5.
7. Set the pulse release switch in OFF position.
8. Switch ON the power supply.
9. Vary the set position knob and set the motor position at any value.
10. Select the SPDT switch in upward direction and note the input position in
digital display.
11. Slightly vary the P and I control knobs.
12. Switch ON the pulse release switch S2. Note the maximum overshoot or
maximum position achieved by the motor.
13. Select the SPDT switch in downward direction and note the output
position in digital display.

Prepared By: Approved By: Page 4 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

CONNECTION DIAGRAM:

OBSERVATIONS:

S.No Input position in (o) Output position in (o) Error in (o)

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 5 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

EXPERIEMTN-3
OBJECTIVE:
To study the DC servomotor position controller with speed feedback
loop using the DC position control system trainer module (PEC-01).
APPARATUS:
1. PEC-01 module
2. Patch Chords
3. Motor setup
4. CRO
PROCEDURE:
1. Connect the terminal P1 to P6 using patch chord.
2. Connect the motor actual position terminal P2 to P7 using patch chord.
3. Connect the terminal P8 to P10 and P9 to P11 using patch chords.
4. Connect the terminal P12 to P14 and P13 to P15 using patch chords.
5. Connect the terminal P3 to P19 and P20 to P21 using patch chords.
6. DC output from P24 & P25 is connected to the input of permanent magnet
DC motor.
7. Verify the connection as per the connection diagram and steps 1 to 6.
8. Set the pulse release switch in OFF position.
9. Switch ON the power supply and switch ON the power ON/OFF switch.
10. Vary the set position knob and set the motor position at any value.
11. Select the SPDT switch in upward direction and note the input position in
digital display.
12. Slightly vary the P gain control, I gain control knobs.
13. Switch ON the pulse release switch S2. Note the maximum overshoot or
maximum position achieved by the motor.
14. Select the SPDT switch in downward direction and note the output
position in digital display.

OBSERVATIONS:

S.No Input position in (o) Output position in (o) Error in (o)

Prepared By: Approved By: Page 6 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: DC POSITION CONTROL SYSTEM GPRECD/EEE/EXPT-CSAP-4A


Date: 01-11-2016

CONNECTION DIAGRAM:

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 7 of 6


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

4. B - LEAD- LAG NETWORK

EPERIMENT NO.1

AIM: To study the frequency response of the lag process.


APPRATUS: Lead –Lag network kit, Patch chords
THEORY: The lead lag network consists of a type0, order 2 process for studying
the Lag-Lead compensation effect. The process may be lag, lead. There are given
individually to perform frequency domain analysis process. A process having the
characteristics of lag network is called a lag process if a sinusoidal signal is
applied to lag network, then its steady state output will have a phase lag with
respect to its input. Lag process results in a large improvement in steady state
performance but results in slower response due to reduced bandwidth. The
attenuation due to the lag compensator will shift the gain crossover frequency to a
lower frequency point where the phase margin is acceptable. Thus, the alg process
will reduce the bandwidth of the system and will result in slower transient
response. Lag process is essentially a low pass filter and so high frequency noise
signals are attenuated. If the pole introduced by the process is not controlled by
zero in the system, then lag compensator increases the order of the system by one.

Page 1 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

CIRCUIT:

Page 2 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

PROCEDURE:

1. Connections are made as per the connection diagram shown in fig.2

2. Switch ON the unit.

3. Give the sine wave as input.

4. Note down the amplitude and frequency of the input signal.

5. Observe the Lissajous pattern through CRO, by keeping the CRO in X-


Y mode and calculate the phase shift (Φ) of the output signal with the
input.

6. Conduct the experiment for various frequencies.

7. Plot the bode plot and conclude the behavior of lead process.

8. The gain is measured from the formula.


V
Av  20 Log10 0 dB
Vi

9. The phase is measured from Lissajous pattern is shown in figure.


x y1 x y
sin   1  and   sin 1 ( 1 )  sin 1 ( 1 )
x2 y2 x2 y2

Page 3 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

MODEL GRAPH

Y2
Y1

X1

X2

LISSJOUS PATTERN

TABLE:
SL.No. Frequency (Hz) Phase Shift(Φ)

RESULT:

Page 4 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

EPERIMENT NO.2

AIM: To study the frequency response of the lead process.

APPRATUS: Lead –Lag network kit, Patch chords

THEORY: A process having the characteristics of lead network is called a lead


process. If a sinusoidal signal is applied to lead network, then its steady state
output will have a phase lead with respect to its input. Lead compensation
increases the bandwidth, which improves the speed of response and also reduces
the amount of overshoot. Lead compensation appreciably improves the transient
reponse, whereas there is a small change in steady state accuracy. Generally, lead
compensation is provided to make an unstable system as stable system. A lead
process is basically a high pass filter and so it amplifies high frequency noise
signals. If a pole is introduced by the process and it is not cancelled by zero in the
system, then lead compensation increases the order of the system by one.

Page 5 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

CIRCUIT:

Page 6 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

PROCEDURE:

1. Connections are made as per the connection diagram shown in fig.3

2. Switch ON the unit.

3. Give the sine wave as input.

4. Measure the amplitude and frequency of the input signal and tabulate it.

5. Observe the Lissajous pattern through CRO, by keeping the CRO in X-


Y mode and calculate the phase shift(Φ) of the output signal with the
input.

6. Conduct the experiment for various frequencies.

7. Plot the bode plot and conclude the behavior of lead process.

8. The gain is measured from the formula.


V
Av  20 Log10 0 dB
Vi

9. The phase is measured from Lissajous pattern is shown in figure.


x y1 x y
sin   1  and   sin 1 ( 1 )  sin 1 ( 1 )
x2 y2 x2 y2

Page 7 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

MODEL GRAPH

Y2
Y1

X1

X2

LISSJOUS PATTERN

TABLE:

SL.No. Frequency (Hz) Phase Shift(Φ)

RESULT:

Page 8 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

EPERIMENT NO.3

AIM: To study the frequency domain characteristics of the lead- lag process.

APPRATUS: Lead –Lag network kit, Patch chords

THEORY: A process having the characteristics of lag-lead network is called a


lag process. In a lag-lead network when sinusoidal signal is applied, both phase
lag and phase lead occurs in the output, but in different frequency system. Phase
lag occurs in the low frequency region and phase lead occurs in the high frequency
region i.e. the phase angle varies from lag to lead as the frequency is increased
from zero to infinity. A lead process basically increase bandwidth and speeds up
the response and decreases the maximum overshoot in the step response. Lag
compensation increases the low frequency gain and thus improves the steady state
accuracy of the system, but reduces the speed of response due to reduced
bandwidth. If improvements in both transient and steady state response are
desired, then both a lead process and lag process may be used simultaneously,
rather than introducing both lead and lag process as spate elements. However it is
essential to use a single lag-lead process. A lag-lead process combines the
advantages of lag and lead process. Lag-lead process possesses two poles and two
zeros and so such a process increases the order of the system by two, unless
cancellation of poles and zeros occurs in the compensated system.

Page 9 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

CIRCUIT:

Page 10 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

Page 11 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

PROCEDURE:
1. Connections are made as per the connection diagram shown in fig.4
2. Switch ON the unit.
3. Give the sine wave as input.
4. Measure the amplitude and frequency of the input signal and tabulate it..
5. Observe the Lissajous pattern through CRO, by keeping the CRO in X-
Y mode and calculate the phase shift(Φ) of the output signal with the
input.
6. Conduct the experiment for various frequencies.
7. Plot the bode plot and conclude the behavior of lead process.
8. The gain is measured from the formula.

V0
Av  20 Log 10 dB
Vi
9. The phase is measured from Lissajous pattern is shown in figure.
x 1 y1 x1 y
sin φ   and φ  sin 1 ( )  sin 1 ( 1 )
x 2 y2 x2 y2

MODEL GRAPH

Y2
Y1

X1

X2

LISSJOUS PATTERN

Page 12 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: COMPENSATION DESIGN GPRECD/EEE/EXPT-CSAP-4B


(LEAD, LAG NETWORK) Date: 01-11-2016

TABLE:

SL.No. Frequency (Hz) Phase Shift(Φ)

RESULT:

QUIZ:

1. What for compensation networks are used?


2. What are the types of compensation networks?
3. What is the use of all pass filter?
4. What is use of inverting amplifier?
5. What are the responses of compensation network?
6. What is use of LEAD compensation?
7. What is the use effect of LEAD compensation on the system?
8. What is the effect of LAG compensator on the system?
9. What is use of LAG compensation?
10. What is process or plant?

Page 13 of 13
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: ROOT LOCUS, BODE, GPRECD/EEE/EXPT-CSAP-5


POLAR & NYQUEST PLOTS Date: 01-11-2016

5. ROOT LOCUS, BODE, POLAR & NYQUEST PLOTS

AIM: To obtain the Root Locus, Bode, Polar & Nyquist plot from given
control system model.

APPRATUS: Personal computer, MATLAB

THEORY:

ROOT LOCUS
A simple technique known as “Root Locus Technique” used for
studying linear control systems in the investigation of the trajectories of the
roots of the characteristic equation. This technique provides a graphical
method of plotting the locus of the roots as gain k is varied be from zero
to infinity. The roots corresponding to a particular value of the system
parameter can then be located on the locus or the value of the parameter for
a desired root location can be determined form the locus. The root
locus is a powerful technique as it brings into focus the complete
dynamic response of the system. The root locus also provides a measure
of sensitivity of roots to the variation in the parameter being considered.
This technique is applicable to both single as well as multiple-loop systems.

BODE PLOT

The bode plot is the frequency response plot of the transfer function
of a system. A bode plot consists of two graphs. One is a plot of the
magnitude of a sinusoidal transfer function versus log ω, the other is a
plot of the phase angle of sinusoidal transfer function versus log ω. The
bode plot can be drawn for both open loop and closed loop transfer
function. Usually the bode plot is drawn for open loop system. The curve
are drawn on semi log paper, using the log scale (abscissa) for frequency

Prepared by: Approved by: Page 1of 4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: ROOT LOCUS, BODE, GPRECD/EEE/EXPT-CSAP-5


POLAR & NYQUEST PLOTS Date: 01-11-2016

and the linear scale (ordinate) for either magnitude (in decibels) or
phase angle (in degrees). The main advantage of the bode plot is that
multiplication of magnitudes can be converted into addition. Also a simple
method for sketching an approximate log magnitude curve is available.

POLAR PLOT.

The major advantage of the polar plot lies in stability study of


systems. Nyquist related the stability of a system to the form of these
plots. Polar plots are referred as Nyquist Plot.

NYQUIST PLOT

NYQUIST stability criterion of determining the stability of a closed


loop system by investigating the properties of the frequency domain plot of
the loop transfer function G(s) H(s). Nyquist stability criterion provides the
information on the absolute stability of a control system as similar to
Routh- Hurwitz criterion. Not only giving the absolute stability, but
indicates “Degree of Stability” i.e“Relative Stability” of a stable system and
the degree of instability of an unstable system and indicates how the system
stability can be improved. The Nyquist stability citerion is based on a
Cauchy’s Residue Theorem of complex variables which is referred to as the
“principle of argument”.
The principle of argument is given by N= Z – P

Where N – number of encirclements of the origin made by the Q(s) –plane


locus.
Z – number of zeros of Q(s) encircled by the s-plane locus in the s-
plane.
P - number of poles of Q(s) encircled by the s-plane locus in the s-plane.
PROCEDURE:

Prepared by: Approved by: Page 2of 4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: ROOT LOCUS, BODE, GPRECD/EEE/EXPT-CSAP-5


POLAR & NYQUEST PLOTS Date: 01-11-2016

Root Locus:

Given Transfer function G(s) =


Commands
NUM = [ ];
DEN=[ ];
rlocus (NUM, DEN)

Bode Plot:
Given Transfer function G(s) =
Commands
NUM = [ ];
DEN=[ ];
bode (NUM,DEN);

Polar Plot:

Given Transfer function G(s) =


Commands
g =tf [ ];
freq=logspace( );
[mag,phase]=bode(g,freq)
Mag=mag( );
Phase=phase( );
Pase=(phase*π)/180

Prepared by: Approved by: Page 3of 4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech - EEE (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: ROOT LOCUS, BODE, GPRECD/EEE/EXPT-CSAP-5


POLAR & NYQUEST PLOTS Date: 01-11-2016

Polar(phase,mag);

Nyquist Plot:

Given Transfer function G(s) =


Commands
NUM = [ ];
DEN= [ ];
nyquist (NUM, DEN);

RESULT:

QUIZ:

1: What do you understand by MATLAB software?


2. What does MATLAB stands for?
3. Where can we use MATLAB?
4. Name some tool boxes?
5. What is system requirement for MATLAB?
6. What is transfer function?
7. What are zeros and poles in control system?
8: What is Root Locus?
9: What is the stability in control system?
10. Name some tool boxes in MATLAB?

Prepared by: Approved by: Page 4of 4


Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy Revision No.: 1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: Programmable Logic Controller GPRECD/EEE/EXPT-CSAP-6


Date: 29-06-2015

6. PROGRAMMABLE LOGIC CONTROLLER (PLC)

EPERIMENT NO.1
AIM: To study the AND gate, OR gate operation using PLC

APPRATUS: VPLCT – 01, Patch chords, RS232 Cable

THEORY: Programmable logic controllers (PLC) were originally designed


to replace relay based logic systems and solid state hard wired logic control
panels. Their advantages over conventional logic systems are that they are
easily programmed, highly, flexible, relatively inexpensive and able to
communicate with other plant computers.

A programmable controller examines the status of inputs, and in


response, controls some process or machines through outputs. Combinations
of input and output data are referred to as logic. Several logic combinations
are usually required to carry out a control plan or program. This control plan
is stored in memory using a programming device to input the program into
the system. The control plan in memory is periodically scanned by the
processor, usually a microprocessor, in a predetermined sequential order.
The period required to evaluate the programmable controller program is
called the “scan time”.

VPLCT-01 PLC’s has the 6 inputs, 4 outputs and also having high
speed counter. Pulse width modulation operations. Two versions are
available. Both operates on +24V DC nominal input power accept inputs
from 6 positive or negative logic inputs 2 Amps relay provides the outputs
that can be control 5 to 30 V DC or 5 to 250V AC outputs devices. Then 4
positive logic 24V DC transistor outputs that can be also be used for PWM
or pulse train applications.

Page 1of3
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: Programmable Logic Controller GPRECD/EEE/EXPT-CSAP-6


Date: 29-06-2015

CIRCUIT:
AND GATE

%I00001 %I00002 %Q00001

Inputs Output

OR GATE
%I0000 %Q00001
1
*
Inputs
Output

%I00002

PROCEDURE:

1. Connect the PLC to PC with the help of RS 232 cable


2. Done the program using the ladder clear the old program in PLC
3. After clearing the PLC set the hardware configuration.
4. Store the present program.

RESULT

Page 2of3
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: Programmable Logic Controller GPRECD/EEE/EXPT-CSAP-6


Date: 29-06-2015

EPERIMENT NO.2

AIM: To study the time function, counter function using PLC

APPRATUS: VPLCT – 01, Patch chords, RS232 Cable

CIRCUIT: TIME FUNCTION


%I00001
ONDTR %Q00001
TENTHS
*
%M00002
%R00001
R Output
%R00002 PV

COUNTER FUNCTION

%I00001
UPCTR %Q00001

*
%M00002
%R00001
R Output
%R00002 PV

Page 3of3
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: Programmable Logic Controller GPRECD/EEE/EXPT-CSAP-6


Date: 29-06-2015

PROCEDURE:
1. Connect the PLC to PC with the help of RS 232 cable.
2. IN ON delay time, put the input contact,R-set the memory point,
present value put the target value.
3. In delay time set the register value.
4. The same procedure is followed to the control function.

RESULT:

QUIZ:

1 What is PLC?
2 What is full form of PLC?
3 What are the applications of PLC ?
4 Which is the famous programming language is used in PLC?
5.What are the advantages of PLC.
6. What are the most popular PLC's used on the packing industry?
7 Why PLC is different from other Computers?
8. What is DCS?
9. What is SCADA?
10. What is the difference between PLC and Relay?

Page 4of3
Prepared by: Approved by: Revision No.: 1
Dr. N. Ravi Sankara Reddy Dr. T.Bramhananda Reddy
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: TRAFFIC LIGHT CONTROL GPRECD/EEE/EXPT-CSAP - 7


Date: 01-11-2016

7. TRAFFIC LIGHT CONTROL


OBJECTIVE:
To analyze the traffic light control by using PLC.

APPARATUS:

1. 24V-Lamps
a. Red Lamp
b. Orange Lamp
c. Green Lamp
2. Patch Card
3. PLC Kit
4. Ladder program/STL

THEORY: The Laboratory owns Siemens PLCs. A small traffic control


system was built based on the PLCs, which contains three LED signal heads
and a button for pedestrian crossing as well. Each PLC is responsible for the
control of one signal head; furthermore the equipment receives the pedestrian
requests for a green sign. The PLC checks the operation. The described devices
simulate a fixed time signal program with a green request opportunity for
pedestrians.

PROCEDURE:

1. Press Start Push Button.


2. First Green lamp will glow for 8sec and output becomes zero after 8
second.
3. After Green lamp output is equal to zero, Orange lamp will glow for
8sec and output of orange lamp will be zero after 8sec.
4. After Orange lamp output is equal to zero, Red lamp will glow for 8sec
and output of Red lamp will be zero after 8sec.
5. Steps 2, 3 and 4 will repeat until stop or Emergency push button will
press.

Prepared By: Approved By: Page 1 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: TRAFFIC LIGHT CONTROL GPRECD/EEE/EXPT-CSAP - 7


Date: 01-11-2016

CIRCUIT DIAGRAM:

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 2 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC WATER LEVEL GPRECD/EEE/EXPT-CSAP- 8


CONTROL Date: 01-11-2016

8. AUTOMATIC WATER LEVEL CONTROL

OBJECTIVE:
To design and develop an automatic water level control using PLC.

APPARATUS:
1. Level Sensors-3
2. Drive Kit
3. PLC Kit
4. Banana Plugs
5. Ladder Program/STL
6. Drive Parameter Software

THEORY: A Programmable Logic Controller, PLC or Programmable


Controller is a digital computer used for automation of electromechanical
processes. Unlike general-purpose computers, the PLC is designed for multiple
inputs and output arrangements, extended temperature ranges, immunity to
electrical noise, and resistance to vibration and impact. Three sensors are used
to implement the system. These sensors detect the presence of water. The
readings of the sensors are used by the PLC to take the required decision. The
PLC communicates the present status of the system through the IM port to the
computer. The ladder logic was implemented in SIMANTIC manager.

PROCEDURE:
1. Drain the water inside the container completely.
2. Ensure that manual valve is fully opened.
3. Ensure all sensors (Low, Medium and High sensors are working
properly) and all push button inputs are reading from PLC.
4. Load the PLC Program.
5. Press start push button.
6. Ensure that pump is running at maximum speed (50Hz).
7. When LLS=1 and MLS=1, ensure that pump running at 25Hz.
8. When LLS=1, MLS=1 and HLS=1, ensure that pump is stop.

Prepared By: Approved By: Page 1 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC WATER LEVEL GPRECD/EEE/EXPT-CSAP- 8


CONTROL Date: 01-11-2016

CIRCUIT DIAGRAM:

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 2 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC WATER FILLING GPRECD/EEE/EXPT-CSAP- 9


SYSTEM Date: 29-06-2015

9. AUTOMATIC WATER FILLING SYSTEM

OBJECTIVE:
To observe the automatic bottle filling system using PLC and Sensors.
APPARATUS:

1. Photo Eye Sensors -2


2. Actuator-1
3. PLC
4. Ladder Program/STL

THEORY:

Nowadays, the application of PLC is widely known and use in this


digital world application and industrial sector. Normally, the PLC’s that have
been used at the industrial field is usually to control a mechanical movement
either of the machine or heavy machine in order to create an efficient
production and accurate signal processing. Automatic filling water into the
bottle is fully controlled by the PLC. The system sequence of operation is
designed by ladder diagram. Sensor usually plays its vital part as an input
signal transmitter for the PLC in this system.. The input signal that has been
sent from the sensor to the PLC has being made as a reference. Signal in order
to determine the output signal that exactly a same with the PLC programming
language based on the user requirement. Besides that, the electronics and
electric devices that usually been controlled by the PLC are like a motor,
pump, sensor, conveyor belt, buzzer and the others device.

PROCEDURE:
1. Ensure that manual valve is fully opened.
2. Ensure all sensors (Coin sensor and Bottle sensors are working properly)
and all push button inputs are reading from PLC.
3. Set the time in seconds and load the PLC Program.
4. Insert the coin in the box.

Prepared By: Approved By: Page 1 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor EAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC WATER FILLING GPRECD/EEE/EXPT-CSAP- 9


SYSTEM Date: 29-06-2015

CIRCUITDIAGRAM:

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 2 of 2


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor EAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC TEMPERATURE GPRECD/EEE/EXPT-CSAP- 10


MONITORING & CONTROL SYSTEM Date: 29-06-2015

10. AUTOMATIC TEMPERATURE MONITORING & CONTROL


SYSTEM

OBJECTIVE:

To maintain the set temperature consistently and monitoring


temperature controller operation at low and high temperature process values.

APPARATUS:

1. Temperature Monitor/Controller
2. Valve (electrical actuator)
3. Contactor
4. Thermocouple
5. Banana Plugs
6. Ladder Program/STL

THEORY:

The programmable logic controller (PLC) is an industrial control computer; it


is the new automatic device inherited computer, automatic control technology
and communication technology. System temperature signal detected by the
temperature sensor. The temperature transmitter will be the temperature value
converted into a voltage signal of 0-10V into PLC. PLC voltage signal setting
compared to the temperature deviation, the system will issue a temperature
control signal to reach the electric heater voltage control. So that it implements
a continuous monitoring and control of the temperature. The temperature
monitoring system in the industrial field has a certain value.

Prepared By: Approved By: Page 1 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC TEMPERATURE GPRECD/EEE/EXPT-CSAP- 10


MONITORING & CONTROL SYSTEM Date: 29-06-2015

PROCEDURE:

1. Fill the water container up to required level.


2. Ensure that manual valve is fully opened.
3. Ensure all the inputs are reading from.
4. Set required temperature high level in temperature controller.
5. Load the PLC program.
6. Press start push button.
7. Ensure that heater is ON and temperature is raising from low to high.
8. Measure the water temperature and set it as temperature low limit in
temperature controller.
9. When the water temperature reaches to high level, heater supply will cut
off automatically.
10. Ensure that actuator is opened; now water temperature will reduce
gradually.
11. When water temperature reduces less than high level set point, heater
will start again after pre-set time (given in program) is elapsed.
12. Steps 8, 9, 10 will repeat for 3 times and sequence will stop
automatically.

Prepared By: Approved By: Page 2 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC TEMPERATURE GPRECD/EEE/EXPT-CSAP- 10


MONITORING & CONTROL SYSTEM Date: 29-06-2015

CIRCUIT DIAGRAM:

RESULT:
REMARKS IF ANY:

Prepared By: Approved By: Page 3 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC INDUCTION MOTOR GPRECD/EEE/EXPT-CSAP- 11


SPEED CONTROL BY ANALOG Date: 29-06-2015
REFERENCE

11. AUTOMATIC INDUCTION MOTOR SPEED CONTRTOL BY


ANALOG REFERENCE
OBJECTIVE:
To automatically control the speed of the induction motor by using
Analog Reference.

APPARATUS:

1. Induction Motor
2. Contactor
3. 24V Relay
4. Drive
5. MPCB
6. MCB
7. Ladder Program/STL

THEORY: Automation or automatic control is the use of various control


systems for operating equipment such as machinery, processes in factories,
boilers and heat-treating ovens, switching in telephone networks, steering and
stabilization of ships, aircraft and other applications with minimal or reduced
human intervention. The motor speed is controlled via the driver as an open
loop control. To make a more precise closed loop control of motor speed, use a
tachometer to measure the speed and feed it back to the PLC, which compares
to the desired value and take a control action, then the signal is transferred to
the motor – via driver – to increase / decrease the speed.

PROCEDURE:

RESULT:

REMARKS IF ANY:

Prepared By: Approved By: Page 1 of 1


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC FAULT DETECTIO GPRECD/EEE/EXPT-CSAP-12


AND PROTECTION OF INDUCTION Date: 29-06-2015
MOTOR USING PLC

12. AUTOMATIC FAULT DETECTION & PROTECTION OF


INDUCTION MOTOR USING PLC
OBJECTIVE

To automatically detect fault and protect the induction motor using PLC.

APPARATUS:

1. PLC
2. Induction Motor
3. Contactor
4. 24V Relay
5. Drive
6. MPCB
7. MCB
8. Ladder Program/STL

THEORY: Induction motors are widely used in many operating areas and
industrial applications as they are simple, robust, and reliable and have low
production costs. The reliability of an induction motor is of great Importance in
applications such as commercial, aerospace and military and many industrial
applications. There are different problems of IM such as over current,
overvoltage, over temperature, over speed, inrush current, vibration monitoring
during it’s time of operation. There are various methods for fault diagnosis and
protection of IM. Some of them are Stator fault monitoring techniques,
protection system using On-line fault detection, Programmable Logic
Controller (PLC) based protection system. PLC also can be used to maintain
and adjust the production program by editing or modifying the peripheral
equipment’s (personal Computer/handheld programming panel). The common
program language of PLC is ladder diagram. There are stronger functions in
PLC with the development and application requirements of electronic
technology, such as position control, network and etc. Output/Input signals are
Digital Input, Analog Input, Pulse Input, Digital Output, Analog and Pulse
Output. Thus PLC plays an important role in the feature industry.

Prepared By: Approved By: Page 1 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC FAULT DETECTIO GPRECD/EEE/EXPT-CSAP-12


AND PROTECTION OF INDUCTION Date: 29-06-2015
MOTOR USING PLC

CIRCUIT DIAGRAM:

Prepared By: Approved By: Page 2 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.
G.PULLA REDDY ENGINEERING COLLEGE (AUTONOMOUS): KURNOOL
ELECTRICAL & ELECTRONICS ENGINEERING DEPARTMENT
VI Semester B.Tech. - E.E.E. (Scheme-2013)
Control Systems & Automation (CSAP) LABORATORY

TITLE: AUTOMATIC FAULT DETECTIO GPRECD/EEE/EXPT-CSAP-12


AND PROTECTION OF INDUCTION Date: 29-06-2015
MOTOR USING PLC

PROCEDURE:
1. Switch off three phase pole MCB and check all the inputs, as following
below,
a. Start Push Button.
b. Stop Push Button.
c. Emergency Push Button.
d. PMCB Input.
e. Contactor Input.
2. Switch 3-pole MCB, start the motor.
3. If any fault occurs during motor running, motor gets stop. Clear the fault
and press fault reset to start the motor.

RESULT:
REMARKS IF ANY:

QUIZ:

1 What is control system?


2 What is full form of PLC?
3 What are Conveyors?
4 Why PLC is different from other Computers?
5 What are is proximity sensor.
6 Where are the conveyors used?
7.What is the difference between PLC and Relay? .
8.What is the full form of PLC .
9 What are the applications of PLC ?
10 What is the difference between the PLC and other computers?

Prepared By: Approved By: Page 3 of 3


Dr. N.Ravi Sankar Reddy Dr.T.Bramhananda Reddy Revision No:1
Associate Professor HEAD, EEE Dept.

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