E14, E15,

ANGSI-E,
OFFSHORE TERENGGANU, MALAYSIA

WELL UNLOADING & CLEAN-UP PROGRAM

By:
Angsi Subsurface and Welltest Team
Peninsular Malaysia Resource Management
Petronas Carigali Sdn. Bhd.

December 2018

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TABLE OF CONTENTS

1.0 INTRODUCTION
1.1 Summary
1.2 Objectives

2.0 SAFETY / RESPONSIBILITY / AUTHORITY

3.0 INFORMATION
3.1 General Data
3.2 Expected Well and Reservoir Parameters
3.3 Summary of Clean-Up Sequence and Duration

4.0 WELL TESTING REQUIREMENTS

4.1 Well Testing Equipment
4.2 Chemicals
4.3 Gas Lift Requirement
4.4 Data Acquisition

5.0 WELL TESTING RIG UP

5.1 Surface Well Test Equipment Rig Up
5.2 Equipment Pressure Testing

6.0 SEQUENCE OF OPERATION (To Be Detailed Through SID)

6.1 Surface Lines Preparation
6.2 Clean-Up Procedure

7.0 CONTINGENCIES
7.1 Weather
7.2 H2S
7.3 Oil Spill
7.4 Minor Spill
7.5 Leaks
7.6 Fire
7.7 Mechanical Failure

8.0 DISTRIBUTION LIST

9.0 CONTACT DETAILS

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10.0 ATTACHMENTS
Appendix 1a: Well Test Piping & Instrumentation Diagram – Wellhead to Upstream Separator
Appendix 1b: Well Test Piping & Instrumentation Diagram – Separator
Appendix 1c: Well Test Piping & Instrumentation Diagram – Surge Tank
Appendix 1d: Well Test Piping & Instrumentation Diagram – Rig Diverter and Rig Permanent Line
to Boom Port/ Stbd
Appendix 1e: Well Test Piping & Instrumentation Diagram – Temporary Gaslift Line at Platform
Gaslift Header
Appendix 1f: Well Test Piping & Instrumentation Diagram – Temporary Gaslift Line (Gaslift Header
to Wellhead Gaslift Tie-in)
Appendix 1g: Well Test Piping & Instrumentation Diagram – ½” Hose Bleed Off line from
Temporary Gaslift Line to Welltest Flowline (To Bleed Off Small Volume in Temporary Gaslift Line)
Appendix 1h: Well Test Piping & Instrumentation Diagram – 3” Bleed Off line from Temporary
Gaslift Line to Welltest Flowline (To Bleed Off Annulus-A)
Appendix 2a: Temporary Gaslift Routing From Gaslift Header To Wellhead Gaslift Tie-in
Appendix 2b: Upstream Hardpipe and Coflex Hose Routing From Platform To Rig Main Deck
Appendix 2c: Temporary Annulus-A Depressurize Line From Wellhead Gaslift Tie-in To Welltest
Line
Appendix 3a: Port Side Burner Boom Sling Calculation (Vertical Padeye offset 4.8m from maindeck
edge)
Appendix 3b: Stbd Side Burner Boom Sling Calculation (Vertical Padeye offset 6.7m from maindeck
edge)
Appendix 4: Equipment Layout on Naga 5
Appendix 5a: Heat Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – PORT Side
Appendix 5b: Noise Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – PORT Side
Appendix 5c: Heat Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – PORT Side
Appendix 5d: Noise Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – PORT Side
Appendix 6a: Heat Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – STBD Side
Appendix 6b: Noise Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – STBD Side
Appendix 6c: Heat Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – STBD Side
Appendix 6d: Noise Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – STBD Side
Appendix 7a: Well Completion Schematic for Angsi E-14
Appendix 7b: Well Completion Schematic for Angsi E-15
Appendix 8: Summary of the H2S alert conditions
Appendix 9: Specific Risk Assessment on Welltest
Appendix 10: HAZOP On Gaslift Temporary Line, ½” Bleed Off Line, and 3” 602 Line for Annulus-A
Bleed Off
Appendix 11: Line of Communication during Well Testing Operation

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1.0 INTRODUCTION

1.1 Summary

Angsi Development Project is joint venture between PCSB and EMEPMI (50:50) implemented under GPSC
(dated 17 Nov 1998) with PCSB appointed as the operator. Angsi Field is located 165km off the East Coast
of Peninsular Malaysia. The field comprises of:

i. Central crude and gas processing platform (AnPG-A)

ii. Bridge-linked drilling riser platform (AnDR-A)
iii. Two (2) tripod platforms (AnDP-C and AnDP-E)
iv. Two (2) four-legged platforms (AnDP-B and AnDP-D)

AnDP-E is located approximately eight (8) km Northwest of Angsi-A. Full wellstream (FWS) production
from AnDP-E will be sent to AnPG-A via AnDR-A for processing. Processed crude will be exported to the
Terengganu Crude Oil Terminal (TCOT) via Tapis Pump crude pipeline system. Associated gas will be
processed at AnPG-A and sent to Onshore Slug Catcher (OSC) via AnDR-A. Dehydrated compressed gas is
evacuated via pipeline to OSC. Gas for Guntong is also sent to the complex for export to OSC. Water
injection to AnDP-E will be supplied in separate pipelines from AnPG-A.

AnDP-E is a tripod structure and can accommodate up to 12 conductor slots. Main power generation
consist of two (2) nos. of Closed Cycle Vapor Turbine (CCVT) units, which are used to supply the electrical
power required for control, platform shutdown and communications. Monthly Well test measurement
are carried via a multiphase metering skid installed at each platform.

Figure 1: Slot Layout on Angsi-E extension deck

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For Angsi Revisit I, E-14 and E15 will be the 2 new infill wells that will be drilled from new deck extension,
next to existing platform Angsi E. These wells will utilize single slot (slot #1) however slot (slot #2) is
available for contingency.

The wells will be completed with 8.5 ppg brine system (8.3 ppg drill water + 3% KCL) as completion brine.
This means that hydrostatic column for E-14 and E-15 will be around 2450 psia, with overbalance condition
of around 300 psia respectively relative to 2,150 psia reservoir pressure. Cushion fluid is planned to create
further underbalance condition to ease unloading however gas lift will also be used during unloading and
welltest. The unloaded fluid will flow back to the light weight welltest package. The well kick off and start
up procedures will follow the bean-up procedures to be advised in SECTION 6: SEQUENCE OF OPERATION.

1.2 Objectives

The main objectives of unloading and welltest operation in E-14 and E-15 wells are:

1. To fully unload the completion brine as per agreed acceptance criteria prior handing over the wells to
asset team:
1.1 Chloride content of <8,000 mg/L OR stabilized for a minimum of 4 hrs
1.2 Produced water cut stabilized for minimum of 4 hrs

2. To evaluate the well deliverability (up to 1800 bpd) and flow performance of the wells.
3. To ensure the production rate is controlled to prevent sand production.

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2.0 SAFETY / RESPONSIBILITY / AUTHORITY

It is essential that SAFETY is given the highest priority throughout the well unloading and well testing
operation and ensure that all personnel involved are fully aware of their responsibilities.

1. PCSB Drilling Supervisor (DSV) is the senior authority offshore responsible for this program and it’s
his responsibility to ensure this program is carried out in a safe and sound manner in accordance
with PCSB Standard Operating Procedures, vendor procedures, regulations imposed by regulatory
authorities and industry codes and standards.
2. PCSB Well Test Engineer reports to PCSB Drilling Supervisor offshore. Responsibility for the
supervision of the activities and personnel covered by this program is delegated to the PCSB Well
Test Engineer.
3. Prior to commencement of any new operation, PCSB Drilling Supervisor and Well Test Engineer will
ensure that a safety and operations briefing (toolbox meeting) is held with all relevant/key
personnel. All potential hazards, specific tools, procedures need to be identified during toolbox
meeting. Plan ahead and DO NOT SHORT CUT.
4. The OIM will administrate Rig Permit to Work System for every work carried out under this program.
He will liaise with PCSB Drilling Supervisor to ensure the safety of the rig and all personnel on board
the rig. Buddy system shall be covered under Permit To Work “PTW”.
5. All personnel must adhere to the rig, PCSB and RL procedure during the whole operations.
6. Radio communication should be function tested at onshore base and need to be replaced or
repaired for any damage.
7. All ESD stations should be function tested prior to open the well and should be witnessed by
Company man, OIM, Tool Pusher, Well Test Engineer and etc. Record all response time of all ESD
station. ESD station should be displayed at areas which people are able to see it clearly.
8. All gas and smoke detector system to be tested prior to any well testing operations.
9. A set of daily “Work Instructions” based on the operations detailed in this program shall be
generated by PCSB Well Test Engineer. The “Work Instructions” are to be reviewed and endorsed
by the PCSB Drilling Supervisor (modified if necessary) and Rig Senior Toolpusher or the OIM prior
to issue to all relevant personnel. A copy of it will be shared to the onshore team (i.e. Well Testing
Unit) as a reference.
10. Any bleeding off hydrocarbon shall be done through well test equipment to flare. It is recommended
for the rig to conduct random checking on heat to ensure the condition is within acceptable limit.
11. Minimum 1 day before opening the well, all parties should be notified.
12. Initial flow to surface of reservoir fluids will not be performed during the hours of darkness. Formal
dispensation has to be given by the Drilling Manager and the Rig Authority.
13. In case of chopper schedule, the flowing period should be stopped and well should be shut in at
choke manifold 30 minute prior to chopper landing if required by Chopper pilot and HLO. Record
any pressure build up.
14. Rig paging system to be made available inside Reservoir Link lab cabin and at recommended
location.

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15. Solids production will be monitored by taking BSW upstream sand filter. Review precautions and
conduct discussion if solids content remains high and bean down is required.
16. Fire monitors will be active in the vicinity of surface well test equipment and burners. Portable fire
extinguishers will be available in the vicinity of the surface well testing equipment. Rig firefighting
team shall be equipped for hydrocarbon firefighting. Firefighting drills for the well test area shall be
incorporated into the emergency drills prior to and during well test operation.
17. Once equipment on board, all status of the equipment should be reported and any unfit status of
equipment should be maintained or repaired or replaced. Base management should be in fully
stand-by to mitigate any missing or broken equipment.
18. All equipment and accessories should be checked and function tested as soon as arrived on board
the rig. All valves status should be updated at rig floor and valves configuration should be displayed.
Any missing or broken equipment should be reported. Base management should be in fully stand
by to mitigate any missing or broken equipment.
19. Shift handover should be recorded properly and the record should cover all aspect of the operation.
The handover should be done through handover meeting prior of shift on or off.
20. Reservoir Link should provide well testing crew with valid OSP, e-Vetting and PTW certificate.
21. Rig management have full authority to shut down well testing operation in case of any alarm
triggered.
22. Minor procedural changes may be required to enhance safety of the operations. These may be
initiated offshore and endorsed by PCSB Drilling Supervisor and the OIM in consultation with PCSB
Well Test Engineer.
23. If the noise level is simulated at 85db, hearing projection is required for all personnel working
outside during flaring operation.
24. Well testing and flaring will be suspended if encounter shallow gas during drilling and background
gas exceeds 5%. Flaring will be resumed once background gas is circulated and upon approval from
OIM and DSV.

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3.0 INFORMATION

3.1 General Data

Parameters Description
Block / Location GPSC
Field Angsi
Platform ANDP-E
Drilling Rig / Type Naga-5 / Jack Up Rig
Drilling Contractor Velesto Energy
Water Depth 69 m
Drill Floor Elevation (above MSL) 37 m
Well Name/Type E-14 and E-15 (Oil Producer)
No of Wells 2
Production Casing / Liner / Open Hole Size 8-1/2” Open Hole
Single Selective 3-1/2” CS L-80 tubing with
Completion Type
OHSAS
X-Mas Tree 3-1/8” 5K RX-35 outlet valve
Completion and cushion Fluid Type and Weight 8.5 ppg KCl
Shut in Method Wellhead / Choke Manifold combination
SSV & Actuator MV with ESD, TRSCSSV, Hi Lo
Safety System
Pilots
Table 1: General Well Data

3.2 Expected Well and Reservoir Parameters

Once cleaned up, the expected reservoir and well parameters for E-14 and E15 wells are summarized in
Table 2 below.

Parameters E-14 E-15

Reservoir Name I35U I35U
Well Depth 2004m MDDF/ 1695m TVDDF 2392m MDDF/ 1706m TVDDF
Interval Thickness (m) 33 37.61
Reservoir Type Clastic Clastic
Reservoir Pressure (psia) 2,150 2,150
Reservoir Temperature (deg F) 240-250 240-250
Maximum SIWHP (psia) 500-600 500-600
Average Permeability (mD) 800-900 600-700
Average Porosity (%) 23 22
Fluid Type Oil, Gas Oil, Gas

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 Parameters E-14 E-15
Oil Gravity (deg API) 43 43
Gas Gravity (SG) 0.88 0.88
Gas Lift Gravity (SG) 0.7 0.7
GOR (scf/stb) 650-800 500-800
H2S (mol %) Not Expected Not Expected
CO2 (mol %) 2-3 2-3
Mercury N/A N/A
Onsite Analysis Water Analysis, Solids Water Analysis, Solids Monitoring,
Monitoring, H2S, CO2 H2S, CO2
Productivity Index (blpd/psi) 2.70 2.50
Targeted Fluid Rate (bbls/d) 1800 1700
Critical drawdown pressure N/A N/A
(psia)
Expected Water Cut (%) 0-50% 0-50%
Formation Water Chloride 4000-5000 4000-5000
Content (mg/L)
8.5 ppg brine system (8.3 ppg 8.5 ppg brine system (8.3 ppg drill
Completion Fluid Type
drill water + 3% KCL) water + 3% KCL)
Completion Brine Chloride
19,500-20,000 19,500-20,000
Content (mg/L)
Completion Fluid Overbalance
320 320
(psia)
8.5ppg brine + biocide + O2 8.5ppg brine + biocide + O2
Packer Fluid
scavenger scavenger
Production Casing / Liner 8-1/2” Open Hole 8-1/2” Open Hole
5-1/2” OHSAS with 8-1/2" 5-1/2” OHSAS with 8-1/2" Hybrid
Lower Completion Type
Hybrid Swell Packer Swell Packer
Perforation Method N/A N/A
Stimulation N/A N/A
Completion Tubing 3-1/2” L80 9.2# JFE Bear 3-1/2” L80 9.2# JFE Bear
X-Mas Tree 3-1/8” 5K RX-35 outlet valve 3-1/8” 5K RX-35 outlet valve
SSV & Actuator MV with ESD, SSV & Actuator MV with ESD,
Safety System
TRSCSSV, Hi Lo Pilots TRSCSSV, Hi Lo Pilots
Table 2: Summary of Reservoir and Well Data

Note: All reservoir and well data mentioned in this document are based on prognosis as per well proposal.

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3.3 Summary of Clean-Up Sequence and Duration

Angsi-E drilling strategy is as below. E-14 will be completed first before continue to drill 12-1/4” hole of E-
15. Throughout this period, E-14 has been allocated 4 days for offline unloading. This is because after E-
14 unloading, HUC team will work on the wellhead production flowline installation into platform facilities
in order to capture E-14 first oil.

Figure 2: Drilling Sequence of Angsi E-14 and E-15

E-15 will be unloaded online after completion as the rig has completed both wells. The well also has been
allocated 4 days. The clean-up sequence from equipment rig up to the end of operation for each well can
be referred in table below.

Duration (Hours)
Operation Program
Min Max
Rig up mini kingpost & boom burner 30 48
Rig up surface equipment & Gas lift line: 102 144
 Spotting equipment 18 24
 Rig up piping upstream 3” 1502 36 48
 Rig up piping downstream 3” 602 36 48
 Install instrumentation 12 24
Pressure test and function test all surface equipment 12 24
E-14 (Offline)
Make up connection to Wellhead 4 8
Pressure test X-mass tree to upstream choke manifold 2 4
PJSM & Walk the line 1 2
Clean-up flow 12 30

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 MRT#1 4 6
MRT#2 4 6
MRT#3 4 6
MRT#4 4 6
Shut in well 1 2
Flush and rig down surface line from E-14 tree 6 12
E-14 Total Hours 42 82
E-14 Total Days 1.75 3.42
E-15 (Online)
Make up connection to Wellhead 4 8
Pressure test X-mass tree to upstream choke manifold 2 4
PJSM & Walk the line 1 2
Clean-up flow 12 30
MRT#1 4 6
MRT#2 4 6
Shut in well 1 2
Flush and rig down surface line and equipment 18 30
E-15 Total Hours 46 88
E-15 Total Days 1.92 3.67
Total Hours 232 386
Total Days 9.7 16.1
Total Days (including 12 days standby for E15) 21.7 28.1

Table 3: Well Clean-up Sequence for Angsi E-14 and E-15

Notes:
 Operation sequence and duration is only based on rough estimation and still subjected to actual
operation i.e. waiting for daylight to open well. Service Provider is required to safely optimize the
timing to save rig time.
 Prior to call off operation, Well Testing need to seek consensus from all stakeholders (e.g. Subsurface
FDP, PMT Facility and wells) subject to risk and safety assessment during the actual operation.
 Duration of each clean-up period may vary depending on the well behavior and response.
 In any case if there is deviation from the outlined clean-up program, PCSB Test engineer on site is
required to inform PCSB Drilling Supervisor and Project Team immediately.
 For further details on the SIMOPS practice, refer to the “Specific Instructions for Simultaneous
Operations (SISO) for Angsi-E Simultaneous Drilling” document.
 Refer to decision tree on the monitoring criteria.

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Satisfactory well clean-up is defined by the following observations/measurements:
 Chloride content of <8,000 mg/L OR stabilized for a minimum of 4 hrs
 Produced water cut stabilized for minimum of 4 hrs

Figure 3: Decision Tree for Angsi E-14 and E-15 well unloading

Connect welltest line to

flow wing valve & P/T

Open well with gas lift

NO
Well is Notify town & way
flowing forward

YES

Follow bean up procedure

NO NO
Meet unloading TP Consult
criteria achieved town

YES YES

Perform MRT Prolong clean up period

until chloride content /
water cut stabilized for a
minimum 4 hrs.
Shut-in at
choke
manifold

Flush & R/D

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4.0 WELL TESTING REQUIREMENTS

4.1 Well Testing Equipment

Well testing equipment consists of surface well testing facilities and safety system that is rated for sour
service conditions with pressure rating suitable for Angsi field.

4.1.1 Surface Well Test Equipment

The surface well testing facilities would consist of the following:

1. Crossover 3-1/8" 5K RX-35 x 3" Fig 1502 Weco

2. 3-1/16" 10K Coflex Hose
3. 3” Surface safety valve
4. 10K Dual Pot Sand Filter
5. 3-1/16" 10K choke manifold with upstream/downstream data header
6. 1440 psi separator
7. 5-way oil manifold
8. 150 psi 100 bbl dual compartment surge tank
9. Electric transfer pump
10. DAQ Lab cabin
11. Air compressor (Zone 2)
12. 60’ burner boom with burner head – Port/Stbd
13. Propane rack
14. 1 ea chemical injection pump
15. 1000L IBC tote tank (Diesel)
16. Sandbox
17. ESD console, panel and pilot
18. Wellsite basic fluid analysis equipment
19. Set of pipe works – 1502/602
20. Welltest container

4.1.2 Safety System

The well and the surface test facilities will be protected by an integrated fail safe system as follows:

 Emergency Shutdown System (ESD)

 Surface Safety Valve (SSV) – located near to ESD panel
 X-mas tree SSV – connected to Welltest ESD panel

The ESD will be manually operated via shutdown buttons located at strategic and safe locations around
the rig area, which include,

 Rig floor near the driller’s dog house

 Close to the well testing spread and in safe locations away from the main testing area
 Angsi-E platform, near the gangway access to jackup

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4.2 Chemicals

Chemicals used during well testing operation would be as follows (Reservoir Link to advise if insufficient):

 Oil spill dispersant

 Demulsifier
 Other chemicals deem required as per Reservoir Link guidelines

Notes:

 A log of all the substances should be maintained at the rig site that contains a copy of all relevant
Material Safety Data Sheets (MSDS) in international and local language.
 All substances must be handled in strict accordance with specified procedures and personnel
handling it should be aware of the required precautions and associated hazards.

4.3 Gas Lift Requirement

Both E-14 and E-15 will require gaslift throughout unloading until end of multi rate test. Well completion
design for both wells have incorporated 5 side pocket mandrels (refer completion diagram in Appendix)
with pre-installed injection pressure operated (IPO) unloading valves with 12/64” port size in SPM #1 and
#2, and orifice with 12/64” port size in SPM #3.

Based on gas lift simulation, estimated 0.6 MMscfd is required to unload the wells & maintain continuous
lifting during production. The existing gaslift supply at Angsi-E is available via gaslift header with pressure
of 1,200 psia. The gaslift header is located at the extension deck as shown in figure below.

Figure 4: Gas lift header and partial GL spool installed prior well unloading

Discussion and HAZOP conducted with HUC and Angsi platform management has agreed on temporary
pipeline rigup utilizing E-15 gaslift header flange to wellhead to allow welltest team to handle the flanges
connection as well as the space arrangement during operation.

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Prior to unloading, welltest team will make up connection using crossover as below:

Tie In Location Tie In Details

Wellhead Side – Gaslift 2-1/16” 5K RX24
Gaslift Header 2” WNRF 900# Carbon Steel

The temporary line also will incorporate items as below:

 test header for pressure test line
 inline choke to control gaslift rate
 flapper check valve
 clamp-on gas meter

4.4 Data Acquisition

4.4.1 General

Raw data shall be recorded and reported in the units of measurement specified in Table 7.

Parameters Unit Accuracy

Pressure Pounds per square inch (psi) 2 decimal places
Temperature Degrees Fahrenheit (⁰F) 1 decimal places
Gas Gravity Specific Gravity 3 decimal places
Oil Gravity deg API 1 decimal places
BSW Percentage 1 decimal places
Table 4: Units of Measurement
Notes:
 All data shall be recorded with reference to the date and time.
 Manual data records (by DWT, thermometer, pressure gauge and etc.) are to be kept in addition to
any electronic data.
 Standard conditions for measurement are to be 14.73 psia and 60⁰F.

4.4.2 Wellhead Measurement

The wellhead measurements to be made are:

1. Wellhead Pressure and temperature, upstream and downstream of Choke Manifold.

2. Pressure and temperature from PDG (tubing & annulus) – applicable for E15 PDG.
3. Density of produced liquid
4. Gas SG and Oil API
5. Choke size (/64th) and type (fixed or adjustable).
6. BS&W (%)
7. Visual and physical condition of sediment
8. CO2 and H2S content
9. Water Cl- content and pH measurements

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The measurements shall be as per the following method.

Parameters Sampling Location Methodology Unit

Salinity / Cl- Upstream choke manifold Method 1: Silver nitrate titration Ppm /
content sampling point Method 2: Total dissolved solid mg/L
meter
pH Upstream choke manifold pH Paper/APHA 4500 H+ -
sampling point
BSW Upstream choke manifold ASTM D4007 Percentage
sampling point Centrifuge tube - BSW
Oil API Upstream choke manifold Method 1: Floating meter in fluid °API
sampling point density
Method 2: Anton Paar
Gas SG Separator sampling point Gravitometer -
(Ranarex)
CO2 / Upstream choke manifold Reactive tube Percentage
sampling point (Dragger Tube)
H2S Upstream choke manifold Reactive tube ppm
sampling point (Dragger Tube)
Table 5: Sampling Point and Method

Notes:
 All sampling requirement will be carried out and reported by Reservoir Link with the advice from
PCSB Engineer. Complete sampling data sheet shall be given to PCSB Engineer after sampling
completed.
 It is worth noting that sampling is a potentially dangerous process, as the samples contain
pressurized, explosive and flammable fluids which are also highly poisonous (i.e. H2S and
Mercury). Therefore, appropriate safety measures are required during both sampling and
transportation of samples.

4.4.3 Volume and Flow Rate Calculations

Gas Rate Measurement

The gas flow rate will be measured and computed by Test Separator and reported from Welltest cabin to
Well Test Engineer. The basis for the gas flow rate calculation below is the API Manual of Petroleum
Measurement Standards, Chapter 14 equal to AGA3.

Measurement by Orifice Plate: Qg = C x Sqrt (Hw x Pf)

C = Fn(Fc + Fsl) x y1 x Fpb x Ftb x Ftf x Fgr x Fpv

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Liquid Rate Measurement
The Liquid flow rate will be measured and computed by Test Separator and reported from Welltest cabin
to Well Test Engineer. Separator liquid measurement will follow below standard:

 (API Gravity Correction Calculation as per API Manual of Petroleum Measurement Standards
Chapter 11.1 & 11.2.1)
 (Oil Meter Factor Calculation as per API Manual of Petroleum Measurement Standards Chapter
12, Section 2.- Calculation of Liquid Petroleum Quantities by Turbine or Displacement Meters)

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a) Measurement by METER:

Vo = Vm * Cf * k*(1 - BS&W / 100)

Vo = Volume of oil at Atmospheric pressure and Ambient temperature (60 deg. Fahrenheit).
Vm = Volume of oil registered by meter(s) since last reading at separator pressure and temperature.
Cf = Combined measured correction factor. It is obtained by calibrating the meter with the tank
during well test and includes both the meter factor M and the weathering factor (shrinkage),
WF. Therefore, Cf = M * Wf.
M = Meter factor. It is to be corrected for any meter non-linearity, due to mechanical error.
Wf = Weathering factor = Volume of oil at atmospheric pressure at 60 deg Fahrenheit / Volume of
oil at separator conditions.
*Note:
Wf = (1-Sh); where
Sh = Oil shrinkage from separator to stock tank conditions
= (Volume of oil at separator conditions - Volume at atmospheric pressure and ambient
temperature (60 deg Fahrenheit) / Volume of oil at separator conditions).
k = Temperature correction factor from ASTM table (k=1 for an oil temperature of 60 degF).
BSW= Basic sediment and water measured using API field centrifuge method
= Percent of basic sediment and water volume to total volume of oil and BS&W.
Qo = Corrected oil flow rate
= Vo / Time to produce the volume, Vo.

b) Measurement by TANK:

Vo = Vt*k*(1 - BS&W / 100)

Vo, k, BSW and Qo = as above.

Vt = Volume of oil measured in tank at tank temperature since last reading.
Note:
 BS&W, Basic sediment and water measured using field centrifuge method and Percent of
basic sediment and water volume to total volume of oil and BS&W.
 Water flow rate will be computed manually from BSW sampling at choke manifold.

4.4.4 Reporting Frequency

The following are guidelines, for data acquisition reporting frequency and will be dependent on well
performance, behavior and respond.

After opening up the well, monitor and record the following as in Table below.

Parameter First 1 hour Thereafter

WHP, WHT, DCWHP and
Every 1 minute Every 15 minutes Reservoir Link / HLB
DCWHT (DHP & DHT for E-15)
CO2 and H2S Every 15 minutes Every 30 minutes Reservoir Link
BS&W Every 15 minutes Every 30 minutes Reservoir Link

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 Reservoir Link
Water Salinity, Cl- content, pH Every 15 minutes Every 30 minutes
& Mud Engineer
Heat radiation, facility
Every 1 hour Every 1 hour Reservoir Link
temperature and Noise
Table 6: Recording Frequency for First Time Open Well

When the well is satisfactorily clean as per criteria stated in section 3.3, monitor and record the following
as in table below.

Parameter First 1 hour Thereafter PIC

WHP, WHT, DCWHP and
Every 5 minutes Every 15 minutes Reservoir Link / HLB
DCWHT (DHP & DHT for E-15)
CO2 and H2S Every 15 minutes Every 1 hour Reservoir Link
BS&W Every 30 minutes Every 30 minutes Reservoir Link
Reservoir Link
Water Salinity, Cl- content, pH Every 30 minutes Every 1 hour
& Mud Engineer
Every 1 hour or
Oil & Gas Gravity Every 2 hours Reservoir Link
changing conditional
Table 7: Recording Frequency when the Well is Deemed Clean
Note:
 The above sampling rates will be confirmed onsite by PCSB Test Engineer based upon operation
condition, gauge capacity and test requirement.
 Downhole Gauge Specialist (PDG E-15) to conduct gauge calibration and / or communication test.
Ensure all calibrations are recorded and report to PCSB Well Test Engineer.
 Downhole Gauge Specialist (PDG E-15) to determine whether the downhole pressure data is
sufficient for interpretation and decision to download data from the gauges will be advice by PCSB
Well Test Engineer.

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5.0 WELL TESTING RIG UP

Upon arrival on location, the senior representative from each service company will check that all
equipment has arrived and is in good working order. Any deficiencies must be acted upon and highlighted
immediately to the PCSB Test Engineer.

5.1 Surface Well Test Equipment Rig Up

1. Install surface well testing equipment, as well as gaslift piping and in-line equipment as per the
attached layout. All the seal and sealing point should be checked, cleaned up and covered with
proper grease prior installation. Additional elbow might be required to compensate the movement
between platform and rig.
2. Once complete rig-up, RL Well Test Supervisor and PCSB Well Test Engineer to walk through the
process line and equipment from upstream line until both flare booms.
3. Ensure all equipment is grounded and the flow lines are secured with FSR.
4. Flush water, oil and gas lines with water.
5. RL and PCSB Well Test engineer to conduct “walk the lines” prior pressure testing.
6. Pressure test surface well testing equipment as follows (more in Section 5.2 Equipment Pressure
Testing):
 X’mas tree to choke manifold upstream valve to 500/3500 psi for 10/10 min.
 Choke manifold downstream valve to end foot section of burner boom to 300/1000 psi for
10/10 min.
 Gaslift header to wellhead gaslift tie-in point to 500/1500 psi for 10/10 min.
7. Perform dynamic test up to 4 barrel per minute with sea water for gas line to flare port and
starboard side to observe the vibration effect.
8. Function test ESD to ensure the closing response time comply with RL standard.
9. Check the conditions of each measuring instrument (i.e. thermometers, hydrometers, pressure
gauges, transducer, pressure recorder etc.) to be used.
10. Obtain a list of all fixed choke sizes and check the condition of each choke.
11. Obtain a list of all orifice sizes and check the condition of each orifice.
12. Ensure the data acquisition system is lined-up and is operational.
13. Ensure the dry choke formula already formulated inside DAQ system.
14. Function tests the Flare Tip, Burner Head, Burner Boom and cooling. Rig-up and function test any
additional cooling systems to the platform.
15. Ensure that all burner and spray nozzles are completely free from debris and not plugged. Flush the
burner head with pumping rate higher than expected flowing rate and record the pumping pressure.
16. Install adequate independent air compressors to burner system complete with check valve
(approximately 750 scf/min or as per RL recommendation).
17. Check the condition of the ignition system.
18. Ensure chemical injection facilities are available at choke manifold.
19. All ‘O’ rings/seals in contact with well fluids are to be rated for CO 2 and H2S services. Change out
‘O’ rings/seals exposed to flow if H2S and CO2 are present.

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Notes:
 Calibrate all pressure gauges and transducer using a dead weight tester and ensure all calibration
check is made on the Barton Recorder.
 The DWT should have valid calibration certificate.
 Detail procedure (such as rig-up, rig-down, function test, lifting plan etc.) can be referred to
Reservoir Link program.
 Detailed procedure will be covered by SID.

5.2 Equipment Pressure Testing

1. Pressure testing shall apply the Rig Permit to Work system.

2. A Job Safety Analysis shall be reviewed prior to commencing any pressure testing.
3. Barricade areas to be pressure tested. Non-essential personnel shall vacate areas exposed to high
pressure during pressure testing.
4. PCSB Well Test Engineer shall ensure the test pressure is clearly understood by RL Well Test
Supervisor and Cementer.
5. An announcement over the PA shall be made that pressure testing is about to commence and that
non-essential personnel shall be kept clear of hazardous area.
6. All pressure testing shall be carried out in accordance with guidelines in the RL Operating
Procedures Manual.
7. All surface lines and surface well test equipment to be pressure tested with seawater.
8. The lines shall be filled slowly and all air bled from the system where possible.
9. Pressure shall be increased gradually to ensure the correct volume is being pressured.
10. All volumes pumped shall be monitored and noted.
11. Confirm all valves are in the correct position.
12. For equipment downstream of choke manifold, pressure test equipment as per following sequence:
i. Connect rig hose from cement pump to X-mas tree crown valve.
ii. Using cement pump, pressure test the following:
 PT the inlet separator to 300 / 1000 psi for 10 / 10 min
 PT the separator to 300 / 1000 psi for 10 / 10 min
 PT the upstream of 5 Way Manifold to 300 / 1000 psi for 10 / 10 min
 PT the upstream line of Surge Tank to 300 / 1000 psi for 10 /10 min
 PT the upstream of the oil & gas diverters to 300/1000 psi for 10 /10 min
 PT the oil and gas line to 300 / 1000 psi for 10 /10 min.

13. For equipment upstream of choke manifold, pressure test equipment as per following sequence:
i. Connect rig hose from cement pump to X-mas tree crown valve.
ii. Rig up upstream flow lines from Flow wing valve to choke manifold.
iii. Using cement pump, pressure up to 4000 psi.
iv. Isolate crown valve and bleed off pressure above crown valve.
v. Using rig hose from cement pump, pressure up to 5000 psi and pressure test the following:
 PT the upstream of SSV to 500 / 5000 psi for 10 / 10 min

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  PT the upstream and downstream of Choke Manifold to 500 / 5000 psi for 10 / 10 min
 PT against Sand Filter to 500/5000 psi for 10/10 min (Inlet,Bypass and Outlet Valves)
14. For temporary gaslift line at platform, pressure test equipment as per following sequence:
i. Connect RL pressure pump to inline choke port and pressure test the following:
 Gaslift header to wellhead gaslift tie-in point to 500/1500 psi for 10/10 min.
15. On completion of the pressure test, pressure shall be bled off and announcement should be made
that pressure testing is completed.

Note:
 Any changes of the procedures / parameter values above will be advised onsite by PCSB Well
Test Engineer.

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6.0 SEQUENCE OF OPERATION (To Be Detailed Through SID)

6.1 Surface Lines Preparation

1. Welltest rig up and pressure testing follows Section 5.0 Well Testing Rig Up.
2. Gas Lift connection from Gas Lift header to wellhead will be done by RL.
3. TRSCSSV service provider (HLB) to conduct CDFT and open the TRSCSSV.
4. Wellhead service provider (Solar Alert) to confirm valves opening / closing and X-mas tree SSV
actuator connection into RL ESD system.
5. Conduct PJSM prior opening up the well.
6. Walk the line with DSV, OIM, PCSB WTE, Safety Officer & RL WT Supervisor.
7. Update valve status and record previous shut in pressure.
Valve status: CM – CLOSE. FWV – CLOSE. KWV – CLOSE. UMV – OPEN. LMV – CLOSE. SV – CLOSE.
TRSCSSV – CLOSE.
8. Hook up Hydraulic ESD to X-Tree master and activate ESD System. Function test ESD system and
record response time as per below table.

No ESD Station Location Response time

1 ESD Station 1 sec
2 ESD Station 2 sec
3 ESD Station 3 sec
4 ESD Station 4 sec
5 ESD Station 5 sec
Table 8: ESD response time

9. Activate the water sprinkler systems using the booster pump.

10. Monitor wind direction and inform the driller.
11. Activate air supply to burner head.
12. Activate the ignition system at burner boom.
13. Open flowline wing valve. Monitor and record SIWHP.
14. Open SV. Equalize pressure across the UMV. Close swab valve.
15. Open LMV. Monitor and record SIWHP and production casing pressure (PCP).
16. Open TRSCSSV. Monitor and record SIWHP.
Valve status: CM – CLOSE. FWV – OPEN. KWV – CLOSE. UMV – OPEN. LMV – OPEN. SV – CLOSE.
TRSCSSV – OPEN.

6.2 Clean-Up Procedure

Kick Off
1. The well is expected to flow naturally, but gas lift is required for kick off and during unloading.
2. Open up well with a bean size of 10/64” and initiate gas lift injection starting from 0.3 MMscfd.
3. Once fluid at surface, monitor and record well pressures (FTHP, PCP, FLP), temperature and BS&W
as per Section 4.3.4 Sampling Frequency.

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Bean Up
1. Gradually bean up the well in 4 stages (bean size increment of 4/64”). At every bean size, ensure the
well obtains a stable flow on FTHP before beaning up.
2. Monitor pressure drawdown at PDG (for E-15 well) and FTHP to avoid formation collapse and solids
production

Notes:
 The maximum achievable flow rate is subjected to below whichever earlier:
o production rate of 1800 blpd has been achieved
o heat radiation or noise level measured during operation is exceeded, unless mitigation
from PRA is conducted
 Heat radiation radius study can be referred in Appendix 5a, 5c, 6a, and 6c with heat tolerance
as below table (Heat radiation limit: 500 btu/hr/ft2 – API RP 521):

Table 9: Recommended design thermal radiation for personnel

 Noise level radius can be referred in Appendix 5b, 5d, 6b, and 6d with limit as per PTS 18.34.01:
o Equivalent continuous sound level for 8-hour shift not exceeding 85 dB (A) with action
level of 82 dB (A) based on 3 dB exchange rate.
o Noise level not exceeding 115 dB (A) at any time.
o Impulsive noise not exceeding a peak sound pressure level of 140 dB.
3. At any time, if solids are produced; gather and collect the sample (via BS&W). If possible, with the
assistance from Mud Logger, take some of the solids sample to be checked under the microscope
and identify the type of solids sample.

Note:
 Monitor annulus pressure closely for any indication of tubing or packer leak
 Any sudden increment, spike and anomaly of annulus pressure should be reported to Drilling
Supervisor or Well Test Engineer on-board.
 If leak is confirmed from Tubing or Packer, the well testing operation should be terminated. Secured
the well and hand over to drilling supervisor for well control situation.

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 4. Monitoring on the brine volume recovered and salinity/ Cl- content is important. Should prolong
clean-up is encountered beyond minimum time estimated, consult town for further action.
5. The well is deemed to be cleaned-up when the unloading satisfactory criterias are met as shown
below.

Satisfactory well clean-up is defined by:

 Chloride content of <8,000 mg/L OR stabilized for a minimum of 4 hrs
 Produced water cut stabilized for minimum of 4 hrs

Multi Rate Test

1. Once the well clean-up operation is completed, conduct MRT flowing period through 3 different choke
sizes. The duration of the flowing and shut in will be the same. Below is the estimated rate, however
it can be further confirmed based on actual rate tested during clean up:

Duration (hours) Choke Size (/64)” Fluid Rate (bbls/d)

4 TBA 1000
4 TBA 800
4 TBA 500
4 TBA 300
Table 10: MRT Procedure

2. At the end of MRT, shut in the well at Choke manifold.

3. Wait until stable and proceed with CDFT and inflow test TRSCSSV with presence of SOR.
4. Close-in the well by securing well.

Bleed Off and Flushing Procedure

After completion of welltest, welltest flowline, temporary gaslift line, and annulus-A need to be bleed
off prior breaking out the connection to wellhead.

A. Welltest line
i. After confirm close TRSV and SSV, connect rig hose from cement pump to X-mas tree crown valve.
ii. Using rig hose from cement pump, start flushing the welltest line towards both port and stbd burner
boom (to be advised by RL welltest SV)

B. Temporary gaslift line 3” 602 pipe

i. After confirm wellhead annulus-A valves close, connect ½” hose from data header (platform
production deck) to data header upstream coflexip hose (platform main deck).
ii. Secure ½” hose connection to platform structure at platform production, mezzanine, and main deck
to avoid whiplash while under pressure.
iii. Using RL pressure pump connected to inline choke port, start flushing temporary gaslift line towards
flowline upstream coflexip hose.
iv. Bleed off from flowline upstream coflexip hose for indication of flushing completion.

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 C. Annulus-A
i. After completed temporary gaslift line flushing, break off pipe connection near wellhead annulus-A
tie-in point (platform production deck), as well as pipe connection upstream coflexip hose (platform
main deck).
ii. M/U connection from 3” 602 pipe (production platform) upwards to upstream coflexip hose.
iii. Using rig hose from cement pump to X-mas tree crown valve, pressure test the line against wellhead
annulus-A valves to 500/1200 for 10/10 mins. Bleed off water to welltest line.
iv. Open annulus-A valves and start bleed off pressure to 0 psi.
v. Break off pipe and make up back the temporary gaslift line for second well.

Sampling and Monitoring

During beaning up activities, the following parameters shall be collected and recorded:

1. Sand Production
 If sand production observed, record the choke size and reduce the choke size gradually, monitor
at upstream sand filter until no sand production.

2. Pressure and Temperature

 FTHP, FTHT and PDG shall be closely monitored. At every bean size, ensure the well obtains a
stable flow on FTHP before beaning up.
 Raw PDG data & plotted PDG trend will be sent to town

3. Fluid Production
 The actual rate shall be closely monitored. Expected production rate is 1,800 bpd.
 Take samples, check water cut and salinity of the produced fluid.

4. H2S and CO2

 Take and record H2S and CO2 reading regularly (H2S is not expected)

5. Recording
 Record the well clean up parameters (see Table 9: Well Clean up Record) as the following:
o Every 4 hours for every 24 hours after the well is on stream
o Twice per day for a week after 24 hours well on the stream

Lift Gas
Choke Gross Total Gas
Cumulative Net Oil Injection Salinity GOR WC FTHP *FBHP
size Rate rate PCP (psig) pH
Duration Bopd Rate PPM (scf/stb) % (psig) (psig)
( /64”) blpd (MMscf/d)
(MMscfd)
4hrs
8hrs
+4 hrs
*Please note down the PDG depth and correct FBHP to top perf depth
Table 11: Well Clean Up Record

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7.0 CONTINGENCIES

7.1 Weather

Recommended limits for flaring:

Operation Wind Speed (knots) Remarks

35 or higher
Well Test suspended To avoid gas cloud during flare off
2 or lower

Hold contingency weather meeting before well flow DSV, OIM, Driller
Consult forecast and predict if weather is increasing or decreasing DSV, OIM, Driller
Start heave record sheet on work floor DSV, OIM, Driller
Set heave limit and wind speed for flow and flaring DSV, OIM, Driller
Table 12: Recommended Limit

Note: Weather forecast to be considered before well test operations start.

7.2 Hydrogen Sulphide (H2S)

1. In case well indicates presence of H2S, the following applies upon consultation with DSV.
2. Unless anticipated and prepared for, if H2S levels are over 20 ppm in the gas stream, the well should
be shut-in and proper safety equipment should be sent onsite before continuation with the
operation. Extra equipment such as a cascade system will be required when operating in known H2S
regions. All personnel onsite must be trained in the use of the cascade system and in the use of
conventional breathing apparatus sets under these circumstances.
3. Specific H2S procedures covering operation in areas where H2S is likely to be encountered are
documented in PTS 60.156 Hydrogen Sulphide, PTS 60.143 Drilling (sub-chapter 6.5) and API RP 49
(Ref. 6).

7.3 Oil Spill

Every effort will be made to reduce the risk of spills. Should a spill occur it is to be reported to the Rig
Supervisor, the PCSB Drilling and Reservoir Link Test Supervisor.

1. Oil Spills Emergency Preparedness should cover,

 Oil Spill Emergency Preparedness Analysis and Action Plan.
 Relevant Contact numbers.
 Matrix for reporting Accidents, Near Misses and Environmental.
 Emergency Preparedness Bridging Document.

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2. Oil spills associated with well test would probably come from the following.
 Unburned oil falling from burner booms (i.e. Fall Out).
 Well blowout.
 Catastrophic failure of production piping or vessels.

7.4 Minor Spill

1. The test area on the rig is enclosed, which will prevent spills within the well flowing area from
reaching the sea.
2. The drain points will be closed prior to well test operations.
3. Larger spills or surface water within the well test area will be removed by suction pump and stored
in slop tanks prior to being taken back to town for disposal.
4. Reservoir Link is responsible for minor spills in the test area and will provide spills kits for
containment and disposal of minor spills.

7.5 Leaks

1. Reservoir Link and rig personnel shall constantly man the platform floor, test area and flare booms
during the flow periods.
2. While it is most likely that the aforesaid personnel would first discovered a leak the ESD system has
been designed so that anyone can safely shut the well should they become aware of a leak. By
pressing an ESD button the flow wing valve on the surface tree and the stand-alone valve up stream
of the well testing area will automatically and safely close.
3. Shutting in of the well during a flow period should a leak be apparent is everyone’s responsibility. If
the leak is major,
 Shut in the well by operating the ESD button at the nearest station.
 Inform the Drilling supervisor & OIM immediately.
4. If time permits the below procedure will be adopted.
 Shut in at the Choke Manifold.
 Inform the relevant parties.
 Inform the PCSB Test Engineer.
 Isolate the leak and bleed off any pressure in the system.
5. For a major leak with annulus pressure increasing, hydrocarbons must be entering the annulus.
Slowly shut in the well at the Choke Manifold to prevent shock loading the casing. Follow and refer
to Reservoir Link procedure and PCSB (completion) procedure.

7.5.1 Leak on the Wellhead

1. Shut in well by closing the well SCSSV and SSV. To be performed by either the PCSB operator
or Reservoir Link personnel. Inform the PCSB Test Engineer.
2. Monitor wellhead & casing pressure.

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 3. Close master valve.
4. Bleed off surface test equipment to 0 psi thru production system.
5. Confirm SSV valve integrity.
6. Before repairing any leaks there must be two valves closed upstream of that leak.
7. Repair leaks.
8. Pressure test wellhead 1.2 times the maximum shut in pressure.

7.5.2 Leak at SSV Valve and Wellhead

1. Close the SCSSV.

2. Close the Master Valve.
3. Inform the PCSB Test Engineer.
4. Monitor wellhead and casing pressure.

7.5.3 Downhole Leaks

1. Downhole leaks will be detected by a change in annulus pressure, rising above than
expected from the temperature effects. SCSSV will be activated. Test will be terminated.
2. Inform the PCSB Completion Engineer and DSV.
3. Secure well by shut in.
4. A meeting shall be to determine the next course of action the following shall be present;
 PCSB Production Technologist/ Test Engineer.
 PCSB Well Completion Engineer.
 PCSB Drilling Supervisor.
 Platform Superintendent / OIM
 Reservoir Link Well Test Supervisor

7.6 Fire

1. Firefighting equipment should always be available at the rig site. Prior to commencing a well testing,
this equipment should be thoroughly checked to ensure it is in good working condition.
2. Fire extinguishers of the appropriate type should be moved to within easy reach of the choke
manifold area.
3. One dedicated rig fire watcher to monitor wind direction and flare from accommodation high level
during flaring operation.
4. All well test personnel should be trained in the use of hand held fire extinguishers.
5. The rig fire crew should be briefed on the layout of the test equipment and the location of any
portable firefighting equipment in the area.
6. If a fire is detected and depending on the severity of the situation,
 Close the SSS Valve and shut in the well at Choke Manifold
 Close Flow and Master valve

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  Close SSV
 Secure the well

7.7 Mechanical Failure

1. All assigned personnel should continuously monitor their equipment. Any leaks or potentially
hazardous situations should be reported immediately to the PCSB Drilling Supervisor and the Senior
Rig Superintendent. The well should be shut in at the X-mas tree valve depending on the location of
the leak.
2. If during clean-up flow, the annulus pressure bleeds off, it is likely to be due to one or more of the
following conditions. Comment from SS Team: only one condition mentioned below:
 Leak in casing
 Decrease in temperature during flow due to flowing at lower rate
3. If annulus pressure builds, it is likely to be due to,
 Fluid expansion due to increasing temperature during flow.
 Tubing “ballooning” due to increasing tubing pressure.
4. In the case of temperature or “ballooning” effects, annulus pressure can be controlled by slowly
bleeding off annulus fluid. If not, then the completion string is probably leaking.
5. In the event of a catastrophic failure in the surface flow system, the well should be shut in
immediately at SSV and/or flow head valve. The PCSB Drilling Supervisor should then decide
whether to kill the well or repair the failure to the flow system.

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8.0 DISTRIBUTION LIST

No. Company Attention No. of Copies

1 PCSB Drilling Superintendent 1
2 PCSB Drilling Supervisor 1
3 PCSB Drilling Engineer 1
4 PCSB OIM Angsi 1
5 PCSB SOR Angsi 1
6 PCSB CCR Angsi 1
7 PCSB Completion Engineer 1
8 PCSB Production Technologist 1
9 PCSB CTE Production Technology 1
10 PCSB Well Test Engineer 1
11 PCSB CTE Well Test 1
12 * Reservoir Link Well Test Supervisor 1
Table 13: Unloading Program Distribution List
* Reservoir Link to distribute to relevant company/personnel

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9.0 CONTACT DETAILS

If there are any deviations from the procedure, please contact the following personnel for verification
and/or approval:

Well Test / FDP TEAM:

1) Rezwan Salehudin : rezwan.sn@petronas.com.my (019-526 2330)

2) Adhi Naharindra : adhi.naharindra@petronas.com.my (011-155 50272)
3) Nagarajan A/L Naupa : nagarajan_naupa@petronas.com.my (017-968 8359)
4) A Hakim Basri : hakim.basri@petronas.com.my (016-211 8245)
5) Ainul Azuan B Masngot : ainul_azuan@petronas.com.my (013-759 8999)

Wells TEAM:

1) Edwin Damasena : edwin.damasena@petronas.com.my (03-2331 8574)

2) Fadzril Syafiq Jamaldin : fadzril.jamaldin@petronas.com.my (017-747 0140)
3) Siti Nur Mahirah Bt M Zain : mahirah.mzain@petronas.com.my (019-521 0614)
4) Ma Shian Ee : mashian.ee@petronas.com.my (017-928 8600)

Reservoir Link TSS TEAM:

1) Alphonsus Chiu : alphonsus.chiu@reservoirlink.com (Sr. Business Development Manager)

2) Syakir Hasan : syakir.hasan@sgs.com (Welltest Supervisor)

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10.0 ATTACHMENTS

Appendix 1a: Well Test Piping & Instrumentation Diagram – Wellhead to Upstream Separator

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Appendix 1b: Well Test Piping & Instrumentation Diagram – Separator

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Appendix 1c: Well Test Piping & Instrumentation Diagram – Surge Tank

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Appendix 1d: Well Test Piping & Instrumentation Diagram – Rig Diverter and Rig Permanent Line to Boom Port/ Stbd

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Appendix 1e: Well Test Piping & Instrumentation Diagram – Temporary Gaslift Line at Platform Gaslift Header

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Appendix 1f: Well Test Piping & Instrumentation Diagram – Temporary Gaslift Line (Gaslift Header to Wellhead Gaslift Tie-in)

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Appendix 1g: Well Test Piping & Instrumentation Diagram – ½” Hose Bleed Off line from Temporary Gaslift Line to Welltest
Flowline (To Bleed Off Small Volume in Temporary Gaslift Line)

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Appendix 1h: Well Test Piping & Instrumentation Diagram – 3” Bleed Off line from Temporary Gaslift Line to Welltest Flowline (To
Bleed Off Annulus-A)

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Appendix 2a: Temporary Gaslift Routing From Gaslift Header To Wellhead Gaslift Tie-in

2 EA

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Appendix 2b: Upstream Hardpipe and Coflex Hose Routing From Platform To Rig Main Deck

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Appendix 2c: Temporary Annulus-A Depressurize Line From Wellhead Gaslift Tie-in To Welltest Line

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Appendix 3a: Port Side Burner Boom Sling Calculation (Vertical Padeye offset 4.8m from maindeck edge)

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Appendix 3b: Stbd Side Burner Boom Sling Calculation (Vertical Padeye offset 6.7m from maindeck edge)

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Appendix 4: Equipment Layout on Naga 5

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Appendix 5a: Heat Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – PORT Side

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Appendix 5b: Noise Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – PORT Side

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Appendix 5c: Heat Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – PORT Side

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Appendix 5d: Noise Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – PORT Side

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Appendix 6a: Heat Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – STBD Side

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Appendix 6b: Noise Radiation Mapping from Flare (No Water Curtain, Wind 19 Knot) – STBD Side

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Appendix 6c: Heat Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – STBD Side

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Appendix 6d: Noise Radiation Mapping from Flare (No Water Curtain, Wind 3.8 Knot) – STBD Side

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Appendix 7a: Well Completion Schematic for Angsi E-14

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Appendix 7b: Well Completion Schematic for Angsi E-15

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Appendix 8: Summary of the H2S alert conditions

H2S Levels
in Flow H2S Levels in Air
Stream
ppm H2S < 10 ppm 10 ppm < H2S < 25 ppm 25 ppm < H2S < 50 ppm 50 ppm < H2S
BA to be worn by all
BA to be worn by essential personnel.
BA to be worn by personnel and masked up. Mask up of all personnel
essential personnel. Shut down ventilation. outside.
Masking up not Non-essential personnel in Shut down ventilation.
necessary. accommodation. Non-essential personnel
20 Non-essential personnel Announce Safe Breathing to accommodation. Terminate testing.
to to remain in Area. Announce Safe Inform Drilling
150 accommodation. Investigate source of leak. Breathing Area. Superintendent
Flow periods may Flow periods may continue in Investigate source of
continue at night. night. leak and if not possible
Well may be reopened Well may be re-opened at to isolate, terminate
at night. night. test.
No helicopters during flowing. No helicopters during
flowing.
Mask up of all personnel
Masking up of all personnel in outside.
Masking up of all testing area and rig floor. Shutdown ventilation.
personnel in testing area Flow period may continue at Non-essential personnel
and rig floor. night. to accommodation.
150 Flow period may No opening of the well at Announce Safe Terminate testing.
to continue at night. night. Breathing Area. Inform Drilling
250 No opening of well at Shutdown ventilation. Investigate source of Superintendent
night. Announce Safe Breathing leak and if not possible
No helicopters during Area. to isolate, terminate
flowing. Investigate source of leak. test.
No helicopters during flowing. No helicopters during
flowing.
Mask up of all personnel
outside.
All personnel outside
All personnel outside Shutdown ventilation.
accommodation to mask up.
accommodation to mask Non-essential personnel
Opening of the well and flow
up. to accommodation.
250 periods to be in daylight. Terminate testing.
Opening of the well and Announce Safe Breathing
to Shutdown ventilation. Inform Drilling
flow periods to be in Area.
5,000 Announce Safe Breathing Superintendent
daylight. Investigate source of leak
Area.
No helicopters during and if not possible to
Investigate source of leak.
flowing. isolate, terminate test.
No helicopters during flowing.
No helicopters during
flowing.

Over 5,000 Terminate testing. Terminate testing. Terminate testing. Terminate testing.
for Inform Drilling Inform Drilling Inform Drilling Inform Drilling
½ hour Superintendent Superintendent Superintendent Superintendent

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Appendix 9: Specific Risk Assessment on Welltest

N Risk Issues/ Cause/ Consequences Existing Mitigation L I R New/ Enhance Mitigation New New L I R
o Events Rationale R Mitigation Mitigation R
Owner due date
2 TECHNICAL / TECHNOLOGY

1 Liquid Process 1. Fire at the 1. Process simulation report for the P H H 1. To check & ensure the failure of Rezwan/ During U H M
Carryover upset at vessel system. o i critical equipment is tied to Syakir Operation n i
through gas surge tank & 2. LOPC 2. Dedicated personnel & ESD stations s g emergency shutdown equipment. l g
line from separator at separator & surge tank. s h ESD must be operation within i h
surge tank 3. Shut down unloading operation i specified time. k
(during operation) once vessel PRV b 2. Ensure personnel presence at all e
pop up. l time at critical vessel & monitoring. l
4. Inspection & function test before e y
loadout (calibration PRV).
5. surge tank relief line went
overboard, not connected to burner.
Only gas released via relief line
6. at 44 bbl there will be HLA activated

2 Noise effect Effect from 1. Ear damage 1. Noise level study for max rate P M M 1. Purchase additional earmuff for rig Completion 15th Oct P M M
(SIMOPS: burning oil 2. suggest 85dB, which still within limit o o crew using project budget. (subject , Ptech closed o o
drilling & at 2000 Communicatio PTS. Require standard ear protection s d to noise radiation study result) WTE s d
flaring) bopd n difficulties 2. Ensure additional PPE for cover ear s e 1. To confirm noise level limit s e
from noise effect. (Double Ear Muff i r i r
and ear plug) b a Noise level limit as per PTS 18.34.01 b a
2. To use the PTT head set among well l t o Equivalent continuous sound level l t
test crew. e e for 8-hour shift not exceeding 85 e e
3. Ensure non-essential to stay inside dB(A) with action level of 82 dB(A)
accommodation area. based on 3 dB exchange rate.
4. Controlled exposure for well test o Noise level not exceeding 115
crew (rotation by hours). dB(A) at any time.
5. Monitor noise level using decibel o Impulsive noise not exceeding a
meter peak sound pressure level of 140 dB.

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 3 Heat 1. 1. Equipment 1. Ensure water cooling system work U H M 1. Minimize number of personnel 1. DSV During U M L
Radiation Malfunction damage as intended. n i working at platform. (radiation study 2. WT/ PT Operation n o
/ insufficient 2. Personnel 2. Heat simulation study to be l g suggest platform receive low level of l d
of water exposed to performed (water curtain & pumps i h heat radiation) i e
curtain or heat radiation. required) (Rezwan) (1st Oct) k 2. Reduce the production flowrate. k r
equipment 3. Project delay 3. Continuous fire watch during flaring e e a
support (NPT) by rig. l l t
2. Higher 4. Cost impact 4. Continuous Patrol by RL crew to y y e
production 5. Affect observe temperature and heat
during platform radiation with Temp gun and
execution operation recorded.
5. Additional water hose to cool down
particular equipment or device (crane
area port stbd) - specific on Naga 5 for
rig crane
6. Pump inspection & function test.
7. Critical pump sparepart available
onboard (refer rig)- rig have 3 deep
well pump + HP mud pump.

4 Improper 1. Multiple 1. Project 1. Prepare SIMOPS doc. U M L 1. Early engagement between Rezwan Closed U M L
coordinatio operation delay. 2. PTW & JHA. (during every activities) n o Drilling, DSVs, Well Test team and n o
n during (unloading, 2. Cost impact. 3. Planning for equipment on rig inside l d ORSA (Include discussion on the l d
unloading drilling, 3. HSE issue. unloading program. i e rigspace) i e
activities supply, 4. No lifting during welltest. k r 2. WTE to share layout & mob plan to k r
lifting) e a Drill Supt & PMT e a
2. l t l t
Insufficient y e y e
rig space

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 5 Exposure to 1. TENORM 1. 1. Follow existing TENORM handling U H M 1. Conduct 3rd party TENORM WTE/PT, 11/23/201 U H M
TENORM presence Occupational procedure. n i monitoring during initial sampling. ORSA, 8 n i
during disease due to 2. utilize PTW system for handling l g 2. inform platform management on Reservoir Closed l g
sampling at TENORM TENORM exposure. i h requirement to have RPW & survey Link i h
new wells is exposure. 3. barrier 1m radius during handling k meter prior to conduct area k
unlikely as it TENORM exposure (sandbox) e monitoring.( available all time during e
is based l welltest operation) l
from scale y 3. Conduct TENORM awareness y
forming in training for WellTest crew.
the tubing 4. If high TENORM detected during
(after long initial sampling, required to continue
term following TENORM handling
production). procedure during R/D WellTest.
2. Also 5. Toolbox meeting for every shift.
during
handling Discussion between subsurface &
scheduled PMA concluded that it is very unlikely
waste, & the TENORM can occur during
R/D welltest unloading period. It is very unlikely
pipes TENORM can occur during unloading
period which commonly associated
with scale deposition.

6 Release of SIMOP 1. Uncontrolled 1. No flaring if background gas U H M U H M

Hydrocarbo (Unloading fire/Explosion exceeds limit (>5%) rig & mud logger n i n i
n at rig while drilling 2. Personnel alarm. l g l g
flowline hydrocarobn Injury 2. To update in SID to include i h i h
while flaring section) 3. Asset background gas circulation procedure k k
Damage before continue flaring. e e
3. Station 1 WT ESD button at rig floor. l l
4. Welltest to stop operation while y y
drilling. Drilling stop & circulate first
before resume.
5. Make sure sensor gas reading inside
Mud line was calibrated and full
function.

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 7 Dropped 1. SIMOP 1. 1. No lifting above pressurised WT U M L U M L
object (Unloading Uncontrolled lines & equipments n o n o
might while crane fire 2. If necessary, shut in & bleed off l d l d
rupture lifting) 2. Explosion surface lines i e i e
surface lines 2. Heavy 3. Personnel 3. ESD (5 location) with Hi-Lo pilot k r k r
& lifting by injury 4. If possible, strategize which crane to e a e a
equipment, drilling on 4. Asset use (port, stbd, port aft) but not over l t l t
and release maindeck damage welltest equipment y e y e
HC 5. crane maintenance (no failure
during operating) via inspection.

8 Leak on 1. heavy 1. LOPC 1. Install ESD low pilot & activate U H M 1. Welltest ESD connected to Xmas 2. Solar, During U M L
high movement 2. Vapor during high choke size. n i tree SSV. Xmas tree SSV tested HLB, Operation n o
pressure between rig release 2. Continues monitoring during well l g during SIT & will be tested offshore Welltest l d
line from and &explosion test operation. i h after ESD system rigup. i e
platform to platform 3. Vapor 3. Additional elbow (enough) to k k r
rig (coflex due to release &fire accommodate the move movement) e 2. TRSV will use handpump at e a
hose) severe well 4. COC certification of coflex hose l platform by HLB l t
slugging y 2. Solar Alert to have remote panel y e
(bad for Xmas tree SSV on the rig main
weather deck
unlikely) 3. HLB to have panel for TRSV on rig
main deck
2. Check with Solar Alert regarding
wellhead SDV configuration
(hydraulic or electric etc)

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 9 Flammable Temporary Release of 1. To use "grey lock" on all surface U L L U L L
and Pipe Work Hydrocarbon piping connection upstream. n o n o
pressurized Failure or to surface with 2. Perform Low & High Pressure Test l w l w
hydrocarbo Leak in H2S gas. to ensure no leaks upto 6500 psia. i i
n - Surface Surface 3. Visual check and "walk the line" on k k
Lines Welltest any temporary pipe work e e
Equipment 4. Ensure Temporary Pipe Work is l l
secured with appropriate restraint y y
system (FSR & tiedown sling)
5. To re-pressure test Surface Lines
from well to well (upstream line)
6. ESD activation in case of leak.
7. All personnel have H2S trainning.
8. Non essensial personnel are not to
come at well test area.
9. SCBA are mandatory to dedicated
well test area and have visuality.
10. Rig have sign in sign out system
accomodation and buddy system (T
card system entering platform).
11. Have dedicated rig crews to patroli
regulary (bring sensor and working BA)

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 1 Flammable Incorrect Release of 1. Perform valve alignment check prior U M L U M L
0 and valve Hydrocarbon to Well Testing operation (LOTO n o n o
pressurized operation or to surface system)(including Xmas wing valve) l d l d
hydrocarbo premature 2. Ensure only competent and i e i e
n - Surface activation authorized personnel to operate any k r k r
Equipment during well valve e a e a
testing 3. Well Head and Choke Manifold l t l t
operation Valve Operation Recorded in Valve y e y e
Status Log and Board.
4. Install and calibrate Pressure Relief
Valve prior to Well Testing operation.
5. Position the Pressure Relief Valve
relief line to safe location

1 Flammable 1. Flare 1. Release of 1. Ensure Ignition System tested prior P L L 1. Ensure Ignition System tested prior WTE/PT/Re During P L L
1 and Boom Hydrocarbon to Well Testing. o o to Well Testing. servoir Link Operation o o
pressurized Failure / to surface 2. Ensure water cooling system work s w 2. Ensure water cooling system work s w
hydrocarbo Malfunction 2. Equipment as intended. s as intended. s
n - Burner 2. Heat damage due to 3. Heat simulation study to be i 3. Heat simulation study to be i
Boom (flare Radiation excessive heat performed b performed b
off) 3. Personnel 4. Continuous fire watch by WT l 4. Continuous fire watch during l
Injury due to personnel during flaring. e flaring. e
excessive heat 5. Water curtain needs to protect the 5. Water curtain needs to protect the
tank/boom etc. from flare's heat tank/boom etc. from flare's heat
6. Emergency shut-down (ESD) 6. Emergency shut-down (ESD)
activation in the event of leak. activation in the event of leak.
7. Have dedicated rig crews to patroli 7. Have dedicated rig crews to
regulary (bring sensor and working BA patroli regulary (bring sensor and
and thermal gun) record regularly. working BA and thermal gun) record
regularly.

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 1 Solid 1. Sand 1. Equipment 1. Sand filter connected to the U M L U M L
2 production break damage system. n o n o
through. 2. Prolong the 2. Set the limit for maximum l d l d
2. clean up period drawdown before sand breakthrough. i e i e
Completion 3. Flow the well to Target Production k r k r
or Drilling with bean up procedure. e a e a
Fluid 4. Continue monitoring solid content. l t l t
compatibilit y e y e
y
1 Uncontrolla Release of gas U L L U L L
3 ble gas or 1. in surround n o n o
1. Pressure test the system.
liquid at Equipment well test area. l w l w
2. Installed double barrier at sampling
surface at malfunction. i i
point at choke manifold.
sampling k k
3. Implement buddy system and
point. e e
supervise closely.
l l
y y
1 Failure of 1. Air valve 1. 1. Dedicated air compressor to U M L U M L
4 rig systems from Rig Instrumentatio support the operation. n o n o
tied into closed. n and 2. Rig air supply and Electrical point l d l d
welltest 2. Hose burs equipment will will have sign "Used for welltest" i e i e
spread. (Air or leak. have 3. DAQ will not have blankspot as it k r k r
and 3. Electical malfaction. use built in battery. e a e a
Electrical ECB trip 2. Electrical l t l t
supply) down. pump have y e y e
blankspot.
1 High 1. Well 1. Equipment 1. All equipment Well Testing U V L U V L
5 Corrosive Testing Failure (including intervention) to be sour n e n e
and High Equipment 2. Release of service. NACE MR175 l r l r
Toxic Gas - Failure due H2S gas and 2. Perform Analysis study from offset i y i y
planned to CO2 in surface well. k L k L
well for embrittleme 3. Injury to 3. Ensure sufficient propane to supply e o e o
unloading is nt and personnel. fuel to pilot light during flaring. l w l w
1.3% CO2 & corrosion. 4. Unable to 4. Ensure sufficient wind prior to open y y
0ppm H2S 2. Health flare gas well, from PPGUA is 5 knot.
hazard from 5. Ensure rig up line and equipment
Exposure to follow latest P&ID by walk trough
H2S Gas. checklist
3. High CO2 6. To perform H2S drill prior to well
content will testing.

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 extinguish
gas flare

1 HSE 1. 1) Cost Impact 1) Proper layout to WT equipment U H M U H M

6 Incidents Congested / injuries layout and escape route identification. n i n i
area and 2) Operation 2) Ensure permit to work is respected l g l g
2.simultane delay - OP1 to activities carried out. i h i h
ous 3. Morning meeting to highlight on k k
activities. activities. e e
Drilling of 4. Specific safety representative to be l l
OP2 & identified (Eligible person - Undergone y y
Unloading of training & HSE related training)
OP1 5. Coordination meeting prior to job.
6. Walk the line prior open well

1 Helicopter Fuel Fume 1. Delay 1. Well Shut in during helicopper U H M U H M

7 accident from avtur Helicopper landing. n i n i
landing helicopter schedule. 2. Maximize the activities inside offline l g l g
during can be 2. Prolong time. i h i h
flaring ignited by clean up 3. Inform chopper during chopper k k
operation heat from operation that currently have e e
flaring well flaring.(Pending decision from pilot l l
testing now) y y

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 1 Fire hazard Refueling 1. Fire 1. Monitor temperature via temp gun U H M U H M
8 during diesel for surrounded compressor below than n i n i
refueling conpressor diesel flash point (must be <52degC) l g l g
diesel for while flaring 2. All rotating machine shall have i h i h
compressor portable fire extinguiser. k k
while flaring 3. Fire watch by welltest during diesel e e
refueling. l l
y y

4 TIMING
1 Prolong 1. Not 1. Delay 1st oil 1. Agreed unloading program between U H M U H M
unloading meeting (commitment all parties (PMT, Subsurface & Asset) n i n i
unloading 1st Jan). 2. Decision tree included in program. l g l g
criteria. 2. Cost impact i h i h
(2nd well due k k
to online e e
unloading) l l
y y

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 Appendix 10: HAZOP On Gaslift Temporary Line, ½” Bleed Off Line, and 3” 602 Line for Annulus-A Bleed Off

Project: Angsi Revisit I Project

Facility: ANDP-E
Node: 1 - Gaslift supply from the gas lift header (50-VX-04427) using 3 inch temporary line to WH-0380 (SIPROD).
Note: This is taken as the representative gaslift line. Findings for this node are applicable for WH-0390.
Design intent: To supply gaslift at the required pressure to WH-0380 via installation of temporary gaslift line for well unloading activity.
Operating / Design Conditions:

Design Pressure = 2500 psig (172 barg)

Design Temperature = (-28 /121 0C)
Operating Pressure = Operating pressure upstream of choke valve is 91.7 barg (LP & HP Compressor operating at
maximum speed)
Operating Temperature = 24 0C
Design Flowrate = 0.6 MMSCF for this well unloading rate (Total flowrate of 3.36 MMSCF)
Well CITHP = 200 psig without gas lift
Temporary piping description:
Pipe diameter = 3 inch
Pipe schedule = XS
Figure = 602, NACE0175, ASME B31.3

Deviation Cause Consequence Safeguard Recommendation Status

1. Less/No Flow
1. 3” inline choke inadvertently close. 1. Prolong unloading activity will defer the 1st oil date 1. Active SONAR Clamp on meter. 1. RL to provide schematic piping CLOSED
2. Gas lift compressor down. delivery. 2. PI on the gas lift header. arrangement from the gas lift 1. Schematic shared to
3. Platform trip. 2. If insufficient gas lift supply to the wellhead will lead 3. Data from clamp on can be monitored header to X-mas tree with the process team (Suraya) as
4. Isolation valve (50-VX-04427/04428) to incomplete brine and debris removal. Potential 24 hrs from the well test cabin. detail distance. attached in Appendix
inadvertently close. damage to topside facilities during oil introduction 4. Sampling frequency every 5 – 30 2. Installation set up to be 2. Installation to be reviewed
5. Bleed valve (20-VX-04438) from this well. minutes as per well test program. reviewed by RL. by PCSB WTE vs.
inadvertently open. approved schematic

2. More Flow
3. Reverse/Misdirected Flow
1. Malfunction of 3” inline choke and 1. Gas bypass in the production tubing and will lead to 1. Active SONAR Clamp on meter. 1. RL to provide schematic piping CLOSED
fully open. incomplete well unloading. Potential damage to 2. PI on the gas lift header. arrangement from the gas lift 1. Schematic shared to
topside facilities during oil introduction from this well. 3. Data from clamp on can be monitored header to X-mas tree with the process team (Suraya) as
st
2. Prolong unloading activity will defer the 1 oil date 24 hrs from the well test cabin. detail distance. attached in Appendix
delivery. 4. Sampling frequency every 5 – 30 2. Installation set up to be 2. Installation to be reviewed
3. Potential high pressure in the temporary gas lift line minutes as per well test program. reviewed by RL. by PCSB WTE vs.
leading to piping rupture, LOPC and lead to fire if 5. The temporary gas lift line is designed approved schematic
ignited. for 2500 psi (fully rated).
1. Well packer leak. 1. Potential reverse flow from high pressure well 1. 1 check valve is available at the gas 1. RL to install 2nd dissimilar check CLOSED
reservoir to gas lift line resulting in higher pressure lift injection line. valve in series at the gas lift 1. As per HAZOP it’s agreed
within the line. However, no overpressure concerns injection line and should be near that RL will install 2 similar
anticipated as gas lift line is fully rated to CITHP. to the wellhead x-mas tree. check valves (flapper type)

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 Deviation Cause Consequence Safeguard Recommendation Status

in series with function test

done & closed with MOC.

4. More Pressure Refer to Reverse/Misdirected Flow and

More Flow.

5. Less Pressure 1. Leak line rupture of gas lift flowline. 1. LOPC resulting in fire and explosion. Hazard leading 1. PZALL-0605/06/07 set at 7200kpag 1. RL to provide portable gas
to personal injury/fatality and asset damage. detector and to develop proper 1.
SOP for manual intervention
upon alarm is triggered during
well unloading and well testing 2.
activities.
2. RL to set up low and high alarm
in the personnel cabin (reading
by SONAR Clamp on meter).
6. More Level N/A
CLOSED
RL to have personnel
presence during operation
with personnel gas detector
RL to have transmitter
connected to temporary
gaslift line and connected
to lab cabin

7. Less Level N/A

8. More Temperature N/A

9. Less Temperature N/A

10. Relief N/A

11. Contamination N/A

12. Composition N/A

13. Ignition Static N/A

14. Utility Failure N/A

15. Abnormal Operation N/A

16. Sampling N/A. SP is for pressure test.

17. Maintenance N/A

18. Corrosion/Erosion N/A

19. Facility Siting N/A

20. Human Factor N/A

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 Node: 2 – From SP tie in connection (SGS-EQ-014) on the temporary 3 inch gaslift supply line to the temporary flowline tie in point data header (SGS-EQ-015).
Note: This is taken as the representative gaslift line. Findings for this node are applicable for WH-0390.
Design intent: To depressurize temporary 3 inch gaslift supply line to the temporary well test skid and flare using flexible hose ½”.
Operating / Design Conditions:

Design Pressure = 10 000 psig

Design Temperature = (-28 /121 0C)
Operating Pressure = Max 1200 psig
Operating Temperature = 24 0C
Material = To be confirm by RL
Distance from SP tie in connection (SGS-EQ-014) to the tie in point data header (SGS-EQ-015) = 10 meter

Deviation Cause Consequence Safeguard Recommendation Status

1. Less/No Flow 6. Needle valve at any of 3. Unable to perform depressurization 5. PI on the temporary gas 3. RL to provide backup bleed point with isolation CLOSED
the points of the hose and defer the temporary gas lift line lift line. valve at the both data header. 1. Data headers comes with one backup bleed off point
connection stuck close. dismantle activity.
2. More Flow N/A

3. Reverse/Misdirected Flow N/A

4. More Pressure N/A

5. Less Pressure No potential line leak. Flexible hose is fully rated design. 1. RL to perform pressure test flexible hose prior to CLOSED
mob to site using water. 1. Tested new flexible hose was mobilized

6. More Level N/A

7. Less Level N/A

8. More Temperature N/A

9. Less Temperature 1. High pressure drop 1. Tubing blockage due to hydrate 1. RL to provide HYSYS results to check the potential CLOSED
across needle valve. formation. hydrate due to high pressure drop 1. HYSIS result shared with recommendation to have
transmitter for continuous monitoring and alarm set
at transmitter limit -10°F & -15°F

10. Relief N/A

11. Contamination N/A

12. Composition N/A

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 Deviation Cause Consequence Safeguard Recommendation Status

13. Ignition Static N/A

14. Utility Failure N/A

15. Abnormal Operation N/A

16. Sampling N/A.

17. Maintenance N/A 1. RL to provide whip check at every connection CLOSED

points and to secure tightly the hose. 1. During installation RL will secure hose to platform
structure from prod. deck to main deck.

18. Corrosion/Erosion N/A

19. Facility Siting N/A

20. Human Factor N/A

Node: 3 – From gas lift annulus A manual isolation valve to the temporary well test skid facility via temporary flowline.
Note: This is taken as the representative gaslift line. Findings for this node are applicable for WH-0390.
Design intent: To depressurize gas lift annulus to the temporary well test skid and flare using temporary 2” hard piping.
Operating / Design Conditions:

Design Pressure = 15000 psig

Design Temperature = (-28 /121 0C)
Operating Pressure = 1200 psig max annulus
Operating Temperature = 24 0C
Material = NACE MR0175
Pipe schedule = XXS
Distance = 10 meter

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 Deviation Cause Consequence Safeguard Recommendation

1. Less/No Flow No potential credible event. 1. SOLAR ALERT to provide certificate for CLOSED
gas lift annulus manual isolation valve. 1. SOLAR ALERT shared inspection report on the required
valves

2. More Flow 1. Well packer leak. 1. No HSE consequences as

the flow line is fully rated.

3. Reverse/Misdirected Flow N/A

4. More Pressure N/A 1. Temporary flowline PSH.

5. Less Pressure No potential line leak. 1. Temporary flowline PSL. 1. RL to perform pressure test hard piping at CLOSED
site. 1. Piping will be pressure tested prior use as per SOP.

6. More Level N/A

7. Less Level N/A

8. More Temperature N/A

9. Less Temperature N/A

10. Relief N/A

11. Contamination N/A

12. Composition N/A

13. Ignition Static N/A

14. Utility Failure N/A

15. Abnormal Operation N/A

16. Sampling N/A.

17. Maintenance N/A

18. Corrosion/Erosion N/A

19. Facility Siting N/A

20. Human Factor N/A

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Appendix 11: Line of Communication during Well Testing Operation

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