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Increases
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oni
Pier
DESIGN: AASHTO Standard Specifications for Structural Supports for Highway
Stati
c s & ds = sign width
Signs, Luminaires and Traffic Signals. ("AASHTO Specifications") 2
c
Traffi
cw & dw = walkway lengths
ght
~
a cs Supplemental Specifications and Special Provisions. ("Standard Specifications")
h Bracket hei
Br
g .
ds f ~ 3’’ } standard pipe LOADING: 90 M.P.H. WIND VELOCITY
Br
g .
c
Traffi
WALKWAY LOADING: Dead load plus 500 lbs. concentrated live load.
W6x12, typ.
Sign MINIMUM CLEARANCE: 3’’ greater than bridge members at all locations.
Skew (All Obstructions)
(
Angle e
q Face of
(L) WELDING: All welds to be continuous unless otherwise shown. All welding to
Pier
dw be done in accordance with current AWS D1.1 Structural Welding Code (Steel)
and the Standard Specificiations.
PLAN
(Left Sign Skew 15) MATERIALS: All Structural Steel Pipe shall be ASTM A53 Grade B with a
W10x22, typ.
minimum yield of 35,000 p.s.i., or A500 Grade B or C with a minimum yield of
WALKWAY AND HANDRAIL SKETCH
46,000 p.s.i. If A500 pipe is substituted for A53, then the outside diameter
(Road plan beneath structure varies.) W6x12, typ. shall be as detailed and wall thickness greater than or equal to A53.
A All Structural Steel Plates and Shapes shall conform to AASHTO M270
n.
Gr. 36, Gr. 50 (M183, M223 Gr. 50,).
Increases
ng
’
mi
3’
’’a’’ and ’’f’’ are measured along ~ of
oni
HIGH STRENGTH BOLTS: All bolts, washers, nuts and locknuts shall satisfy
max. max. the requirements of ASTM designation A307 unless noted as "H.S." which shall
Face of b p
require AASHTO M164 (A325), ASTM A449, or approved alternate. All
TYPICAL FRONT ELEVATION
el
fasteners shall be hot dip galvanized per AASHTO M232 unless otherwise
Paral
Traffi
cw & dw = walkway- (With lights, safety chain and handrail omitted for clarity.)
lengths specified.
W10x22 Exterior face of facia Beam GALVANIZING: All Steel Grating, Plates, Shapes and Pipe shall be Hot Dip
(10’-0’’ Galvanized after fabrication in accordance with AASHTO M111. Painting is not
k max.
ds f ~ max. length) permitted.
~ a cs Sign Skew
Brg.
Brg. Angle (L) ~ Anchor bolts in
max.
n.
3’’ } ANCHOR RODS: All-threaded rod shall conform to ASTM F1554 Grade 105,
n.
parapet or sidewalk
mi
k mi
standard pipe ’’ } x 12’’ long, each with one plate washer and locknut and be hot dip
c
Traffi
(8’-0’’, max. galvanized per AASHTO M232. They shall be either cast into the concrete
length) Sign or epoxy grouted in accordance with Section 584 of the Standard
panel Specifications. Minimum embedment in concrete shall be 9’’.
Alternate angle Parallel
q e W6x12, typ.
Face of
for safety chain
Pier
dw attachment 4 12’’ 12’’ p or q
PLAN Grating Tie-downs
max. max.
(For Sign Skew 15, all brackets constant) Steel Grating
See Detail D
WALKWAY AND HANDRAIL SKETCH 1 Bracket spacing g < 6’-0’’, max. Spacing shall be uniform if
(Road plan beneath structure varies.) possible but may vary |6’’ to miss existing obstruction (rail
post, light poles, web stiffeners, splice plates, etc.). Adjust
Safety Chain bracket lengths accordingly on skewed structures.
cw ’’a’’ and ’’f’’ are measured along ~ of
Each end
Increases
ng
cw & dw = walkway-
Sign Engineer’s approval.
lengths
Skew
Angle 3 Unit price includes grating, handrail, brackets, supports,
(R) ~ g 1 anchor bolts, fasteners, fabrication, delivery, erection, field
f 12’’
g
Br . Details F and G Handrail, see Detail D
ds max. drilling and other necessary items. Limits of payment are
SECTION B-B based on grating length (cw, dw) unless otherwise specified.
a For Safety Chain Details and Details D, F and G, see Base
~ (Shown: Left Sign Skew 15)
g . Sheet BM-4.
Br
c
Traffi
dw
PLAN
(Right Sign Skew 15)
5
ght = m
Detail A
6
Top of parapet or
gn hei
sidewalk if no
Top of parapet or
m
2
parapet exists.
sidewalk if no
m
2
Si
parapet exists. 6
~ ’’ }
Anchor Rods 4 E E
6’’ 6’’
min. min. Detail B ~ ’’ }
ght = m
ght = h
Anchor Rods
ght = h
W6x12
6’’ 6’’
min. min.
~ Sign(s) 5
gn hei
W10x22 No minimum
Bracket hei
ght = m
Bracket hei
~ Sign(s) 5
(Sign shall not
W6x12
extend below bracket)
Si
6’’, min.
Elevation at bottom
gn hei
of beam or girder
Top of W10
n.
Handrail
’
Si
mi
3’
W6x12
(See Detail D) Handrail
Top of W10
’’ Handrail Hinge
Alternate with no lights or walkways
E E (See Detail E) Handrail Hinge
pads D Walkway Grating
(See Detail E)
(See Detail D) E E Walkway Grating
Light Fixture
(See Detail D)
(If required) C Detail B Light Fixture
W10x22
(If required)
j
’
i
n.
-5’
mi
’
W10x22
n.
-5’
D Detail B
1’
mi
1’
W6x12
n. C W6x12
1’’
1’-6’’ 2’-0’’ Grating 7’’ 5’’ 6’’
n.
through 1’’ } holes 5’-2" 1’’
’
4’’ x 4’’ x ’’ k
mi
3’
in beam web. 2 ~ ’’ } H.S.
plate washer k 5’-2"
Details for mounting to PPC I Beam or Bulb "T" bolts, drill
SECTION A-A & Details for mounting to parapet w/o rail ’’ } holes in
SECTION A-A
beam web. 1
Details for mounting to steel beam or girder
Notes: & Details for mounting with existing parapet mounted rail
5
m
2
in the middle half of the member. There shall be no Minimize spalling during field drilling of existing beams. same as an adjacent bracket with a sign attached, unless
ght = m
holes drilled in the lower quarter of the member’s depth. Engineer specifically directs shorter brackets due to locational
(For R.C. girder, depth = bottom of deck to bottom of 3 For new construction, form holes. For existing RC beams, restraints on future uses. (See Detail A for minimum bracket
Bracket hei
the girder.) Proposed exceptions must be approved by locate primary reinforcement and space holes to miss by 6’’, height.)
gn hei
Top of parapet or the Bureau of Bridges and Structures. min. Minimize spalling and concrete fracturing/damage during
sidewalk if no The Engineer may adjust dimension "i" to meet the field drilling of existing concrete. Spalls over ’’ deep or 6 For bridge mounted sign structures installed on new bridges
6 beyond the coverage of the 4x4 plate washer shall be
parapet exists. above condition and to keep the sign level. with railing, during design, bracket spacing must be
Si
~ Sign(s) 5 repaired with epoxy mortar before installing washer. coordinated with railing post spacing and the Contractor must
install upper brackets prior to railing installation. For bridge
4 For attachment details of 3’’ pipe and W10x22, see other mounted sign structures installed on existing bridges with
Handrail
~ ’’ } 6’’ 6’’ sections as applicable. railing, during design, brackets spacing must be coordinated
(See Detail D)
Anchor Rods min. min. with railing post spacing and the Contractor must temporarily
Top of W10
Handrail Hinge
installation. If it is determined during design that existing
(See Detail E)
railings can’t be removed, alternate upper connection details
Detail B must be developed for the contract plans and approved by
Walkway Grating
E E the Bureau of Bridges and Structures.
D (See Detail D)
Light Fixture
(If required)
Structure k max. max. m
Station
’
Number
h
mi
j
W10x22
i
1’
W6x12
D
n.
1’’
3’
Details for mounting to integral reinforced concrete girder & Details For Details D & E, see Base Sheet BM-4.
, mi
W6x12 to ’’ ‘
To top
Stiffener plate ’’ x 4’’ x 4’’, typ.
of W6
’’ x 4’’ x 4’’, typ.
’
(2 req’d.)
2’
7’’ (2 req’d.)
L L
(
Clamp
1’’ 5’’ 1’’ typ.
plates typ.
Stiffener plate ’’ x 3’’ x 3’’, typ.
W6 K K
’
2’
Plate ’’ x 7’’ x 10’’
I
’
H
’1 ’
F G
5’’ 5’’
1 ’
W6x12
W6x12
~ 3’’ } Std. Pipe Plate ’’ x 5’’
’
3 ’
’
-2’
-6’
’
Plate ’’ x 5’’
10’
1
’
6’
1’
**
1’
~ ’’ } W10x22 1
W10x22 1
holes 1
J
’
3 ’
J
’
’1 ’
1’’ 4’’ 1
’
1 ’
2’
1 W6x12 1
6’’ G 1 Clamp plate H I W6x12
F 1 1
(Beyond section)
’’ pads of unvulcanized
~ ’’ } holes for
rubber and unfused fabric fibers ’’ } bolt, ’’ } holes ’’ ’’ } H.S. bolts. J
or of 50 durometer neoprene 2 flat washers and 1 locknut J Fully tighten by the
1’-0’’, min. (4 req’d. each location) turn-of-the-nut
No back No back
gouge method. gouge
SECTION G-G
DETAIL A
60 60
12’’
DETAIL B - WELDED W10x22 DETAIL B - ALTERNATE BOLTED
~ ’’ x 1’’ slotted holes in base plate 1’-6’’ typ.
for ’’ } H.S. bolts with two hardened TO W6x12 CONNECTION W10x22 TO W6x12 CONNECTION typ.
2’’ 7’’ 7’’ 2’’
2’’ 4’’ 4’’ 2’’ washers, and nut for each. Fully
tighten using turn-of-the-nut-method. ~ 1’’ x 2’’ slotted holes in plate for 1’’ } Alternate may be substituted by contractor
(~ ’’ }holes thru web of facia beam.) H.S. bolts with hardened plate washer over
E E
to facilitate construction or galvanizing,
’
slot, and standard flat washer and 4’’ x 4’’ x ’’ especially on long struts for skewed bridges.
2’
contact with concrete before tightening begins. ~ 3’’ } Std. Pipe W10x22
7’
’
3’
W10x22
’
’
-6’
’
1 3’’ Clip flanges M M
’
’
1’
’
-0’
’ 2
of W10x22
’’ thick plate
’
1’
4
’
’
7’
9’
1’-0’’ x 1’-6’’ W6x12
W6x12
W10x22
2
W10x22 **
’
2’
’
2 1
1 ’
1 ’
’
2’
Parallel to parapet
~ Stiffener @
’
or curb line
1 ’
~ W6 web @ back of
’’ plate, typ.
’
7’
’
5’
’’ ‘ ’’ x 3’’ x 3’’
’
1 ’
’
-6’
‘’s
’
~ 3’’ } Std. pipe
1 ’
1’
’’ x 10’’ x 1’-6’’
’
W10x22
3’
’
’
1 ’
7’
’
1 ’
’
2
’
’
’
1 ’
~ ’’ } hole
W10x22
2 ‘’s ’’ x
’
’
SECTION L-L
2’
’
’
W6x12
’’ 1’’ 1’’
’’ (+0, -’’)
4’’ 3’’
4’’
’
6
’
continuous slot channel
’
Detail H
-3’
(Hot dip galvanized.) 1’’ } Std. pipe
Welded Bar or Formed Plank Steel Grating 3 typ. typical 2
1’
1’’ } Std. pipe Weld to vertical
’
Formed plank grating is considered an 1’’ } Std. pipe
’
’
’
’’ } holes
6 ’
equal alternative to welded bar grating
W6x9 for ’’ }
2
and may be substituted by Contractor
-10
bolts. (Drill
at no change in contract cost.
2’
’
in field.) 1’’ } vent/fill
-6’
Continuous rail 2
1’’ } Std. steel pipe
6’’ 1’’ holes in 1’’
Grating tie down
1’
Steel grating Detail E
pipe, typ. DETAIL H
Welds ’’ continuous
SECTION F-F
Face-to-Face of angles
’
LIGHTING FIXTURE MOUNTS F F
’
1’’ equals grating width
~ ’’ } holes for ’’ }
typ. (For bolted angles)
1
(If required)
1’-6’’ 2’-0’’ Steel 7’’ bolts with one washer
Detail E
Grating |’’ DETAIL F DETAIL G Sym. at ~ and locknut per bolt, typ.
~" } holes
SIDE ELEVATION DETAIL D HANDRAIL FRONT ELEVATION ‘ " x 3" x 7"
’
for " } hex ~ W6x12
’
head bolts 2’’ x 2’’ x ’’, 5’’ long
5’’
2
2" x 2" x " 1’’, typ.
4
7’’ Drill ’’ } hole for’’ }
~ W6x12, angle
typ.
1’’ 3’’ 1’’ ~ ’’ } hole for ’’ } ring-grip quick release self-
’
and grating splice
1’
2’’ bolt with washer and
’
locking stainless steel pin
3’
~ Sym. 1’’ 2’’
’
’’ hexagon locknut
5’
1’’ 1’’
’’ 1’’
’
’’ ’’ 1’’ } Std.
2’
1 "
typ.
’
’’ Steel pipe
1’
2’’ L 2’’ x 2’’ x ’’,
~ ’’ }
typ. 2’’ long
hole for pin
W6x12 web
chain ring ’’ } pin 1"
GRATING CONTINUOUS AT GRATING SPLICE
typ.
keeper
’
1
1’
~" } eyebolt hole
’
hole, typ.
3’
’
VIEW W-W
’
1’-2"
Face-to-Face of
’’
~ W6, angle angles equals grating
SECTION P-P
’
’
Flat, ’’ stainless steel chain, and grating splice width plus ’’ Single
4
typ.
’
out-out 6’’ long, with ’’ stainless handrail
’
(For welded angles)
’
’
1’
hinge shown
2
steel ring each end
1
PLAN AT SINGLE HANDRAIL HINGE
ange
’
’
’
4’
2’
2’
’
G
’
fl
No back
DETAIL E
Extension bar
’
typ.
1 ’
gouge 7 ’’ x 1’’ x 6’’ Field drill ’’ } hole for ’’ } Vertical member
Each side ~ W6
eye-bolt. (At approximately of walkway
L 2’’ x 2’’ x ’’ and angle
elevation of upper handrail pipe.) bracket 2’’ x 2 ’’ x ’’, 5’’ long Handrail splice
ELEVATION AT HANDRAIL JOINT SIDE ELEVATION 4’’ long
hinge shown
(Details not shown same as "FRONT ELEVATION") P ’’ welded links stainless steel chain. ’’ } eye-bolts.
(AT WALKWAY GRATING SPLICE)
(WALKWAY GRATING CONTINUOUS)
5 Approximately 12 links per foot. Provide washer
L 2’’ x 2’’ x ’’, 1" PLAN
’
7 6’’
5’’ long, cut horizontal
1" Attach stainless steel swivel (Stainless steel.)
leg
eye snap at handrail end.
NOTES
’’
‘ " x ~ " } hole in angle No Sign at Bracket 1 Drilling holes in grating may be done in shop or field, based on
typ.
3" x 7" for " } eyebolt with Contractor’s preference and subject to accurate alignment. Field
one nut and washer. SAFETY CHAIN drilled holes must be touched up with galvanized paint.
’’
typ. One (1) required for each end of each walkway.
2 Horizontal rail member shall be continuous thru 1’’ } pipe.
Provide ’’ } hole in 1’’} pipe for ’’ } bolt. Field drill
~ " } holes for" }
’’ } hole in horizontal rail member. Provide washer and locknut
hex head bolts, each with
’
Flush under
-10 ’
SAFETY CHAIN ATTACHMENT 1’’ 6 ‘ " x " x 2" welded to handrail posts to protect locations
W6x9
typ. that contact grating.
~ ’’ } holes for ’’ } (With Sign Present)
2’’
bolts with one washer Items not shown same as ’’SIDE ALTERNATE FORMED PLANK GRATING DETAILS
’’ x 1’’ bearing bars, 7 Extrusions may be used in lieu of details shown, with approval by
and locknut per bolt, typ. ELEVATION’’ and "SAFETY CHAIN"
Plank Grating: nominal depth = 2’’ (|’’); perforated or expanded Engineer.
1’’ O.C. cross bars 4’’ O.C.
steel sheet with a non-skid surface (non-serrated) concentrated load
WELDED BAR GRATING DETAILS capacity = 500 lbs. with 6’-0’’ clear span. 8 Field cut ends of light support channels shall be free of burrs or
hazardous projections and coated with zinc-rich primer or equivalent.
BM-4 6-1-12
F.A. TOTAL SHEET
FILE NAME = USER NAME = DESIGNED - REVISED SECTION COUNTY
BRIDGE MOUNT SIGN STRUCTURES RTE. SHEETS NO.
CHECKED - REVISED STATE OF ILLINOIS
-
WALKWAY DETAILS
PLOT SCALE = DRAWN REVISED DEPARTMENT OF TRANSPORTATION CONTRACT NO.
PLOT DATE = CHECKED - REVISED SHEET NO. OF SHEETS ILLINOIS FED. AID PROJECT