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Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed

20
31
21 30
50 45

10

Stator
Pump Body 2-4 Brake Clutch (B2)

37
67 36 46 82

Forward Hub
Forward Clutch (K1)
43
42
65 69

Drive Sun Shell Center Support


Gear Low / Reverse Clutch (B1)

75
76
74 11

74
D
Speed Sensors
Axle Flange

12

E Pinion

Case 1
63
72 64
100 EPC Sole- 71
Shift Sole-
noid
F
71 Filter

Shift Solenoids
2013.1.0
14.2-1
FWD 4 Speed Volkswagen 095/096/01M, 097/01N, 098/01P

34 22
33
52 66 46

Support Reverse Drum Forward Drum


Reverse Clutch (K2)
Tube

39 40
23 68 47 48

B
3-4 Hub

3-4 Drum 3-4 Clutch (K3)

C
Sun
Gear
Planet Ring Gear
w/Drive Gear

11

Axle Flange
Differential

Driven Gear

Park Pawl
Rear Cover

73
F
Linkage
Wire Harness

2013.1.0
14.2-2
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
VEHICLE TRANS.
MODEL YEARS ENGINE MODEL

AUDI:
Model 80 ........................................ 1991-92 ............................... 2.3 Litre ............................................... 097
Model 90 CS/S ............................... 1991-92 ............................... 2.3 Litre ............................................... 097
1993-95 ............................... 2.6/2.8 Litre ......................................... 097
Model 100 CS/S ............................. 1991 ..................................... 2.3 Litre ............................................... 097
Cabriolet ........................................ 1994 ..................................... 2.8 Litre ............................................... 097
1995-98 ............................... 2.8 Litre ........................................097/01N
VOLKSWAGEN:
Beetle ............................................. 1998-05 ............................... All ................................................ 096/01M
Cabrio ............................................. 1995-02 ............................... 2.0 Litre ....................................... 096/01M
Corrado .......................................... 1990-94 ............................... All ................................................. 095/096
Golf ................................................. 1993-94 ............................... All ........................................................ 096
1995-05 ............................... All ................................................ 096/01M
GTI .................................................. 1999-01 ............................... All ....................................................... 01M
Jetta/GLX ....................................... 1993-94 ............................... 2.0, 2.8 Litre ........................................ 096
1995-03 ............................... 2.0, 2.8 Litre ................................ 096/01M
Passat ............................................ 1990-94 ............................... All ................................................. 095/096
1995-97 ............................... All ......................................... 095/096/01M
1998-05 ............................... All ....................................................... 01M
Eurovan 1993-94 ............................... All ........................................................ 098
1995-03 ............................... All .................................................098/01P

TECHNICAL MANUALS
--- TMVW096-97 Technical Manual ........................................................................................................... 1990-05
--- TMVW096S Technical Manual (Supplement) .................................................................................... 1990-05
--- TMVW01M Technical Manual ........................................................................................................... 1996-05
MASTER BOX KITS
--- K5900-S 1, 2 Master Kit (w/o Steels) ................... 095/096 w/3.780” O.D. 3-4 Frictions .................... 1990-94
--- K5900E-S 1, 2 Master Kit (w/o Steels) ............... 095/096/01M w/4.000’’ O.D. 3-4 Frictions ................ 1993-05
--- K5900A-S 1, 2 Master Kit (w/o Steels) ...................... 097 w/3.780” O.D. 3-4 Frictions ....................... 1991-94
--- K5900F-S 1, 2 Master Kit (w/o Steels) ................... 097/01N w/4.000” O.D. 3-4 Frictions .................... 1993-98
--- K5900B-S 1, 2 Master Kit (w/o Steels) ....................... 098 w/3.780” O.D. 3-4 Frictions ........................ 1992-94
--- K5900G-S 1, 2 Master Kit (w/o Steels) ................... 098/01P w/4.000” O.D. 3-4 Frictions .................... 1993-03

Steel Plate Sub-Kits:


--- K5900-9 1 Steel Plate Kit ........................... 095/096/097 w/26-Tooth, .079” 3-4 Steels ............... 1990-94
--- K5900B-9 1 Steel Plate kit ................................. 098/01P w/26-Tooth, .079 3-4 Steels ................... 1992-94
--- K5900E-9 1 Steel Plate Kit ................................... All w/28-Tooth, .057” 3-4 Steels ....................... 1993-05
1
Depending on the country of origin, units built in 1993-94 may utilize the late style pistons, frictions, and steels.
Please verify if the unit utilizes 3.780” or 4.000” O.D. 3-4 Frictions and order the kits accordingly. If you have
Single-Sided 3-4 Plates, please order them separately as required.
2
Kits do not include Molded Rubber Pistons, please see the section below and order separately.

OVERHAUL KITS & MOLDED RUBBER PISTON KITS


--- K59900 2 1 Overhaul Kit (w/o Molded Pistons) ................... 095/096/01M ....................................... 1990-05
--- K59900A 2 1 Overhaul Kit (w/o Molded Pistons) ...................... 097/01N .......................................... 1991-98
--- K59900B 2 1 Overhaul Kit (w/o Molded Pistons) ....................... 098/01P ........................................... 1992-03

--- K59900-7 1 Front Pump Seal-Up Kit ............................................ All ............................................... 1990-05

--- K59900-4 1 Molded Rubber Piston Kit ............................ Units w/5 Pistons ................................... 1990-94
--- K59900E-4 1 Molded Rubber Piston Kit .............. Units w/5 Pistons and 2 Retainers ..................... 1993-05

GASKET & RUBBER COMPONENTS


1F 59170 1 Oil Pan Molded Rubber Seal ........................... 095/096/01M ....................................... 1990-05
1F 59170A 1 Oil Pan Molded Rubber Seal ................................... 097 .............................................. 1991-95
1F 59170B 1 Oil Pan Molded Rubber Seal ............................... 098/01P ........................................... 1992-03
1F 59170F 1 Oil Pan Molded Rubber Seal .................................. 01N .............................................. 1995-98
2013.1.0
14.2-3
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

GASKET AND RUBBER COMPONENTS - Cont’d


--- 59172 1 Side Cover Molded Rubber Seal ..................... 095/096/01M ....................................... 1990-05
--- 59172B 1 Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1993-94
--- 59172G 1 Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1995-03

METAL CLAD SEALS


10A 59526 1 Torque Converter ....................................................... All ............................................... 1990-05

11D 60516 2 Axle (50x65x10mm) ......................................... 095/096/01M ....................................... 1990-05


11D 60504 2 Axle (45x60x8mm) ............................................... 098/01P ........................................... 1992-05
--- 59551A 1 Axle (Right-32x48x7mm) ..................................... 097/01N ........................................... 1991-98
--- 59552A 1 Axle (Left-45x65x8mm) ...................................... 097/01N .......................................... 1991-98

12E 59553 1 Driven Pinion (35x50x7mm) ............................... 095/01M ........................................... 90-9/91

Audi/VW 4-Speeds
12E 59553A 1 Driven Pinion (34x52x7mm) ............................... 096/01M ......................................... 10/91-05
12E 59553C 1 Driven Pinion (35.7x58x7mm) ............................ 098/01P ........................................... 1992-05
--- 59553B 1 Driven Pinion (43x92x12mm) ............................. 097/01N ........................................... 1991-98

--- 59507 1 Manual Lever ............................................................. All ............................................... 1990-05

SEALING RINGS
--- K59901 1 Sealing Ring Kit ........................................................ All ............................................... 1990-05

20A 59200 2 Reverse Clutch (Stator- Large) ..................................................................................... 1990-05


21A 59210 1 Forward Clutch (Stator- Small) ..................................................................................... 1990-05
22A 59201 5 Input Shaft (Front) ..................................................................................................... 1990-12/94
22A 59201 3 Input Shaft (Front) ........................................................................................................... 1/95-05
22A 59211 1 Input Shaft (Rear) ...................................................................................................... 1990-12/94
23B 59202 3 Turbine Shaft ............................................................................................................. 1990-12/94

CLUTCH PLATES
30A 59306 4-6 2-4 Brake (B2) Friction ............................ 32T, .061” - 6.102” O.D. .............................. 1990-05
31A 59307 5-7 2-4 Brake (B2) Steel .................................. 3T, .079” - 5.314” I.D. ................................ 1990-05
31A 59307A AR 2-4 Brake (B2) Steel .................................. 3T, .089” - 5.314” I.D. ................................ 1990-05
31A 59307B AR 2-4 Brake (B2) Steel .................................. 3T, .095” - 5.314” I.D. ................................ 1990-05
31A 59307C AR 2-4 Brake (B2) Steel .................................. 3T, .108” - 5.314” I.D. ................................ 1990-05
31A 59307D AR 2-4 Brake (B2) Steel .................................. 3T, .118” - 5.314” I.D. ................................ 1990-05
31A 59307E AR 2-4 Brake (B2) Steel .................................. 3T, .127” - 5.314” I.D. ................................ 1990-05

33A 59304 4-5 Reverse (K2) Friction .............................. 24T, .063” - 4.803” O.D. .............................. 1990-05
34A 59305 4-5 Reverse (K2) Steel ................................... 32T, .079” - 4.094” I.D. ............................... 1990-05

36B 59304 4-5 Forward (1-3) (K1) Friction ...................... 24T, .063” - 4.803” O.D. .............................. 1990-05
37B 59305 4-5 Forward (1-3) (K1) Steel ........................... 32T, .079” - 4.094” I.D. ............................... 1990-94
37B 59305E 4-5 Forward (1-3) (K1) Steel ........................... 32T, .057” - 4.094” I.D. ............................... 1993-05

39B 59310 4-6 3-4 (K3) Friction ....................................... 22T, .063” - 3.780” O.D. .............................. 1990-94
39B 59310E 4-6 3-4 (K3) Friction ....................................... 22T, .063” - 4.000” O.D. .............................. 1993-05
39B 59310H 4-6 3-4 (K3) Single-Sided Friction .. 22 Internal Teeth - 4.000” O.D. (Not in Kits) ............... 2000-05
40B 59311H 4-6 3-4 (K3) Single-Sided Friction . 22 External Teeth - 4.000” O.D. (Not in Kits) .............. 2000-05

40B 59311 4-6 3-4 (K3) Steel ............................................ 26T, .079” - 2.834” I.D. ............................... 1990-94
40B 59311E 4-6 3-4 (K3) Steel ............................................ 28T, .057” - 2.834” I.D. ............................... 1993-05
40B 59311EA AR 3-4 (K3) Steel ............................................ 28T, .079” - 2.834” I.D. ............................... 1993-05
40B 59311EB AR 3-4 (K3) Steel ............................................ 28T, .063” - 2.834” I.D. ............................... 1993-05

42C 59321 4-6 Low/Reverse Brake (B1) Friction ............ 50T, .063” - 5.708” O.D. ......................... 1990-12/97
42C 59321G 4-6 Low/Reverse Brake (B1) Friction (Grooved)50T, .063” - 5.708” O.D. ........................... 1/98-05
43C 59322 4-6 Low/Reverse Brake (B1) Steel ................. 12T, .079” - 5.078” I.D. ............................... 1990-94
43C 59322D 5-6 Low/Reverse Brake (B1) Steel ................. 12T, .057” - 5.078” I.D. ............................... 1993-05
2013.1.0
14.2-4
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

PRESSURE PLATES
45A 59315B 1 2-4 Brake (B2) Pressure Plate (.098”) .......................................................................... 1990-05
45A 59315D 1 2-4 Brake (B2) Pressure Plate (.118”) ........................................................................... 1990-05
46A,B 59312 1-2 Forward or Reverse (K1 or K2) Pressure Plate (.118”) ................................................ 1990-05
46A,B 59312B 1-2 Forward or Reverse (K1 or K2) Pressure Plate (.205”) ................................................ 1990-05

47B 59313 1 3-4 (K3) Apply Plate (Solid Ring Design - 26 Teeth) ...................................................... 1990-94
47B 59313E 1 3-4 (K3) Apply Plate (w/Waved Spring Design - 28 Teeth) ........................................... 1993-05
48B 59314 1 3-4 (K3) Pressure Plate (Small O.D. - 26 Teeth) ........................................................... 1990-94
48B 59314E 1 3-4 (K3) Pressure Plate (Large O.D. - 28 Teeth) ........................................................... 1993-05
48B 59314H 1 3-4 (K3) Pressure Plate (Large O.D. - Single-Sided Friction - Stepped) ..................... 2000-05

BUSHINGS
--- K59980 1 Bushing Assortment Kit ................................................................................................. 1990-05
50A 59005 1 Pump .............................................................................................................................. 1990-05
52A 59002Y 1 Reverse Drum (Omega) ................................................................................................ 1990-05

THRUST WASHERS
--- K59940 1 Thrust Washer Assortment Kit ....................................................................................... 1990-05

TRANSMISSION OIL FILTERS


63F 59600 1 Oil Filter (w/Kidney-Shaped Filter Seal) ................... All ............................................... 1990-95
63F 59600H 1 Oil Filter (w/Round-Shaped Filter Seal) .................... All ............................................... 1996-05
64F ATK-129 1 Oil Filter Kit ....................................................... 095/096/01M ....................................... 1990-95
64F ATK-193 1 Oil Filter Kit .............................................................. 01M .............................................. 1996-05
64F ATK-148 1 Oil Filter Kit .............................................................. 097 .......................................... 1991-E/95
64F ATK-194 1 Oil Filter Kit .......................................................... 097/01N ............................................... 1995
64F ATK-228 1 Oil Filter Kit .............................................................. 01N .............................................. 1996-98
64F ATK-167 1 Oil Filter Kit ........................................................... 098/01P ........................................... 1993-95
64F ATK-195 1 Oil Filter Kit .............................................................. 01P .............................................. 1996-03

ROLLER CLUTCHES
65C 59813 1 Low Roller Clutch ........................................................................................................... 1990-05

SPRINGS
66A K59766 1 Reverse Clutch Spring and Snap Ring Kit ..................................................................... 1990-05
67B 59761 1 Forward (K1) Diaphragm Spring .................................................................................... 1990-05
68B 59763 1 3-4 (K3) Diaphragm Spring ............................................................................................ 1990-05
69C 59760 1 Low Reverse (B1) Diaphragm Spring ............................................................................ 1990-05

SHIFT ENHANCEMENTS
--- K59944E 1 Shift Kit (TransGo, For Units w/Round-Shaped Filter Seal) .......................................... 1996-05
Addresses: Kills the Engine in Gear; Slips or Shudders on the 1-2 Shift,
Slide Bump or Long Soft 1-2 & 2-3 Shift, 2-3 Cutloose and Rough Lockup

--- K59887 3 1 T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ....................................... 1996-05
3
Addresses: Kills Engine in Gear or at a Stop

--- K59887W 4 1 Oversized T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ........................ 1996-05
4
Addresses: No Lock-Up, Falls Out of Lock-Up, Shudders or Stalls Engine in
Gear or at a Stop, Code 1582 and Overheating. Use w/K59587W Reamer Kit.
--- K59887E 4 1 Oversized T.C.C. Apply/Boost Valve Kit (Sonnax - 01M/N/P - Use w/K59587E Reamer) . 1996-05
--- K59989 5 1 Oversized Main Regulator Valve Kit (Sonnax - 095, 096, 098) ...................................... 1990-95
5
Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise
and Excessive Pressure in Reverse. Use w/K59589 Reamer Kit.
2013.1.0
14.2-5
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

SHIFT ENHANCEMENTS - Cont’d.


--- K59989E 6 1 Oversized Main Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................... 1996-05
6
Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise
and Excessive Pressure in Reverse. Use w/K59589E Reamer Kit.
--- K59889A 7 1 Oversized Boost Regulator Valve Kit (Sonnax - 095, 096, 098) .................................... 1990-95
7
Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and
Excessive Pressure in Reverse. Use w/K59589A Reamer Kit.
--- K59889EA 8 1 Oversized Boost Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................. 1996-05
8
Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and
Excessive Pressure in Reverse. Use w/K59589EA Reamer Kit.

--- K59885 9 1 Oversized Solenoid Regulator Valve Kit (Sonnax - All) ................................................. 1990-05
9
Addresses: No-Line Rise, Late/No 2-3 or 3-4 Shifts, Wrong Gear Starts and
Loss of Gear. Use w/K59585 Reamer Kit.

Audi/VW 4-Speeds
--- K59991 10 1 V.B. Bore Plug Repair Kit (Sonnax) ................ 01M, 01N, 01P ..................................... 1996-05
10
Addresses: No 2nd, 4th or Forward.
11
--- 59992 1 Ratcheting End Plug (Sonnax) ................................. All ............................................... 1990-05
11
Direct Replacement for the OEM Plug that is Usually Broken. Allows you to
adjust Line Pressure Back to OE Specifications. Use w/Adjustment Tool 59992TL.
--- 59992TL 1 Ratcheting End Plug Adjustment Tool .. Use to Adjust 59992 Plug ............................ 1990-05
--- K59993 1 Valve Body Checkball Springs (Breakage/Collapse, Soft Shifts, 2-3/3-2 Issues) .......... 1990-05

ELECTRONIC COMPONENTS
71F 59871 12 5-6 Shift Solenoid (55-65 Ohms) ......................................................................................... 1990-05
72F 59879 12 1-2 EPC/T.C.C. Solenoid (4.5-6.5 Ohms) ............................................................................ 1990-05
12
Some 1996-On models may require (2) 4.5-6.5 Ohm solenoids, please check
resistance before ordering.

73F 59869 1 Internal Wiring Harness w/TOT and Case Connector (w/12” Wiring Lead, 095/96) ...... 1990-95
73F 59869EB 1 Internal Wiring Harness w/TOT and Case Connector (w/18” Wiring Lead, 01M) .......... 1996-05
73F 59869A 1 Internal Wiring Harness w/TOT and Case Connector (097/01N) ................................... 1991-98
73F 59869B 1 Internal Wiring Harness w/TOT and Case Connector (098, 01P) .................................. 1990-05
73F 59869U 13 1 Internal Wiring Harness w/TOT and Case Connector (Rostra - Universal Except Van) 1990-05
13
Aftermarket w/Individual Wires (Not OEM Ribbon Style.) Universal will Replace
All (Exc. Eurovan) OEM Style Harnesses Listed Above.

74D 59875 1-2 Input/Output Speed Sensor .................. Rectangular Conn.w/2 Pins ........................... 1990-05
74D 59875G 1 Input Speed Sensor ............................... D-Shaped Conn.w/2 Pins ............................. 1999-05
75D 59876 1 Output Speed Sensor ................. 12’’ Pigtail Rect-Shaped Conn. w3 Pins ................. 1990-05
75D 59876G 1 Output Speed Sensor .................... 12’’ Pigtail D-Shaped Conn. w3 Pins .................... 1999-05
76D 59877 1 MLPS (Multifunction) Switch ............... Square Connector w/7 Pins .......................... 1990-94
76D 59877A 1 MLPS (Multifunction) Switch ............... Round Connector w/7 Pins ........................... 1994-97
76D 59877B 1 MLPS (Multifunction) Switch ...... Round 90-Degree Connector w/7 Pins .................. 1998-05

MISCELLANEOUS AND HARD PARTS


--- 59881 1 Tube Seal ....................................................................................................................... 1990-05
--- 59880A 2 Transfer & Pinion Molded Rubber Nut Cover (Large) 097/01N ................................... 1991-98
--- 59882A 1 Molded Rubber Nut Cover (Small) ...................... 097/01N .......................................... 1991-98
82B K59990 14 1 Forward (K1) Clutch Hub Plastic Centering Clip Kit (.770” Wide) ................................ 1990-94
82B K59990A 14 1 Forward (K1) Clutch Hub Plastic Centering Clip Kit (.650” Wide) ................................ 1994-05
14
Usually Melt or Break w/High Miles.
--- K59880W 1 Adapter Kit for Remote Trans Cooler (Sonnax,Use when OEM Cooler can’t be Flushed) .... 1990-05
Kit Allows you to install an Aftermarket Remote Oil Cooler in place of the Trans Mounted OEM Design

100F 95-101 1 Reman Valve Body .................................... Kidney-Shaped Filter ................................ 1990-94
100F 95-102 1 Reman Valve Body ..................................... Round-Shaped Filter ................................ 1995-96
100F 95-103 1 Reman Valve Body ..................................... Round-Shaped Filter ................................ 1997-98
100F 95-104 1 Reman Valve Body ..................................... Round-Shaped Filter ................................ 1999-05
--- T-7500 1 Pinion Shaft Removal Tool Kit (Adapt-A-Case, Pinion Seal and Bearing Access) .... 1990-On
2013.1.0
14.2-6