Complete Conveyor Solutions for the

Toughest Mining Challenges

 Idlers
Cleaners

Idlers

Offering our clients complete & Cleaners

tailored solutions for all stages of Idlers

Drives

the conveyor operational life cycle Idlers

Cleaners

Idlers
Cleaners

Fenner Dunlop gives you dependability and peace of
mind with solutions for all your conveyor system needs.
As the proven belting manufacturer for over 150 years,
the acquisition of Australian Conveyor Engineering (ACE)
in 2012 has enabled us to offer our mining customers
integrated solution packages including; system design &
analysis, equipment supply & install, after-market support
and ongoing service, resulting in world-class conveyor
solutions for your operations.
This means we now offer complete conveyor solutions
and components as a single-source provider. We
strive to prevent breakdowns with proactive, optimised
maintenance strategies and quality design and
engineering solutions. And we’re there when you need
us, 24 hours-a-day and 7 days-a-week, whatever your
conveyor service or installation needs.
Our highly-trained engineers and field-service technicians
bring a depth of technical expertise and knowledge to any
operation. Working with you, we’ll take into account your
specific needs to tailor a high-quality, customised solution
that minimises the risk of failure, downtime, or injury.
So if you’re ready for a world-class, single-source provider
for all of your conveyor system needs, with a guaranteed
lower cost of ownership, you’re ready for Engineered
Conveyor Solutions from Fenner Dunlop.

Planning & Design Manufacturing Project Managment Installation Support

Functional specifications Quality assured in-house ACE have a collaborative Primary focus upon Maintenance & Servicing
and assistance to the Mechanical & Electrical and open approach to delivery to your
customer in selecting the manufacturing expertise Project Management, expectations Refurbishment of
optimum system with a high level of componentry
Electrical testing in- customer input Installation risk
Conveyor calculations to house to 11kV reviews Civil work, Re-commissioning and
ensure adequate capacity Project Management is including trimming and testing
Component testing performed independently establishing foundations
Flow Modelling (DEM) capability to 750kW from manufacturing to Inventory management
eliminating inefficient ensure overall project Competency based and spare parts
transition points In-house pulley focus is maintained training and operational
manufacture instruction Belt Splicing
3D modelling to Our Contract
accelerate manufacturing Management procedures Commissioning
and commissioning and ensure compliance to the and confirmation of
to minimise costly and customers requirements operational functionality
time consuming post and control settings
design modifications
Whether it be the smallest component repair or an
all-inclusive turnkey conveyor system, Fenner Dunlop
can now service your conveyor needs with our
comprehensive ACE product range.

Turnkey surface and underground

conveyor systems
ACE have designed and manufactured systems up to 4000kW and
9 kilometres in length. We have extensive experience in tripper
drives, regenerative conveyors and complex control systems.

Driveheads
Compact, modular design with shaft, rigid and flexible coupling
options up to 4MW. Can be customised to suit clients gearbox
and coupling preferences.

Loop Take-ups
Our multi-layer modular loop take up provides belt storage and
stretch capacity for longwall conveyors. The loop take up is
designed for the peak tensions experienced during starting or
stopping of the conveyor and to permit easy cleaning underneath.

Caddy Conveyor
The ACE Caddy Conveyor is a robust, modular conveyor system
featuring an integrated jib, drivehead and loop take up. It is flexible
by design, providing a solution for roadway development, temporary
or trunk extension conveyors. The modular design provides the
ability for rapid relocation and set-up maximising conveyor uptime.
It can be installed with 2 x 200kW drives and belt widths ranging
between 1.2 and 2 metres. Modular LTU sections can be added to
increase available storage.
Pulleys
ACE pulleys are designed using sophisticated computer
modelling based on the steady state and transient loads for
the conveyor. Each engineered class pulley is designed and
manufactured to individual requirements, ensuring optimum
performance on site. ACE also provide a range of standard
pulleys as a cost effective solution for less critical applications.

Transfer Stations
Our transfer station optimises available height to re-direct the
coal flow with minimal spillage and chute wear. Floor or roof
mounted options are available including integrated dewatering &
magnet systems. DEM analysis is undertaken to ensure optimum
material flow through the transfer.

Trippers
ACE manufacture tripper drive systems to extend the length or lift
of a conveyor system. Multiple tripper drives can be installed to
further increase the length of a conveyor. Tripper drive conveyors
have been successfully commissioned on maingate conveyor
systems at lengths up to 6.4km.

Conveyor Structure
ACE offer a range of conveyor structure to suit various
applications including for drift, trunk, maingate and surface
conveyors. The ACE maingate structure is a lightweight design
specifically developed for ease of installation & safer longwall
structure retractions.

Boot Ends / Impact Stations

Designed to receive coal from multiple sources including shuttle
cars and breaker feeders. Belt lifting and impact roll or bar
options available.
 ACE - Product Range

Electric and Hydraulic Belt Reelers

Our reelers are designed to quickly reel belt during belt
retraction or installation. Belt retrieval can either be from a
reeling unit providing tension for reeling, or from a separately
driven pinch roll drive unit. All belt reeler designs are capable of
luffing, slewing and winding belt. The units permit a minimum
190° rotation.

Substation Starters
ACE offer variable speed, CST or fluid coupling systems. All
design, manufacture and testing is performed in house. Our
substation starters are customised to our client’s requirements
& preferences. We offer air or water cooled variable speed drive
systems with the ability to incorporate water cooled electric
braking. All substations are tested from our 11kV supply to
ensure a rigorous evaluation prior to despatch.

Electrical Control Systems and

Switchgear
We design and manufacture belt starters, electric winches, belt
reelers, magnet controllers, load sensing control & wireless
monitoring systems. Our PLC systems integrate the operation
of all conveyor equipment. SCADA systems can be supplied to
remotely view and operate the conveyor.

Winches
ACE’s Heavy Duty Winch (HDW) is an electrical solution
providing precise tension control of a conveyor belt. It is a high
performance, fully reversible winch providing up to 100kN belt
tension & 250kN peak tension.

Brake Units / Hold Backs

We manufacture braking systems for both underground and
above ground conveyors ensuring braking systems are rated
to meet all possible loading conditions and are designed to be
fail safe.
 We have Australia covered!

Manufacturing Distribution

Service Centres Re-Scan

Somersby Office & Manufacturing Facility

68-70 Chivers Road,
Somersby NSW 2250 Australia

Ph (02) 4370 9500

Fax (02) 4370 9595
website: www.conveyor.net.au

100% safe behaviour and conditions today.

www.fennerdunlop.com.au