LR-FEA-EN-EU 100930 Original 77117

Hiab Features
Internal use only Sales support

Contents
Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Stabilizer legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Link systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Boom systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Optional hydraulic functions . . . . . . . . . . . . . . . . . 44
Control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Safety functions . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Productivity functions. . . . . . . . . . . . . . . . . . . . . . 62
Intelligence systems . . . . . . . . . . . . . . . . . . . . . . . 68
Controlling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Control systems. . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Jibs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Contents Mechanics Hydraulics Electronics Controlling Control systems Options Mounting Index
5
Mechanics
8
Mechanics
Key benefits
Hexagonal boom profile Durability | Weight | Precision | Capacity
The hexagonal profile used on Hiab booms is a ground-breaking design

introduced by Hiab many years ago. It is now standard throughout the
market for loader cranes. Even the smallest Hiab crane benefits from
this design.
Customer benefit
The hexagonal profile ensures the boom is always in perfect balance, thanks
to its shape and large support surface. The profile also minimizes boom
deflection, which reduces maintenance costs and increases efficiency.
Facts
The hexagonal section gives the boom
system maximum lightness in relation
to its strength.
Key benefits
Unique | Durability | Precision | Service
Large slide pads

The hexagonal profile enables the use of larger slide pads. This makes
the extensions move more smoothly and reduces mechanical wear on
the boom.
Customer benefit
Large slide pads reduce friction and wear and keep maintenance costs low.
Also, our boom system needs no greasing, and thus it is kept cleaner than
those of our competitors’.
Facts
The slide pads are made out of self
lubricaiting PTFE Teflon™. Once worn
down, they are easily replaced by new
ones, further decreasing service times.
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Mechanics
Key benefits
X-function Speed | Precision | Comfort
Angling the outer boom upwards relative to the inner boom gives greater
accessibility in confined spaces.
Customer benefit
An upward angling of the outer boom makes it possible to work under a ceiling,
to enter through a door, to dig under a balcony, etc. This makes the crane more
serviceable and therefore extra-profitable.
Facts
The X-function enables an upward
angle of approximately 15°. Together
with an X-function jib this adds another
12-30°, making it possible to angle as
much as 45° upwards in total.
Key benefits
Weight | Capacity
Controlled extension and retraction sequence

A controlled sequence means that the extensions always move in the
same order. Extracting and retracting the extensions in a controlled
sequence means that the total weight is lower, this is of most importance
on a long boom system.
Customer benefit
The controlled sequence enables a higher load capacity with a fully extended
very long boom system. This gives you lower overall weight, greater capacity
and efficiency.
Facts
A controlled sequence gives
proportional loading of the individual
extension members, which means that
they can have smaller dimensions.
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Mechanics
Key benefits
Side supports for stability Durability | Precision
Side supports fitted on each boom extension stabilize the boom

laterally and minimize the play. This increases precision and is
especially beneficial on boom systems with long outreach.
Customer benefit
The side supports greatly improve the performance when for example
excavating or performing other high-stress tasks.
Facts
The side supports are fitted on each
side of the extensions. They give lateral
support.
Key benefits
Precision | Mounting
Flexible cylinder positioning

Some extension cylinders can be positioned on top of the boom, or
side-mounted. This influences the crane’s dimensions and enables
easier access to confined spaces.
Customer benefit
By positioning the extension cylinders top- or side-mounted, the space
occupied by the cylinders can be chosen to suit the work for which the crane
is intended. Also, the boom system can be customized to fit the installation
space available for the crane.
Facts
As an option, brackets can be mounted
in order to prepare the boom for
extension cylinders to be fitted later on.
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Mechanics
Key benefits
Base Durability | Comfort
Three-point bridge
A three-point bridge is the most durable and stable way to connect the
crane to the truck chassis. This is especially important when the crane
is pointed straight out sideways from the truck. The three-point bridge
also minimizes interference with the mobility of the chassis, so that
riding in the truck cabin remains a smooth and comfortable experience.
Customer benefit
With the three-point bridge the driving characteristics of the truck are only
minimally affected by the crane. This gives higher driving comfort. The service
life of both the truck and the crane is maximized.
Facts
A three-point bridge is used on Hiab
cranes over 3 tonne-metres.
Key benefits
Speed | Comfort | Mounting
Column close to centreline Facts

On Hiab cranes with a rack-and-pinion slewing housing the centre of This feature is of most importance on
gravity is as close to the centreline as possible. This means that the same cranes between 4 and 10 tonne-metres.
The farther from the centre line of the
outreach is offered on both sides of the truck.
truck the slewing housing is sited, the
Customer benefit easier it becomes to design a crane that
stays within the statutory dimensions
Having the column located on the centreline of the crane makes it easier to
when folded. Many crane makers
calculate and perform advanced lifting operations, partly because your truck
therefore locate the column relatively
can always be driven into place on either side of the load. Also the weight of
far out towards one side. On Hiab
the crane is better distributed across the chassis, making the design of the
cranes up to 60 tonne-metres the
auxiliary frame simpler, which lowers mounting costs.
slewing housing of the body is
located at the most 200 mm from the
centreline. Despite this, our cranes can
be folded up so that the overall
dimensions remain within the current
rules. This is dependent among other
things on the inclination of the column.
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Mechanics
Key benefits
Base Durability | Precision | Service
Oil bath
On most Hiab cranes over six tonne-metre the slewing mechanism
is enclosed in an oil bath. This keeps the slewing mechanism in great
condition throughout the years, making sure the crane can be
confidently used for extremely demanding applications.
Customer benefit
Keeping the slewing mechanism in an oil bath provides smooth and precise
slewing. Reduced wear on the mechanism keeps repair and service costs to a
minimum and also guarantees a longer crane life.
Facts
The oilbath is especially important
on digging cranes, where rough
conditions and long working hours put
the mechanism to the ultimate test.
Key benefits
Price | Mounting
Wide range of crane base widths

Hiab offers different crane base widths to suit different truck widths,
and local traffic laws. Hiab cranes can be mounted on smaller trucks
without any problem, and on bigger vehicles the full truck width is
utilized for optimizing the crane geometry.
Customer benefit
No crane base modifications are needed for installation on smaller trucks,
thereby lowering mounting costs.
Facts
For cranes between 5 and 10
tonne-metres.
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Mechanics
Key benefits
Stabilizer legs Price | Weight | Mounting
Wide range of legs

There are stabilizer legs of different lengths to go with Hiab cranes.
Stabilizer legs can be matched precisely to the height of truck and crane.
Customer benefit
The stabilizer legs come at a lower cost. Weight saved on the stabilizer legs
also means that bigger payloads can be put onto the truck.
Facts
-
Key benefits
Price | Speed | Weight
Stabilizer extensions up to 9 metres

The maximum standard width of the extensions is longer than on
competing cranes. On the largest cranes this length is up to 9 metres.
This means that rear stabilizer legs can be shorter or may not be needed
at all. Even so, full stability is achieved throughout the working range
of the crane.
Customer benefit
The customer saves money and weight, since rear stabilizer legs may not be
needed. This also means that work can get started quicker, since the vehicle
set-up time is reduced.
Facts
For detailed stabilizer-leg dimensions,
see the technical data on the crane.
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Mechanics
Key benefits
Stabilizer legs Unique | Safety | Comfort
Automatic extension-beam lock

The stabilizer extension beams have a spring-loaded mechanical catch
that prevents them from sliding out while the truck is on the move. The
same type of catch keeps the legs in place when parked.
Customer benefit
The spring-loaded catch provides automatic locking without the trouble of
tightening screws or bolts manually. The stabilizer beam lock thereby
ensures easy and secure storage during transportation.
Facts
Hiab cranes have two locks for the
stabilizer legs. One lock is mandatory
according to the European safety norm.
Key benefits
Safety | Comfort | Mounting
Tiltable stabilizer legs

The stabilizer legs can be swung up partly manually or automatically
up to 180° by means of a tilt kit. Stabilizer legs with a tilt kit create scope
for crane mounting. In the case of a rear-mounted crane, tilting prevents
the trailer, if any, from fouling the stabilizer legs during turns.
Customer benefit
The installation space can be reduced if tiltable legs are used, and this
maximizes load space. It is also possible to mount the crane at the rear
of the truck and use a trailer at the same time.
Facts
In many countries, regulations require
that rear stabilizer legs can be tilted
upwards. This minimizes damage to a
vehicle accidentally running into the
truck from behind.
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Mechanics
Key benefits
Stabilizer legs Price | Mounting
Individual degrees of tilt

Customers can choose different degrees of tilt on right and left sides
for cranes over 3 tonne-metres. Stabilizer legs with a small degree of
tilt are as a rule lower in cost.
Customer benefit
By adjusting the degree of tilt individually, on either side of the truck, you
don’t have to relocate parts on the chassis that might otherwise be in the
way. This provides for a lower overall mounting cost.
Facts
-
Key benefits
Durability | Price | Speed | Comfort | Mounting
Low-friction manual extensions

The stabilizer extension beams on Hiab’s cranes are run on large
bearings. This greatly reduces friction and thereby makes them the
easiest and fastest to use on the market.
Customer benefit
Manual extensions take up less mounting space and also cost less. They are
smooth, quick and safe to set up, and also offer a good solution ergonomically
thanks to very low friction.
Facts
Manual stabilizer extensions are
available for cranes up to 15 tonne-
metres. Cranes over 3.5 tonne-metres
have hydraulic extension as an option.
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Mechanics
Key benefits
Stabilizer legs Speed | Safety | Comfort
Remotely controlled stabilizers

The stabilizer beams and legs can be controlled from your remote
control unit, as well as from the manual control panel.
Customer benefit
Remotely controlled stabilizers provide a quick set up for loading and
unloading. The remote-control arrangement is also safer and more flexible
than manual operation.
Facts
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Mechanics
Key benefits
Link systems Price | Weight
B-link
The B-link system is actually a boom without links. This configuration
is used on the most basic cranes. In practice the term B-link is only useful
when comparing cranes with and without links. The primary benefit of
the B-link solution (no links) is keeping down weight.
Customer benefit
The B-link solution (no links) provides you with a very basic crane which is
lower in weight.
Facts
-
Key benefits
Capacity
C-link
The C-link system comprises an inner boom link which significantly
increases the lifting capacity of the crane in high boom positions,
especially when working close to the column. In practice, this could
mean the difference between loading and not loading a heavy weight
onto a truck.
Customer benefit
An inner boom link makes it possible to lift a heavier load close to the
column, and to higher positions such as on scaffolding.
Facts
The inner boom link forces out the inner
boom cylinder to obtain a long lever
arm, which will ensure a maximum
distance between the column and
inner cylinder in all boom positions.
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Mechanics
Key benefits
Link systems Speed | Precision | Capacity
D-link
The D-link system provides a lever connection between the inner and
outer boom. The main function of the D-link is to enable the outer
boom to move at a constant speed, resulting in smooth and precise
performance. The system absorbs peaks and shocks during excavation
work, making the crane easy to work with.
Customer benefit
An outer boom link causes the outer boom to move at constant speed. It also
prevents capacity loss when working with a stretched out boom. It does not
protrude below the boom and, thereby, does not interfere with any load
placed there.
Facts
Compact in design, it does not
protrude at the lower edge of the boom.
Key benefits
Speed | Precision | Capacity
E-link
An E-link system is a kind of lever connection between the column
and the inner boom, as well as the inner and the outer boom. This is
beneficial when lifting heavy loads straight up to high positions, such
as on scaffolding.
Customer benefit
An inner boom link makes it possible to lift a heavier load close to the column,
and the outer boom link helps in lifting to higher positions such as scaffolding.
The outer boom link does not protrude below the boom and thereby does not
interfere with any load placed under the boom.
Facts
An E-link boom has all the advantages
of both a C- and a D-link. The links
forces out the boom cylinders to
obtain a long lever arm, which will
ensure a maximum distance between
the booms and cylinders in all boom
positions.
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Mechanics
Key benefits
Boom systems Durability | Price | Weight
A-boom
The A-boom is an all-round boom, well suited for doing all kinds of
jobs. It can be delivered with up to nine hydraulic extensions on selected
models. The boom is designed to be very stable and rigid, making it
suitable for even the toughest of jobs. Also, it can be equipped with a jib
providing yet another load-handling degree of freedom.
Customer benefit
The all-round A-boom system is very rigid and stable, improving productivity
and reducing maintenance costs. Also a jib can be mounted giving you
improved versatility.
Facts
-
Key benefits
Weight | Capacity
P-boom
The P-boom has up to five extensions. Each extension is slightly longer,
giving you a greater outreach than a conventional A-boom. This also
gives you the benefit of lower weight, thereby increasing the maximum
lifting capacity. The P-boom system is ideal for handling heavy bulky
loads, such as precast concrete and containers.
Customer benefit
The P-boom is both longer and stronger than a standard boom with the same
number of extensions.
Facts
-
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Mechanics
Key benefits
Boom systems Speed | Weight | Capacity
S-boom
The S-boom system features a short outer boom. This facilitates higher
lifts close to the crane base, allowing you to load a second-layer pallet
close to the crane base without removing the adjacent pallet. You can
also park the crane, even on a short tipper, without detaching the bucket.
The short outer boom increases lifting capacity – especially at close
range, and saves weight.
Customer benefit
The short outer boom gives faster and more convenient loading and unloading
of goods close to the base. Further, heavier loads can be handled with ease.
Facts
-
Key benefits
Unique | Speed
K-boom
The non-foldable K-boom system has geometries that are ideally suited
for meeting the demands of the building-materials industries. It has an
extra-long inner boom and a shorter outer boom. The long inner boom
provides faster moves from close in to far out. On the K-boom system,
the two outer boom extensions come out at the same time, driven by only
one cylinder and a chain connection. This doubles extension speed, thus
giving a very fast overall load cycle speed.
Customer benefit
The long inner and short outer boom gives excellent load-cycle speed. On top
of this, the chain-drive makes the two outer boom extensions come out at the
Facts
same time, giving you the fastest boom system on the market.
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Mechanics
Key benefits
Boom systems Speed
L-boom
This non-foldable boom system has geometries that are ideally suited
for meeting the demands of the building-materials industries. It has an
extra-long inner boom and a short outer boom and extensions. The long
inner boom provides faster moves from far out to close in, giving greatly
improved load-cycle speed.
Customer benefit
The long inner boom gives faster loading and unloading of goods. It also
enables higher lifting close to the column.
Facts
An L-boom can be provided with more
hydraulic extensions, compared with a
K-boom.
Hydraulics
38
Hydraulics
Key benefits
Fine tuned hydraulic system Durability | Comfort
In order to build the worlds most comfortable and high precision loader
Facts
cranes we first need to design the most comfortable and high precision
-
hydraulic systems. It’s not just the control valve that has to be top notch,
also the size of tubing, couplings, pressure relief valves and much more
that have to be tuned and timed in order to eliminate vibrations and
excessive heat effectively. We know that this job is crucial and definitely
worth its while, and so does our customers.
Customer benefit
Every crane model will get a hydraulic system that is perfectly adapted. This
leads to the crane performing smoother and producing less excessive heat.
Loads can be delivered with great precision more easily and the working
environment is better for you as an operator.
Key benefits
Durability | Comfort | Service
JIC couplings
JIC couplings are standard on most Hiab cranes. They ensure easy and
secure coupling, but are still very simple to disconnect for service.
Customer benefit
With JIC couplings the time it takes to service a crane is shorter. No
additional parts or packings are needed, leading to secure coupling with
mechanical tightening only. The service intervals are longer, keeping
maintenance costs down.
Facts
-
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Hydraulics
Key benefits
High-pressure filter Durability | Safety | Service
A high-pressure filter protects the valve from traces of metal in the oil.
Traces which may have come from the oil tank, or may have arisen during
hose changes.
Customer benefit
The protective high-pressure filter reduces the risk of damage to the valve,
keeping maintenance costs down.
Facts
-
Key benefits
Price | Capacity | Comfort | Mounting
Combining with demountables

Hiab Cranes are designed for higher oil flow than those of our
competitors. If the crane is to be combined with a demountable, the
same hydraulic pump can be used for both applications.
Customer benefit
The customer is relieved of the expense of a double pump and another
solution to the different requirements as to oil flow.
Facts
Higher oil flow produces more dynamic
forces in the crane, but Hiab cranes are
designed to handle it.
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Hydraulics
Key benefits
Variable oil pump Speed | Comfort
There is a variable pump to go with the Hiab Valve 91, providing a

variable oil flow and a higher maximum throughput. This enhances
performance when running several functions simultaneously. The oil
pump is only running when the crane is in use.
Customer benefit
A variable pump provides greater control in all movements. You can work
faster. The oil-cooling fans do not have to run constantly, leading to lower
noise levels as well as environmental advantages.
Facts
The system can pay for itself within
one year, thanks to the savings on fuel.
Key benefits
Durability | Safety | Comfort
Load-holding valve
The load-holding valve is a combined hose-failure and load-holding
valve which is mounted on the cylinder.
Customer benefit
The load-holding valve enables you to lower loads without having to use
engine power. This saves fuel, thereby lowering cost and noise levels. The
built in hose-failure functionality also provides safety in the unlikely case
that a hydraulic hose should burst.
Facts
Statistics show that fuel consumption
can be lowered by as much as 30% by
not having to use engine power when
lowering loads.
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Hydraulics
Key benefits
Optional hydraulic functions Price | Service | Mounting
S-shaped hose-and-pipe kit

The S-shaped hose-and-pipe kit makes the crane more versatile and
efficient. It is easily mounted on the outer boom at a fairly low cost.
Customer benefit
The S-shaped hose and pipe kit is mounted at a low cost. Should the hose be
damaged it can quickly be changed, so that your crane is soon back at work.
Facts
A hose-and-pipe kit is required in
order to operate hydraulic attachments
or tools.
Key benefits
Durability | Mounting
Internal hose-and-pipe kit with reel

A hose reel can be combined with a hose-and-pipe kit carried inside the
booms. The hose reel takes up less room and the hose-and-pipe kit is out
of harm’s way.
Customer benefit
With a hose reel mounted it is simpler to work with the crane, and the risk of
damaging the hose is very low.
Facts
A hose-and-pipe kit is required in
order to operate hydraulic attachments
or tools.
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Hydraulics
Key benefits
Optional hydraulic functions Service | Mounting
External hose-and-pipe kit with reel

A hose reel can be combined with a hose-and-pipe kit carried outside
on the booms. This permits operation with a jib and manual boom.
Customer benefit
The crane can be used for more types of assignments. Also gives faster and
cheaper repairs.
Facts
A hose and pipe kit is required in order
to operate hydraulical attachments or
tools.
Key benefits
Durability | Speed | Service
Hose reel
There is a hose reel for cranes with long outreach. This reduces the risk
of the hose-and-pipe kit becoming caught up and damaged.
Customer benefit
The customer is spared long slacks around the crane when working close to
the boom. This leads to simpler handling, and greater efficiency.
Facts
If the hose reel is located on the jib, the
hydraulic supply is lost when the jib is
taken off, after which the customer
cannot use a bucket and rotator for
example. If the customer needs that
facility, the reel must be located on the
inner boom.
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Hydraulics
Key benefits
Control valves Durability | Price | Precision
Valve 80
The Hiab Valve 80 is a top-of-the-line open-centre valve based on
well-proven technique which gives superb reliability. The valve handles
large oil flows and provides great precision and ease of operation.
Customer benefit
With the Valve 80 the crane becomes faster. Loads can be delivered
on-the-spot with high precision.
Facts
The Hiab Valve 80 can handle much
greater oil throughputs than competing
open-centre valves, up to 80 l/min.
Key benefits
Speed | Safety | Precision | Capacity
Valve 91
The Hiab Valve 91 represents the pinnacle of valve technology, handling
very large oil throughputs. It is a closed-centre, pressure-compensated,
load-sensing control valve, providing the operator with finger-tip feel
when handling the crane.
Customer benefit
With the Valve 91 the crane becomes faster and more precise. Centimetric
precision is achieved at outreaches over 30 metres. The valve supports the
PFD function, ensuring that the crane will always respond as expected, even
if the oil throughput should not suffice.
Facts
The Hiab Valve 91 can handle an oil
flow of up to 140 l/min.
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Electronics
52
Electronics Key benefits

Durability | Speed | Safety | Precision |
World-class electronics Capacity | Comfort
Hiab offers a number of electronic solutions, with different capabilities,

Facts
for controlling advanced functions on your crane. The main tasks of
Hiab fully complies with the European
electronic functions and systems are to maintain safety, and to further
loader cranes standard EN12999. This
improve the productivity of the crane. has made us frontrunners in electronic
development, always one step ahead
Customer benefit
of the competition.
Maximum safety and productivity leads to a more efficient working
environment. The customer also has great freedom in tailoring the
crane to the specific needs of his or her business.
Key benefits
Durability | Safety
Protected electronics
The electronics are enclosed and a plastic cover protects all sensitive
components. Dirt and damp are kept at bay, minimizing the risk of
short-circuiting and similar problems.
Customer benefit
The electronics will not fail due to rough weather. They have extremely high
dependability and will help you in increasing productivity and safety.
Facts
All electronics have been put through
rigorous environmental testing
according to the European loader
cranes standard EN 12999.
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Electronics
Key benefits
Fault-code indication Durability | Comfort | Service
A display will show a numerical code when a fault arises. This makes it
possible for service personnel to fault trace easily, pin-pointing any
problems quickly.
Customer benefit
The fault-code indication leads to faster repairs, at a lower cost. As a result
the crane is quickly back on the job.
Facts
Errors in the crane and in the remote
control unit can be traced and reported.
This is done by connecting a PC to the
cranes SPACE box using a special cable.
Key benefits
Speed | Capacity | Comfort
Load indicators
Indicators on the SPACE electronics box show the pressure produced
by the load in each of the two boom cylinders and the jib cylinder. There
are also indicators showing the load situation on the hoist.
Customer benefit
The customer sees how the loading can be distributed evenly over the boom
system, which reduces the risk of reaching the maximum load. This helps to
give faster loading and unloading.
Facts
The cylinder indicators show pressure
build-up in steps of 50%, 70%, 90% and
100% of maximum.
The hoist indicator indicates the 90%
and 100% limit of maximum load.
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Electronics
Key benefits
Service-time indicator Durability | Safety | Comfort | Service
The servicing interval can be set on the crane. An indicator on the

SPACE intelligence system box alerts the operator when the crane is
due for service.
Customer benefit
The indicator leads to less risk of missing a service, which in turn increases
dependability and life.
Facts
The service-time interval is set by Hiab
service personnel.
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Electronics
Key benefits
Safety functions Safety | Comfort
Over Load Protection (OLP)

The Over Load Protection (OLP) system is designed on the principle that
no crane movement should be brought to a complete halt without good
cause, but equally there should be no compromise in operator safety. A
movement is only stopped when there is a real risk of exceeding the
crane’s limits by continuing with that particular movement. Other
movements, however, are allowed to continue as normal. OLP is very
discreet, remaining invisible to the operator unless and until the system
senses a potential problem hazard. When the crane reaches 90% of its
maximum capacity, the operator is alerted, enabling him to take
corrective action and carry on working. If a jib or hoist is being used, OLP
monitors the position and movements of this item as well.
Facts
Customer benefit Over Load Protection (OLP) monitors
safety throughout the working area of
With OLP you need not think of safety but can focus on the job. It is also very
the crane, including jibs, hoist and
assuring to have constant protection against personal injury and economic
manual booms. The OLP has an
damage.
emergency feature that enables the
customer to escape from a jammed
situation.
Key benefits
Safety | Comfort
Operator Protection System (OPS)

The Operator Protection System (OPS) is designed to protect the
operator when controlling the crane. This is achieved by defining a
“virtual safety cage” that the crane is restricted from moving into. The
size and position of the virtual safety cage can be easily adjusted to fit
the vehicle-crane combination of your choice. The system is activated
as soon as the operator steps onto the platform and deactivates as soon
as the operator steps down from it.
Customer benefit
This system makes sure the operator can control the crane without having to Facts
worry about dangerous manoeuvres, leaving the operator free to concentrate
Boom-angle sensors mounted on each
primarily on getting the job done.
of the two booms and a third one
mounted on the base of the crane
will register the rotational angle and
position of the booms. When a boom
enters the perimeter of a predefined
region around the operator, the OPS
will not allow the boom to slew or be
lowered into it, ensuring that no
crushing hazards will arise.
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Electronics
Key benefits
Safety functions Safety
High boom warning

When the pressure is on and you need to get to the next job fast, mistakes
can happen. For example, if a driver forgets to park the crane, the
consequences could be serious. In these situations, you’ll appreciate
a safety function like high boom warning. The SPACE system
continuously monitors the boom position. If the crane is left in its
upright position, an indicator lamp in the cabin will alert the driver
before driving away.
Customer benefit
When the pressure is on and you need to get to the next job fast, mistakes can
happen. For example, if a driver forgets to park the crane, the consequences
Facts
could be serious. In these situations, you’ll appreciate a safety function like
high boom warning. -
Key benefits
Speed | Safety | Comfort
Stability in slewing sector

Whatever truck/crane combination you have, Hiab will calculate the
working area available to the front of the truck cabin as well as the
slewing angle and capacity that can be used in this traditionally unstable
sector. The crane can then be adjusted accordingly after installation on
the vehicle. This means that the crane operator can now slew 360°
around the crane base, with only slightly reduced lifting capacity when
working in front of the vehicle cabin.
Customer benefit
With a Hiab crane you can slew full circle all around the crane base. The
lifting capacity is slightly decreased in the front area, but this feature greatly
Facts
increases flexibility and efficiency.
-
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Electronics Key benefits
Productivity functions Unique | Durability | Safety | Capacity |

Comfort
Automatic Duty Control (ADC)

Automatic Duty Control (ADC), patented by Hiab, is the only fully
automatic duty control function on the market. ADC will automatically
boost the maximum capacity of the crane with around 10% during
regular operation.
Customer benefit
The ADC enables lifts to be performed that would otherwise exceed the
capacity of the crane. ADC also enables work to proceed without interruption Facts
when a high-capacity lift is needed. ADC increases the versatility of the crane If the crane registers upward pressure
and makes it more serviceable. on the boom tip – as is the case when
digging or auguring – the capacity will
automatically return to normal level.
Key benefits
Capacity
Manual Speed Control (MSC) Facts

MSC increases the capacity of the crane up to 10% in one step. When the The lifting capacity of the crane is
crane reaches its regular maximum loading limit, the MSC function boosted to 10% above its regular
maximum.
will really make a difference. MSC automatically boosts the capacity by
slightly reducing the speed of the inner and outer boom. This means
the operator can focus totally on the job at hand. MSC delivers greater
capacity when you need it most.
Customer benefit
The customer need not think about manually lowering the speed and can
focus on his work. This gives maximum convenience for the customer.
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Electronics
Key benefits
Productivity functions Unique | Safety | Capacity | Comfort
Automatic Speed Control (ASC) Facts

ASC gives a stepless increase in lifting capacity of up to 10%, all in one The lifting capacity of the crane is
smooth, continuous motion. This feature, unique to Hiab, engages boosted to 10% above its normal
maximum.
automatically, which means that the operator does not feel or notice a
thing. The function activates as you reach the regular capacity limit,
meaning that you can still lift the load where other cranes would have
come to a complete stop. To compensate for the capacity boost, the
speed of the inner and outer boom is slightly reduced. Capacity ceiling,
safety and efficiency are significantly increased by this feature.
Customer benefit
The crane gets a gradual increase of capacity, and the operator does not need
to think about manually lowering the speed. This keeps the operator
focused on the job.
Key benefits
Durability | Safety | Precision | Comfort
Automatic Damping System (ADS) Facts

The ADS consists of a damping and load-holding valve mounted on the -
slewing mechanism. It proves mostly valuable on cranes with more than
three extensions as it gives gentle damping even if a control lever is
released hastily. In applications where slewing is frequently used, e.g.
bucket operation, loading and unloading at long outreaches etc., ADS
gives increased precision and higher productivity.
Customer benefit
ADS gives gentle damping of the cranes slewing movement, even if the
control is released hastily. This increases safety and precision. It also leads
to minimum risk of damage to load or crane.
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Electronics
Key benefits
Productivity functions Unique | Speed | Precision | Comfort
Pump Flow Distribution (PFD)

In situations where the operator is working at the limits and using 130 l/min
multiple functions simultaneously, even the largest pump may not be
able to supply enough oil. PFD distributes available oil in proportion to 80 l/min
the operator’s lever movements. All functions will continue to work just
as expected with no disturbances or surprises, although you require
more oil flow than available.
Customer benefit
The PFD function makes sure that the oil throughput is always proportional
to the lever movement, greatly enhancing the precision of the crane.
Facts
Even at an oil flow of 100 l/min, the
system activates three times per load
cycle during normal use. PFD applies
only to cranes with the HiPro control
system.
Key benefits
Durability | Safety | Comfort | Service
Automatic Dumping of Oil (ADO)

Automatic Dumping of Oil (ADO) serves to bring the oil straight back
from the pump into the tank when the crane is running idle. By doing
this the oil keeps its cooling and lubricating properties for a longer time.
Customer benefit
The ADO function will significantly decrease wear on the hydraulic system,
lower maintenance costs and fuel consumption. All this leads to a longer
crane service life. 3 sec
Facts
Three seconds of running idle will turn
the ADO function on.
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Electronics
Key benefits
Intelligence systems Price | Safety
SPACE 3000
The SPACE 3000 is the basic electronic system for intelligently
monitoring and controlling the electronic functions. Safety is managed
by an Over Load Protection (OLP) function and depending on the
control system chosen for your crane productivity can be increased by
using Automatic Duty Control (ADC) and Manual Speed Control (MSC)
functions.
Further more, the system handles functions primarily used by service
personnel such as fault-code indication and load-cycle data.
Customer benefit
The SPACE 3000 offers a low-cost alternative while still retaining the most
Facts
fundamental safety and productivity functions. When the ADC-function is
SPACE 3000 is used on XS-series cranes
active it provides up to 10% extra capacity.
with the CL, Duo or Pro control system.
The system is also used on some other
models of Hiab cranes. SPACE 3000 on
cranes with the Duo or Pro control
system include ADC function.
Key benefits
Speed | Safety | Capacity
SPACE 4000
The SPACE 4000 system features Automatic Duty Control (ADC) and
the Automatic Speed Control (ASC) function. The ASC function boosts
capacity in a smooth, stepless motion and thus gives an edge in load
handling and capacity that proves very valuable.
The SPACE 4000 is a part of the HiDuo control system.
Customer benefit
The SPACE 4000 intelligence system can provide up to 20% extra capacity
thanks to the combined use of both ADC and ASC. The system also supports
remote controlling via radio, which greatly improves flexibility.
Facts
SPACE 4000 is used on cranes with the
HiDuo control system.
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Electronics
Key benefits
Intelligence systems Speed | Safety | Precision | Capacity | Comfort
SPACE 5000
The SPACE 5000 system features Automatic Duty Control (ADC) and
the Automatic Speed Control (ASC) function. The later function boosts
capacity in a smooth, stepless motion and in addition to this Pump Flow
Distribution (PFD) ensures super-smooth operation at all times.
The SPACE 5000 is a part of the HiPro control system.
Customer benefit
SPACE 5000 provides all the productivity and safety functions that you will
ever need. The system supports remote controlling via radio or cable. For
maximized overall performance this is the right choice.
Facts
The intelligence of SPACE 5000 is used
on cranes with the HiPro control
system. This is required when using for
instance a personnel basket or a jib
with your crane.
Controlling
74
Controlling
Key benefits
Side controls Price
The side control levers are positioned at the base of the crane, protected
from accidental movements by a steel bar. The bar can also be used by
the operator to rest hands on when working. The control levers require
only small lever forces to operate. Symbols on each lever clearly indicate
what function each lever controls.
Customer benefit
The levers are easy to manoeuvre, which in turn give a great feel. In addition
to this the well proven Hiab cross-control solution increases safety and
efficiency. Side controlled cranes are very competitive in price. Side controls
benefit from the cross control solution giving the same sequence of levers on
both sides of the truck.
Facts
Side controls are available on cranes
equipped with the CL, Duo or Pro
control system. Cranes with remote
controlled systems (HiDuo and HiPro)
are equipped with side controls for
emergency use only.
Key benefits
Unique | Speed | Safety | Comfort
Cross-controls
The cross-controls are a well proven feature that you will find on
most manually operated Hiab cranes. Hiab’s safety measures and
user-friendly thinking has made life as a crane operator much safer.
The standard cross-control solution handles all main function, but is
expandable to six functions for requirements such as hoisting.
Customer benefit
The cross-controls give you the same lever sequence on either side of the
truck, minimizing the risk of making unintended crane movements by reflex.
Being able to control the crane from either side of the truck also increases
productivity and safety since there is no need to move around the truck to get
to the levers and the load can be handled on the side closest to it. This makes Facts
the crane more versatile to work with. The standard cross-control solution
handles all main functions, but is
expandable to six functions for
requirements such as hoisting etc.
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76
Controlling
Key benefits
Control platform Speed | Safety | Comfort
A control platform, including a range of safety options, offers extra

convenience and enhanced visibility of the operating area. The control
platform is very easy to get on to, ensuring fast loading and unloading
when needed. If your crane is remotely controlled there is a bracket at
the platform to place your control unit in.
Customer benefit
A control platform offers enhanced visibility of the operating area and is
very easy to get on to, ensuring fast and safe loading cycles.
Facts
If the crane is equipped with the OPS
system, this is turned on and off by
stepping on or off the platform.
Key benefits
Price | Weight | Comfort
High seat
A high seat provides an excellent view allowing the operator to track the
boom-tip through the entire slewing sector, minimizing the danger
resulting from blind angles. Once in the high seat the operator is also at
a very safe position. The levers are mounted directly onto the control
valve which gives a superb feel for the load. If your crane is remotely
controlled there is a bracket at the high seat to place your control unit in.
Customer benefit
The high seat provides an excellent view and minimizes blind angles. Levers
mounted directly onto the control valve gives a superb feel of the load.
Facts
The high seat weighs about 105 kg.
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Controlling
Key benefits
XSDrive Unique | Comfort
The Hiab XSDrive remote control unit is focused on giving maximum

ergonomic advantages as well as function. It features two-way
communication with the crane using radio or cable. The XSDrive
controls up to 24 proportional functions, and in addition to that it also
incorporates up to seven easy to reach on/off functions. The robust
design makes the XSDrive very durable and also easy to operate wearing
working gloves.
Customer benefit
The Hiab XSDrive has been ergonomically developed to relieve you of stress
and strain in hands, arms and back. The load indicators provide information
for quick and correct actions while work is on-going. There are also a number
of accessories that can be added in order to find the ideal control solution for
Facts
you.
The XSDrive is a part of the HiDuo
control system. Cylinder pressure,
load on the hoist and fault codes are
displayed on the XSDrive unit. The
weight of the control unit including
battery is 1.8 kg.
Key benefits
Comfort
CombiDrive2
With the Hiab CombiDrive2 you can benefit from information, precision,
feel and function – to a higher degree than with anything else on the
market. Three active displays give access to vital information from your
crane. A live symbol indication function ensures that the correct lever
symbol is shown at all times – no matter what function is currently
running on each lever. The lever response is outstanding, enabling load
handling with finger-tip feel and precision.
Customer benefit
With the Hiab CombiDrive2 you can position yourself at the best possible
location when operating the crane. It features 24 proportional and 12 on/off
Facts
functions for controlling the crane, optional equipment and accessories, all
with the same precision. The Hiab CombiDrive2 handles 24 or 32
proportional and 12 on/off functions
(depending on the the number of
levers). All functions are bundled
intuitively in a set of customizable
menus. The CombiDrive2
communicates with the crane using
Bluetooth(tm) radio.
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Control systems
82
Control systems
Key benefits
CL Price | Safety
The CL (Classic) control system provides an excellent, versatile crane

with all the functionality you need to perform a wide range of general
cargo-handling tasks. CL has manual operator controls, the
SPACE 3000 intelligence system and overload protection (OLP)
technology. The main hydraulic valve is the Hiab Valve 80 which enables
the crane to perform more than one crane function at the same time,
smoothly and efficiently.
Customer benefit
The CL control system provides basic electronic safety features. It is manually
controlled, and is very competitive in price.
Facts
-
Key benefits
Safety | Capacity
Duo
The Duo crane gives you all the benefits of the CL model, plus an extra
boost of capacity. This is because the control system features a function
called Automatic Duty Control (ADC), which senses the job being done.
A Duo crane is equal in weight to the corresponding CL model, offering
you an improved weight-capacity ratio.
Customer benefit
The Duo system gives a higher lifting capacity and improved productivity.
The system is manually controlled.
Facts
-
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Control systems
Key benefits
HiDuo Speed | Safety | Capacity | Comfort
The HiDuo control system is based upon the renowned Hiab Valve 80.
HiDuo comes with the SPACE 4000 intelligence system which
intelligently monitors and controls the electronic functions of your
crane. These functions are focused on assisting the operator in two
aspects, safety and productivity. The HiDuo control system support
remote controlling with the XSDrive remote control.
Customer benefit
The HiDuo system gives improved lifting capacity and productivity features.
Cranes with HiDuo are controlled using the XSDrive remote unit.
Facts
-
Key benefits
Speed | Safety | Precision | Capacity
Pro
Pro is the most advanced manually operated control system in the
XS family. Equipped with the highly responsive, fully proportional
Valve 91, the Pro offers high load-cycling speed with maximum precision.
Automatic Duty Control (ADC) increases crane capacity. In the Pro
version of Hiab XS 122–166, a Manual Speed Control (MSC) function is
also included.
Customer benefit
The Pro system is very fast and precise. This gives fast load-cycle speeds and
high capacity. The system is manually controlled.
Facts
-
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Control systems
Key benefits
HiPro Speed | Safety | Precision | Capacity | Comfort
HiPro is simply the most advanced control system on the truck-crane

market today, delivering unrivalled speed, precision and safety. This is
achieved by combining the CombiDrive2 remote control, SPACE 5000
intelligence and Valve 91. Capacity is increased significantly by
Automatic Speed Control (ASC). Pump Flow Distribution (PFD)
maximizes productivity by ensuring super-smooth operation at all times.
Customer benefit
The HiPro system gives maximum capacity and speed. The HiPro is
remote-controlled providing full flexibility.
Facts
-
Options
90
Options
Key benefits
Jibs Price | Weight | Precision
Wide range of jibs

A jib mounted on your crane will provide extra reach and flexibility.
Hiab offers a wide choice of jibs throughout our range of cranes, each
one adapted to suit just a select few. This allows us to always deliver a
jib which fits your crane and truck combination best.
Customer benefit
Mounting a jib on your crane provides easy access to remote areas. You can
deliver your load all the way to the final destination, quickly and comfortably.
Increased efficiency and versatility will make your business more profitable.
Facts
Jib 45X - XS 122, XS 144, XS 166, XS 211,
XS 244, XS 288
Jib 70X - XS 211, XS 244, XS 288, XS 322,
XS 377
Jib 75X - XS 422, XS 477
Jib 100X - XS 322, XS 377, XS 422, XS 477
Jib 135X - XS 600, XS 700, XS 800
Jib 145X - XS 1055
Jib 165X - XS 600, XS 700
Jib 170X - XS 800
Jib 175X - XS 1055
Key benefits
Precision | Comfort
X-function on jib
A jib with X-function can be angled upwards by as much as 30°. By doing
this the load can be delivered for instance through a doorway onto the
ground floor of a building.
Customer benefit
The crane becomes more serviceable and therefore extra-profitable. An
upward angling of the jib creates possibilities for working under a ceiling,
entering through a door, digging under a balcony etc. Facts
An X in the jib reference, e.g. 45X,
indicates that the jib can be angled
upwards (X-feature). Depending on
the jib model the X-function angle
varies from 12° up to 30°. For help in
choosing the right jib, see the “Product
Range” facts brochure and the
technical data for each crane model.
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Options
Key benefits
Jibs Durability | Precision | Comfort
Slide pads on the upper side

A Hiab crane with a jib is also intended to lift loads below the level of
the truck, e.g. in work under bridges. This is why the jib has slide pads
on the upper side as well.
Customer benefit
With large slide pads on the upper side of jib extensions, the customer can
take on more kinds of work and thereby increase profitability.
Facts
The slide pads on the jib can be
changed in the same way as the
regular slide pads on the main boom.
Key benefits
Unique | Durability | Safety | Comfort
Over Load Protection (OLP) for jibs Facts

The Over Load Protection (OLP) on Hiab cranes monitors all jib In order to permit all movements that
positions, this being a feature unique to Hiab. In case of an over load do not make matters worse in an
overload situation, the crane computer
situation the customer can always perform those movements that do
ought to monitor the position of both
not worsen the over loading.
crane and jib. A boom above the
Customer benefit horizontal may be raised and slid in,
a boom below the horizontal may be
Full use can always be made of the crane, even for jobs bordering on its
lowered and slid in. With a jib, this
maximum capacity.
depends solely on where the jib is in
relation to the boom.
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Options
Key benefits
Hoists Durability | Weight
Wide range of hoists

Hiab cranes can be delivered with a wide range of hoists and rope
lengths. These come in handy when the the inner and outer boom of
your crane cannot be moved due to restrictions. The hoists are
compact, low in weight and strongly built.
Customer benefit
With a hoist a customer can take on even more kinds of tasks. The hoist is
adapted to the crane in order to have a minimal effect on the crane’s outer
dimensions, important when for instance parking the crane.
Facts
-
Key benefits
Speed
High-speed hoists Facts

Hiab cranes are fitted with high-speed hoists. These come in handy when Hoists delivered with a Hiab crane
a load is to be lowered a long way, for instance into an elevator shaft or a have end-of-rope monitoring, assuring
that three safety windings of the rope
mine shaft, or from a bridge. These are loads delivered to spaces where
always remain on the drum.
the crane boom tip will never reach.
Customer benefit
The Hiab customer can offer a higher level of customer service. Speed can be
of high importance when going down as far as 40 metres.
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Options
Key benefits
Hoists Durability | Safety | Comfort
Over Load Protection (OLP) for hoists Facts

When mounting a hoists, Hiab sees it as an intregral part of the crane. The OLP function monitors the regular
This means that the hoist is also taken into account by the SPACE boom, the jib and the hoist, if all three
are present on the crane.
intelligence system.
Customer benefit
The operator can confidently hoist loads, knowing there is full Over Load
Protection (OLP) monitoring the process. This leaves the operator free to
concentrate wholly on the job.
Mounting
100
Mounting
Key benefits
Optimal pre-conditions for mounting Price | Weight | Mounting
It is always easy to install a Hiab crane on a chassis. The crane is built to

give the customer as low an overall weight as possible, including any
re-enforcement of the chassis that is needed.
Customer benefit
The optimal pre-conditions for easy mounting lowers both the overall
investment cost , and gross weight.
Facts
-
Key benefits
Price | Mounting
Mounting documentation
Hiab provides thorough documentation on mounting. There are
technical data, mounting guidelines and software for calculating axle
loading and stability.
Customer benefit
Good documentation makes it simpler and quicker to mount a crane on a
truck. This brings down costs, and shortens delivery times.
Facts
-
101
102
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Chapter Page Feature
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Mechanics
8 Hexagonal boom profile • • • •
9 Large slide pads • • • •
10 X-function • • •
11 Controlled extension and retraction sequence • •
12 Side supports for stability • •
13 Flexible cylinder positioning • •
14 Three-point bridge • •
15 Column close to centreline • • •
16 Oil bath • • •
17 Wide range of crane base widths • •
18 Wide range of legs • • •
19 Stabilizer extensions up to 9 metres • • •
20 Automatic extension-beam lock • • •
21 Tiltable stabilizer legs • • •
22 Individual degrees of tilt • •
23 Low-friction manual extensions • • • • •
24 Remotely controlled stabilizers • • •
26 B-link • •
27 C-link •
28 D-link • • •
29 E-link • • •
30 A-boom • • •
31 P-boom • •
32 S-boom • • •
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33 K-boom • •
34 L-boom •
Hydraulics
38 Fine tuned hydraulic system • •
39 JIC couplings • • •
40 High-pressure filter • • •
41 Combining with demountables • • • •
42 Variable oil pump • •
43 Load-holding valve • • •
44 S-shaped hose-and-pipe kit • • •
45 Internal hose-and-pipe kit with reel • •
46 External hose-and-pipe kit with reel • •
47 Hose reel • • •
48 Valve 80 • • •
49 Valve 91 • • • •
Electronics
52 World-class electronics • • • • • •
53 Protected electronics • •
54 Fault-code indication • • •
55 Load indicators • • •
56 Service-time indicator • • • •
58 Over Load Protection (OLP) • •
59 Operator Protection System (OPS) •
60 High boom warning •
61 Stability in slewing sector • • •
62 Automatic Duty Control (ADC) • • • • •
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63 Manual Speed Control (MSC) •
64 Automatic Speed Control (ASC) • • • •
65 Automatic Damping System (ADS) • • • •
66 Pump Flow Distribution (PFD) • • • •
67 Automatic Dumping of Oil (ADO) • • • •
68 SPACE 3000 • •
69 SPACE 4000 • • •
70 SPACE 5000 • • • • •
Controlling
74 Side controls •
75 Cross-controls • • • •
76 Control platform • • •
77 High seat • • •
78 XSDrive • •
79 CombiDrive2 •
Control systems
82 CL • •
83 Duo • •
84 HiDuo • • • •
85 Pro • • • •
86 HiPro • • • • •
Options
90 Wide range of jibs • • •
91 X-function on jib • •
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92 Slide pads on the upper side • • •
93 Over Load Protection (OLP) for jibs • • • •
94 Wide range of hoists • •
95 High-speed hoists •
96 Over Load Protection (OLP) for hoists • • •
Mounting
100 Optimal pre-conditions for mounting • • •
102 Mounting documentation • •
105
LR-FEA-EN-EU_100930
Cargotec improves the efficiency of cargo flows by offering solutions for the
loading and unloading of goods on land and at sea – wherever cargo is on the
move. Cargotec’s main daughter brands for cargo handling Hiab, Kalmar and
MacGregor are global market leaders in their fields. www.cargotec.com

LR-FEA-EN-EU 100930 Original 77117

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Hiab Features

Internal use only Sales support

The hexagonal profile used on Hiab booms is a ground-breaking design

Large slide pads

Controlled extension and retraction sequence

Side supports fitted on each boom extension stabilize the boom

Flexible cylinder positioning

Column close to centreline Facts

Wide range of crane base widths

Wide range of legs

Stabilizer extensions up to 9 metres

Automatic extension-beam lock

Tiltable stabilizer legs

Individual degrees of tilt

Low-friction manual extensions

Remotely controlled stabilizers

Combining with demountables

There is a variable pump to go with the Hiab Valve 91, providing a

S-shaped hose-and-pipe kit

Internal hose-and-pipe kit with reel

External hose-and-pipe kit with reel

Electronics Key benefits

Hiab offers a number of electronic solutions, with different capabilities,

The servicing interval can be set on the crane. An indicator on the

Over Load Protection (OLP)

Operator Protection System (OPS)

High boom warning

Stability in slewing sector

Electronics Key benefits

Productivity functions Unique | Durability | Safety | Capacity |

Automatic Duty Control (ADC)

Manual Speed Control (MSC) Facts

Automatic Speed Control (ASC) Facts

Automatic Damping System (ADS) Facts

Pump Flow Distribution (PFD)

Automatic Dumping of Oil (ADO)

A control platform, including a range of safety options, offers extra

The Hiab XSDrive remote control unit is focused on giving maximum

The CL (Classic) control system provides an excellent, versatile crane

HiPro is simply the most advanced control system on the truck-crane

Wide range of jibs

Slide pads on the upper side

Over Load Protection (OLP) for jibs Facts

Wide range of hoists

High-speed hoists Facts

Over Load Protection (OLP) for hoists Facts

It is always easy to install a Hiab crane on a chassis. The crane is built to

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