Beruflich Dokumente
Kultur Dokumente
X Products
GE Healthcare
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Direction no. 5308107-1EN Rev 1
Objectives
Upon completion of this course, you will have the information to:
Reference Material
Reference material is searchable via the World Wide Web.
Supporting Documentation
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Training Documentation
• Pre-Installation Manual
• Mechanical Installation Manual
• Electrical Installation Manual
• LightSpeed Options Manual
• TTT Guide and Material Package
• Safety video and manual
Note: Since the video is not intended to cover all aspects of the
installation, always read the manual.
Required Videos:
5.X Mechanical Installation Included
BrightSpeed Family Installation Included
CT Safety Video Included
Reference Documentation:
BrightSpeed 5193754-200
BrightSpeed Select 5181178-200
LightSpeed Pro16 5193890-200
LightSpeed RT16 and Xtra 5196837-200
LightSpeed HP60 5224327-200
LightSpeed 5193853-200
5.x Products Train the Trainer Included
5.x Products Trainee training Included
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Skill Set Required
• Completed all required training courses and successfully passed all related
tests.
• Make sure all training and records are completed, verifiable and available
in My Learning as required.
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Tools Required
• Alignment Tool Kit (shown in Figure 1).
• Anchor Seating Tool used to properly seat anchors to a minimum of 3.5
in.
• 1/2 in. or 3/8 in. drive torque wrench,
0-100 ft-lb (0-100 Nm), must be calibrated yearly.
• DVM must be calibrated yearly.
• Shop vacuum with HEPA or drywall dust filter.
• Installation Support Kit ships with each system. Contains paint, masking
tape, cleaners, towels and other materials needed to install the CT
scanner.
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Product Differences
BrightSpeed
• A.K.A. BrightSpeed Power; refers to the 53 KW tube and generator.
• Includes an HP Table.
• Uses alignment bars with two adapter plates.
BrightSpeed Select
• A.K.A. BrightSpeed Lite; refers to the
42 KW tube and generator.
• Includes an NP Table.
• Uses VCT-type laser tool.
LightSpeed HP60
• A.K.A. LightSpeed 16; refers to the 53 KW tube and generator.
• Includes an HP Table.
• Uses alignment bars.
LightSpeed HP100
• A.K.A. Pro 16; refers to the 100 KW tube and generator.
• Includes an HP Table.
• Uses alignment bars.
LightSpeed RT 4
• A.K.A. RT; refers to the 80 KW tube and generator.
• Includes an HP Table.
• Uses alignment bars.
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De-Installation and Installation Hazards
• Electrical
• Biohazards
• Mechanical
• Thermal
• Stored Energy
LOTO is the physical restraint of all hazardous energy sources that supply power
to a piece of equipment, machinery or system. LOTO also includes applying a
Warning Tag on the physical restraint device. This documents the authorized
personnel that applied LOTO and the date applied. LOTO must be applied to all
equipment, machinery or system shut downs before authorized personnel can
perform repairs or service.
De-Installation Manual
5272259-1EN
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Biohazards
Mechanical Hazards:
• Gantry Hydraulic Tilt System
• Mechanical Pinch Points
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Pre-Installation
If any of the above requirements are not met or a site drawing is not present, the
installation should not begin.
Follow your local installation process, or notify the project manager of installation
to escalate and resolve all on-site issues.
Escalation Plan
(Follow your local process and procedures.)
1. Asia
2. Canada
3. Central America
4. Europe
5. South America
6. USA
Installation Support
(Follow your local process and procedures.)
1. OLC Asia
2. OLC Europe
3. OLC U.S.A.
4. Local Zone Support
5. Local Field Engineers
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Service Area Requirements
• Servicing a CT System can be safely performed within the regulatory
envelopes.
• Sufficient space must be maintained to remove system covers, and replace
large system components, such as the x-ray tube.
• The x-ray tube crate is approx 6 ft. long and rolls like a wheelbarrow.
• Clear space must be available to maneuver dolly-mounted gantry covers.
• Surface floor raceway cannot be used in the egress route areas.
• Lifting the rear or front gantry cover to avoid floor obstructions is not an EHS-
approved service procedure.
• One Service Engineer should be able to accomplish all service component
replacement tasks without special tools or equipment.
Limited Access
Limited access systems are identified on your site drawing. In addition, the gantry
has a yellow Caution sticker on the TGPU cover.
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Grounded Wall
Any wall that can be electrically connected to earth, masonry, concrete or tile is
considered conductive.
Room Layout
Install Requirements:
• Floor must be level to 1/8 in. (4 mm) over a 10 ft. area.
• Floor must be 4 in. (102 mm) concrete.
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Using the Floor Templates
When a room layout is established, make sure all the operating and service
clearances shown on the templates are observed.
1. Locate the anchor holes. Make sure they clear structural interferences in
the floor.
2. Clean the area. Free the mounting surface of any material that may
interfere with the positioning and leveling of the system.
3. Lay out the two floor templates. Start with the gantry template, and if
necessary, align it with any existing cable trough.
4. Place the table template over the top of the gantry template. Align the
scan and table centerlines, and secure the templates to the floor. Make
sure there are no potential clearance issues.
5. Check the levelness of the floor across the templates.
6. Scribe a mark (e.g., use a center punch) at each of the gantry’s four
mounting hole locations.
Figure 4:
Laying Out
Installation
Template
Using
Existing
Anchors
Figure 5:
Using
Levels to
Check Floor
Levelness
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Working With Movers
• Follow the instructions provided by your Project Manager of Installation.
• Help by directing movers on where to place equipment.
• Review the delivery route with the movers.
• Identify which items you will need in the room first.
• A facility maintenance person or contractor completes door removal and
other site changes.
System Delivery
The delivery driver is reasonable for the delivery, including ordering the
appropriate size tilt-bed truck. Document and escalate if any components are
dropped during the delivery process.
Lifting
Gantry shipping crate is required for all vertical and horizontal lifting. The
Project Manager of Installation should contact the OPSI Manager and
have the system crated for delivery.
Riggers
Professional riggers are required for all deliveries that require lifting,
tilting or hoisting. The use of lift trucks on uncrated gantries is prohibited.
Lifting should never be done using the blue dollies.
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Transportation Warning
The gantry is designed for use with shipping dollies during a move. Do not lift or
move the gantry using a lift truck.
International Shipments
Dollies must be used to remove the gantry from the shipping skid, and to
transport the gantry to the customer’s site.
Refer to the PIM for the dolly set part number.
Construction Sites
Site must meet these requirements for the installation to start.
• Radiology suite and surrounding areas must be occupancy ready.
• Finished walls, ceiling & floors, doors and millwork installed.
• If there is active construction work in the surrounding area a fixed
barrier shall be in place that limits traffic through the area. Seal off the
finished area.
• Construction site B-Cat added to order
• Shall have dust abatement precautions present at all entrances.
• Construction site package removal will be done in the scan room
• “Construction site” message will be listed on notice to proceed
• Mover may be required
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Drilling the Anchor Holes
Important: Before drilling the first gantry anchor hole make sure the appropriate
hospital personnel approve the location of the table/gantry. (Review Figure 6
prior to drilling.)
2. Drill one hole perpendicular to the floor. 1/2 in. (13 mm) in diameter and
4-3/8 in. (110 mm) deep at the location shown on the gantry template.
The remaining three (3) holes will be drilled with the gantry in position
and used as a guide.
Important: While one person drills the hole, position a second person to watch
the relationship between the drill bit and floor. Make sure the bit remains
absolutely perpendicular to the floor throughout the drilling operation. GE
suggests using a mechanical guide.
Stop drilling every 15 or 20 seconds and clear the hole of debris. This helps to
prevent binding of the drill bit.
Anchoring Warning
On all systems the floor level must meet the levelness specification.
If the floor does not meet the levelness specification, follow these instructions:
1. When finished all adjusters (table and gantry) must have at least 1
full tread showing above the lock nut to be acceptable.
Note: Some tables may not have lock nuts. In this
case, at least 1 full tread must be showing to be
acceptable.
2. Do not use shims to level the table or gantry
3. Must have the minimum number of anchors installed at the minimum
depth (3” 75mm)
7 with a HP table
8 with a GT table
If the above steps cannot be met, follow your installation escalation procedure
to have the table anchored.
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Figure 6: Drilling Position Figure 7: Anchor Locations
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Preparing to Level the Gantry
• Remove the gantry shipping bolts.
• Remove front right adjuster locking ring, which will allow the alignment bar to
seat properly.
• Locate the adjuster tool from the alignment kit.
• Locate a 1/2 in. ratchet and 1-1/4 in. socket.
• Use a pry bar may when leveling the gantry. Lifting a corner will aid in the
adjustment process.
Figure
Figure 8:9: Gantry
Table Base
Base Anchor
Anchor Assembly
Assembly
Figure 11: Gantry and Table Base Leveling Pads (Starting Positions)
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Bubble Levels on Gantry Base
Two bubble levels are located on both ends of the gantry stationary base, near a
point where the rotating structure pivots mount to the base.
The bubble levels are used to determine when the stationary base is level. The
gantry is properly leveled when the bubble is centered. The correct bubble
position is shown in Figure 13.
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Procedure for Leveling a Gantry Base
1. Level the left side from front to back by turning Adjusters #1 and #2.
2. Level the right side from front to back by turning Adjusters #3 and #4.
3. Level the side (right or left) that is higher with respect to the other. Turn both
adjusters on a side equally until that side is level. It easier to lower an adjuster
(turn it out) because of the gantry’s weight.
Correct level is 100% of bubble positioned within the inner small circle.
Incorrect level is less than 100% of bubble positioned within the small circle. (See
Figure 13.)
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Removing Table Panels (GT Table)
Remove the circled screws (shown in Figure 16) to remove panels (shown in
Figure 15) when drilling table anchor holes.
Notes:
Panels are attached with ground straps. Position panels so that they do not fall
during this process. Reconnect when alignment and anchoring process is
completed.
The NP table used on the BrightSpeed Select System does not have removable
tableside panels. Adjusters are accessed from the front or rear of the table.
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Leveling the Table
(RT4, Pro16 and HP60 Systems)
• Systematically level Locations A, B and C by turning each adjuster
equally.
• Use Location D for fine-tuning only.
• When final leveling is completed, screw down Adjusters 5 and 6 until
each rests tightly against the floor.
Figure 17: Table Base Gantry/Table Level Locations on RT4, Pro16 and HP60 Systems
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BrightSpeed Select NP Table Levelers
BrightSpeed Select table leveler adjusters are different from the HP and GT table
levelers. The BrightSpeed Select adjusters require a No. 1 Phillips or 3/8 in. center
punch to turn the adjusters. All other tables use the standard leveler adjuster tool to
make the height adjustments.
CAUTION: The BrightSpeed Select adjusters are located in areas difficult to access.
Figure 18: Adjusters and Lock Rings (Back and Front of Table)
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Alternate Method of Aligning Table and Gantry
Section 3.6 of the appropriate installation manual describes an alternate method
for aligning the table and gantry. You should use and follow this procedure if the
alignment bars are not properly calibrated.
To perform the procedure, the anchor bolts must not be tightened. Once the
procedure is completed, the anchor bolts can be torqued to 55 ±5 ft-lb (75 ±6 Nm)
and the base covers installed.
3. Center the cradle on the drive assembly by pushing the cradle to its maximum position inside the
gantry.
4. Move the cradle back a few inches until the black dot on the top side of the cradle is inside the
gantry opening, and measure distance A using a ruler. Record this measurement as Black Dot A
on the worksheet located in the appropriate installation manual.
5. Move the cradle to its fullest extension inside the gantry, and measure distance A again. Record
this distance as Full Extension A on the worksheet.
6. Rotate the tube/collimator to the nine o’clock position and repeat the measurements, and record
them as Black Dot B and Full Extension B.
7. Perform the equation in the SPEC column to determine if the table needs to be moved. The
table/gantry are in alignment when both measurements meet the spec in the table. If the table is
out of spec, adjust the table and repeat the measurement process.
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Direction no. 5308107-1EN Rev 1
RT4, RT16, HP60 Pro16 and BrightSpeed
Drilling Safety
Cover all electronic assemblies in the table base to prevent damage due to the
dust created while drilling.
• Only use a shop vacuum equipped with a HEPA or drywall dust filter.
• Place the drill bushing inside each adjuster to keep the hole vertical
and centered in the adjuster.
• Use the drill bushing to center the anchor holes in adjuster Location
#5 to provide maximum lateral alignment capacity when centering
the cradle
iso-center during subsequent system testing.
• Avoid injuring yourself on the gantry cover brackets.
• Avoid the actuator motor lead when drilling Location #7. Remove the
lead if necessary.
BrightSpeed Select uses a different drill bushing than the one shipped with the
system. Do NOT use a 1/2 in. drill bit with these anchors.
Anchor Anchor
12 mm x 220 mm 12 mm x 140 mm
Torque to: 37 ft-lb (50 Nm) Torque to: 7 ft-lb (50 Nm)
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Gantry/Table Alternative Anchor Holes
• Use the alternative anchor holes when there is structural interference with
one of the regular adjuster anchor holes.
• Gantry requires a minimum of four anchors, one in each corner.
• Table requires a minimum of three anchors, one each at Locations 5, 6
and 7.
• Gantry covers will need to be removed (See Appendix A in the
appropriate installation manual.)
Note: The NP table is used for BrightSpeed Select only. BrightSpeed Select NP
anchors are not through the adjusters, but in different locations on the table base.
On all other systems the anchor is drilled through the adjuster.
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Figure 20: Standard Anchor Locations for a 5.X Gantry
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Table Drilling Hazards (H2 Table Shown)
• Remove the cover bracket (shown with white arrows in Figure 21) to gain
access to the rear anchor hole.
• Protect electronics, boards, and supplies from concrete dust when drilling.
• Use the correct filter when vacuuming drilling debris.
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Installing the Anchors
• Eye protection is required when using a hammer.
• 1/2 in. diameter by 8 in. long Hilti Kwik Bolt II Anchors (P/N 2106573) are
recommended to install the anchors.
Figure 22: Table Base Anchor Assembly Figure 23: Table Base Anchor Thread
• The rear entry cable box frame attaches to the gantry base.
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Figure 24: Rear Entry Cable Box Frame and Cover
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Rear Cable Cover
The figure below shows the rear cable cover on the LightSpeed 5.X. If the rear cover
assembly needs to be used, the panel in the left photo can be removed and slid into
the opening
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Gantry Tilt Bracket
1. Remove the gantry shipping bolts and brackets.
2. Replace the gantry covers and reinstall the scan window.
3. Store brackets in the gantry base to be used for gantry tilt subsystem
servicing.
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Positioning the Power Distribution Unit
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PDU Cable Connections
The PDU was designed to have cables routed into it from behind and/or beneath
it. Specific details on each connection can be found in the appropriate installation
manual, Book 2, Chapter 2.
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SCIM and Keyboard Information
• SCIM connects to the back of the console.
• Keyboard and mouse connect to the Octane.
• Trackball connects to the SCIM.
• Connections are displayed in the appropriate installation manual.
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SCIM, Keyboard, Mouse and Monitors
Figure 32 shows the console installed.
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Table Bulkhead Connections
Table bulkhead connections are shown in the illustrations that follow for the GT, NP and HP
tables.
Note:
The following sections must be completed on all systems.
Freedom Workstation
The Freedom workstation is an available option for the BrightSpeed family of products.
Follow the instructions in the appropriate installation manual if this option is purchased.
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OSHA Ramp
OSHA approved ramps are available for purchase. The general specifications are one foot of
slope for each inch of height. Consult your local contractor or the OSHA web site for
additional information.
Floors
It is the purchaser's responsibility to provide an approved support structure and mounting
method for all floor types other than those listed. General Electric Healthcare is not
responsible for any failure of the support structure or method of anchoring, including seismic
requirements and/or through-bolting.
Note: GE is not responsible for anchoring methods other than those listed in the appropriate
pre-installation manual.
Provided floor anchors are designed for use ONLY on concrete floors that meet the 4-inch
concrete floor requirements. All other anchoring methods (on floor types other than the 4-
inch concrete minimum) must be installed and determined to meet the stated GE minimum
load requirements by the customer's structural contractor at the customer's expense.
Note: If the installers cannot set at least four anchors for the GT1700 or GT2000 table and
gantry, the installer must inform the customer that the minimum anchoring cannot be met,
and a structural engineering contractor is required to determine the anchoring method, install
the anchors, and certify that their anchoring meets the stated GE minimum load requirement
and torque specifications.
Seismic Mounting
The Seismic Kit is P/N R4390JC. A seismic kit is also available for the SCSI Tower. If
seismic anchoring is required for your installation, the contractor will provide a detailed set of
seismic prints. Follow these instructions to complete these tasks.
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System Ground Map
• The ground connections are similar to the previous model. The main ground
system in the table is located in the ground bus area.
• The console ground, gantry, PDU, table ground, and power panel ground are
all connected as shown. See Figures 36 and 37.
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Table Base Cover Assembly
The gantry base cover system is made up of five covers. There are two end
caps, one long cover in the front, and a two-piece rear cover set.
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Gantry Top and Side Covers
The gantry cover consists of a two-piece top cover that snaps into a clamp and
lies on the gantry top. The side cover connects as shown in Figure 39, and
secures to the gantry sides with two side cover fasteners.
Gantry cover adjustment may be necessary to complete the installation.
Cover Adjustments
Completion of these procedures is required during the mechanical installation.
Procedures can be found in the appropriate installation manual, Book 1,
Chapter 3 and in the Appendix.
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Front Cover Removal
• Gantry covers must be removed to service unit.
• Dollies must be used when removing covers.
• Covers should remain on dollies, and not leaned up against wall or placed on
the floor.
• Front cover removal is addressed in greater detail in Section 1.3 in the
appropriate installation manual.
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System Labels
• Check and install system warning labels
• Carefully select the correct label sets for the language spoken in the
country where the installation is done.
• Refer to the appropriate installation manual for a detailed list.
The labels are listed in Book 2 (Section 4.4.2 through Section 4.4.7)
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Direction no. 5308107-1EN Rev 1
Installation Completion Tasks
Mechanical Installation Completion
Complete the Mechanical Vendor checklist:
Clean Up
Move box labeled Customer to one corner.
Move Field Engineer material (phantoms, hoist, kits, tools) to another corner or counter
top.
Put all documentation (including software, HHS documents) in the purple box.
Put all unused console component cables in a box by the service cabinet.
Remove Trash
Recycle cardboard.
Remove skids and wood.
Return Dollies
Check the packing list found in the purple box.
USA installations - Return Lean installation shipping carts with dollies.
Install Covers
Recheck Gantry and Table anchor for 75 ± 6 N-m (55 ± 5 ft.-lb.)
PDU covers
Table foot-switch assembly (Refer to Book 1, Chapter 3.)
Console covers.
Gantry base covers (Refer to Book 1, Chapter 3.)
Check Gantry covers for proper alignment.
Equipment
Use the contents of the cleaning kit to clean the equipment.
Touch up nicks with the paint found in the cleaning kit.
Complete Paperwork
Collect all Product Locator cards and place on console or in Field Engineer’s box.
Complete the mechanical installation portion of the GE e-4879 form.
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Sample GE e-4879 Installation Data Verification
CT 5.x, RT4, and BrightSpeed Fixed-Site Products
Installation Procedures Traceability - Important!
Procedure Completed By Name Test
Date
Mechanical
Lead Mechanical
Procedures Installer
Book 1
Regulatory Compliance
NOTICE: All regulatory compliance requirements must be met to complete this
installation.
Actual form must be downloaded from the service CD ROM shipped with your system.
E-mail a copy to the field engineer and save a copy for your records.
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Gantry with All Covers Installed
Page 46 of 52
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Review
Program Objectives
1. T F The LightSpeed 5.X systems can generally be installed in one day if the site is
ready and delays?
3. T F Each installer team must have an appropriate Lock-Out Tag-Out (LOTO) kits
and attend annual training?
Installation Overview
6. T F The layout template should always be used to position the LightSpeed 5.X
system?
7. T F You should remove the template, and put the system in place before drilling
the anchor holes?
10. T F The Mechanical Installation manual lists both Gantry Placement and table
Placement as two-person jobs?
12. T F A longer 70 and 80 foot cable set is available, but it must be ordered
separately?
13. The alignment bar kit must be calibrated time(s) a year, and must have a current
calibration sticker.
14. A or drywall dust filter is required when vacuuming concrete dust and
installation debris.
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Room Layout
15. T F Floor levelness can be checked with a laser or a 4’ level over the floor
template area.
16. T F All installations must meet the minimum room size to be installed except
Brightspeed Select systems.
17. T F a site print is not required for a Lightspeed 5.x system installation.
18. Prior to lowering the gantry, it is important to maintain a inch gap between
the gantry base and bottom of the leveling pad.
19. T F The LightSpeed 5.X uses two permanent bubble levels, which are mounted
on the gantry frame?
20. There must be what % of the bubble within the inner center circle:
a) 100%
b) 75%
c) 50%
d) 25%
23. To level the table, each adjuster should be systematically turned a maximum of
turn (s) at a time:
a) 1/4
b) 1/2
c) 1
d) 2
Drilling Safety
24. T F Dust contamination is not a drilling concern for 5.x systems, so a HEPA filter
in the vacuum is no longer required?
25. T F Use the alternate anchor holes only when you cannot use the primary anchor
holes?
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Drilling Hazards
26. T F It is recommended that an 18 in. drill bit be used when having trouble getting
in and around the table motor and gantry base?
Installing Anchors
28. There needs to be a minimum of threads showing above the adjuster lock washer.
a) 1
b) 2
c) 4-1/2
d) 3
29. There needs to be a minimum of inch(es) of anchor in the floor with a maximum of
inch(es) of thread showing above the nut:
a) 1, 1
b) 2, 1
c) 4-1/2, 1
d) 3, 1
30. T F The preferred gantry cables entrance on the LightSpeed 5.X is located in the
rear of the gantry?
31. T F A rear cable cover assembly is shipped with all 5.x systems?
32. T F The Gantry Tilt Brackets may be discarded once the system is installed?
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System Changes
35. T F A gantry bearing gap inspection is not required for all 5.x systems.
36. T F The modem cable can be found routed with the monitor video cables?
37. T F A System Continuity & Ground Check is not required if the same person
connected the cables.
38. T F GE e4879 form can be found on the service CD ROM shipped with the
system.
39. The following are required to meet site ready:
a) A valid site print
b) Floor must be level
c) Radiology suite area must be occupancy ready
d) Must meet all regulatory and service clearance requirements
e) All
40. T F Training is not required to install this product family.
43. T F The gantry covers may be stored on the floor, or leaned against the wall?
44. T F The gantry covers fit inspection and adjustment is completed in the factory and
not required during installation.
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(c) 2008, General Electric Company.
GE Medical Systems, a General Electric Company, going to market as GE Healthcare.
3000 N. Grandview Boulevard
Waukesha, Wisconsin 53188
USA
www.gehealthcare.com
Imagination at work