Cummins D1703 Engine Parts Catalog PDF

© Copyright CumminsPowerGeneration
1
Intentionally left blank
CONTENTS
0001 CRANKCASE... 4
0002 OIL PAN... 6
0003 CYLINDER HEAD... 8
0004 GEAR CASE... 10
0005 HEAD COVER... 14
0006 OIL FILTER... 16
0007 DIPSTICK... 18
0008 OIL PUMP... 20
0100 MAIN BEARING CASE... 22
0101 CAMSHAFT AND IDLE GEAR SHAFT... 24
0102 PISTON AND CRANKSHAFT... 26
0103 FLYWHEEL... 28
0105 FUEL CAMSHAFT AND GOVERNOR SHAFT... 30
0200 ENGINE STOP LEVER... 32
0202 INJECTION PUMP... 34
0204 GOVERNOR... 36
0205 SPEED CONTROL PLATE... 38
0206 NOZZLE HOLDER AND GLOW PLUG... 40
0300 FUEL FILTER... 42
0301 FUEL PUMP (MECHANICAL)... 44
0402 ALTERNATOR AND PULLEY... 46
0403 ALTERNATOR (COMPONENT PARTS)... 48
0404 STARTER... 50
0405 STARTER (COMPONENT PARTS)... 52
0406 PLUG... 54
0500 WATER FLANGE AND THERMOSTAT... 56
0501 WATER PUMP... 58
0504 FAN BOLT... 60
0600 VALVE AND ROCKER ARM... 62
0601 INLET MANIFOLD... 64
0602 EXHAUST MANIFOLD... 66
0808 ACCESSORIES AND SERVICE PARTS... 68
0809 LABEL... 70
3
4
0001
CRANKCASE
.
item
part no description qty
no
030 0185-5837 PLUG 2
040 0185-2233 PLUG 5
050 0185-2234 PLUG 2
060 0185-6121 PLUG,EXPANSION 3
070 0185-6040 PLUG,EXPANSION 1
080 0185-5840 CAP,SEALING 5
090 0185-5841 CAP,SEALING 2
100 0185-5842 PIN,STRAIGHT 2
110 0185-2350 PIN,STRAIGHT 2
120 0185-5843 PIN,STRAIGHT 2
130 0185-5844 PIN,STRAIGHT 1
140 0185-2094 PIN,PIPE 1
150 0517-0375 PLUG 1
160 0185-2338 GASKET 1
170 0185-2095 O RING 1
180 0185-5846 COCK,DRAIN 1
190 0185-5847 JOINT,DRAIN COCK 1
5
6
0002
OIL PAN
.
item
no
010 0102-1524 OIL PAN 1
020 0102-1525 GASKET,OIL PAN 1
030 0185-5855 BOLT,FLANGE 20
040 0185-5461 PLUG 1
050 0509-0428 GASKET 1
060 0185-6728 FILTER,OIL 1
070 0185-6956 BOLT 1
080 0509-0422 O RING 1
090 0185-6760 PLUG,DRAIN 1
100 0185-6761 GASKET 1
7
8
0003
CYLINDER HEAD
.
item
no
010 0185-2414 HOOK,ENGINE 1
020 0185-5859 HOOK,ENGINE 1
030 0185-6762 BOLT 1
040 0185-6048 STUD 1
050 0185-2367 NUT 1
060 0185-6957 WASHER,SPRING 1
070 0526-2314 WASHER,PLAIN 1
080 0185-6958 COMP.CYLINDER HEAD 1
090 0185-5861 CAP,SEALING 9
100 0185-2412 CAP,SEALING 1
110 0185-2188 PLUG 2
120 0185-5862 GUIDE,INLET VALVE 3
130 0185-5863 GUIDE,EXHAUST VALVE 3
140 0185-5865 BOLT,CYLINDER HEAD 14
150 0185-6959 GASKET,CYL.HEAD 1
9
10
0004
GEAR CASE
.
item
no
010 0185-6123 ASSY CASE,GEAR 1
020 0185-5505 PLUG 2
030 0509-0423 O RING 2
035 0509-0424 O RING 1
040 0509-0425 O RING 1
050 0185-6197 PIN,START SPRING 1
060 0185-5843 PIN,STRAIGHT 2
070 0185-6960 GASKET,GEAR CASE 1
080 0185-2405 BOLT 2
090 0185-5443 BOLT 5
100 0185-6961 BOLT 1
110 0185-5873 BOLT 2
120 0185-5874 BOLT 3
130 0185-6078 BOLT 2
150 0526-2314 WASHER,PLAIN 1
160 0122-0895 JOINT,PIPE 1
170 0110-3955 COLLAR,VALVE SEAT 1
180 0185-5877 SPRING 1
190 0185-5878 SEAT,VALVE 1
200 0185-6711 BALL 1
210 0185-5879 FLANGE,WATER RETURN 1
220 0110-3956 GASKET,RETURN FLANGE 1
230 0185-2390 BOLT 3
250 0185-2093 PLUG,OIL FILLER 1
260 0509-0426 O RING 1
270 0185-6124 FLANGE,OIL FILLER 1
280 0185-6125 GASKET NA 1
290 0185-2105 STUD 1
295 0520-2657 STUD 1
300 0185-5833 BOLT 2
305 0122-0896 COLLAR 1
320 0185-4255 NUT 2
11
12
Intentionally left blank
14
0005
HEAD COVER
.
item
no
010 0134-5342 COVER,CYL.HEAD 1
020 0185-6966 GASKET,HEAD COVER 1
030 0185-5888 NUT 3
040 0185-2338 GASKET 3
050 0185-2093 PLUG,OIL FILLER 1
060 0509-0426 O RING 1
070 0185-5881 PLATE,B/THER ELEMENT 1
080 0185-2230 PLATE,B/THER ELEMENT 1
090 0185-2232 ELEMENT,BREATHER 1
100 0185-5882 OIL SHIELD,BREATHER 1
110 0185-2384 SCREW,WITH WASHER 2
120 0185-2231 JOINT,BREATHER PIPE 1
130 0185-5884 PIPE,BREATHER 1
140 0185-5885 CLAMP,PIPE 1
15
16
0006
OIL FILTER
.
item
no
010 0122-0894 CARTRIDGE,OIL FILTER 1
17
18
0007
DIPSTICK
.
item
no
010 0185-6729 GAUGE,OIL 1
020 0517-0376 PLUG,OIL GAUGE 1
19
20
0008
OIL PUMP
.
item
no
010 0185-5848 ASSY PUMP,OIL 1
020 0120-1356 GASKET,OIL PUMP 1
030 0185-5850 BOLT 4
050 0185-5851 GEAR,OIL PUMP DRIVE 1
060 0185-2352 KEY,FEATHER 1
070 0185-5852 NUT,FLANGE 1
21
22
0100
MAIN BEARING CASE
.
item
no
010 0510-0218 ASSY BRG.CASE,WHEEL 1
020 0800-6342 BOLT,BEARING CASE 2
025 0104-2048 METAL,CRANKSHAFT 1
030 0101-0839 GASKET,BEARING CASE 1
040 0101-0840 COVER,BEARING CASE 1
050 0101-0838 GASKET,CASE COVER 1
060 0185-2403 BOLT 8
070 0185-5894 BOLT 8
080 0509-0427 SEAL,OIL 1
090 0510-0219 ASSY BRG.CASE,MAIN 1
110 0510-0220 ASSY BRG.CASE,MAIN 1
130 0185-5899 BOLT,BEARING CASE 2
23
24
0101
CAMSHAFT AND IDLE GEAR SHAFT
.
item
no
010 0185-5900 TAPPET 6
020 0185-5901 PUSH ROD 6
030 0185-6970 ASSY CAMSHAFT 1
040 0185-6971 CAMSHAFT 1
050 0185-5924 BALL 1
060 0185-5904 GEAR,CAM 1
070 0185-5905 KEY,FEATHER 1
080 0185-5906 STOPPER,CAMSHAFT 1
090 0185-2400 BOLT 2
100 0185-5907 COMP.GEAR,IDLE 1
110 0185-5908 BUSH,IDLE GEAR 2
120 0185-5909 COLLAR 1
130 0185-5910 COLLAR 1
140 0185-5911 CIR CLIP,IDLE GEAR 1
150 0185-5912 SHAFT,IDLE GEAR 1
25
26
0102
PISTON AND CRANKSHAFT
.
item
no
010 0185-5913 PISTON 3
010 0185-6074 PISTON 3
020 0185-6075 ASSY PISTON RING 3
020 0185-5914 ASSY PISTON RING 3
030 0185-5915 PIN,PISTON 3
040 0112-0300 CIR CLIP,INTERNAL 6
050 0185-5917 ASSY CONNECTING ROD 3
060 0185-5918 BUSH,PISTON PIN 3
070 0185-5919 BOLT,CONNECTING ROD 6
080 0185-6076 METAL,CRANKPIN 3
090 0185-6972 COMP.CRANKSHAFT 1
100 0185-5924 BALL 3
110 0185-5925 BUSH,CRANKSHAFT 1
120 0185-5926 GEAR,CRANK 1
130 0185-5905 KEY,FEATHER 1
150 0185-5927 SLINGER,OIL 1
160 0185-5928 COLLAR,CRANKSHAFT 1
170 0185-5929 O RING 1
180 0185-5930 NUT,CRANKSHAFT 1
210 0114-0413 METAL,SIDE 2
210 0114-0414 METAL,SIDE 2
210 0114-0412 METAL,SIDE 2
220 0114-0415 METAL,SIDE 2
220 0114-0416 METAL,SIDE 2
220 0114-0417 METAL,SIDE 2
230 0185-5931 SEAL,OIL 1
27
28
0103
FLYWHEEL
.
item
no
010 0104-2052 COMP.FLYWHEEL 1
020 0104-2053 GEAR,RING 1
030 0185-5944 BOLT,FLYWHEEL 6
040 0104-2054 HOUSING,FLYWHEEL 1
070 0104-2055 COVER 1
080 0234-1040 PACKING,COVER 1
090 0185-2563 BOLT 2
100 0800-6343 BOLT 2
29
30
0105
FUEL CAMSHAFT AND GOVERNOR SHAFT
.
item
no
010 0185-6978 ASSY CAMSHAFT,FUEL 1
020 0185-6979 CAMSHAFT,FUEL 1
030 0185-5947 BEARING,BALL 1
040 0185-5948 GEAR,INJECTION PUMP 1
050 0185-5949 KEY,FEATHER 1
070 0185-5951 SLEEVE,GOVERNoR 1
080 0185-5952 WASHER,THRUST 2
090 0185-5953 COLLAR,GOV.WEIGHT 1
100 0185-5954 SHAFT,GOV. WEIGHT 2
110 0185-5955 HOLDER,GOV.WEIGHT 1
120 0185-5956 COMP.WEIGHT,GOVERNoR 2
125 0185-7039 WEIGHT,GOVERNOR 2
130 0185-5957 PIN,GOVERNoR WEIGHT 2
140 0185-5958 BUSH,GOVERNoR 4
150 0185-5966 WASHER,PLAIN 4
160 0185-5959 BEARING 2
170 0185-5960 WASHER 2
180 0105-0743 BEARING,BALL 1
190 0185-5962 STOPPER,FUEL C/SHAFT 1
200 0185-6956 BOLT 2
210 0185-5964 COVER,FUEL CAMSHAFT 1
220 0101-0841 GASKET 1
230 0185-5963 CIR CLIP,EXTERNAL 1
240 0185-5676 BOLT 4
31
32
0200
ENGINE STOP LEVER
.
item
no
010 0185-6983 APPARATUS,IDLING 1
020 0185-6984 ASSY BOLT,ADJUSTMENT 1
030 0185-5969 NUT 1
040 0185-5970 NUT 1
050 0185-2338 GASKET 2
060 0185-5971 CAP 1
070 0306-4994 ASSY LEVER,ENG.STOP 1
080 0185-5972 COVER,INJECTION PUMP 1
090 0185-6135 SHAFT,LEVER 1
100 0185-6775 LEVER,ENGINE STOP 1
110 0185-7043 SEAL,OIL 1
120 0185-2351 PIN,SPRING 1
130 0306-4995 SPRING,RETURN 1
140 0149-2745 GASKET, PUMP COVER 1
150 0185-2389 BOLT 4
33
34
0202
INJECTION PUMP
.
item
no
010 0147-0894 ASSY PUMP,INJECTION 1
015 0185-6998 SCREW,HOLLOW 1
018 0185-6996 GASKET 2
020 0185-6987 SHIM,INJECTION PUMP 1
040 0185-2402 BOLT 2
050 0185-6033 STUD 2
060 0185-2367 NUT 2
080 0185-5978 ASSY COCK,JET START 1
090 0185-5979 ASSY PIPE,FUEL 1
100 0185-2336 CLIP,PIPE 2
110 0185-6991 JOINT,EYE 1
35
36
0204
GOVERNOR
.
item
no
005 0185-6801 ASSY LEVER,FORK 1
010 0185-6158 ASSY LEVER,FORK 1
020 0185-6779 LEVER,FORK 1
030 0185-6160 COMP.SHAFT,FORK LEV. 1
040 0185-6161 BOLT 1
060 0185-6780 COMP.HOLDER,FORK LE. 1
070 0185-6164 SCREW,SET 1
080 0185-6163 WASHER,PLAIN 2
090 0800-6344 BOLT,FLANGE 2
100 0185-2561 BOLT 1
130 0185-6165 SPRING,START 1
140 0185-6166 SPRING,GOVERNoR 1
150 0185-6167 SPRING,GOVERNoR 1
160 0185-5959 BEARING 2
170 0185-5960 WASHER 2
180 0185-6172 SHAFT,LEVER 1
190 0185-6173 LEVER,GOVERNoR 1
200 0185-2347 O RING 1
37
38
0205
SPEED CONTROL PLATE
.
item
no
010 0150-2854 ASSY BOLT,ADJUSTMENT 1
020 0185-6169 NUT 1
030 0185-2284 GASKET 2
040 0185-5529 NUT 1
050 0185-6930 CAP 1
060 0185-6171 PLATE,SPEED CONTROL 1
070 0185-2390 BOLT 2
080 0185-2105 STUD 2
100 0185-4255 NUT 2
110 0185-5691 O RING 1
120 0185-3397 SHIM,CAMSHAFT 1
130 0185-6174 COLLAR 1
140 0185-6175 LEVER,CHANGE 1
150 0185-6176 GRIP,PTO LEVER 1
160 0185-5693 NUT,SPEED CONTROL 2
170 0185-6177 LEVER,SPEED CONTROL 1
180 0185-5696 PIN,SPRING 1
190 0185-6178 SPRING,CHANGE 1
200 0185-7001 PIN,STRAIGHT 1
210 0150-2855 GASKET 1
39
40
0206
NOZZLE HOLDER AND GLOW PLUG
.
item
no
010 0185-7003 ASSY PIPE,OVER FLOW 1
020 0501-0889 TUBE,FUEL 1
025 0185-5983 CLIP,PIPE 2
030 0185-7008 KIT HOLDER,NoZZLE 3
040 0185-7006 PIECE,NoZZLE 3
050 0185-5337 GASKET 3
060 0185-5985 SEAL,HEAT 3
070 0185-5986 PIPE,INJECTION 1
100 0185-2344 CLAMP,PIPE 2
110 0185-2345 CLAMP,PIPE 2
120 0185-2385 SCREW,WITH WASHER 2
130 0185-5990 GLOW PLUG 3
140 0323-2219 CORD,GLOW PLUG 1
150 0185-5615 NUT,FLANGE 3
41
42
0300
FUEL FILTER
.
item
no
010 0149-2746 ASSY FILTER,FUEL 1
020 0149-2747 ASSY BODY 1
030 0306-4996 HANDLE,FILTER 1
040 0149-2748 GASKET 1
050 0306-4997 RETAINER,HANDLE 1
060 0510-0221 PLATE,THRUST 1
070 0509-0429 O RING 1
080 0185-6833 SCREW,PAN-HEAD 2
090 0149-2749 RING,RETAINER 1
100 0149-2750 ASSY CUP,FILTER 1
110 0149-2751 CUP,FILTER 1
120 0098-8338 LABEL,FUEL 1
130 0149-2752 ELEMENT,FILTER 1
140 0509-0430 O RING 1
150 0506-0029 SPRING 1
160 0509-0431 O RING 1
170 0185-5759 SCREW,AIR BREATHER 1
175 0509-0432 O RING 1
180 0149-2753 HOLDER,FUEL FILTER 1
190 0185-2403 BOLT 2
200 0501-0890 PIPE,FUEL 1
210 0185-2336 CLIP,PIPE 4
220 0501-0891 PIPE,FUEL OVER FLOW 1
230 0185-5983 CLIP,PIPE 4
43
44
0301
FUEL PUMP (MECHANICAL)
.
item
no
010 0185-5993 ASSY PUMP,FUEL 1
020 0149-2754 COMP DIAPHRAGM 1
030 0149-2755 GASKET,FUEL PUMP 1
040 0185-2388 BOLT 2
45
46
0402
ALTERNATOR AND PULLEY
.
item
no
010 0185-5994 ASSY ALTERNATOR 1
020 0185-6734 BOLT 1
030 0185-6630 WASHER,PLAIN 1
040 0800-6345 BOLT 1
060 0185-4255 NUT 1
080 0185-5445 NUT 1
090 0191-2366 STAY,DYNAMO 1
100 0185-7014 PULLEY,FAN DRIVE 1
110 0185-5905 KEY,FEATHER 1
120 0511-0201 V BELT,A 1
130 0512-0299 PULLEY,FAN 1
47
48
0403
ALTERNATOR (COMPONENT PARTS)
.
item
no
010 0185-5994 ASSY ALTERNATOR 1
020 0185-6186 PULLEY,ALTERNATOR 1
030 0185-5768 NUT 1
040 0185-5769 COLLAR 1
050 0201-3633 ROTOR 1
060 0185-5771 COVER,BEARING 1
070 0185-6811 BEARING,BALL 1
080 0185-6187 WASHER,THRUST 1
090 0201-3634 ASSY FRAME,DRIVE END 1
100 0185-5774 PLATE,RETAINER 1
110 0185-5775 SCREW,ROUND HEAD 4
120 0185-7056 BOLT,THROUGH 2
130 0185-6813 BEARING,BALL 1
140 0185-6188 FRAME,END 1
150 0191-2367 COVER,END 1
160 0185-6638 ASSY RECTIFIER 1
170 0185-6191 BUSH,INSULATION 1
180 0185-6819 HOLDER,BRUSH 1
190 0185-5783 BRUSH 2
200 0185-5784 SPRING,BRUSH 2
240 0185-5788 BOLT 3
250 0185-5789 NUT 2
260 0185-5790 BOLT 2
270 0185-2961 NUT 1
280 0305-1018 ASSY REGULATOR 1
49
50
0404
STARTER
.
item
no
010 0191-2368 ASSY STARTER 1
020 0800-6346 BOLT 1
030 0520-2658 STUD 1
040 0185-5445 NUT 1
060 0185-2366 NUT 1
51
52
0405
STARTER (COMPONENT PARTS)
.
item
no
010 0191-2368 ASSY STARTER 1
020 0191-2369 ASSY YOKE 1
030 0191-2370 ASSY ARMATURE 1
040 0185-6642 BEARING 1
050 0185-6643 BEARING 1
060 0191-2371 CLUTCH,OVER RUNNING 1
065 0185-7241 GEAR,PINION 1
070 0191-2372 FRAME,DRIVE END 1
080 0191-2373 ASSY SWITCH,MAGNETIC 1
085 0191-2374 ASSY COVER 1
090 0212-1309 ASSY HOLDER,BRUSH 1
110 0185-6363 BALL 1
120 0185-6652 SPRING 1
130 0185-6361 ROLLER 5
140 0185-6651 RETAINER 1
150 0185-6650 GEAR 1
160 0185-6659 O RING 2
170 0191-2375 FRAME,END 1
180 0800-6347 BOLT 2
190 0185-6655 ASSY BOLT 2
200 0185-6653 BOLT 2
210 0185-6660 PIPE,DRAIN 1
220 0185-6656 NUT,HEXAGON 1
230 0191-2376 COVER,TERMINAL 1
240 0185-6369 NUT,HEXAGON 1
53
54
0406
PLUG
.
item
no
010 0185-5867 PLUG 1
020 0185-5868 WASHER,WITH RUBBER 1
030 0184-0072 PLUG 1
55
56
0500
WATER FLANGE AND THERMOSTAT
.
item
no
010 0185-5997 COMP.FLANGE,WATER 1
020 0185-6103 PIPE,WATER RETURN 1
030 0130-6361 GASKET,WATER FLANGE 1
040 0185-2401 BOLT 2
050 0185-6033 STUD 1
060 0185-5443 BOLT 1
070 0185-2367 NUT 1
090 0130-6362 PIPE,WATER RETURN 1
100 0185-6001 BAND,PIPE 2
110 0185-6002 PLUG 1
120 0185-6104 WASHER,WITH RUBBER 1
130 0130-6363 COVER,THERMOSTAT 1
140 0130-6364 GASKET,THERMOSTAT 1
150 0185-2565 BOLT 2
160 0185-6005 ASSY THERMOSTAT 1
57
58
0501
WATER PUMP
.
item
no
010 0185-6006 ASSY PUMP,WATER 1
020 0185-6007 BEARING 1
030 0132-0451 IMPELLER,WATER PUMP 1
040 0132-0452 ASSY SEAL,MECHANICAL 1
045 0516-2106 PIN,SPRING 1
050 0132-0453 FLANGE,W/PUMP SHAFT 1
060 0185-6011 GASKET,WATER PUMP 1
070 0185-2404 BOLT 2
080 0520-2659 STUD 2
100 0185-2367 NUT 2
110 0185-2389 BOLT 8
59
60
0504
FAN BOLT
.
item
no
010 0185-7013 BOLT,FLANGE 4
61
62
0600
VALVE AND ROCKER ARM
.
item
no
010 0185-6014 VALVE,INLET 3
020 0185-6015 VALVE,EXHAUST 3
030 0185-6016 SPRING,VALVE 6
040 0185-6017 RETAINER,VALVE SP. 6
050 0110-3957 COLLET,VALVE SPRING 6
060 0185-6018 SEAL,VALVE STEM 6
070 0185-6019 CAP,VALVE 6
080 0115-0510 SHAFT,ROCKER ARM 1
090 0800-6348 BOLT 2
100 0185-6022 BRACKET,ROCKER ARM 3
110 0185-6023 STUD 3
120 0185-2367 NUT 3
140 0526-2314 WASHER,PLAIN 3
150 0185-6789 PIN,SPRING 1
160 0526-2315 WASHER,R-ARM.SHAFT 2
170 0185-6026 SPRING,ROCKER ARM 2
190 0185-6028 ASSY ROCKER ARM 6
200 0185-6029 SCREW,ADJUSTING 6
210 0115-0511 NUT 6
220 0185-7221 WASHER,PLAIN 2
63
64
0601
INLET MANIFOLD
.
item
no
010 0154-3190 MANIFOLD,INLET 1
020 0154-3191 GASKET,IN-MANIFOLD 1
030 0185-2402 BOLT 5
65
66
0602
EXHAUST MANIFOLD
.
item
no
010 0185-7024 MANIFOLD,EXHAUST 1
020 0154-3192 GASKET,EX-MANIFOLD 1
030 0185-2106 STUD 6
040 0870-2256 NUT 6
67
68
0808
ACCESSORIES AND SERVICE PARTS
.
item
no
010 0185-7029 GASKET,MUFFLER 1
69
70
0809
LABEL
.
item
no
010 0185-6194 LABEL 1
020 0185-5795 LABEL 1
030 0185-5796 LABEL,INSTRUCTION 1
71
72

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