Beruflich Dokumente
Kultur Dokumente
MODEL: BL 180
OPERATING INSTRUCTION
This manual provides critical safety instructions on the proper setup, INTRODUCTION ----- ---------------------------------- --------- ---- 1
operation, maintenance and service of this machine/equipment. Technical Parameter-------- -------------- 1
Identification ---------- ----- ------ - - - - - - 2
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
SECTION 1: SAFETY --- 3
electrocution or death. -
GlossaryofTerms ·- --- ----------
---- -------- 3
The owner of this machine/equipment is solely responsible for its safe 220V Single-Phase - ------ - - ------------ 4
use. T his responsibility includes but is not limited to proper
authorization, proper inspection, maintenance, manual availability SECTION 2: DESCRIPTION AND INSTRLLATION ---------------------------- 5
and comprehension, application of safety devices, blade/cutter General Description 5
Installation -- - ----- - 5
integrity, and the usage of personal protective equipment.
Inventory------------ ----------------- ------· 5
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse. SECTION 3: OPERATIONS ----------------- -- ---------- --------- 6
Test Run and Break In - - -------------- -- ------------ - - - - - - -- - - ------ 6
Use the Tool-post-- - ----------------------------------- -- - - - -
-- - 6
Replace the Chuck Jaws ------- . -- -- -- ----------- - ---- ____ -- -- -- __ 7
Using the Four Jaw Chuck------------ ------------------ - ---------- 8
Some dust created by power sanding, sawing, grind, drilling, and
Using the Face Plate-------------- ---- ------------------- ----- --- 9
other construction activities contains chemicals known to the local Use the Tailstock - - - ------- - ---- -- -------------------------- - - - - - - - 10
government to cause cancer, birth defects or other reproductive Drilling with the Tailstock ----- ---------------------- ------- --------- - - - 10
harm. Some examples of these chemicals are: Using the Manual Feed Hand-wheel---------- -------------- ---------- 11
** Lead from lead-based paints. Setup for Threading --- -------- - - .. - - - - - - - - ------ - -- -- - - - -------- 12
** Crystalline silica from bricks, cement and other masonry products. Change Gear Ch r
a t -- - --- - - -- · -· · · - - - - - - --- - ------------- - - - - ---- - - 12
** Arsenic and chromium from chemically-treated lumber.
SECTION 4: PARTS 13
Your risk from these exposures varies, depending on how often you Parts Diagram------------------------------------------- ---------- 13
do this type of work. To reduce your exposure to these chemicals: Parts list-------- ----------------- - ---------------- -- ----------· 14-15
Work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to WARRANTY- ------- 16
filter out microscopic particles.
IDENTIFICATION
Technical Parameter A B C D E F G H J K L M N 0
Numbered from 1-3, the jaws must be used in the l Refer to the Mounting the Chuck procedures on
matching numbered jaw guides (Fig.10).
J Page 7 to mount he four-jaw chuck.
Refer to the Mounting the Chuck proce dures on lock position: first make bed can be meet to
Page 7 to mount he four-jaw chuck. satisfied push tailstock by hand, rotate the lock
sleeve, tailstock have been locked on the guild
To load a workpiece: way of the bed.
1. Support the workpiece. Figure 15. Quill feed & lock lever
Tailstock slide: rotate lock sleeve to loose the
Figure 14. Faceplate installed in licked position
press plant and top nut, the tailstock can be slide
2. Slide the tailstock the workpiece. by hand.
3. lock the tailstock and then turn the tailstock Use tailstock center sleeve.
quill so the dead canter makes contact with
the center point of your workpiece. When need to move the center sleeve, slide the
tailstock to desired positions and locked, push
A WARNING!
4. lock the tailstock quill when surface pressure
use applied to hold the workpiece in place.
down counterclockwlse the quill lock lever to
unlock, turn the quill feed hand!e(wheel) to move
Use a minimum of three the quill towards the spindle, or
independent clamping devices Note: Depending on the workpiece, some counterclockwise to move away from the spindle,
additional support may be needed. turn clockwise the quill lever to lock the canter
when turning eccentric
sleeve in place.
workpiece. Failure to provide
5. Secure the workpiece with a minimum of three
adequate clamping will cause Drilling with the tailstock
independent clamping devices. Failure to
workpiece dto eject. follow this step may lead to deadly injury to Figure 16. Tailstock lock lever
yourself or bystanders. Take into account To install the MT2# drill chuck:
rotation and cutting forces applied to the
workpiece when clamping to the faceplate. 1. With the tailstock locked, unlock the quill lock
Make sure your clamping application will not lever.
fail!
2. Turn the quill feed handle clockwise to
A WARNING! 6. Use a lower RPM when machining heavy extend the quill about one inch(25mm).
eccentric workpiece.
Securely clamp workpiece 3. Insert the MT2# drill chuck9fig.17) or an
and remove the chuck key! MT2# tapered drill shank into the quill until
Thrown objects from a lathe the taper is firmly seated.
can cause serious injury or
death to the operator and to 4. Turn the quill feed handle clockwise to feed
bystanders many feet away. the drill bit into a rotating workpiece.
Figure 17. Setting up tailstock 5. To remove the chuck taper, turn the quill feed
for drilling handle counterclockwise until the chuck is
pushed out of the tailstock taper.
SECTION 3: OPERATIONS SECTION 3: OPERATIONS
11 11
CHANGE G-EAR CHANGE GEAR
half lever must be loosed.
There are three hand-wheels by use, for you can CHANGE GEARS METRIC SIZE INCH SIZE
mm 1 Jn"
manual move the cutting tool around the lathe
(see fig.18). -
- ·- -
A
-
-
·- -
A
s
0.4
A
20
B
50
C
40
D
60
s
48
A
30
B
54
C
40
D
63
Longitudinal handle-wheel
- I-
0.5 20 50 60 40 40 63 40 60
-
i,-
When move the carriage left or right along the 0.6 40 50 30 60 32 50 30 20 63
- ·- - ·- -·� 0.7 40 50 35 60 2B 40 42 40 63
bed, you can use the longitudinal hand-wheel, C '-- B
I- 0.8 40 50 40 60 24 40 42 40 54
this control is helpful when setting up the I-
machine for turning or when manual movement - -- 0
- ·-
D
1.0
1.25
20
50
60
40
30
60
20
18
40
40
30
63
40
80
63
54
is desired during turning operations. i... � 1.5 40 50 40 16 50 30 40 63
Cross slide hand-wheel 1.75 35 60 30 14 50 63 80 42
Turning the cross slide hand-wheel clockwise 2.0 40 60 30 12 40 54 80 42
Figure 18. Carriage controls move the top of slide toward the workpiece,
turning the dial counterclockwise move the slide Figure 21. Carriage controls
away from the work.
Compound rest hand-wheel Your lathe is capable of cutting metric and inch
The compound rest hand-wheel mainly controls threads as attached chart.
the position of the cutting tool relative to the To setup for threading:
workpiece, turning the dial move the tool post
toward or away from the spindle, adjust angle is DISCONNECT THE MACHINE FORM POWER!
depend on the two hex nuts on the base of the
compound rest. Refer to Change Gear Chart (fig. 21) to setting
Use power feed handle parameters of thread by combine gear.
This machine power feed control by half nut If achieve your need threading how to combine
lever(fig.19), the position the right of the apron, gear, please see figure 21.
the position up is power feed. You can use it to
Figure 19. Position of half nut lever power feed cutting surface, hole, face and For example: the list shows 24TPI is need.
cutting screw. First loose the gear plate and swing the assembly
out of the way, remove the required E-rings and
Use speed lever swap out the appropriate change gears, install A
Notice: DISCONNECT POWER TO THE LATHE ! gear side by side, and then in stall B, C on the gear
The speed lever is behind at the headstock, it is plant and mount the gear plant on shaft of left
two positions."H" position is high speed that be trestle, install gear D and adjust the gib with C and
Figure 21. Change gear locations
for 100-2500rpm, "L" position is low speed and D, move the gear plant and adjust gib of B with A
be for 100..1150rpm. gear, when finished and then tighten the lock nut.
Use the leadscrew lever to select leadscrew
Use left and right feed lever direction, setup the cutting, compound rest and
Notice: DISCONNECT POWER TO THE LATHE ! cross slide to cut your threads and loose the
The left and right feed lever is control apron lock bolt.
longitudinal screw to toward or reverse. By use
this lever which can released the carriage move Notice: All change gears are stamped with the
Figure 20. Position of the lever forward chuck or far away. number of teeth they have.
SECTION 4: PARTS LIST
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SECTION 4: PARTS LIST