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Desalination 374 (2015) 47–69

Contents lists available at ScienceDirect

Desalination

journal homepage: www.elsevier.com/locate/desal

Engineering advance

Water desalination by forward (direct) osmosis phenomenon:


A comprehensive review
Muhammad Qasim a, Naif A. Darwish a,⁎, Sarper Sarp b, Nidal Hilal b,c
a
Department of Chemical Engineering, American University of Sharjah, P.O. Box 26666, Sharjah, United Arab Emirates
b
Qatar Environment and Energy Research Institute (QEERI), Qatar Foundation, Doha, Qatar
c
Centre for Water Advanced Technologies and Environmental Research, (CWATER) College of Engineering, Swansea University, Swansea SA2 8PP, United Kingdom

H I G H L I G H T S

• An updated review of forward osmosis is provided


• Water and reverse solute flux models are reviewed
• Fouling and other challenges are addressed
• Strengths and limitations of the applications of FO are discussed
• State-of-the-art of the physical principles, recent developments, and applications of forward osmosis are reviewed

a r t i c l e i n f o a b s t r a c t

Article history: Forward osmosis (FO) is a developing technology, which is thought to have a potential of producing potable
Received 5 May 2015 water in an energy-efficient manner. FO is driven by the natural osmotic pressure difference across a semi-
Received in revised form 19 July 2015 permeable membrane. Despite a number of patents and peer-reviewed papers published for different methods
Accepted 20 July 2015
and systems for water desalination by FO, this technology is still in its infancy because of some serious limitations
Available online 31 July 2015
and challenges. Due to many environment and energy related challenges, FO-based desalination has recently
Keywords:
gained worldwide attention because it operates at low levels of pressure and temperature. Compared to tradi-
Forward osmosis tional pressure-driven membrane processes, FO offers recognized advantages including reversible membrane
Direct osmosis fouling, and potentially less operation energy.
Desalination The purpose of this review paper is to provide the state-of-the-art of the physical principles, recent develop-
Draw solution ments, and applications of forward osmosis in the area of water desalination. Strengths and limitations of the
applications of FO processes in the area of water desalination are highlighted and the future of FO technology
is considered.
© 2015 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2. Forward osmosis desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.1. Physical concept and phenomenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.2. Advantages of FO desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3. Research areas in forward osmosis desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4. Modeling of forward osmosis desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.1. Osmotic pressure estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2. Modeling water flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3. Modeling water flux in the presence of concentration polarization (CP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.1. External concentration polarization (ECP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.2. Internal concentration polarization (ICP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4. Modeling reverse solute diffusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

⁎ Corresponding author.
E-mail address: ndarwish@aus.edu (N.A. Darwish).

http://dx.doi.org/10.1016/j.desal.2015.07.016
0011-9164/© 2015 Elsevier B.V. All rights reserved.
48 M. Qasim et al. / Desalination 374 (2015) 47–69

5. Advances in FO desalination membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55


5.1. Membrane developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.1.1. Phase inversion-formed FO membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.1.2. Thin film composite (TFC) FO membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.1.3. Chemically modified FO membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.2. Studies on membrane fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6. Advances in draw solutions for FO desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.1. No draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.2. Thermal draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.3. Applied hydraulic pressure draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.4. Applied magnetic field draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.5. Precipitation draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.6. Other methods for draw solute recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7. Challenges in FO desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8. Concluding remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

1. Introduction energy-efficient and economical alternative to the conventional seawa-


ter desalination technologies [18–21]. Besides seawater desalination,
Water scarcity has become a global risk and one of the most serious the FO process has been applied in wastewater treatment [21–38],
concerns for the scientific community as a result of increasing popula- food processing [20,39–44] and power generation [45–58]. Fig. 1 depicts
tion, continuing industrialization, expanding agricultural activities, in- the growing research interest in FO by showing the total number of
creasing inequities between water supply and demand, improper journal articles and patents that have been published annually between
management and degradation of natural water resources, and increas- the years 2005 and 2014. However, few review papers on FO appear in
ing regional and international conflicts [1–8]. Recent statistics show the literature [20,21,59–61].
that approximately 15% of people around the world lack access to drink- This review paper outlines the physical principles and theory of FO
ing water and 36% of the world's population suffer from water scarcity desalination and provides an updated and comprehensive review of
for at least one month of a year [9]. In the last century, water demand the draw solutions and membrane developments in the area of FO desa-
and its use have been increasing at a rate twice the rate of population lination. Strengths, limitations and challenges of the applications of FO
growth [10]. In fact, statistical forecasts and predictions show that processes in the area of water desalination are also highlighted and
two-thirds of the world's population may be subjected to water stressed the future of FO desalination technology is discussed.
conditions by the year 2025 which will not only impede the socio-
economic growth but also pose threats to our healthy ecosystems [1,11].
In order to supplement the global supply of pure water, the water in- 2. Forward osmosis desalination
dustry today greatly relies on desalination of seawater. However, due to
inextricable link between water and energy, the conventional desalina- 2.1. Physical concept and phenomenon
tion technologies such as multistage flash evaporation (MSF) and re-
verse osmosis (RO) have been considered energy-intensive and costly The concept of osmosis has been known to mankind since the begin-
due to high energy consumption and increasing energy costs [12–17]. ning of human civilization. The physical phenomenon of forward osmosis
As a result, researchers are continuously exploring energy-efficient (FO) can simply be defined as the movement of water molecules across a
and less costly technologies to desalinate seawater. Over the last decade, semipermeable membrane due to difference in osmotic pressure driving
forward osmosis (FO) has been considered by various researchers as an force across the membrane. The semipermeable membrane allows only
water molecules to permeate through while the solute or salt molecules
are rejected. The FO desalination process simply makes use of a highly
concentrated salt solution (known as the draw solution, osmotic agent,
osmotic media, or osmotic engine) with low water chemical potential
(high osmotic pressure) to draw the water molecules from a feed solution
(brackish or seawater) with higher water chemical potential (lower os-
motic pressure) compared to the draw solution. This is in agreement
with the 2nd law of thermodynamics, since transport of water molecules
will bring chemical potentials in the feed and the draw solution to
equilibrium.
During the FO process, the membrane rejects the salts and conse-
quently, the feed solution is concentrated and the draw solution is dilut-
ed with time. Pure water has then to be recovered from the diluted draw
solution by using an energy-efficient separation technique. Unlike RO,
FO utilizes the natural osmotic pressure difference across the membrane
to transport the water molecules and does not require application of
hydraulic pressure to overcome the osmotic pressure of the feed. A com-
parison of water flux direction in FO and RO is shown in Fig. 2. In short,
the process of FO desalination can be divided into two steps. In the first
step, water molecules are permeated from the feed to the draw solution
Fig. 1. Increase in number of forward osmosis (FO) publications (journal articles, conference across the semipermeable membrane. In the second step of FO desalina-
papers, and patents) between the year 2005 and 2014 (retrieved from Google Scholar tion, the draw solution is subsequently recovered by separating pure
database search). water from the diluted draw solution obtained in the first step of the
M. Qasim et al. / Desalination 374 (2015) 47–69 49

Fig. 2. Water flux directions in FO and RO (adopted from [20]). (a) In FO, the feed solution of high water chemical potential is separated from the draw solution of low water chemical
potential by a semipermeable membrane. (b) Due to the difference in osmotic pressures, water molecules are transported from the feed to the draw solution in FO. (c) In RO, hydraulic
pressure is applied to the feed to overcome the osmotic pressure. (d) The application of pressure forces the water molecules through the semipermeable membrane in RO.

process. A simplified schematic of this two-stage FO desalination pro- across the membrane, FO has the potential to achieve higher water
cess is shown in Fig. 3. flux and recovery and thereby reduce the amount of brine generated
[20,21]. FO process is a promising and economic alternative to the con-
ventional thermal brine concentration processes.
2.2. Advantages of FO desalination

FO desalination has a range of potential advantages since it operates 3. Research areas in forward osmosis desalination
at low or no hydraulic pressure and simply allows for the permeation of
water molecules across the membrane under the influence of osmotic In the area of desalination, research on FO mainly focuses on the
pressure difference [20,21,62]. Due to low or no hydraulic pressure ap- development of new membranes (both flat sheet and hollow fiber)
plication, FO desalination has potentially less energy consumption com- and utilization of new draw solutes in order to overcome the existing
pared to the conventional desalination technologies [63]. In addition, FO challenges faced by the FO desalination process. In general, any dense,
desalination results in lower and reversible membrane fouling [21,63, non-porous, and semipermeable material can be employed as a mem-
64], exhibits high salt rejection [65,66], and is negligibly affected by a brane in the FO process [20]. However, the membrane should exhibit
variety of contaminants in the feed solution [21,67–72]. FO desalination high water flux (based on lower structural parameter (S) values), low
also provides a clean solution to the problem of brine generated from reverse solute flux, low fouling, high salt rejection, low internal concen-
desalination plants. By generating high osmotic pressure gradient tration polarization (ICP is one of the main challenges in FO desalination

Fig. 3. Two stages in FO desalination. Stage 1 consists of dilution of the draw solution. Stage 2 involves regeneration of the draw solution and pure product water recovery.
50 M. Qasim et al. / Desalination 374 (2015) 47–69

and will be discussed at a later stage), and high chemical stability [20]. 4.2. Modeling water flux
On the other hand, research on the draw solutions takes into account
that the draw solute used must be capable of generating high osmotic The general equation describing the water flux in forward osmosis
pressures compared to the feed solution. In addition, the draw solute (FO), reverse osmosis (RO), or pressure-retarded osmosis (PRO) is as
must be non-toxic, chemically inert to the membrane, highly soluble follows [20]:
in water, and easily regenerated and separated from the pure product
water [60]. The overall objective in developing new membranes and J w ¼ Aðσ Δπ−ΔP Þ ð6Þ
draw solutes is to improve the performance of FO desalination in
order to decrease the cost of pure water production. In addition to where, Jw is the water flux, A is the water permeability constant of the
research on FO membranes and draw solutes, many researchers membrane, σ is the reflection coefficient, Δπ is the osmotic pressure dif-
also focus on developing comprehensive mathematical models for ference across the membrane, and ΔP is the applied hydraulic pressure
predicting the water flux, polarization effects, and reverse solute difference.
flux in the FO desalination process. In Eq. (6), the term (σ Δπ − ΔP) represents the effective driving
Process development for FO applications, other than desalination, force for the transport of water molecules across the membrane. Since,
has also become an important research subject. Since, current FO tech- in FO desalination, no hydraulic pressure is applied and the difference
nologies are not feasible enough to establish standalone applications, in osmotic pressures is the only driving force, Eq. (6) can be expressed
hybrid and retrofitted applications have been investigated worldwide as:
[6,19,21,61].  
J w ¼ Aσ ΔπBulk ¼ Aσ πDraw; b −π Feed; b ð7Þ
4. Modeling of forward osmosis desalination
where, πFeed, b is the bulk osmotic pressure of the feed solution and πDraw, b
4.1. Osmotic pressure estimation is the bulk osmotic pressure of the draw solution. Eq. (7) is limited to the
assumption that membrane does not allow for draw solute permeation
Since osmotic pressure gradient is the sole driving force in FO desa- [79,80]. In addition, Eq. (7) is strictly true for completely rejecting dense
lination, the calculation of osmotic pressure is an important consider- symmetric membranes where the driving force for water molecules is
ation. The van't Hoff equation provides the basis for that through the the difference in osmotic pressures of the bulk feed and draw solutions
following simple relation for the estimation of osmotic pressure (π) as depicted in Fig. 4.
for any dilute solution [73]: Loeb et al. [81] developed a relation to predict the water permeation
rate in FO desalination. This equation has been developed based on the
π ¼ MRT ð1Þ

Where, M is the molar concentration of the solution, R is the univer-


sal gas constant, and T is the absolute temperature. If the solute is a
strong electrolyte that completely dissociates in water and contains m
ions, then the van't Hoff equation becomes the following [74]:

mx1 RT
π¼ ð2Þ
V2

where, x1 is the mole fraction of species 1 (electrolyte) and V2 is the


molar volume of water.
The draw solution in FO desalination is a highly concentrated salt so-
lution. Taking into account the non-ideal solution behavior of the con-
centrated feed or draw solution in FO, the following equation can be
used to estimate the osmotic pressure [73]:

π ¼ φMRT ð3Þ

where, φ is the osmotic pressure coefficient.More accurately, according


to the theory of statistical thermodynamics, the osmotic pressure can be
expressed as a function of the solute number density in the form of viral
expansion [73,75–77]:

π
¼ 1 þ Bc þ Cc2 þ Dc3 þ ::::: ð4Þ
ckT

where, k is the Boltzmann's constant, the constants (B, C, D….) are the
viral coefficients (determined experimentally), and c is the solute num-
ber density given by the following equation [73]:

c ¼ NA M ð5Þ

where, NA is Avogadro's number and M is the molar concentration of the


solute.
More conveniently, the osmotic pressures of the feed and the draw
solution can be easily estimated using OLI Stream Analyzer (OLI Systems Fig. 4. Ideal driving force (difference in bulk osmotic pressures) in the case of symmetric
Inc., Morris Plains, NJ) [78]. membranes.
M. Qasim et al. / Desalination 374 (2015) 47–69 51

models developed by Lee et al. [50] and assumes that the driving force
for the water molecules is the difference in bulk osmotic pressures of
the feed and the draw solution. The equation, strictly applicable for
low water flux values, is as follows:
 
1 πDraw
Jw ¼ ln ð8Þ
K πFeed

where, K represents the resistance to diffusion of solute within the


porous support layer of the FO membrane, and πDraw and πFeed are the
bulk osmotic pressures of the draw and the feed solution, respectively.
K can be estimated from the following equation [20]:

tτ S
K¼ ¼ ð9Þ
εD D

where, t is the thickness of the membrane, τ is the tortuosity, ε is the


membrane porosity, S is the membrane structural parameter, and D is
the diffusion coefficient of the solute.

4.3. Modeling water flux in the presence of concentration polarization (CP)

It is important to note that majority of the FO membranes are asym- Fig. 5. Effective driving force for water transport in the presence of concentration polarization
metric in nature [21] and are synthesized with an active dense layer (for (CP) in FO desalination process (adopted from [82,93–95]).

salt rejection) supported on a porous support layer. This results in two


distinct membrane orientations. In the first orientation, the active mem-
brane layer faces the draw solution and is typically the case in pressure- flow of water from the feed solution. The increase in feed concentration
retarded osmosis (PRO). In the second membrane orientation, the active increases the osmotic pressure of feed at the active layer of the mem-
layer of the membrane is towards the feed solution (such as seawater) brane (πFeed, a) and hence, reduces the water flux due to decrease in
while the porous support layer is towards the draw solution. This is the net osmotic driving force as dictated by Eq. (10). However, the effect
the case in FO desalination. Generally, the osmotic pressure difference of ECP on water flux in FO desalination can be relaxed by increasing flow
across the active layer of the FO membrane is significantly less com- velocity and turbulence at the membrane surface or by optimizing the
pared to the bulk osmotic pressure difference and therefore, the actual water permeation rate [20,21,82]. In addition, FO desalination operates
water flux is significantly lower than the theoretical flux given by under no or low hydraulic pressure which does not allow considerable
Eq. (7) [82–84]. This lower water flux in FO desalination is attributed solute buildup on the membrane. The effect of ECP on the water flux
to the inevitable and complicated membrane-related transport phe- is, therefore, minimum and not a major concern.
nomenon known as concentration polarization (CP) [20,21,82–85]. McCutcheon and Elimelech [83,89] have used the boundary-layer
The concentration polarization effects are in fact one of the most chal- film theory to present models for estimating water flux in the presence
lenging problems in practical realization of the FO desalination process
[85–88]. The overall effect of CP is to increase the feed concentration and
its osmotic pressure and at the same time decrease the concentration
and the osmotic pressure of the draw solution at the active layer of
the membrane. Thus, in the presence of CP effects, Eq. (7) has to be
modified as follows [82]:
 
J w ¼ Aσ Δπeffective ¼ Aσ πDraw; a −π Feed; a ð10Þ

where, πFeed, a and πDraw, a are the osmotic pressures of the feed and the
draw solution, respectively, at the active layer of the membrane.
In other words, the effective osmotic pressure difference Δπeffective
will be significantly lower than the bulk osmotic pressure difference
ΔπBulk due to CP effects. Two types of CP effects tend to reduce the effec-
tive osmotic pressure difference in FO desalination process, namely
external concentration polarization (ECP) and internal concentration
polarization (ICP).

4.3.1. External concentration polarization (ECP)


ECP in osmotic-driven processes occurs at the membrane active
layer and may be concentrative ECP or dilutive ECP depending on the
membrane orientation. Concentrative ECP occurs when the active
layer of the membrane faces the feed solution (as in case of FO desalina-
tion, Fig. 5).
On the other hand, dilutive ECP occurs when the membrane active
layer faces the draw solution which is the case during PRO (Fig. 6).
The overall effect of concentrative ECP in FO desalination is to increase
the concentration of the feed at the active layer of the membrane due Fig. 6. Effective driving force for water transport in the presence of concentration polarization
to buildup of solutes on the membrane active layer resulting from the (CP) in PRO process. (adopted from [81,93–95]).
52 M. Qasim et al. / Desalination 374 (2015) 47–69

of concentrative ECP in FO desalination process. The concentrative ECP solution causes dilution of the draw solute within the porous support
is modeled as follows [83]: layer of the membrane as shown in Fig. 5. This is referred to as dilutive
  ICP and represents one of the most challenging concerns in FO desalina-
πFeed; m J tion research. In fact, ICP can result in up to 80% decline in water perme-
¼ exp w ð11Þ
π Feed; b kF ation rate compared to the flux given by Eq. (7) [82]. This is also evident
if the bulk and effective osmotic pressure differences are compared in
where, πFeed, m and πFeed, b are the osmotic pressures of the feed solution both Figs. 5 and 6.
at the membrane surface and in the bulk, respectively and kF is the mass To predict the water flux in the presence of dilutive ICP in FO desali-
transfer coefficient on the feed side of the membrane. nation, as mentioned in the previous FO review papers [20], Loeb et al.
In case of dilutive ECP, the flux is modeled according the equation [81] presented the following equation (when the feed solution is on
shown below: the active or skin side of the membrane):
     
πDraw; m J 1 B þ AπHi
¼ exp − w ð12Þ K¼ ln ð14Þ
π Draw; b kD Jw B þ J w þ AπLow

where, πDraw, m and πDraw, b are the osmotic pressures of the draw solu- where, B is the solute permeability constant given by the following
tion at the membrane surface and in the bulk, respectively, and kD is the equation [81]:
mass transfer coefficient on the draw side of the membrane. However, it
should be noted that for FO desalination, Eq. (11) is applicable for ECP ð1−RÞJ 1
B¼ ð15Þ
modeling since ECP is expected to be concentrative in nature. In general, R
the mass transfer coefficient (k) is related to Sherwood number (Sh),
the solute diffusion coefficient (D) and the hydraulic diameter (dh) of where, R is the fractional salt rejection and,
the flow channel as follows [83]:
J 1 ¼ AðΔP−ΔπÞ ð16Þ
Sh D
k¼ : ð13Þ
dh The value of B is basically calculated from RO experiments [20] and
details of its determination can be found elsewhere in the literature
The calculation of Sherwood number in a rectangular channel can be [81]. It is important to note that the simple model given by Eq. (16) is
found elsewhere in the literature [83,90]. used to describe only dilutive ICP in FO desalination.
Gruber et al. [91] developed a computational fluid dynamics (CFD) McCutcheon and Elimelech [83,89] presented a comprehensive
model capable of studying the effects of slip velocity, CP, and fluid prop- model for modeling water flux in FO desalination taking into account
erties on the water permeation rate in FO processes utilizing asymmet- both concentrative ECP and dilutive ICP when the feed solution is placed
ric membranes. The study revealed that ECP effects in FO should not be against the active layer and the draw solution is faced towards the po-
neglected even in cases where the flow velocity and turbulence is high, rous support layer [21]:
if feed and draw spacers are not used. The presented model provides an   
insight into the effects of slip velocity, concentration polarization, and J
J w ¼ A πDraw; b expð−J w K Þ−π Feed; b exp w : ð17Þ
fluid properties on FO performance. k

4.3.2. Internal concentration polarization (ICP) Eq. (17) accounts both concentrative ECP and dilutive ICP and allows
However, research has shown that the major factor contributing to easy prediction of water flux at low draw solution concentrations using
the decline in water permeation rate in FO desalination is the ICP [83, only membrane parameters and measurable experimental conditions.
84,92–97], a phenomenon that takes place within the asymmetric FO Tan and Ng [95] presented modified models to predict the water flux
membrane. Like ECP, ICP may be concentrative or dilutive depending in FO using modified-film model and the boundary layer concept. The
on the membrane orientation. main rationale behind the study was that the previous flux prediction
models in ref. [83] were unable to predict water flux at higher draw so-
4.3.2.1. Concentrative ICP. Concentrative ICP is the result of water and lution concentration resulting in up to 15% overestimation compared to
solute permeation through the porous support layer causing accumula- the experimental flux values. Compared to the previous flux models,
tion of solute in the porous support and formation of a polarized layer these modified equations predicted the experimental flux with greater
on the active layer of the membrane. This happens in cases where the accuracy by using a better solute resistivity constant (K*) within the po-
active layer of the asymmetric membrane faces the draw solution (as rous support layer of the FO membrane. The study also highlighted that
in PRO, Fig. 6). As depicted in Fig. 6, the concentrative ICP is similar to increasing flow velocity and temperature helps minimize the effect of
concentrative ECP with the only difference that concentrative ICP occurs ECP. However, the model equations seem complicated and require an
within the porous support of the membrane and therefore, its effect iterative procedure to predict the water flux for the given experimental
cannot be reduced by simple manipulation of flow and turbulence. operating conditions and the concentrations of feed and draw solutions.
The overall effect is to reduce the effective osmotic pressure driving In addition, the model equations are limited to NaCl and KCl as the draw
force available for water permeation. solutes. The details of the model can be found in ref. [95]. The compari-
Similarly, Loeb et al. [81] presented a model equation for concentra- sons of experimental water flux with the old flux model and the modi-
tive ICP (when the feed solution is towards the porous support layer of fied flux model are shown in Fig. 7.
the membrane), which can be found in the literature [20,81] but is not Qin et al. [98] studied individual contribution of dilutive ICP and con-
presented in the context of this work since concentrative ICP is not a centrative ECP via modeling and pilot-scale studies. The authors con-
major concern in FO desalination. cluded that their models can be used for selection of draw solutions.
Experiments were conducted at different concentrations and velocities
4.3.2.2. Dilutive ICP. Dilutive ICP is of more importance in the context of using pure water as the feed solution. Using 0.5 M NaCl as draw solution,
this review paper since only dilutive ICP needs to be accounted for FO the results indicated that dilutive ICP accounts for 99.9% reduction in
desalination processes. The active layer faces the feed solution in FO water permeation rate. The study also highlighted that flux in FO desali-
desalination and the transport of water from the feed to the draw nation can be improved by using a draw solute with higher diffusion
M. Qasim et al. / Desalination 374 (2015) 47–69 53

Fig. 7. Comparison of experimental water flux with both old [83] and modified flux models
for volumetric cross-flow rate of 1.5 L/min (0.333 m/s) at 30 °C. Feed solution: deionized Fig. 9. Water flux as a function of draw solution osmotic pressure in FO mode for four
water. Draw solution: 0.2 to 2.0 M NaCl. Figure taken from [95]. different draw solutes [100]: NaCl, Na2SO4, MgSO4, and sucrose. Pure water used a feed
solution. Cross-flow velocity of 25 cm/s and temperature maintained at 25 °C.

coefficient and using thinner support layer in the asymmetric FO lowest water flux owing to its low diffusivity, high viscosity, and large
membrane. molecular size. Based on Grathwohl [100], the study introduced effec-
Tang et al. [99], using model equations and experiments, studied the tive diffusion coefficient (Deff) as follows [100]:
coupled effects of internal concentration polarization and fouling on
water flux in FO and PRO. Although the water flux was found to be sta- Dεeff δ
Deff ¼ ð18Þ
ble, severe ICP was observed in FO desalination process when the feed τ
solution faced the active layer of the membrane. In addition, the results
indicated that ICP effects were more severe for higher draw solution where, δ is the constrictivity factor and εeff is the effective transport-
concentrations in FO. The results of this study are presented in Fig. 8. through porosity of the membrane. The concept of effective transport-
The model equations given by Tang et al. [99] can be used for solutes through porosity is based on the fact that small pores may not available
with highly non-linear osmotic pressure-concentration relationship for transport of large solute molecules and therefore, εeff can be smaller
and require iterative procedure for predicting the water flux. than the overall membrane porosity (ε) used in Eq. (9). Combining
Eqs. (9) and (18), a better expression was obtained for the solute resis-
tivity (K):
4.3.2.3. Constrictivity parameter. Zhao and Zou [100] related the physio-
chemical properties of the solution (e.g. diffusivity, ion/molecule size, tτ
and viscosity) facing the porous support layer and the ICP by introduc- K¼ : ð19Þ
δε eff D
ing the concept of constrictivity. The results indicated that ICP effects are
high when the solution against the porous support layer has a higher In addition, based on ref. [101], the constrictivity factor was reported
viscosity, a lower aqueous diffusivity, and larger molecules or ions. to be dependent on the ratio of solute diameter to pore diameter, denoted
Four different draw solutions were used: NaCl, Na2SO4, MgSO4, and as λ and defined as follows [100]:
sucrose. As depicted in Fig. 9, sucrose draw solution resulted in the

Molecule diameter
λ¼ b1: ð20Þ
Pore diameter

The relationship between δ and λ, developed by Beck and Schultz


[102], is shown below:

δ ¼ ð1−λÞ4 : ð21Þ

Thus, large draw solute molecules or ions will result in high λ but
low δ. In addition, large draw solute molecules will reduce the effec-
tive membrane porosity εeff due to increased resistance to flow and
size exclusions [100]. All these factors combined together will,
thus, increase solute resistivity K which will affect the ICP during
FO desalination. The concept of constrictivity factor is better to use
in case of draw solutions with high viscosity, low aqueous diffusivi-
ty, and large molecular or ionic size.

4.3.2.4. Structural parameter. More recently, Bui et al. [103] used all
significant boundary layer phenomena to accurately predict the asym-
Fig. 8. FO water flux as a function as draw solution (DS) concentration [99]. The feed solu-
tion contained 0.01 M NaCl. Other experimental conditions: cross-flow velocity 23.2 cm/s metric FO membrane structural parameter (S) utilizing the experimen-
on both side of the FO membrane, and temperature 22–24 °C. Although the water flux was tal data and a theoretical water flux model without neglecting the ECP
found to be stable, severe ICP was observed in FO desalination process (AL facing FW). effects. The water flux model that accounts for both ECP and ICP and
54 M. Qasim et al. / Desalination 374 (2015) 47–69

accounts for all resistances present for solute transport in FO desalination deep insight into the effect of temperature on transmembrane water
is as follows [103]: flux for practical realization of energy-efficient FO operation.
    3 Tan and Ng [95] further revised the ECP and ICP models in their later
2
1 S J studies [109]. The revised models improved the water flux prediction
πDraw; b exp − J w þ −πFeed; b exp w
6 kD D D kF 7 accuracy in FO process for different types of draw solutions since the
6
J w ¼ A4       7 ð22Þ
B Jw 1 S 5 previous models were limited to NaCl and KCl as the draw solutes.
1þ exp − exp −J w þ
Jw kF kD DD The revised ECP model included dilution and suction parameter where-
as the revised ICP model accounted for the interaction of solute (within
where, B is the intrinsic solute permeability coefficient of the membrane, the ICP layer) with the porous support layer material. More specifically,
and DD is the solute diffusivity in the draw solution (other symbols have the revised ICP model incorporated the solute resistivity constant, Ks,
already been defined earlier). The study also provides equations for the defined as follows [109]:
calculation of solute resistivity (K) and reflection coefficient (σ) in FO
process. Likewise, water flux model for PRO is also presented and can tτλ
Ks ¼ : ð24Þ
be found in ref. [103]. Eq. (22) is the most recent model to predict the ε
flux performance of asymmetric and thin-film composite membranes
and accounts for all the resistances present for solute transport during Sagiv et al. [110] developed a general 2D FO to assess and study the
FO desalination. effect of solute cross-migration and channel length on FO desalination
performance. Aqueous NaCl was used as the feed solution while NaCl,
4.3.2.5. Other approaches for concentration polarization (CP) modeling. Li NH4HCO3, and KCl were used as draw solutes. The model can be used
et al. [104] presented a novel network modeling approach to study the to accurately assess the FO performance in long channels in order to fa-
effect of the porous support layer of the FO membrane on ICP at a micro- cilitate full-scale plant design.
scopic scale using finite element method (FEM) and assuming that the Phuntsho et al. [111] used the already established FO models to
membrane support is a well-defined network. The models presented introduce the concept of osmotic equilibrium. A cellulose triacetate
can be used to improve FO desalination performance by optimizing (CTA) FO membrane was used in plate and frame configuration. Both
the membrane support structure. Sagiv and Semiat [105] developed a feed and draw solutions were aqueous NaCl. The study also presented
steady-state finite element 2D model to study the FO desalination a relationship based on osmotic equilibrium and mass balance and the
using NaCl feed and draw solutions. The model was based on mass models can be used to predict the water extraction capacity of draw sol-
and momentum transport equations which were solved for the pro- utes from the feed solution.
posed boundary conditions. The study highlighted that the 2D model Benavides et al. [112] developed a model to express the water recov-
can be effectively used for optimizing FO desalination processes. ery rate and separation factors in the limit of FO equilibrium. The pa-
Jung et al. [106] used numerical simulation, based on mass conserva- rameters under investigation included the operating conditions and
tion theorem, to study the performance of plate and frame type FO membrane transport characteristics. The results highlighted that
membrane. A feed solution of 0.05 M NaCl was used. On the other reverse flux selectivity (the ratio of the water flux to the reverse draw
hand, the ammonium bicarbonate draw solution was used with a solute flux) and the flow ratio (ratio of flow rate of draw solution to
concentration of 1 M. The parameters considered in the study included the flow rate of feed solution) played a significant role in designing FO
the membrane orientation, flow direction, flow rate, and physical prop- desalination systems.
erties of the membrane. The study reported that the numerical simula- Recently, Gadêlha et al. [113] studied and modeled the effects ICP in
tion can be used to enhance FO desalination performance by optimizing closed-loop, batch-mode FO systems. The study considered water flux
physical properties and operation conditions. Membrane fouling and re- dynamics and solute kinetics as a function time while accounting for
verse solute diffusion were, however, not considered during the numer- the non-linear coupling between reverse solute flux and water flux.
ical simulation. The model equations were presented in terms of two important dimen-
Xiao et al. [107] developed a mathematical model for designing and sionless parameters namely the osmotic Peclet number and the solute
optimizing the FO hollow fiber FO membranes. The modeled developed permeability.
is as follows and account for both ECP and ICP in FO desalination when
the feed solution faces the active layer: 4.4. Modeling reverse solute diffusion
0 1
 −1 Reverse solute diffusion is another major concern and challenge in
1 1 1 B AH0 cD þ B C FO desalination [20,21,114]. Ideally, the semipermeable membrane
Jv ¼ þ þ ln B
@  C ð23Þ
k F km kD Jv A used in FO desalination should not allow permeation of draw solute
AH0 c F þ B þ J v exp −
kF into the feed solution. Early water flux models assumed the reverse
salt flux to be negligible [89]. Unfortunately, no membrane is perfectly
where, Jv is the bulk flux, kF, and kD are the mass transfer coefficients in semipermeable and a small amount of draw solute will permeate across
the feed and draw solutions streams, respectively, km is the mass trans- the membrane from the draw to the feed solution owing to the differ-
fer coefficient in the support layer, H0 osmotic proportionality coeffi- ence in solute concentrations. In addition, reverse solute diffusion is
cient, and cD and cF are the concentration in the bulk draw and feed also a reason behind ICP phenomenon in FO desalination. Lay et al.
streams. A similar equation for PRO mode has been developed and can [115] have shown that reverse draw solute flux can have significant ef-
be found in ref. [107]. In addition, the model equations are also present- fect on ICP and the performance of the FO desalination process.
ed in dimensionless form in ref. [107]. Reverse draw solute diffusion can increase the operating cost of the
You et al. [108] modeled the dependence of FO desalination perfor- FO desalination process if an expensive draw solute permeates into the
mance on temperature. The model incorporated the effect of temperature feed solution [116]. Operating cost will also be increased if the draw solute
on osmotic pressures, hydrodynamics of boundary layer, and trans- is harmful to the environment. This is because additional treatment of the
membrane mass and heat flux processes. An increase in temperature of feed concentrate will be required prior to its discharge to the environ-
the feed and draw solution was observed to decrease the viscosities ment [116]. Generally, using multivalent ions as draw solutes can reduce
and, therefore, decrease the CP effects. The model equations highlighted reverse solute flux due to their low diffusion coefficients [20,21]. How-
that the mass diffusion kinetics had a more profound effect in water ever, the use of multivalent ions in the draw solution can cause severe
flux compared to the solution osmotic pressures. The study provides a ICP owing to their large ion size and low diffusion coefficients [21,99]. In
M. Qasim et al. / Desalination 374 (2015) 47–69 55

addition, some multivalent ions may increase the propensity of mem- Eq. (30) predicted the reverse solute flux more accurately compared
brane fouling after contacting the foulants in the feed solution [21,117]. to the earlier model described by Eq. (26) [119] since it described all
Hancock and Cath [114] considered the bidirectional (water and significant physical processes occurring in FO process.
draw solute) diffusion phenomenon in FO to introduce the term specific Recently, Kim et al. [120] developed a novel method to determine re-
reverse solute flux, defined as the ratio of reverse salt flux to the forward verse draw and forward feed solute fluxes in FO. The study proposed
water flux. The specific reverse solute flux provides an indication of the using apparent draw (Bd) and feed (Bf) solute permeability instead of
selectivity of the membrane. Larger values of specific reverse solute flux single solute permeability (B) as in the previous aforementioned models
represent lower FO efficiency and lower membrane selectivity [114]. (Eqs. (26)–(30)). For the first time, both draw solute flux (Jd,s) and feed
Several models have been reported in the literature to describe the solute flux (Jf,s) were described using equations shown below that con-
reverse solute flux. In general, Fick's law is used to describe the flux of sider both concentrative ECP and dilutive ICP [120]:
a solute through a semipermeable membrane [114]: 2   3
J S
cDraw; b exp − w
6 D 7
J s ¼ BΔc ð25Þ J d;s ¼ Bd 6
4   7 ð31Þ
Bd Jw S 5
1þ 1− exp −
Jw D
where, Js is the reverse solute flux, B is the solute permeability coeffi- 2   3
cient of the membrane, and Δc is the concentration difference across J
cFeed; b exp w
6 kF 7
the semipermeable membrane. J f ;s ¼ Bf 6
4   75: ð32Þ
Philip et al. [116] developed a model to describe the reverse flux of Bf Jw
1þ 1− exp
draw solute across a semipermeable membrane in FO desalination pro- Jw kF
cess neglecting the ECPs on the sides of the feed and draw solution.
Experimental results using cellulose triacetate membrane and NaCl Fig. 10a shows that draw solute flux is predicted more accurately
draw solution showed strong agreement with the model predictions. when Bd is adopted. On the other hand, as depicted in Fig. 10b, the
The model is as follows [116]: feed solute flux is predicted more accurately when Bf is used in the pre-
diction [120].
J w cDraw; b
Js ¼     ð26Þ
J J S 5. Advances in FO desalination membranes
1− 1 þ w exp w
B D
5.1. Membrane developments
where, CDraw, b is the bulk draw solution concentration. Here, the mem-
brane structural parameter (S*) and the active layer salt permeability The ideal FO membrane must exhibit high water flux, high rejection
coefficient (B*) are defined as follows: of feed and draw solutes, low concentration polarization, low fouling
characteristics, high chemical resistance, and high mechanical robust-
ts τ ness. Based on these desirable characteristics, many researchers have
S ¼ ð27Þ tried to synthesize and test membranes in FO desalination process.
ε
Since any dense semipermeable material can be employed as FO mem-
D AH brane, earliest researchers utilized natural materials such as the outer
B ¼ ð28Þ membrane of calf's intestine, bladders of pigs, cattle, and fish, porcelain,
tA
and rubber [20,23]. Later on, researchers utilized commercial RO mem-
branes in the FO process but observed very low water permeation rates
where, ts and tA are the thickness of the membrane support and active
[20,121–126].
layer, respectively, H is the partition coefficient, and DA is the draw
In the late 1990s, for the first time, Hydration Technologies Inc. (HTI,
solute diffusion coefficient in the active layer. Eq. (26) can be a good
Albany, OR) developed and marketed commercial forward osmosis
starting point to select FO membranes that minimize the loss of draw
membranes [127]. A cross-sectional scanning electron microscope
solute into the feed solution.
image of the HTI's FO membrane is shown in Fig. 11 [20]. The membrane
Yong at al. [118] investigated the reverse fluxes of three neutral
is believed to consist of cellulose-based polymers with a woven fabric
draw solutes: urea, ethylene glycol, and glucose. The study highlighted
mesh within the porous support layer [84]. The membrane exhibits a
that for rapidly permeating draw solutes, an additional resistance to
salt rejection of over 95% [84,90] and has a water permeability coeffi-
mass transfer is developed due to ECP on the feed solution side of the
cient (A) of 3.07 × 10−12 ms−1 Pa−1 [84]. Since its development and
membrane. The following equation was developed to predict the re-
availability, many researchers have used the membrane for FO desalina-
verse solute flux:
tion [18,84,90,128,129]. However, researchers have also synthesized FO
    membranes in the laboratory a summary of which is provided in Table 1
J w B cFeed; b exp Pe s þ Peδ −cDraw;b
Js ¼   ð29Þ [130–174]. Each membrane fabricated has some inherent advantages
ðB expðPe Þ þ J w Þ expðPe Þ−B
δ s
and disadvantages and further research is still required to develop
new fabrication techniques and better FO membranes that reduce ICP
where, cFeed,b and cDraw,b are the bulk concentrations of the feed and and reverse solute diffusion and at the same time have highly selective
draw solutions, respectively, Pes and Peδ are the Peclet number in the active layers.
support layer and the boundary layer, respectively, and B* is the draw As clear from Table 1, the recent membrane developments can be cat-
solute membrane permeability coefficient of the active layer. egorized according to their method of fabrication. These categories in-
Suh and Lee [119] developed a model that described all significant clude phase inversion-formed membranes, thin film composite (TFC)
physical processes occurring in FO process including the reverse draw membranes, and chemically modified membranes.
solute flux, ICP, and ECP. The model is shown below (all symbols have
been defined at an earlier point within the text): 5.1.1. Phase inversion-formed FO membranes
   For the first time, Wang et al. [130] used the conventional phase in-
cDraw; b þ J s =J w   J version to synthesize polybenzimidazole (PBI) nanofiltration (NF) hol-
Js ¼ B − cFeed; b þ J s =J w exp w ð30Þ
expð J w K Þ expð J w =kD Þ kF low fiber membrane for use in FO desalination. The SEM images of the
56 M. Qasim et al. / Desalination 374 (2015) 47–69

Fig. 10. Comparison of experimental draw solute flux (Fig. 10a) and feed solute flux (Fig. 10b) with the model predictions as a function of draw solution concentration [120].

PBI-NF membrane can be found in ref. [130]. The membrane was tested attempt was made by Fu et al. [160] in order to address these concerns.
with deionized water as feed and with NaCl, MgSO4, MgCl2, and Na2SO4 Phase inversion was used to fabricate dual layer hollow fiber membrane
draw solution (2.0 M each). Using 2.0 M MgSO4 draw solution, the with an outer layer of PBI incorporated with polyhedral oligomeric
membrane achieved a water flux of 5.65 L/m2h with 99.99% salt selec- silsesquioxane (POSS). The optimized addition of POSS resulted in im-
tivity. However, the salt rejections were low when NaCl, MgSO4, and proved membrane morphology and performance. In order to reduce
Na2SO4 draw solutions were used. Although satisfactory salt rejection the membrane material cost, the inner support layer was composed of
was observed with MgCl2 draw solution, the recovery of pure water in relatively low cost polyacrylonitrile/polyvinylpyrrolidone (PAN/PVP).
this case would require an energy-intensive separation. In addition, Compared to the aforementioned PBI hollow fiber membranes, the
the membrane was not tested with seawater feed in order to accurately NaCl rejections improved significantly. However, the POSS loading in
account for ICP effects. the PBI dope required optimization. Results showed that high POSS
The PBI NF hollow fiber membrane was chemically modified in a loading improves water flux but also decreases salt rejection.
later study by cross-linking using p-xylylene dichloride in order to finely In addition to PBI, cellulose acetate (CA) has been widely used to
tune the mean pore size of the membrane and thereby improve the salt fabricate FO membranes through phase inversion technique. In fact,
selectivity [131]. Although salt rejections improved, the values were still early commercial RO membrane were also fabricated using cellulose ac-
not satisfying. The modified membrane also resulted in lower transport etate [135]. The standard procedure for fabrication of cellulosic FO
resistance (higher water flux). This membrane was again not tested membranes is similar throughout literature and involves phase inver-
with seawater feed. Further modifications to the PB NF hollow giber sion followed by hot water annealing. Wang et al. [135] fabricated a
membrane were carried out by Yang et al. [132]. In this modification double-skinned cellulose acetate membrane which consisted of a po-
dual layer polybenzimidazole–polyethersulfone (PBI–PES) NF hollow rous support layer sandwiched between two selective skin layers. The
fiber membrane was synthesized by adding polyethersulfone (PES) objective of double-skinned membrane was to reduce the ICP effects
and polyvinylpyrrolidone (PVP) in the casting solution. The membrane and enhance the water flux by preventing the draw solute from diffus-
was tested in FO model using deionized water feed and 5.0 M MgCl2 ing into the porous support layer. Although the double skin layer is sus-
draw solution. Although the membrane achieved a high water flux ceptible to induce extra resistance to water permeation, the water flux
under FO mode and good salt rejection with MgCl2 draw solute, the was still observed to be high due to reduced ICP effects within the po-
NaCl salt rejection was again unsatisfactory. However, the dual layer rous support layer. This type of double-skinned FO membrane, howev-
PBI–PES/PVP membrane showed a potential to operate under harsh en- er, requires further improvements in its structure in order to minimize
vironments since both PBI and PES possess excellent chemical stability. reverse salt flux. Su et al. [137] fabricated and tested cellulose acetate
Nevertheless, PBI based NF hollow fiber membranes possess distinctive nanofiltration (NF) hollow fiber membrane under both FO and PRO
nanofiltration characteristics, high thermal stability, robust mechanical modes. In FO mode, the membrane resulted in a water flux of 5 L/m2h
strength, excellent chemical stability, and self-charged properties [130] using deionized water as feed and 2.0 M MgCl2 draw solution. However,
and are, therefore, promising for use in FO desalination. However, the the membrane performance decreased and very low fluxes were ob-
high price and brittleness of PBI remain serious concerns [160]. An served with increasing salinity of the feed solution owing to the in-
creased ICP effects. Later on, Sairam et al. [139] also used the phase
inversion technique to prepare defect free flat sheet composite FO
membranes with cellulose acetate active layer casted on a 50 μm
nylon fabric support at different annealing temperatures. Lactic acid,
maleic acid, and zinc chloride were used as pore forming agents. The re-
sults indicated that zinc chloride as the pore forming agent results in the
highest water flux. However, the water flux was observed to be low
under FO desalination mode. The flux from the fabricated membrane
was also found to be dependent on the annealing temperature.
During the phase inversion process, the interaction between the
polymer and the casting substrate has been observed to be a dominant
factor affecting the membrane structure of the cellulose acetate mem-
brane [138,145]. The effect of functional group content on the properties
and FO performance of asymmetric cellulose ester membranes has also
been investigated. Ong et al. [149] reported that cellulose esters with
highly hydrophobic functional groups result in defective selective layers
Fig. 11. SEM image of HTI's commercial FO membrane (adopted from [20]). due to rapid phase inversion. Such membranes exhibit very low or no
M. Qasim et al. / Desalination 374 (2015) 47–69 57

salt rejection. Similarly, membranes with high hydrophilicity produce indicated good chemical stability and minimum degradation of the mem-
high salt flux due to swelling of polymer chains and free volume expan- brane. It was reported that the support membrane structure and chemis-
sion in hydrated environments. Cellulose ester membranes with moder- try and the interfacial polymerization conditions play a significant role in
ate hydrophilicity were, therefore, recommended in the study. determining the performance of the TFC FO membranes. Also, it was
The research interest in fabrication of cellulose acetate FO mem- highlighted that the FO performance of a TFC membrane is enhanced if
branes using phase inversion is driven by the inherent advantages of the substrate is hydrophilic and is produced with a thin layer of the
cellulose acetate such as low fouling susceptibility, high resistance to sponge-like morphology on top of a finger-like layer.
chlorine degradation, mechanical robustness, market availability, low Widjojo et al. [142] fabricated flat sheet TFC membranes with
cost, and high water flux due to high hydrophilicity [21,79,121,138]. sulphonated material in the substrate. It was found that an increase in
However, cellulose acetate membranes are susceptible to hydrolysis sulphonated material in the substrate results in sponge-like structure.
outside a narrow range pH and temperature. Rapid hydrolysis occurs However, post sulfonation polymers as membrane materials have dis-
if the feed or the draw solution pH is below 3 or above 7 [21,79,121]. advantages such as tedious control of sulfonation process and difficulty
Similarly, hydrolysis will occur if the feed or the draw solution temper- in forming continuous asymmetric membranes due to slow precipita-
ature is above 30–35 °C [79,121]. In addition, cellulose acetate mem- tion [164]. Later on, Widjojo et al. [164] used direct sulfonated materials
branes are also susceptible to biological attack [21]. These negative as membrane substrates in the TFC FO membranes in order to overcome
attributes must also be taken into consideration while fabricating cellu- the aforementioned problems. In this case, fully sponge-like substrates
lose acetate FO membranes. were fabricated and the water flux increased significantly. However,
the salt rejection decreased.
5.1.2. Thin film composite (TFC) FO membranes Wei et al. [143] also synthesized flat-sheet TFC FO membranes with
Thin-film composite (TFC) polyamide membranes have been fabri- substrates, prepared by phase inversion of PSf, having straight finger-
cated in both flat sheet [136,142–144,146,147,150,151,155,159,161, like pores under a thin sponge-like skin layer. It was highlighted that
163,164,170,172–174] and hollow fiber [133,134,171] configurations straight finger-like pore structure results in lower ICP effects and is pre-
for application in FO desalination. Almost all of these membranes have ferred over spongy pore structure.
been fabricated using the conventional technique for preparing TFC Later on, Yu et al. [144] fabricated nanoporous flat sheet polyether-
polyamide RO membranes, i.e., phase inversion (for porous substrate sulfone (PES) membranes only by phase inversion (without interfacial
preparation) followed by interfacial polymerization (for formation of polymerization). A loose finger-like structure and nano-sized pores
polyamide active layer). were formed in order to enhance the water flux. At the same time, the
Wang et al. [133,134] synthesized hollow fiber FO membrane using thickness of the porous layer was optimized in order to minimize the re-
commercial polymer polyethersulfone (PES) for substrate preparation verse salt diffusion. The membrane achieved twice the water flux com-
by dry-jet wet spinning method. An RO-like skin layer was formed on pared to commercial mesh-CTA membrane. Song et al. [146] developed
either the inner or the outer surface of the substrate by interfacial poly- nanofiber TFC membrane with scaffold-like support layers having inter-
merization. The IP procedure was done using m-phenylenediamine connected pores. The membrane was fabricated using electrospinning
(MPD) aqueous solution and trimesoyl chloride (TMC) hexane solution followed by interfacial polymerization. The membrane exhibited signif-
[133]. Under FO mode (active layer facing feed solution) and using de- icantly low ICP due to low tortuosity and high porosity (reduced mem-
ionized water as feed and 0.50 M NaCl draw solution, the membrane brane structural parameter S) resulting in water flux three times higher
with RO-like skin layer on the outer surface (#A–FO) resulted in water than phase inversion-interfacial polymerization-fabricated membranes.
flux of 5 L/m2h while the membrane with RO-like skin layer on the The results were confirmed and seconded by Bui et al. [147].
inner surface (#B–FO) resulted in water flux of 14 L/m2h. Later on, in Han et al. [150] also developed flat sheet TFC membranes for FO de-
the extension of their work, hollow fiber substrate without an outer salination. Wet phase inversion was used to prepare substrates with dif-
UF skin was synthesized [134]. The modified membrane produced a ferent contents of hydrophilic sulphonated poly(etherketone) (SPEK).
water flux of 12.4 L/m2h using 0.59 M NaCl feed solution and 2.0 M The polyamide active layer was formed by interfacial polymerization.
NaCl draw solution. Wang et al. [133,134] highlighted that it is desirable The membranes exhibited high water flux and the results showed that
to have a very small portion of sponge-like layer in a thin and highly po- incorporating SPEK into the membrane substrate increases the mem-
rous substrate within the FO membrane. The hollow fiber membrane brane hydrophilicity, decreases ICP effects, reduces membrane thick-
configuration is of interest in FO desalination because of its inherent ad- ness, and results in a sponge-like membrane structure. This study
vantages such as high packing density, self-support nature, and ease of revealed that membrane hydrophilicity and substrate thickness have
fabrication [130]. However, single bore hollow fiber membranes are stronger roles in enhancing the water flux compared to the morphology
susceptible to potting problems and decreased stability in the long of the membrane (sponge or finger-like).
term [171]. In order to mitigate these problems, triangle tri-bore hollow Although most TFC membranes have been fabricated with polyam-
fiber membranes have been fabricated [171]. Hollow fiber substrates ide active layer, it is well-known that polyamide membranes are highly
were formed via dry-jet wet-spinning process using a special deigned susceptible to fouling due to their inherent surface physicochemical
tri-bore spinneret with blossom geometry and phase inversion was properties [151]. In order to mitigate fouling, Tiraferri et al. [151] fabri-
used to form a polyamide active layer on the inner surface. The results cated TFC polyamide membranes with optimized surface properties
indicated higher mechanical strength and improved water permeation using tailored silica nanoparticles functionalized with superhydrophilic
rates for triangle tri-bore membranes compared to the conventional ligands containing quaternary ammonium or amine moieties. The same
hollow fiber FO membranes. However, further investigation and struc- techniques of phase inversion and interfacial polymerization were used
tural optimization of the tri-bore hollow fiber FO membrane is required. for fabrication. Although water flux was not reported, the fabricated
Flat sheet TFC FO membranes were first synthesized by Yip et al. membranes showed lower fouling propensity. Silica nanoparticles
[136]. Polysulfone (PSf) support layer, cast on polyester nonwoven fabric, were also incorporated in the polyamide active layer in another recent
was fabricated using phase inversion. The active layer was a selective study [170]. The study reported low salt rejections.
polyamide layer formed on the porous substrate by interfacial polymeri- Besides silica nanoparticles, incorporation of NaY zeolite nanoparti-
zation of 1,3-phenylenediamine (MPD) and 1,3,5-benzenetricarbonyl cles in the polyamide rejection layer (on PSf substrate) was presented
trichloride (TMC). The membrane exhibited high salt rejection (N97%) as an effective approach to enhance water flux in another study [155].
and achieved a water permeation rate exceeding 18 L/m2h using deion- However, in this case, the zeolite loading requires optimization since
ized water as feed and 1.5 M NaCl draw solution. The membrane was high loading can reduce the water flux. Later on, amine functionalized
also tested with 1.5 M ammonium bicarbonate draw solution. The results multi-walled carbon nanotubes (MWCNTs) were incorporated in the
58 M. Qasim et al. / Desalination 374 (2015) 47–69

Table 1
Summary of notable FO membrane developments (in chronological order).

Year Membrane Materials Preparation Feed solution Water flux in FO Reference


(draw solution) mode (L/m2h)

2007 NF hollow fiber Polybenzimidazole (PBI) Dry-jet wet phase inversion DI water 5.65 [130]
membrane (2.0 M MgSO4)
2009 NF hollow fiber Polybenzimidazole (PBI) Phase inversion, chemical cross-linking DI water 20 [131]
membrane with thin wall by p-xylylene (5.0 M MgCl2)
2009 Dual-layer NF hollow Polybenzimidazole-polyethersulfone Co-extrusion DI water 24.2 [132]
fiber membrane (PBI-PES) (5.0 M MgCl2)
2010 Hollow fiber Polyethersulfone (PES) hollow fiber Dry-jet wet spinning method, interfacial DI water 5 (#A–FO) [133]
substrate, polyamide active layer polymerization (0.50 M NaCl) 14 (#B–FO)
2010 Hollow fiber Polyethersulfone (PES) hollow fiber Dry-jet wet spinning method, interfacial 0.59 M NaCl 12.4 [134]
substrate, polyamide active layer polymerization (2 M NaCl)
2010 Double-skinned flat Cellulose acetate Phase inversion, thermal annealing at 85 DI water 48.2 [135]
sheet °C for 15 min (5 M MgCl2)
2010 Flat sheet TFC Polysulfone (PSf) support, polyamide Phase inversion, interfacial DI water N18 [136]
active layer polymerization (1.5 M NaCl)
2010 Hollow fiber NF Cellulose acetate Dry-jet wet-spinning process DI water 5 [137]
(2 M MgCl2)
2010 Double dense-layer Cellulose acetate Phase inversion DI water 6 [138]
(2.5 M NaCl)
2011 Flat sheet composite Cellulose acetate on nylon fabric support Phase inversion in water 35 g/L NaCl 1.3 [139]
(150 g/L MgSO4)
2011 Flat sheet PAN substrate Layer-by-layer (LbL) assembly method Distilled water 15 [140]
(0.1 M MgCl2)
2011 Positively charged PAI substrate, treated by PEI Chemical modification Pure water 8.36 [141]
hollow fiber (0.5 M MgCl2)
2011 Flat sheet TFC PES-sulfonated polymer substrate, Phase inversion, interfacial Seawater 13.5 [142]
polyamide active layer polymerization (2 M NaCl)
2011 Flat sheet TFC Porous polysulfone substrates, Phase inversion, interfacial 10 mM NaCl 18.1 [143]
polyamide active layer polymerization (2 M NaCl)
2011 Nanoporous flat sheet PES cast on PET fabric Phase inversion DI water 30 [144]
(3 M NaCl)
2011 Flat sheet Cellulose ester Phase inversion Seawater 5 [145]
(1.5 M NaCl)
2011 Flat sheet TFC PES nano-fiber support, polyamide active Electrospinning, interfacial – – [146]
layer polymerization
2011 Flat sheet TFC PSf nanofiber support, polyamide active Electrospinning, interfacial – – [147]
layer polymerization
2011 Chemically cross-linked PAN substrate Layer-by-layer (LbL) assembly with DI water 30 [148]
flat sheet chemical crosslinking (3 M MgCl2)
2012 Molecularly designed Cellulose ester Phase inversion DI water 1–14.9 [149]
cellulose ester (2 M NaCl)
2012 Flat sheet TFC Sulphonated poly(ether ketone) (SPEK) Wet phase inversion, interfacial Model seawater 17 [150]
substrate, polyamide active layer polymerization (2 M NaCl)
2012 Flat sheet TFC PSf support, polyamide active layer with Non-solvent (water)-induced phase – – [151]
fine-tuned nanoparticles separation, interfacial polymerization,
surface functionalization
2012 Dual-layer hollow fiber PAI/PES dual-layer substrate, Dry-jet wet spinning, chemical DI water 20.6 [152]
(polyethyleneimine) PEI polyelectrolyte cross-linking (0.5 M MgCl2)
cross-linking
2012 Antifouling NF-like PAI substrate, PEI polyelectrolyte Dry-jet wet spinning, chemical 2000 ppm Na2SO4 12 [153]
hollow fiber cross-linking, polystyrene sulfonate cross-linking, PSS deposition (0.5 M Na2SO4)
sodium salt (PSS) deposition
2012 Macrovoid-free TFC PES hollow fiber support, polyamide Phase inversion, interfacial Water 25 [154]
hollow fiber active layer polymerization (1 M NaCl)
2012 Zeolite-polyamide thin PSf support, polyamide rejection layer Phase inversion, interfacial 10 mM NaCl or DI Variable depending [155]
film nanocomposite incorporated with NaY zeolite polymerization water on the amount of
nanoparticles (0.5, 1.0 or 2.0 M zeolite
NaCl) nanoparticles
2012 Double-skinned and PAN substrate Layer-by-layer (LbL) assembly method, DI water 30 [156]
cross-linked chemical cross-linking (1 M NaCl)
layer-by-layer
2012 Flat sheet NF-like Torlon polyamide-imide (PAI) material Phase inversion, chemical DI water 16.3–11.47 [157]
membrane substrate, PEI for post-treatment post-treatment (0.5 M MgCl2)
2013 Flat sheet membrane PES/multiwalled carbon nanotube Carboxylated MWCNTs – – [158]
with modified PES (MWCNT) substrate, polyamide active Dispersion within PES via solution
substrate layer blending, phase inversion process,
interfacial polymerization
2013 Thin-film PSf support, polyamide rejection layer, Phase inversion, interfacial 10 mM NaCl 40 (with 0.1 [159]
nanocomposite (TFN) amine functionalized multi-walled polymerization (2 M NaCl) F-MWCNT
carbon nanotubes (F-MWCNTs) as wt/ MPD vol%)
additives in 1,3-phenylendiamine (MPD)
solution
2013 Dual-layer hollow fiber PBI/POSS outer layer, PAN/PVP inner Phase inversion, dual-layer hollow fiber DI water 12 (with 0.5% POSS) [160]
layer spinning, thermal annealing (2 M MgCl2)
2013 Flat sheet TFC Carboxylated polysulfone (CPSf) Phase inversion, lithiation procedure, DI water 18 [161]
substrate, polyamide active layer interfacial polymerization (1 M MgCl2)
M. Qasim et al. / Desalination 374 (2015) 47–69 59

Table 1 (continued)

Year Membrane Materials Preparation Feed solution Water flux in FO Reference


(draw solution) mode (L/m2h)

2013 Functionalized PAI hollow fiber substrate immobilized Phase inversion, vacuum filtration, DI water ~13 [162]
multi-walled carbon with MWCNT and chemically treated chemical post-treatment (0.5 M MgCl2)
nanotube (MWCNT) with PEI solution
immobilized hollow
fiber
2013 Polyamide TFC Polyvinylidene fluoride (PVDF) nanofiber Electrosipinning, interfacial DI water 11.6–28 [163]
substrate, polyamide active layer polymerization (1 M NaCl)
2013 Flat sheet TFC Sulfonated polyphenylene sulfone Direct synthesis route with various DI water 10 [164]
(sPPSU) substrate, polyamide active content of sulfonated units, interfacial (3 M NaCl)
layer polymerization
2013 Thin-film inorganic Microporous silica xerogels immobilized Layer-by-layer (LbL) deposition DI water 59.8 [165]
(TFI) membrane onto a stainless steel mesh (SSM) (2 M NaCl)
substrate
2014 Poly (vinyl) alcohol Polysulfone support layer of RO PVA crosslinking using maleic acid or DI water b0.6 [166]
coated RO membranes membranes (seawater SW 30-XLE and glutaraldehyde (0.05 M, 0.5 M, 1 M,
brackish water BW 30, Dow Water & and 1.5 M NaCl)
Process Solutions) coated with poly
(vinyl) alcohol (PVA)
2014 Nanofiber thin film Hydrophilic cross-linked PVA nanofiber Electrospinning, chemical cross-linkage, DI water 27.24 [167]
composite (NTFC) support, polyamide active layer interfacial polymerization (0.5 M NaCl)
2014 Flat sheet TFC RO membranes (SW 30-XLE and BW 30, Dopamine polymerization Pure water 7 (BW 30) [168]
Dow Water & Process Solutions) support (2 M NH4CO3) 11 (SW 30-XLE)
layers modified with polydopamine
(PDA)
2014 TFC hollow fiber Polyethersulfone hollow fiber substrate, Interfacial polymerization, chemical DI water 5.32 [169]
polyamide active layer chemically cross-linking (2 M NaCl)
treated with cetyltrimethylammonium
chloride (CTAC)
2014 Thin-film PSf support, polyamide active layer Phase inversion, interfacial 10 mM NaCl 22 ± 2 (0.1 wt/vol.% [170]
nanocomposite (TFN) containing silica nanoparticles polymerization (2 M NaCl) silica loading)
2014 TFC tri-bore hollow Tri-bore Matrimid support, Polyamide Dry-jet wet-spinning process using a Pure water 11.8 [171]
fiber active layer on inner surface specially designed tri-bore spinneret (2 M NaCl)
with blossom geometry
2014 Flat sheet TFC (PSf)–titanium dioxide (TiO2) Phase inversion, interfacial 10 mM NaCl 40 (0.75 TiO2 [172]
nanocomposite substrate, polyamide polymerization (2 M NaCl) loading)
active layer
2014 Flat sheet TFC Polysulfone (PSf) and sulfonated poly Phase inversion, interfacial DI water 39 [173]
(phenylene oxide) (SPPO) substrate, polymerization (2 M NaCl)
polyamide active layer
2015 Flat sheet TFC Silica–polysulfone substrate, polyamide Phase inversion, interfacial DI water ~28 [174]
active layer polymerization (1 M NaCl)

polyamide active layer of the TFC membranes [159]. Compared to ordi- hence increased the water flux. Tian et al. [163] fabricated electro-
nary TFC FO membranes, the addition of amine functionalized MWCNTs spun polyvinylidene fluoride (PVDF) nanofiber substrates. Although
in the active layer resulted in much higher water flux. However, the ad- water flux improved compared to PSf-based membranes, the salt rejec-
dition of amine functionalized MWCNTs in the MPD solution may be tion showed a compromise.
limited since high loading may affect the interfacial polymerization pro- Emadzadeh et al. [172] reported a decrease in the ICP effects and a
cess which may affect membrane selectivity [159]. decrease in the membrane structural parameter (S) by adding titanium
It is important to note that the ICP effects from employing TFC FO dioxide (TiO2) nanoparticles into the PSf substrate. However, the au-
membranes are governed by the porous support layer while the selec- thors also reported that increasing the TiO2 loading can result in high re-
tive active layer governs the salt rejection and reverse salt permeation. verse salt flux due to formation of a less-densely cross-linked active
In order to improve FO desalination performance and reduce the ICP ef- layer [172]. In addition, the incorporation of nanoparticles in the sub-
fects, the support layer must be highly porous and highly hydrophilic strate can often result in altered top surface morphology which nega-
with low tortuosity. However, almost all of the aforementioned TFC tively affects the integrity and deposition of the active layer during the
membranes consist of hydrophobic PSf support. Therefore, recent mem- interfacial polymerization process. In order to create an ideal interface
brane fabrications have focused on the membrane support layer for for active layer deposition, Liu and Ng [174] used double-blade casting
water flux enhancement and ICP effect mitigation. For example, hydro- technique to incorporate nano-sized silica into the PSf substrate. The
philic carboxylic acid groups were incorporated in the hydrophobic PSf substrate formed contained a silica-impregnated porous bottom layer.
substrate which resulted in higher water permeation rates (18 L/m2h On the other hand, the top layer was devoid of silica which acted as a
using deionized water feed and 1 M MgCl2 draw solution) compared perfect interface for deposition of the active layer. This way a reduction
to PSf-based membranes [161]. However, in this case, the mechanical in ICP effects was achieved by incorporating silica nanoparticles in the
stability of the membrane was compromised at higher concentration substrate along with an increase in salt rejection due to formation of a
of draw solution. Zhou et al. [173] used polymer blend of polysulfone defect-free active layer.
(PSf) and sulfonated poly(phenylene oxide) (SPPO) as substrate and From the membrane developments discussed above, it is clear that
also proposed IOP as a factor to mitigate ICP effects. The membrane traditional methods for fabricating RO membranes (phase inversion
fabricated with charged polymer in the substrate generated an IOP followed by interfacial polymerization) are mostly used to prepare
that compensated for the dilutive ICP effects in FO desalination and TFC FO membranes. It is also important to note that the preparation of
60 M. Qasim et al. / Desalination 374 (2015) 47–69

the porous support layer determines the water flux since it dictates the worth to investigate further into this TFI membrane and to test it
ICP effects. On the other hand, the membrane active layer formed by in- using easily recoverable and energy-efficient draw solutes compared
terfacial polymerization determines the salt rejection and the reverse to NaCl.
salt flux. More efforts are still required to fabricate better TFC hollow Wang and coworkers used chemical modification to fabricate both
fiber membranes since most of the TFC membranes have been fabricat- hollow fiber and flat sheet FO membranes with Torlon® polyamide-
ed in flat sheet configuration while only few studies report fabrication of imide (PAI) substrate prepared by phase inversion [141,153,157]. The
TFC hollow fiber membranes. In order to achieve good FO desalination substrate was chemically treated with polyelectrolyte polyethyleneimine
performance, preparation of membrane support layer is an important (PEI) in order to develop positively charged nanofiltration (NF)-like selec-
and crucial consideration. In fact, most of the recent TFC membrane fab- tive layer. Results showed that under FO mode, the positively charged FO
rications have focused on the membrane support layer [172–174]. Ide- membranes provide double electric repulsions that tend to reduce salt
ally, the support layer must have small structural parameter, low penetration. Low NaCl rejections reported and therefore, FO desalination
tortuosity, high hydrophilicity, and high porosity in order to allow for applications of these membranes are limited. In addition, chemical cross-
high water flux through reduced ICP effects. On the other hand, the ac- linking results in denser substrate which adversely affects the water flux.
tive layer must be highly selective to allow for high salt rejection and Later on, the same research group used a dual-layer hollow fiber mem-
low reverse salt flux. In general, TFC membranes have a promising po- brane for PEI post-treatment [152]. The motivation was to overcome the
tential in FO desalination due to higher water flux and salt rejection drawbacks of chemical cross-linking on entire PAI substrate. The mem-
compared to cellulosic membranes and greater stability towards pH, hy- brane consisted of PAI as the outer layer supported by polyethersulfone
drolysis, and biodegradation [22,133,136,143]. (PES) inner layer inert to PEI polyelectrolyte. Although the water flux
improved compared the previous studies, the salt rejections were still
5.1.3. Chemically modified FO membranes not satisfactory.
Chemically modified membranes have also been fabricated and Goh et al. [162] immobilized multi-walled carbon nanotube
employed in FO desalination. Tang and coworkers [140] prepared (MWCNT) on PAI hollow fiber substrate by vacuum filtration method.
NF-like FO membranes with polyacrylonitrile (PAN) substrate using The MWCNT immobilized PAI substrates were the chemically treated
polyelectrolyte layer-by-layer (LbL) assembly. LbL membranes tend to with PEI to develop positively charged nanofiltration (NF)-like selective
have high retention against divalent ions and high thermal stability layer. The immobilization of MWCNT resulted in higher water flux com-
and have been successfully used for nanofiltration applications [175]. pared to the membrane without MWCNTs in ref. [141]. This was attrib-
However, this was the first time that LbL membranes were fabricated uted to the existence of low-resistant nanocorridors between the
for use in FO desalination. PAN substrate was prepared by phase in- immobilized MWCNTs and the PEI polymer matrix that allow faster
version and subsequently soaked in sodium hydroxide solution in penetration of water along the gaps and through the selective layer.
order to impart hydrophilicity and negative charges to the substrate However, the reverse salt flux did not show considerable change.
via partial hydrolysis. The negatively charged PAN substrate was soaked Puguan et al. [167] chemically cross-linked polyvinyl alcohol (PVA)
in poly(allylamine hydrochloride) (PAH) polycation solution followed nanofibrous substrate formed by electrospinning. The motivation behind
by rinsing with deionized water to remove the excess PAH. The sub- using PVA was to introduce a highly hydrophilic support in order to re-
strate was then soaked in poly(sodium 4-styrene-sulfonate) (PSS) duce ICP and increase the water flux. The cross-linking was performed
polyanion solution followed by rinsing with deionized water. This alter- using acid catalyzed glutaraldehyde in acetone solution. Subsequently,
native PAH/PSS treatment was repeated to fabricate membranes with polyamide active layer was formed by interfacial polymerization. The
the desired multiple polyelectrolyte layers. Although the membrane membrane exhibited 7–8 times higher water flux compared to commer-
performed well in FO mode, severe solute reverse diffusion was ob- cial HTI membranes owing to its very low structural parameter value. De-
served in PRO mode. Increasing the number of polyelectrolyte layers in- spite the high water flux, further investigations are required to improve
creased the salt selectivity but reduced the water flux, i.e., a strong the mechanical strength of the membrane.
tradeoff was observed between selectivity and water flux. In order to Recently, commercial PES hollow fiber substrates were used to fab-
improve the salt rejection properties, Tang and coworkers chemically ricate TFC membranes via interfacial polymerization of MPD, TMC, and
cross-linked the LbL FO membranes [148]. Cross-linking was performed cetyltrimethylammonium chloride (CTAC) monomers [169]. The effect
by immersing the LbL membranes in glutaraldehyde (GA) solution. of CTAC concentration on the structure of polyamide active layer was in-
Although cross-linking increased the salt selectivity, the water perme- vestigated. The study showed that CTAC has an ionic interaction with
ability of the rejection layer was found to be lower. Later on, the same MPD in the aqueous solution that affects the interfacial polymerization
research group applied the LbL treatment and GA cross-linking on process of MPD and TMC. The addition of CTAC decreased the water
both surfaces of the substrate in order to form double-skinned LbL FO flux but improved salt rejection and revere solute selectivity.
membranes [156]. It was reported that the salt rejection for the Recent studies have also focused on chemical modification of RO
double-skinned LbL FO membrane is determined by the top skin. Al- membranes that generally tend to exhibit very poor FO performance
though double-skinned membranes have tendency to reduce ICP with due to severe ICP effects caused by their highly hydrophobic support
increasing feed skin permeability, the double skin layer is susceptible layers [166,168]. Imparting hydrophilicity by coating the polysulfone
to induce extra resistance to water permeation. In any case, the cross- support layer with polydopamine (PDA) or poly(vinyl) alcohol (PVA)
linked LbL membranes in these studies were reported to be unsuitable has been shown to enhance the FO water flux of seawater RO mem-
for FO seawater desalination due to low retention against NaCl [148, branes [166,168].
156]. In addition, large scale production of LbL membranes is limited From the aforementioned membrane developments, it is clear that
due to high cost of production [148]. novel methods to fabricate high performance FO membranes are yet
LbL assembly has also been used to fabricate thin-film inorganic to be developed since the current techniques for fabricating FO mem-
(TFI) membrane [165]. This membrane was prepared by layer-by- branes are the same as the conventional techniques used for fabricating
layer deposition of silica xerogels onto the stainless steel mesh (SSM) RO or NF membranes. In addition, most membrane evaluations focus
substrate. Compared to organic polymeric membranes, the TFI mem- only on determining the water permeability constant (A) and solute
brane showed improved FO performance due to its self-supporting permeability constant (B) for newly developed FO membranes. Al-
thin-film structure and low structural parameter. The TFI membrane though these constants are important, determination of solute resistiv-
exhibited better resistance to temperature and pH, high water flux ity (K) and the membrane structural parameter (S) for any newly
(60 L/m2h using deionized water feed and 2 M NaCl), and low specific developed FO membrane is also crucial since K and S reflect the ICP
solute flux (58.7% lower than commercial CTA membrane). It may be effects. It is also important to note that most studies evaluate the FO
M. Qasim et al. / Desalination 374 (2015) 47–69 61

performance of the fabricated membranes using only deionized water combined organic and colloidal fouling in FO. Results indicated that
as the feed solution. In order to correctly account for the ICP effects, it combined organic and colloidal fouling lowers the flux more rapidly
is crucial that the fabricated membranes are tested with seawater feed compared to the two individual fouling types. The effect of membrane
where ICP effects become much more profound. Besides using seawater structural parameter on organic fouling of FO membrane was investi-
as feed solution, the membrane performance tests must employ poten- gated by Motsa et al. [192]. Recently, Lee, Kim, and Hong [193] used
tial draw solutes (e.g. ammonium bicarbonate). Although evaluating modeling and experiments to study the fouling distribution along FO
the water flux using NaCl or MgCl2 draw solutions is common in litera- membrane channel. Severe fouling was observed at the last section of
ture, none of these have been proposed as a potential draw solute for FO the membrane channel where thicker and denser fouling layer was ob-
desalination. It will be better to integrate the membrane and draw solu- served compared to the first section of the channel.
tion developments and use potentially energy-efficient draw solutes In short, there is no disagreement in literature that FO is a low foul-
along with seawater feed to evaluate the performance of the fabricated ing process [64,176,179,182]. This is due to the formation of loosely
membranes. In addition, FO performance must be evaluated based on packed fouling layer which makes fouling mitigation relatively easy
specific reverse solute flux (Js/Jw) rather than water flux alone due to a and allows for almost full recovery of water flux by periodic rinsing of
strong trade-off between water flux and salt rejection [160,162,163]. the membrane [182]. Besides periodic rinsing, introducing hydrody-
Also, membrane development studies must consider membrane repeat- namic shear forces near the membrane surface is another possible
ability in order to facilitate commercialization. way to mitigate fouling in FO desalination. This, however, is realized at
the expense of increased energy consumption [176,177,181,194]. The
5.2. Studies on membrane fouling hydrodynamic fouling mitigation methods include introducing air bub-
bles [182], using higher cross-flow velocities [176,194], employing
Membrane fouling in FO desalination is an inevitable phenomenon pulsed flow for foulant removal [194], and using spacers to induce tur-
which results from deposition and adsorption of feed constituents bulence [194]. In addition, membrane surface properties are also critical
such as organic and inorganic compounds, salts, colloids, and microor- in dictating the fouling propensity of FO membranes. Most fouling stud-
ganisms on the membrane surface. As water permeates in FO desalina- ies have been conducted on CTA membranes due to their commercial
tion, the foulants in the feed solution tend to accumulate on the availability [64,99,179–182,184,185,190,194]. However, fouling of TFC
membrane surface. This results in formation of foulant cake layer membranes requires special consideration due to their high hydropho-
which not only adds additional resistance to water transport but also in- bicity, surface roughness, and surface chemistry [16]. Recent studies
creases the concentration polarization effects [176,177]. In addition to have focused on surface modifications of TFC membrane active layer
reduction in water flux, fouling will decrease the membrane lifespan [195–199]. One method to increase fouling resistance is by PEGlyation
which will increase the operating and maintenance cost of the FO desa- which involves grafting of hydrophilic polymer poly(ethylene glycol)
lination process [178]. Earliest studies of FO membrane fouling were (PEG) to the membrane active layer [195,199]. PEGlyation results in
conducted by Cath et al. [36,37]. In these early studies, no or low decline PEG polymer brush that increases fouling resistance by steric repulsion
in water flux was observed due to fouling, which lead to a conclusion of foulants. However, this increase in fouling resistance is realized with a
that FO process may have low fouling propensity. Even though recent decrease in water permeability due to additional hydraulic resistance
studies show that FO process also has considerable fouling propensity, caused by the polymer [195,199]. Further research efforts are still re-
FO fouling can be identified as more reversible than RO and NF fouling. quired to mitigate fouling and understand fouling mechanisms for TFC
Mi and Elimelech studied the aspects of both organic [179] and inor- FO membranes.
ganic (gypsum scaling) [180] FO membrane fouling and also investigat-
ed the reversibility of organic fouling [181]. The studies indicated that
both organic and inorganic fouling in FO is highly reversible. This was 6. Advances in draw solutions for FO desalination
confirmed Lee et al. [176] and recently by Kim et al. [182] who observed
that the fouling layer in FO is loosely packed and water flux can be al- The draw solution, based on the osmotic pressure properties, is the
most completely recovered by periodic rinsing of the membrane with- source of the driving force for the FO desalination process and rep-
out the need of chemical cleaning [177]. This fouling reversibility is resents another extensive area of research besides membrane devel-
one of the main attractions for further investigation into FO desalination opment. The ideal draw solute must be highly soluble in water and
given the fact that fouling is completely irreversible in RO [175]. Very re- capable of generating high osmotic pressures compared to the feed
cently, Chun et al. [183] confirmed the reversibility of fouling in FO by solution. In addition, the draw solute must exhibit low ICP, non-
using non-chlorinated actual brackish lake water as feed in order to toxic and chemically inert to the membrane [60]. However, the re-
study fouling of TFC FO desalination membrane. It was reported that covery of pure water from the diluted draw solution is the most im-
the water flux dropped by 65% during the first 24 h of the experiment portant consideration in successful selection of a suitable draw
time. However, the flux was completely recovered by hydraulic cleaning solute. Since interest in FO desalination is driven by its energy-
with deionized water. efficient nature, the draw solution must require no or minimum en-
Wang et al. [184] used direct microscopic observation for fouling ergy for regeneration and for separating pure water from the diluted
studies in FO. This study along with Zhao et al. [185] highlighted that draw solution. Ref. [200,201] provide approaches to the selection of
the concept of critical flux, defined as water flux at the instant when suitable draw solutes.
the membrane fouling first appears, can be applied in FO process. Since decades, researchers have used different types of draw
Later on, the concept of critical flux was also used by Zou et al. [186] solutes in the FO desalination process. Few review papers appear
to study FO membrane fouling by microalgae. in literature that summarizes the various draw solutes/solutions
Li et al. [187] reported that the most dominant inorganic fouling in used in FO [20,21,59,60]. Here, we present an updated review of
real FO desalination is silica scaling. Zhao and Zou [188] reported ad- all the draw solutes used till date in the process of FO desalination.
verse effects of higher working temperature on FO membrane scaling Each of the proposed draw solute/solution has some inherent ad-
and cleaning. This was recently confirmed Kim et al. [189]. Parida and vantages and disadvantages and further research efforts are re-
Ng [190] studied the effect of organic loading and calcium on FO mem- quired to find a suitable draw solution for commercialization of FO
brane fouling and compared the results with membrane fouling in PRO. desalination. All draw solution developments are summarized chro-
Park et al. [191] developed a numerical model for colloidal fouling of nologically in Table 2 [202–230].
FO membranes. Results indicated that colloidal fouling is proportional The draw solution research can be categorized by the methods used
to the feed concentration and the permeate flux. Kim et al. [182] studied to recover the draw solutions.
62 M. Qasim et al. / Desalination 374 (2015) 47–69

6.1. No draw solute recovery 6.2. Thermal draw solute recovery

Kravath and Davis [205] used glucose draw solution and cellu- The earliest FO seawater desalination was attempted using volatile
lose acetate membrane to desalinate seawater. Transport of water solutes such as SO2 [202]. The water flux was, however, not reported
molecules from seawater to the glucose draw solution simply result- in the patent. Heated gas stripping operation was used to recover pure
ed in potable glucose drink. Therefore, recovery of product water water and remove the volatile solutes. Glew [203] used mixture SO2 or al-
was not required. However, the proposed method can only be used for iphatic alcohols with water as draw solutions to desalinate seawater. Also,
emergency water supply. Based on the same concept, Kessler and in this case, recovery of pure product water involved heating. The water
Moody [206] and Stache [207] used nutrient and fructose draw solu- flux was also not reported. The research interest FO desalination draw so-
tion, respectively. Later on, Yaeli [208] used glucose draw solution lutions grew rapidly after the use of ammonium bicarbonate as the draw
and also recovered pure water from the glucose draw solution solution by Elimelech et al. [18,83,84]. Being highly soluble and capable of
using pressure-driven RO. generating high osmotic pressures, the ammonium bicarbonate draw

Table 2
Summary of draw solutions used for FO desalination (in chronological order).

Year Research Draw solute/solution Recovery method Advantages and disadvantages Reference
group

1965 Batchelder SO2 Heated gas stripping Easy but requires heat energy, harmful [202]
operation
1965 Glew Mixture of water with SO2 or aliphatic alcohols Heating/distillation Easy but requires heat energy, harmful [203]
1972 Frank Aluminum sulfate Precipitation with No energy required, but toxic reaction products [204]
calcium hydroxide
1975 Kravath Glucose Not required For emergency water supply only [205]
and Davis
1976 Kessler & Nutrient solution Not required For emergency water supply only [206]
Moody
1989 Stache Fructose Not required For emergency water supply only [207]
1992 Yaeli Glucose RO Requires electrical energy [208]
2002 McGinnis KNO3 and SO2 Cooling and heating Requires energy, complicated, harmful [209]
2005–2007 Elimelech NH4HCO3 Moderate heating High water flux, requires heating, bad smell of [18,83,84]
and up to 60 °C ammonia in the product water
coworkers
2007 Adham Magnetic nanoparticles Use of a canister Easy separation but low osmotic pressure [210]
separator
2007 Adham Dendrimers UF/adjusting pH
High osmotic pressure, UF requires energy, [210]
pH-controlled removal is necessary
2007 Adham Albumin Heating Inefficient separation [210]
2010 Chung 2-Methylimidazole-based organic compounds FO–MD High osmotic pressure but high ICP [211]
2010–2011 Chung Magnetic nanoparticles Using magnetic field Easy separation, susceptible to nanoparticle [212,213]
aggregation
2011 Wang Polymer hydrogels Pressure and High water recovery, not suitable for practical [214,215]
thermal stimuli applications, microbial contamination is possible
2011 Chung Super hydrophilic nanoparticles UF Multiple UF stages required for pure water [216]
recovery
2012 Chung Polyacrylic acid sodium salts (PAA–Na) UF High solubility and osmotic pressure, recovery only [217]
by pressure-driven process
2012 Chung Surface-dissociated nanoparticle Integrated electric High osmotic pressure, NF requires energy [218]
field-nanofiltration
system
2013 Stewart Hexavalent phosphazene salts Not reported Pure water recovery requires further research, [219]
Hydrolysis of membrane is possible
2013 Stone Switchable polarity solvent (SPS) Heating with Energy efficient, but degrades the cellulose acetate [220]
nitrogen bubbling membrane, poor water quality
2013 Alnaizy Copper sulfate Metathesis No energy required, can be only used for brackish [128]
precipitation water desalination, toxic reaction products, costly
consumables
2013 Alnaizy Magnesium sulfate Metathesis No energy required, toxic reaction products, costly [129]
precipitation consumables
2013 Ou Thermo-sensitive polyelectrolytes Hot UF Low energy requirement, but low flux and poor [221]
water recovery
2013 Cai Semi-IPN hydrogels Heating Low energy requirement, but low water flux [222]
2014 Na Citrate-coated magnetic nanoparticles (cit-MNPs) Not reported Pure water recovery requires further research [223]
2014 Zhao Poly(sodiumstyrene-4-sulfonate-co-n-isopropylacrylamide) Membrane Feasible with seawater, but energy required [224]
(PSSS–PNIPAM) distillation (MD)
2014 Sato Dimethyl ether Exposure to air Energy-efficient, volatile osmotic agent [225]
2014 Ge Ferric and cobaltous hydroacid complexes NF High water flux, energy required for regeneration [226]
2015 Zhang Electric-responsive polymer hydrogels Electric field Requires electrical energy [227]
2015 Zhao Poly(amidoamine) terminated with sodium carboxylate MD High water flux, energy required for regeneration [228]
groups (PAMAM-COONa)
2015 Tian Poly (sodium 4-styrenesulfonate) (PSS) Low pressure-UF Cost-effective, but UF required [229]
2015 Hartanto Thermo-responsive microgels Centrifugation at 40 High water recovery, high flux, but heating [230]
°C involved
M. Qasim et al. / Desalination 374 (2015) 47–69 63

solute resulted in high water flux. Pure product water was recovered by 6.3. Applied hydraulic pressure draw solute recovery
moderate heating up to 60 °C which resulted in decomposition of ammo-
nium bicarbonate to form ammonia and carbon dioxide gases. The gases Polymer hydrogels have also been used as draw agent in FO desali-
escape the draw solution to give pure water. However, the energy exten- nation [214,215]. The flow of water from the feed to the draw solution
sive draw solute recovery and reconstitution steps of this process remain results in swelling of the hydrogels. Pressure, thermal, or solar irradia-
a big concern for the desalination applications. The schematic diagram is tion stimuli is then used to recover product water. Chung et al. [216]
shown in Fig. 12. used dissolved nanoparticles coated poly-acrylic acid and triethylene
McGinnis [209] used a two-stage FO process to desalinate seawater. glycol as draw solution. Product water was recovered using UF system.
First, water molecules from the feed seawater were extracted into con- However, multiple UF runs were required to recover pure water. The
centrated KNO3 draw solution. After dilution of the KNO3 draw solution, schematic diagram is shown in Fig. 14 [216].
a considerable amount of KNO3 was removed by cooling. In the second Polyacrylic acid sodium salts (PAA–Na) have also been suggested as
stage, SO2 draw solution was used to extract water from the diluted viable draw solutes in FO desalination [217]. PAA–Na salts exhibited
KNO3 draw solution from the first stage. Finally, heat was applied to re- high solubility in water and high osmotic pressure. Regeneration was
move volatile SO2 from pure product water. The two-stage process adds performed using pressure-driven UF process. Also, Ling and Chung
complexity to the FO desalination. In addition, energy is required in the [218] used draw solutions of surface-dissociated nanoparticle. However,
form of both heating and cooling. in this case, regeneration required integrated electric field and pressure-
Stone et al. [220] used switchable polarity solvent (SPS) as draw sol- driven NF system. Stewart et al. [219] used phosphazene salts as draw
ute. The SPS was simply mixture of carbon dioxide, water, and tertiary solutes. The study, however, did not report the recovery of pure water
amines. Once water was extracted into the SPS draw solution, heat from the draw solution.
was applied to strip CO2 from the draw solution. The stripping of CO2 Ge et al. [226] utilized cupric and ferric hydroacid complexes as draw
in turn resulted in separation of pure water from the tertiary amine. solutes to desalinate model seawater. The water flux was observed to be
However, the SPS draw solution resulted in degradation of the FO mem- high and pressure-driven NF was used to recover pure water.
brane. The schematic diagram of this interesting FO desalination process
is shown in Fig. 13 [220]. 6.4. Applied magnetic field draw solute recovery
Chung et al. [211] used 2-methylimidazole-based organic com-
pounds as draw solutes for FO desalination. Draw solution regeneration Adham et al. [210] used magnetic nanoparticles to dewater RO con-
was via FO–MD integrated process. Although the compounds generated centrate. A magnetic separator was used to product water from the
high osmotic pressures, the effect of ICP may be high owing to large mo- draw solution. However, the magnetic nanoparticles were found to be
lecular size. unsuccessful in generating high osmotic pressure due to their large mo-
Ou et al. [221] used a series of soluble and thermo-sensitive poly- lecular weight and low solubility. Adham et al. [210] also used albumin
electrolytes as draw solutes. Hot UF at 45 °C and 2 bar was used to sep- and dendrimers as draw solutions. Separation of product from albumin
arate pure water from the diluted draw solution. However, low water draw solution involved heating, which resulted in solidification of albu-
flux and water recovery was reported. Similarly, Cai et al. [222] used min. However, the recovery was low. In case of dendrimers draw solu-
thermo-sensitive semi-IPN hydrogel draw agents that absorbed water tion; UF was used to recover the product water. However, the process
from brackish water. The swelled hydrogels draw agents were then requires further studies on pH-controlled removal of dendrimers from
heated to release the product water. Low water flux was observed. the diluted draw solution. Chung and coworkers also used magnetic
Zhao et al. [224] used poly (sodiumstyrene-4-sulfonate-co-n- nanoparticles as draw solutes [212,213]. In these studies, product
isopropylacrylamide) (PSSS–PNIPAM) draw solute to desalinate seawa- water was recovered by application magnetic field.
ter. The draw solute produced high osmotic pressure. After extraction of Recently, Na et al. [223] synthesized and used citrate-coated mag-
water, membrane distillation (MD) at a temperature above the low crit- netic nanoparticles (cit-MNPs) as draw solutes in FO. The process is fea-
ical solution temperature (LCST) of PNIPAM was used to recover pure sible only under application of magnetic field in order to drive the
product water. magnetic particles away from the FO membrane. Recovery of pure
water was not reported.

6.5. Precipitation draw solute recovery

Frank [204] used precipitation reaction with calcium hydroxide to


recover pure water from diluted aluminum sulfate draw solution. The
process does not require energy but involves toxic products of the pre-
cipitation reaction. Similarly, Alnaizy et al. used the method of metath-
esis precipitation to separate the draw solute from pure product water
without using energy. In their studies, two draw solutes, copper sulfate
[128] and magnesium sulfate [129], were used to desalinate brackish
and seawater. Schematic diagram for the FO desalination method utiliz-
ing copper sulfate draw solution is shown in Fig. 15 [60]. Similar sche-
matic for desalination using magnesium sulfate can be found in ref.
[129].
Copper sulfate draw solution, could not generate enough osmotic
pressure to desalinate seawater and was found to be a viable draw
solution only for brackish water desalination. Magnesium sulfate draw
solution, on the other hand, was successfully used to desalinate both
brackish and seawater. Pure water was recovered from the diluted draw
solution (copper sulfate or magnesium sulfate) by reacting it with stoi-
chiometric amount of barium hydroxide. The resulting metathesis precip-
Fig. 12. Schematic diagram of FO desalination process utilizing NH4HCO3 draw solution itation reaction removed all soluble chemicals as insoluble precipitates.
[18,83,84] (adopted from [20]). Although no energy was used, the reaction products were toxic and
64 M. Qasim et al. / Desalination 374 (2015) 47–69

Fig. 13. Schematic diagram of FO desalination system utilizing SPS draw solution (adopted from [220]).

harmful. Both the draw solutions were also fully recovered to be further 7. Challenges in FO desalination
used in the proposed FO desalination process.
The key challenges faced by FO desalination have already been
discussed in the previous sections. In this section, the close relationship
6.6. Other methods for draw solute recovery between all the FO challenges is illustrated. In summary, the challenges
faced in commercial and successful realization of FO desalination
Sato et al. [225] proposed an interesting FO desalination method include concentration polarization, membrane fouling, reverse solute
using dimethyl ether as draw agent. The process requires pressurized flux, lack of suitable commercial membranes, and unavailability of
injection of dimethyl ether. Once water has been extracted, simple ex- ideal draw solutions. All these challenges are inextricably linked to
posure to air at ambient temperatures can be used to vaporize dimethyl one another. First of all, the FO membrane production methods should
ether. have high repeatability in order to facilitate commercialization. In
More recent developments in FO desalination draw solutes included order to achieve high water flux at, relatively, low osmotic pressure
the use of electric-responsive polymer hydrogels [227]. Using this type differences, the FO membrane should have low S value. In addition,
of draw agent, water was extracted into the hydrogel and fresh water the active membrane layer should be highly selective in order to reduce
was released from the hydrogel by varying the voltage of an electric reverse solute flux, which in turn, will reduce the susceptibility of mem-
field. Zhao et al. [228] employed poly (amidoamine) terminated with so- brane fouling. Also, the membrane porous support should be highly
dium carboxylate groups (PAMAM–COONa) draw solute to desalinate porous in order to eliminate the adverse effects of ICP. However, con-
seawater. High water flux was observed but regeneration required mem- flicting situations arise during the selection of draw solutes. The ideal
brane distillation. Tian et al. [229] used poly (sodium 4-styrenesulfonate) draw solute should have small molecular size in order to reduce ICP ef-
as draw solute which required low-pressure UF for regeneration. fects but this will increase reverse solute flux and membrane fouling.
Hartanto et al. [230] used co-polymer microgel of N- Therefore, all these factors must be considered while conducting re-
isopropylacrylamide and acrylic acid as draw agent and at the search on FO desalination.
same time developed a novel on-line conductivity method for Some recent studies have shown that FO seawater desalination con-
water flux determination (Fig. 16 [230]). The microgel was used to sumes higher energy compared to RO [231,232]. With respect to the
absorb water in the FO process. Subsequently, water was released current technological developments and research results, FO does not
by centrifugation at 40 °C and 12,000 rpm for 10 min. satisfy the economic feasibility expectations as a standalone process
for desalination. In fact, the biggest challenge for the commercialization
of the FO process comes from the economic feasibility. The economic
feasibility of a process can be related directly to its scalability and com-
mercialization [176]. Therefore, in order to make a relatively accurate
economic assessment for FO, several factors, such as draw solution se-
lection, draw solute recovery, and high performance membrane devel-
opment, should be taken into account. An economically feasible FO
process should satisfy all such factors in order to answer commonly
known issues and drawbacks in the FO process. These issues and draw-
backs can be summarized as:

• Concentration polarization
• Membrane Fouling
• Reverse solute flux
• Suitable commercial membranes
• Availability of ideal draw solutions

This comprehensive review article has summarized the majority


of the past and current research articles in order to make a relatively ac-
Fig. 14. Schematic diagram of FO desalination system utilizing super hydrophilic curate assessment of the FO process. Compared to the previous review
nanoparticles (adopted from [216]). articles on FO desalination [20,21,49,61], this paper provides an up-to-
M. Qasim et al. / Desalination 374 (2015) 47–69 65

Fig. 15. Schematic diagram of FO desalination system utilizing copper sulfate draw solution [128] (adopted from [60]).

date review of all the major FO membrane and draw solution develop- interests. There is no scientific or research disagreement that FO desali-
ments along with an up-to-date summary of all significant studies on nation is less susceptible to membrane fouling compared to the
membrane fouling. In addition, this article adequately addresses all re- pressure-driven RO. There exists a possibility of finding energy-
search aspects of FO desalination by compiling majority of the research efficient means of draw solution regeneration and robust FO mem-
efforts related to membrane and draw solution developments, present- branes in order to overcome the existing challenges faced by FO desali-
ing the advantages and disadvantage of each draw solution develop- nation. In addition, there is a pressing need to investigate FO
ment, and summarizing all mathematical models related water and desalination on pilot-scale. It is interesting to note that today's
reverse solute flux. These aspects have not been addressed in a recent established RO market was once faced by the problem of disappointing
review article on FO desalination [233]. levels of water flux until Loeb and Sourirajan succeeded to fabricate
high performance RO membranes which were then commercialized
8. Concluding remarks by Dow Chemical and DuPont through their R&D efforts. Likewise, suc-
cessful commercialization of FO desalination also requires industrial
This review paper summarizes vast majority of the FO based desali- R&D inputs. With the growing demand for pure water and the pressing
nation efforts related to membrane and draw solution development and need to decrease the cost of pure water production, accelerated research
water and reverse solute flux modeling. All accessible significant re- efforts may overcome the existing challenges faced by FO desalination
search efforts in the area of FO desalination have been put together. In through efficient draw solution and membrane developments.
conclusion, it is clear that research on FO desalination has still not
come to its maturity and it is still one of the highly pursued research References
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