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Page 2
EN 12732:2000
Contents
Page
Foreword 4
1 Scope 4
2 Normative references 6
3 Definitions and abbreviations 8
4 Quality system 9
4.1 Welding contractors 10

4.2 Welders 10
4.3 Welding supervisory/co-ordination personnel 10
4.4 Testing personnel 10
5 Welding consumables 10
6 Production welding 11
6.1 General requirements 11

6.2 Joint preparation 12
6.3 Preheating 13
6.4 Tacking 13
6.5 Welding 13
6.6 Actions after welding 13
6.7 Repair of weld defects 13
7 Special procedures 14
7.1 Attachments of structural parts 14

7.2 Attachments of cathodic protection connections 14
7.3 Hot tapping and other welding work on pressurized pipelines and systems 14
8 Inspection of the weld joint 15
8.1 General 15
8.2 Scope of inspection 15
8.3 Non-destructive examination 16
8.4 Time of inspection 18
8.5 Acceptance criteria 18
8.6 Recording of test results 18
9 Documentation 18
9.1 General 18
9.2 Archiving requirements 18
10 Specific requirements for gas supply systems up to and including

16 bar MOP (distribution) 18
10.1 General 18
10.2 Welders 19
10.3 Welding supervisory personnel 19
10.4 Production welding 19
10.5 Acceptance requirements 20
10.6 Requirements for records and documentation 20
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EN 12732:2000
11 Specific requirements for gas supply systems greater than 16 bar MOP (transmission) 20
11.1 General 20
11.2 Welders 20
11.3 Welding supervisory personnel 20
11.4 Qualification of welding procedures 20
11.5 Production welding 22
11.6 Destructive testing of production welds 23
11.7 Acceptance requirements 23
11.8 Requirements for records and documentation 24
12 Specific requirements for metering, regulating and compressor stations 25
12.1 General 25
12.2 Specific requirements 25
Annex A (informative) Qualification for pipeline welders 26
Annex B (informative) Testing of the base material 29
Annex C (informative) Wall thickness compensation/design examples 30
Annex D (informative) Critical aspects for hot-tap welding or welding on

gas-pressurized pipelines 31
Annex E (informative) Visual inspection of joints 34
Annex F (informative) Manual ultrasonic testing of weld joints for wall thicknesses
Between approximately 6 mm and 10 mm 35
Annex G (informative) Acceptance criteria recommendations for on-site production welds 38
Annex H (informative) Recommendations for brazing and aluminothermic welding

of anodic bonding leads 47
Annex I (informative) Bibliography 49
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EN 12732:2000
Foreword
This European Standard has been prepared by Technical Committee CEN/TC 234, Gas supply, the Secretariat of
which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by October 2000, and conflicting national standards shall be withdrawn at the latest
by October 2000.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom.
There is a complete suite of functional standards prepared by CEN/TC 234, Gas supply, to cover all parts of the
gas supply system from the input of gas to the transmission system up to the inlet connection of the gas
appliances, whether for domestic, commercial or industrial purposes.
In preparing this standard a basic understanding of gas supply by the user has been assumed.
Gas supply systems are complex and the importance on safety of their construction and use has led to the
development of very detailed codes of practice and operating manuals in the member countries. These detailed
statements embrace recognized standards of gas engineering and the specific requirements imposed by the legal
structures of the member countries.
CEN/TC 234 will continue its work updating this standard to the latest developments at regular intervals.
This European Standard has been prepared under mandate M/017 given to CEN by the Commission of the
European Communities and the European Free Trade Association.
1 Scope
This European Standard contains requirements for the production and testing of weld joints for the installation and
modification of onshore steel pipelines and pipework used in gas supply systems, including in-service pipelines, for
all pressure ranges for the carriage of processed, non-toxic and non-corrosive natural gas according to ISO 13686,
where:
- the pipeline elements are made of unalloyed or low-alloyed carbon steel;

- the pipeline is not located within commercial or industrial premises as integral part of the industrial process on
those premises except for any pipelines and facilities supplying such premises;
- the pipework is not located within household installations according to EN 1775:1998;
- the design temperature of the system is between -40 C and 120 C inclusive.
With respect to production and testing of welds, this European Standard refers to basic standards drafted by
CEN/TC 121 and CEN/TC 138 as they exist up to the date of issue of this standard.
This standard is not applicable to welds produced prior to the publication of this European Standard.
Clauses 4 to 9 describe general requirements which relate to all areas of application mentioned.
The following clauses contain specific requirements:
Clause 10: Supply systems for a maximum operating pressure up to and including 16 bar (distribution).
Clause 11: Supply systems for a maximum operating pressure greater than 16 bar (transmission).
Clause 12: Metering, regulating and compressor stations.
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EN 12732:2000
Table 1 assigns the application areas to quality requirement categories as a function of the working pressure and
pipe materials used.
Table 1: Allocation to quality requirement categories
Quality requirement Area of activity applies to

category
A Pressure range and base material 100 mbar

Group 1 according to EN 288-3:1992

RW 360 N/mm
Examples of use Mains and service pipes in gas distribution

systems
B Pressure range and base material > 100 mbar 5 bar

RW 360 N/mm
2
Examples of use Mains and service pipes in gas distribution

systems, pipework in stations
C Pressure range and base material > 5 bar 16 bar

RW 360 N/mm
2
Examples of use Pipelines including pipework in stations and

gas distribution systems
D Pressure range or base material > 16 bar*

Group 1 to 3 according to EN 288-3:1992
Examples of use Pipelines including pipework in stations and

gas transmission systems
NOTE:
RW specified minimum yield strength according to EN 10208-2:1996.
* Pipelines having hoop stresses at design pressure up to 30 % of specified minimum yield strength and
operated at a pressure up to 24 bar can be allocated to quality requirement category C by the pipeline
operator.
Additional requirements may be specified when, for example:

- the strain on pipelines and systems;
- the materials;
- the line routing;
- the design or the welding technique
are considered critical.
This European Standard specifies common basic principles for gas supply systems. Users of this
European Standard should be aware that there can exist more detailed national standards and/or codes of
practice in the CEN member countries.
This European Standard is intended to be applied in association with these national standards and/or codes of
practice setting out the above-mentioned basic principles.
In the event of conflicts in terms of more restrictive requirements in national legislation/regulation with the
requirements of this standard, the national legislation/regulation shall take precedence.
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EN 12732:2000
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this
European Standard only when incorporated in it by amendment or revision. For undated references the latest
edition of the publication referred to applies.
EN 287-1:1997 Approval testing of welders - Fusion welding - Part 1: Steels.
EN 288-2:1992 Specification and approval of welding procedures for metallic materials -

Part 2: Welding procedure specification for arc welding.

Part 3: Welding procedure tests for the arc welding of steels.

Part 5: Approval by using approved welding consumables for arc welding.

Part 6: Approval related to previous experience.

Part 7: Approval by a standard welding procedure for arc welding.

Part 8: Approval by a pre-production welding test.
prEN 288-9 Specification and approval of welding procedures for metallic materials - Part 9: Welding
procedure test for on land and offshore site butt welding of transmission pipelines.
EN 439:1994 Welding consumables - Shielding gases for arc welding and cutting.
EN 440:1994 Welding consumables - Wire electrodes and deposits for gas-shielded metal arc welding of
non-alloy and fine-grain steels - Classification.
EN 473:1993 Qualification and certification of NDT personnel. General principles.
EN 499:1994 Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and
fine-grain steels - Classification.
EN 571-1:1997 Non-destructive testing - Penetrant testing - Part 1: General principles.
EN 583-1 Non-destructive testing - Ultrasonic examination - Part 1: General principles.
EN 719:1994 Welding coordination - Tasks and responsibilities.
EN 729-1:1994 Quality requirements for welding - Fusion welding of metallic materials -

Part 1: Guidelines for selection und use.

Part 2: Comprehensive quality requirements.
EN 729-3:1994 Quality requirements for welding - Fusion welding of metallic materials - Part 3: Standard
quality requirements.

Part 4: Elementary quality requirements.
EN 756:1995 Welding consumables - Wire electrodes and wire-flux combinations for submerged arc welding
of non-alloy and fine grain steels – Classification.
EN 757:1997 Welding consumables - Covered electrodes for manual metal arc-welding of high strength
steels - Classification.
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EN 12732:2000
EN 758:1997 Welding consumables - Tubular cored electrodes for metal arc welding with or without a gas
shield of non-alloy and fine grain steels - Classification.
EN 760:1996 Welding consumables - Fluxes for submerged arc welding - Classification.
EN 970:1997 Non-destructive examination of fusion welds - Visual examination.
EN 1290:1998 Non-destructive examination of welds - Magnetic particle examination of welds.
EN 1418:1997 Welding personnel - Approval testing of welding operators for fusion welding and resistance
weld setters for fully mechanized and automatic welding of metallic materials.
EN 1435:1997 Non-destructive examination of welds - Radiographic examination of welded joints.
EN 1668:1997 Welding consumables - Rods, wires and deposits for tungsten inert gas welding of non alloy
and fine grain steels - Classification.
prEN 1708-1 Welding - Basic weld joint details in steel - Part 1: Pressurized components.
EN 1714:1997 Non-destructive examination of welds - Ultrasonic examination of welded joints.
EN 1775:1998 Gas supply - Gas pipework for buildings - Maximum operating pressure 5 bar - Functional
recommendations.
EN 10002-1:1990 Metallic materials - Tensile testing - Part 1: Method of test.
EN 10204:1995 Metallic products - Types of inspection documents.
EN 10208-1:1997 Steel pipes for pipelines for combustible fluids - Technical delivery conditions - Part 1: Pipes of
requirement class A.
EN 10208-2:1996 Steel pipes for pipelines for combustible fluids - Technical delivery conditions - Part 2: Pipes of
requirement class B.
EN 24063:1992 Welding, brazing, soldering and braze-welding of metals - Nomenclature of processes and
reference numbers for symbolic representation on drawings (ISO 4063:1990).
EN 25817:1992 Arc-welded joints in steel - Guidance on quality levels for imperfections (ISO 5817:1992).
EN 26520:1991 Classification of imperfections in metallic fusion welds with explanations (ISO 6520:1982).
EN 27963:1992 Welds in steel - Calibration block No. 2 for ultrasonic examination of welds (ISO 7963:1985).
EN 29692:1994 Metal-arc welding with covered electrode, gas-shielded metal-arc welding and gas welding -
Joint preparations for steel (ISO 9692:1992).
EN 45001:1989 General criteria for the operation of testing laboratories.
ISO 13686 Natural gas - Quality designation.
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EN 12732:2000
3 Definitions and abbreviations
For the purposes of this standard, the following definitions apply.
Symbols used in formulae are defined where they occur.
3.1 design temperature (DT): the temperature on which the design calculations are based
3.2 gas: the gaseous fuel which is in a gaseous state at a temperature of 15 C under atmospheric pressure
(1,013 25 bar absolute)
3.3 gas distribution system: the pipeline system including piping above and below ground and all other
equipment necessary to supply the gas to the consumer
3.4 gas distributor: the private or public organization authorized to distribute gas to consumers through a gas
distribution system
3.5 gas transmission: the activity intended to convey gas from one place to another through pipelines in order to
supply gas to distribution systems or to industrial consumers
3.6 installation: equipment and facilities for the extraction, production, chemical treatment, measurement, control,
storage or offtake of the transported gas
3.7 maximum operating pressure (MOP): the maximum pressure at which a system can be operated
continuously under normal conditions
NOTE: Normal conditions are: no fault in any device or stream.
3.8 national requirements: requirements following from national legislation or more detailed or stringent national
standards
3.9 onshore pipeline: a buried and/or above ground pipeline including those sections laid in or across inland
lakes or water courses
3.10 pipeline: a system of pipework with all associated equipment and stations up to the point of delivery. This
pipework is mainly below ground but also includes above ground parts
3.11 pipeline components: the elements from which a pipeline is constructed. The following are distinct pipeline
elements:
- pipe including cold-formed bends;

- fittings;
EXAMPLE 1: Reducers, tees, factory-made elbows and bends, flanges, caps, welding stubs, mechanical joints.
- fabrications, manufactured from elements referred above;
EXAMPLE 2: Manifolds, slug catchers, pig launching/receiving stations, metering and control runs.
- equipment;
EXAMPLE 3: Valves, expansion joints, insulating joints, pressure regulators, pumps, compressors.
- pressure vessels
3.12 pipeline operator: the private or public organization authorized to design, construct, and/or operate and
maintain the gas supply system
3.13 pipework: an assembly of pipes and fittings
3.14 pressure: the gauge pressure of the fluid inside the system, measured in static conditions
3.15 station: a plant or facility for the operation and/or processing of gas supply systems
3.16 test pressure (TP): the pressure to which the gas supply system is subjected, to ensure that it can operate
safely
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EN 12732:2000
4 Quality system
If required by the pipeline operator, a quality system shall be applied to pipeline welding. A set of recommended
quality requirements according to EN 729 is provided in Table 2, which specifies the requirements of EN 729 for
the different categories as defined in Table 1.
Table 2: Recommended quality requirements
Requirement relating to: Quality requirement category in accordance

with Table 1
A B C D
Quality system according to:
EN 729-1:1994 and EN 729-2:1994(complete) + + * *
EN 729-1:1994 and EN 729-3:1994 (standard) + + * *
EN 729-1:1994 and EN 729-4:1994 (elementary) * * - -
Welding coordination personnel:
according to EN 719:1994: welding engineer + + + *
1)
welding technician + + * -
1)
welding specialist + * * -
Foreman welder with several years technical experience * * - -
Testing personnel according to EN 473:1993 * * * *
Welding procedure specification (WPS):

according to EN 288-2:1992 (except gas welding, procedure no. 311) * * * *
Approval of welding procedures according to one of the following standards:
EN 288-3:1992 (welding procedure test) + + * *
EN 288-5:1994 (using approved welding consumables) * * - -
EN 288-6:1994 (previous experience) * - - -
1)
+ + * *
EN 288-7:1995 (standard welding procedures)
EN 288-8:1995 (pre-production welding test) + * * *
1) 2
This may be appicable in category D for small projects or for materials with Rt 0,5 360 N/mm .
Explanation: * recommended
+ optional
- not recommended
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EN 12732:2000
4.1 Welding contractors
If required by the pipeline operator, contractors shall demonstrate their ability to perform the work. Reference can
be made to EN 729.
4.2 Welders
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The pipeline operator may accept welders provided it can be demonstrated that they have produced welds of the
required quality within the essential variables of the welding procedure.
4.3 Welding supervisory/co-ordination personnel
Welding tasks and responsibilities for welding shall be assigned to personnel with the appropriate experience and
technical knowledge. Where a quality system is required, these personnel should be qualified to EN 719:1994.
4.4 Testing personnel
Destructive testing and non-destructive examination personnel shall be employed either by the pipeline contractor
or by the pipeline operator or by an independent testing company. All companies providing such personnel should
be certified. All non-destructive examination personnel shall be qualified for the duties they are to perform in
accordance with EN 473:1993 or skill recognition by the pipeline operator.
5 Welding consumables
Welding consumables shall be in accordance with:
Shielded metal arc welding (prodedure no. 111): EN 499:1994 and EN 757:1997
Gas metal arc welding (procedures nos. 135, 141): EN 440:1994 and EN 1668:1997
Flux-cored arc welding (procedures nos. 114, 136): EN 758:1997
Shielding gases EN 439:1994
Submerged arc welding (prodedure no. 12): EN 756:1995
Fluxes for submerged arc welding (prodedure no. 12): EN 760:1996
The numbering of the procedures given in brackets is in accordance with EN 24063:1992.
All filler materials shall be certified as conforming to the relevant European Standard.
Batch testing of the filler materials can be required by the pipeline operator. The certificates shall be in accordance
1)
with EN 10204:1995, type 3.1.B. The chemical composition of the deposited weld metal shall be compatible with
the parent metal.
1)
Unless otherwise agreed, matching weld metal for girth welds shall be required. For the selection of
consumables, the use of Table 3 is recommended.
After filler material has been removed from its original package, it shall be protected or stored in accordance with
the manufacturer’s requirements, so that its characteristics or welding properties are not affected.

taking into account any specific property requirements
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EN 12732:2000
Table 3: Matching filler material requirements
Steel specification Filler material requirements

to EN 10208-1:1997 and to EN 440:1994/EN 499:1994/EN 757:1997
EN 10208-2:1996**
Designation RW RP Designation RW RP KV

or
RS
2 2 2 2
N/mm N/mm N/mm N/mm J
L 210 210 335 - 475 E35 355 440 - 570
L 245 245 - 440 415 E35 355 440 - 570
L 290 290 - 440 415 E35 355 440 - 570 47/32
L 360 360 - 510 460 E42 420 500 - 640

*
L 415 415 - 565 520 E46 460 530 - 680
*
L 450 450 - 570 535 E46 460 530 - 680
*
L 485 485 - 605 570 E50 500 560 - 720
*
L 555 555 - 675 625 E55 550 610 - 780
E62 620 690 - 890
NOTES:
* For wall thicknesses > 8 mm a lower strength consumable can be used for the root and hot pass.
** Fitting materials are to be specified in accordance with the appropriate EN standard.

2
RW Specified minimum yield strength measured in N/mm .
2
RP Tensile strength according to EN 10208-2:1996 measured in N/mm .
2
RS 0,2 % proof strength according to EN 10002-1:1991 measured in N/mm .
KV Impact test value (Charpy-V method) obtained for full size specimen (average/individual)
measured in Joule.
6 Production welding
6.1 General requirements
All welding shall comply with the approved welding procedure specification.
6.1.1 Working area
The working space shall enable adequate access to the work area in order to provide a safe environment and to
allow satisfactory production and testing of a weld joint.
6.1.2 Layout of weld joints
Weld joints, in particular tie-ins, shall be arranged and designed in a way suited to the planned welding and testing
technique. The placement of tie-in welds is particularly important.
6.1.3 Types of weld joints
Unless otherwise agreed, pipes and pipeline fittings shall be connected using butt-welded joints.
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EN 12732:2000
6.1.4 Joint edge preparation
Joint edge preparations shall comply with the appropriate EN standards and the approved welding procedure.
Appropriate EN standards include prEN 1708-1 and EN 29692:1994. The choice of joint configuration shall take
into account the welding technique, the welding position and the accessibility of the joint.
6.1.5 Weld spacing
Weld spacing shall be sufficient to ensure the integrity of the joint.
6.1.6 Different wall thicknesses
When pipes of different wall thicknesses have to be joined together, special precautions shall be taken to avoid
stress concentration and weld defects.
When butt welding pipework of different wall thicknesses has to be performed, 6.2.2 below and/or prEN 1708-1
shall apply. Annex C of this standard should also be observed.
6.1.7 Pipe branches and nozzles
Forged fittings are preferred. Weld-on branches and nozzles are allowed.
6.1.8 Laminations
Additional precautions can be required where welding is performed in the area of laminations.
A recommended procedure for checking for laminations is given in annex B.
6.1.9 Butt welded cross joints
Unless otherwise agreed, butt welded cross joints shall be avoided.
6.2 Joint preparation
6.2.1 Pipe end preparation
To ensure that the required weld quality is achieved, all necessary details concerning the joint preparation have to
be laid down in the welding procedure specification.
6.2.2 Alignment of the joints
Alignment clamps shall be used where possible; the details and how they are to be used shall be included in the
welding procedure specification.
Root misalignment is acceptable as far as it is not affecting the integrity of the joint. For recommendations see
annex G.
Misalignment of pipes and pipelines made of steel grades with a minimum specified yield strength
2
RW less than or equal to 360 N/mm which is outside the tolerance range of the tables given in annex G may be
compensated for by deformation, if agreed by the pipeline operator, by the use of special equipment or by
transition pieces. The heat-treatment condition of the material shall be taken into account.
NOTE: The strength of thermomechanically treated as well as quenched and termpered steels is, in some
cases, permanently reduced by heating to temperatures above 580 C.
Root misalignment of pipes and pipelines of different wall thicknesses and made of steel grades with a specified
2
minimum yield strength RW greater than 360 N/mm which is outside the tolerance range of the tables given in
annex G shall be compensated for by using transition pieces.
During correction of excessive root misalignment, measures shall be taken to avoid defects. Examples of
permissible weld configurations are given in annex C.
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EN 12732:2000
6.3 Preheating
Preheating shall be applied in accordance with the welding procedure specification.
6.4 Tacking
Whenever tack welds are used, they shall be made using the welding procedure designed for the root pass. They
shall be distributed equally around the circumference.
The tacks shall be free from cracks. Cracked tacks shall not be welded over, and shall be ground out and
rewelded.
6.5 Welding
Precautions shall be taken to:

- minimize hydrogen pick-up in the work, in particular for steels which are sensitive to cold cracking;
- avoid condensation;
- avoid air movements in the pipe;
- avoid uncontrolled electrical current;
- minimize magnetic effects;
- avoid cold cracking;
- avoid arc strikes.
6.6 Actions after welding
After the weld is completed, weld spatter shall be removed. The weld surface shall be cleaned of slag. The cooling
process shall not be accelerated beyond the rate specified in the welding procedure specification.
Where air temperatures are below 5 C and/or poor climatic conditions like wind or rain prevail, or if the pipeline
operator requires it, the weld joint shall be protected against excessively rapid cooling.
Stress-relief heat treatment may be necessary.
6.7 Repair of weld defects
Weld joints which do not meet the specified requirements shall be repaired or cut out. On each weld joint which
requires repair, the faulty area shall be clearly marked. The marking shall not be removed until the defect has
been repaired and the repair work has been inspected. If more than 20 % of the total weld exhibits defects
requiring repair, or if several defective weld sections amount to this length overall, the weld joint in question shall
be cut out and rewelded unless otherwise agreed by the pipeline operator.
Weld joints with cracks shall be completely cut out. However, in special cases, and where approved by the
pipeline operator, cracks may be repaired provided the cause of the crack has been established beyond doubt
and provided it is confirmed that the fault has been correctly identified.
Repairs shall be retested non-destructively using suitable techniques.
If non destructive testing of a repair reveals that the area still has unacceptable indications, the weld shall be cut
out and rewelded unless otherwise agreed by the pipeline operator.
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EN 12732:2000
7 Special procedures
Before special procedures as given below are carried out, the type and scope of testing of the weld joint shall be
specified. The scope of the testing shall be in accordance with 8.2. The testing technique used will depend on the
type and dimension of the weld pieces.
7.1 Attachment of structural parts
Structural parts shall be attached using a continuous weld. Intermittent welds shall not be used.
When welding structural parts onto components made of steel grades with specified minimum yield strength
2
greater than 360 N/mm , special measures shall be employed which take account of the material characteristics.
EXAMPLE: Buttering with low-yield/low-hydrogen electrodes.
These precautions shall be specified in the welding procedure specification.
7.2 Attachment of cathodic protection connections
Electrical bonds to the pipe surface must be made with a welding or brazing method which does not alter the
integrity of the metal. It shall be demonstrated by a performance test that the metallurgical structure is not
adversely affected.
To qualify for making cathodic protection connections, the operator‘s skill shall be tested under site conditions
before work begins.
When cable connections are made to the pipeline, the adhesion of the weld shall be verified.
Recommendations for brazing and aluminothermic welding of anodic bonding leads are given in annex H.
7.3 Hot tapping and other welding work on pressurized pipelines and systems
All hot-tap welding procedures shall include the following additional requirements:
Hot-tap welding shall only be carried out after sufficient research and development to ensure the safety of the
operation and the correct mechanical properties of the weld.
Prior to the execution of welding work on pressurized pipelines and systems, the pipeline operator shall establish
whether the design, the material and the construction condition of the pipeline allows welding under operating
pressure. Critical aspects for hot-tap welding shall be included in the welding procedure specification and shall be
subject to approval by the pipeline operator. A list of critical aspects is given in annex D for information.
Welding sleeves and split-tees greater than DN 50 nominal size for use on pipelines made of steel grades with
2
specified minimum yield strength greater than 360 N/mm shall be of the split full-encirclement type or shall
incorporate additional local reinforcement.
The longitudinal seam weld of a split attachment shall not be allowed to impinge on the pipe wall of the
pressurized pipe. Where the attachments are of steel grades with specified minimum yield strength greater than
2
360 N/mm or are designed so that longitudinal contraction stresses can cause deformation, the first
circumferential fillet weld shall be completed before the second is started. The cooling rate shall not be increased.
Where tacks for installation purposes are necessary in the area of the second circumferential weld these shall be
ground out completely.
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EN 12732:2000
8 Inspection of the weld joint
8.1 General
Weld quality shall be ensured by inspection of the welds using destructive tests and/or non-destructive
examination. The results of these tests shall be documented. Non-destructive examination shall be carried out in
accordance with approved procedures and destructive testing shall be as for the original welding procedure, i.e.
EN 288-3:1992 or prEN 288-9.
8.2 Scope of inspection
The inspection shall comprise inspection during welding, final visual inspection, non-destructive examination and
destructive testing.
The minimum extent of non-destructive examination in respect of the quality requirement category and the
type/position of the weld joint is given in Table 4.
The pipeline operator shall select which welds are to be tested.
Where less than 100 % non-destructive examination is performed and the quality of the weld joint does not meet
the requirements, further welds shall be examined to determine the extent of the problem. The cause of the fault
shall be eliminated. Except when otherwise agreed, two further welds shall be inspected for each rejected weld.
Table 4: Minimum extent of non-destructive examination
Quality Type/position of the weld joint Visual Radiography Surface

requirement examination or crack
category in by welding ultrasonic Test
accordance supervisor examination
with Table 1 (See note 1)
A Circumferential welds, branches, nozzles See note 2 See note 2
and fillet welds; longitudinal seams See note 3
Unconcealed pipe spans; pipelines on 100 % See note 4
bridges, pipeline sections crossing railways,
navigable waterways or landing strips/runways
B Circumferential welds See note 2 See note 2
Branches, nozzles and fillet welds See note 2 See
note 2
Longitudinal seams 100 % 10 %
Unconcealed pipe spans; pipelines on 100 % See note 4
major roads and motorways, navigable
waterways or landing strips/runways
C Circumferential welds 20 % 10 %
Branches, nozzles, fillet welds 100 % 10 %
Weld joints not included in the pressure test 100 % 100 %
Unconcealed pipe spans; pipelines on 100 % 100 %
major roads and motorways, navigable
waterways or landing strips/runways
continued
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EN 12732:2000
Table 4: Minimum extent of non-destructive examination (concluded)
Quality Type/position of the weld joint Visual Radiography Surface crack

requirement examination or Test
category in by welding ultrasonic
accordance supervisor examination
with Table 1 (See note 1)
D Circumferential welds 100 % 20 %
Branches, nozzles, fillet welds 100 % (See note 7) 20 %
(see note 5)
Sweepolets
Weld joints not included in the pressure 100 % 100 %
test (see note 6)
If pipelines/units are laid or 100 % 100 %
installed in built-up areas
Unconcealed pipe spans; pipelines on 100 % 100 %
bridges, pipeline sections crossing
railways, major roads and motorways,
navigable waterways or landing
strips/runways
NOTE: 1: The proportion of both techniques shall be agreed.
NOTE: 2: Representative random sample on the basis of the total number of weld joints made by a
welder during the course of one year.
NOTE: 3: One destructive test of field weld per year by means of tensile and/or bending test
for welders qualified only for gas welding (procedure no. 311) or only for fillet welds.
NOTE: 4: The pipeline operator shall specify the extent of non-destructive examination
taking into account the design conditions, for example:
- external loads in addition to internal pressure;

- supports;
- expansion due to temperature.
NOTE: 5: Where welds with incomplete penetration are used, the pipeline operator can require
100 %.
NOTE: 6: Seams shall be tested 100 % by two different inspection techniques.
NOTE: 7: For branches and nozzles, consideration should be given by the pipeline operator to
these methods.
8.3 Non-destructive examination
The method or combination of methods for visual and non-destructive examination of the welds shall be specified
by the pipeline operator. Prior to commencement of welding, the non-destructive examination procedures shall be
submitted to the pipeline operator for approval. In special cases, one inspection test method may be replaced by
another.
Other forms of non-destructive examination can be required, depending on the material used, the design and/or
the welding technique.
Visual examination of welds should be carried out in accordance with EN 970:1997. Supplementary
recommendations are given in annex E.
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EN 12732:2000
Radiographic examination shall be carried out in accordance with EN 1435:1997. If not otherwise agreed by the
pipeline operator, the image quality class shall be class A for categories A through C and class B for category D.
The test laboratory contracted for radiographic work should be accredited to EN 45001:1989.
Ultrasonic examination shall be carried out in accordance with EN 583-1 and EN 1714:1997. Supplementary
recommendations are given in annex F.
In procedures nos. 114, 135 and 136 in accordance with EN 24063:1992, the following additional requirements
shall be applicable.
In special cases supplementary ultrasonic examination can be required.
EXAMPLE: When short-circuit welding and/or where large thicknesses are involved.
In the first instance, the extent of this supplementary ultrasonic examination shall be 25 %.
Depending on the results of this examination, the pipeline operator can either:
- require supplementary examination; or
- reduce the extent of this examination.
Dye-penetrant examination shall be carried out in accordance with EN 571-1:1997.
Magnetic-particle examination shall be carried out in accordance with EN 1290:1998.
The flow chart in Figure 1 identifies where the criteria for execution, extent and acceptance for various
non-destructive examination methods can be found in this and other documents.
Non-destructive examination procedures

according to 8.3
Application
Supply systems MOP 16 bar Supply systems MOP > 16 bar Stations
Quality requirement cat. A, B, C Quality requirements cat. D Quality requirements cat.
A, B, C, D
Visual Magnetic Dye penetrant Radiographic Ultrasonic

examination particle examination examination examination
examination
Procedure: Procedure: Procedure: Procedure: Procedure:

EN 970:1997 EN 1290:1998 EN 571:1997 EN 444:1994 prEN 583-1
Annex E EN 1435:1997 EN 1714:1997
Annex F
Criteria: Criteria: Criteria: Criteria: Criteria:

Annex E Annex G Annex G Annex G Annex G
Annex G Table G.3
Figure 1: Non-destructive examination procedures and acceptance criteria
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EN 12732:2000
8.4 Time of inspection
All non-destructive examination shall be carried out before pressure testing, with the exception of final tie-in welds
which are not subjected to the pressure test (“golden welds”).
8.5 Acceptance criteria
The pipeline operator shall specify the acceptance criteria.
The acceptance criteria given in Table G.1 for radiographic findings and in Table G.3 for ultrasonic findings are
based on workmanship criteria. The pipeline operator can use EPRG guidelines (see annex G.2) or alternative
acceptance criteria based on fracture mechanics analysis and fitness-for-purpose criteria, provided they are fully
documented and based on a proven safe approach.
The results of the radiographic examination shall meet the acceptance requirements which are given in
clauses 10 and 11.
Weld defects detected by means of ultrasonic examination shall be evaluated in accordance with the
requirements of Table G.3.
The acceptance requirements for alternative examination methods shall be determined from case to case.
8.6 Recording of test results
A clear relationship shall exist between the examination report, the radiographs and the weld under examination,
and shall be indicated in a sketch or pipe logbook.
9 Documentation
9.1 General
The documentation is intended to prove that the welding requirements and test provisions according to this
standard are fulfilled.
This documentation shall be compiled in such a way that traceability is ensured.
9.2 Archiving requirements
Documentation shall be archived in accordance with the pipeline operator‘s policy.
10 Specific requirements for gas supply systems up to and including 16 bar MOP (distribution)
*HQHUDO
This clause contains specific requirements for the welding and inspection of gas supply systems up to and
including 16 bar MOP (distribution).
Table 1 defines the quality requirement categories.
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EN 12732:2000
10.2 Welders
Welders shall be qualified in accordance with EN 287-1:1997, taking into account the essential variables as laid
down in clause 6. For acceptance criteria in accordance with EN 287-1:1997 reference can be made to
annex G.1.
For gas welding (procedure no. 311) of pipes of category A, welders‘ qualification requirements are to be defined
by the pipeline operator.
Welders employed in the installation of buried pipelines shall have passed their welding examination under site
conditions. This requirement is deemed to have been fulfilled if the examination is conducted in an area which
simulates a pipe trench of the following dimensions:
- maximum length: 1,5 m

- maximum spacing between pipe wall and trench bottom: 0,4 m
- maximum spacing between pipe wall and trench wall: 0,5 m
Welders certificate shall clearly indicate, by reference to this standard, that the welders qualification test has been
performed under the conditions mentioned above.
10.3 Welding supervisory personnel
Welding specialists qualified to EN 719:1994 are qualified to act as welding supervisors monitoring welding work
on site. For welding work in quality requirement categories A and B, the welding supervisor can be a foreman
welder with several years specialized technical experience.
10.4 Production welding
If feasible, working pits or bell holes should be constructed in the pipe trench. They should have a minimum free
length of 1,5 m at the weld area. The distance from pipe to bell hole bottom should be not less than 0,4 m and
from pipe to trench wall not less than 0,6 m.
Bell holes shall be kept free of water during welding work.
Segmental cuts up to 7,5 (tangents up to 15) are permitted for pipelines and systems for quality requirement
categories A and B. Segmental cuts up to 2,5 (tangents up to 5) are permitted for pipelines and systems in
quality requirement category C.
In areas subject to ground movements and at unconcealed pipe spans and at pipelines on bridges, changes of
direction using segmental cuts shall not be permitted.
10.4.1 Joint preparation
Socket joints according to prEN 1708-1 are allowed for all diameters in quality requirement categories A and B, if
approved by the pipeline operator.
Bell and spigot, socket or sleeve welds shall be set up so that the root gap of the fillet weld is the minimum
possible. No tools with sharp edges shall be used during this process. Where the end of the socket shall be
forged, it shall be heated to a forging temperature suitable for the material quality.
The welding of alignment aids and similar temporary attachments onto pipelines should be avoided. If necessary,
alignment aids and similar temporary attachments can be used with the approval of the pipeline operator.
10.4.2 Welding
All welding, including repairs and welding of patches for repair, shall be carried out in accordance with the
approved welding procedure specification.
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EN 12732:2000
10.5 Acceptance requirements
For radiographic examination reference can be made to Table G.1 or Table G.2.
For ultrasonic examination reference can be made to Table G.3.
10.6 Requirements for records and documentation
The following documents should be made available:
a) material certificate (only for category C);

b) welding procedure specification;
c) welding procedure approval record;
d) pipe logbook (only for category C);
e) welding procedure qualification record;
f) non-destructive examination reports;
g) radiographs;
h) pipe routing (as built).
11 Specific requirements for gas supply systems greater than 16 bar MOP (transmission)
11.1 General
This clause contains specific requirements for the welding and inspection of gas supply systems greater
than 16 bar MOP (transmission). These welding aspects shall be taken into account in order to reduce the risk of
weld defects. Table 1 shows the area of application.
11.2 Welders
Welders can be qualified according to EN 287-1:1997 or in accordance with a standard of the pipeline operator.
An example is given in annex A.
If the pipeline operator has justifiable doubts regarding the skill of a welder in respect of the welding work to be
performed, requalification with additional requirements can be required.
11.3 Welding supervisory personnel
The monitoring of welding work on site can be delegated from the welding supervisory personnel in charge
according to clause 4, Table 2, to a welding specialist qualified to EN 719:1994.
11.4 Qualification of welding procedures
The pipeline operator shall specify the requirements for the approval of the welding procedure according to the
relevant part of EN 288. Table 2 gives an overview of the recommended requirements. The welding procedure
shall be in accordance with EN 288-2:1992 and be submitted to the pipeline operator for approval prior to
commencement of welding.
For welding work on materials which have not been qualified by standard procedures according to
EN 288-7:1995, as well as for special designs, qualification of the procedure shall be carried out according to
EN 288-3:1992 or, as specified by the pipeline operator, according to EN 288-8:1995.
EXAMPLE 1: Cable connections for cathodic protection.
EXAMPLE 2: Work on “live-lines”.
EXAMPLE 3: Installation aids.
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EN 12732:2000
11.4.1 Testing requirements for welding procedure qualification
As transmission pipelines are subject to external forces, care shall be taken to ensure that weld defects cannot
become critical.
For grades L 485 and L 555 according to EN 10208-2:1996, matching of base and filler materials is required and
the use of Table 3 is recommended.
Testing should be carried out in accordance with EN 288-3:1992 or prEN 288-9, as appropriate.
However. depending on service and/or conditions to be experienced by the pipeline, more stringent requirements
or additional tests can be specified by the pipeline operator.
EXAMPLE 1: Overmatching of consumables.
EXAMPLE 2: Impact testing.
EXAMPLE 3: Transverse tensile testing.
EXAMPLE 4: All-weld-metal tensile testing.
11.4.2 Impact testing
In addition to prEN 288-9 and EN 288-3:1992, the following requirements are prescribed for the weld metal
notched in the centre of the weld and in the heat-affected zone.
Minimum impact energy:
2
- Steel grades with specified minimum yield strength less or equal to 360 N/mm
Average 27 Joule (J)
Individual 20 Joule (J)
2
- Steel grades with specified minimum yield strength greater than 360 N/mm
Average 40 Joule (J)
Individual 30 Joule (J)
NOTE: If the EPRG rules are specified by the pipeline operator, the Charpy-V requirements of 40 Joule
average, 30 Joule individual shall be used (see Table G.2).
In addition to the above-mentioned standards, testing is required for all pipe wall thicknesses greater than 5 mm.
Where subsidiary tests are necessary because of limited wall thickness, the measured impact energy (KV3) shall
be stated together with the test piece cross-section (S3) measured under the notch in square millimetres.
For comparison with the requirements specified above, the measured energy shall be converted to the impact
energy KV (in Joules) using the formula:
[[.9 3
.9
63
where:
KV is the impact energy for the full-size specimen, in Joules;

KV3 is the measured impact energy, in Joules;
S3 is the cross-section measured under the notch, in square millimetres.
The specimen shall be as thick as possible.
The verification test temperature shall be equal to the minimum design temperature or, if agreed, to the minimum
exposure temperature which can occur.
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EN 12732:2000
11.4.3 Transverse tensile test
The tensile strength of the joint, including the fusion zone of each specimen, shall be equal to or greater than the
specified minimum tensile strength of the pipe material. If the specimen breaks in the weld metal, it shall be
considered acceptable provided that the specified minimum tensile strength of the pipe material has been
achieved.
11.4.4 All-weld-metal tensile test
If an all-weld-metal tensile test is specified (information in addition to that contained in the 3.1.B certificate to
EN 10204:1995), the test specimen and the tests should be in accordance with the appropriate EN standard. The
yield strength should be equal to or higher than the specified minimum yield strength of the parent metal.
11.5 Production welding
11.5.1 General requirements
If feasible, working pits or bell holes should be constructed in the pipe trench. They should have a minimum free
length of 1,5 m at the weld area. The distance from pipe to bell hole bottom should be not less than 0,4 m and
from pipe to trench wall not less than 0,6 m.
Bell holes shall be kept free of water during welding work.
Pipes, pipeline parts and other components which require marking (in accordance with EN 10204:1995) shall be
restamped or remarked next to the cutting line prior to cutting.
The minimum length of a single pipe to be welded into a pipeline shall be 0,5 times DN.
Where forged fittings are used in a tie-in situation, the fittings should have pipe-pups welded to them before
welding into the line so that the final tie-in is a pipe-to-pipe joint.
Segmental cuts shall be limited to 1,5 (tangents up to 3). When segmental cuts are used only manual welding
shall be allowed.
In areas subject to ground movements and at unconcealed pipe spans and at pipelines on bridges, changes of
direction by segmental cuts are not permitted.
11.5.2 Joint preparation
Absence of laminations shall be proven by ultrasonic testing or other appropriate means, before branches,
nozzles and structural parts are welded onto pipelines or other components and before cutting is carried out
(see annex B).
Pipes and pipeline components shall be clamped in such a way that strain due to movement on the weld during
welding is avoided.
The welding of alignment aids and similar temporary attachments onto pipelines shall not be acceptable.
11.5.3 Welding
During welding, particular attention shall be paid to:
- preheat temperature;
- the time lapse between runs;
- the number of runs before work can be interrupted;
- the total time for weld completion;
- the welding energy for root pass for downhill welding with cellulosic electrodes.
In cases where tie-in welds are not subjected to hydrostatic testing and when welding steel grades from
Groups 2 and 3 according to EN 288-3:1992, cellulosic electrodes shall be permitted only at the discretion of the
pipeline operator.
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EN 12732:2000
11.5.3 Repairs of weld defects
When an external repair of the root is carried out, it shall be made to a qualified procedure.
If a test of a repair weld shows that the area is still defective, the seam shall be cut out and rewelded unless
otherwise agreed by the pipeline operator.
11.6 Destructive testing of production welds
The minimum number of production welds to be tested shall be in accordance with Table 5. Welds shall be
tested in accordance with EN 288-3:1992 or, if required by the pipeline operator, in accordance with prEN 288-9.
Table 5: Minimum number of production test welds as function of pipeline length
Pipeline length L Number of samples

km
1 < L 10 1
10 < L 50 2
L > 50 2 plus 1 further sample per length
of 50 km or part thereof
11.7 Acceptance requirements
For radiographic examination reference can be made to Table G.1 or Table G.2.
For ultrasonic examination reference can be made to Table G.2 or Table G.3.
When welding level grades from Groups 2 and 3 according to EN 288-3:1992 with wall thicknesses greater
than 10 mm which are not pressure-tested, then welds shall also be ultrasonically examined (see Table 4, note 6).
In case of welding with cellulosic electrodes, this examination shall be carried out not sooner than 24 hours after
the welding has been completed unless soaking is performed.
In case the pipeline operator uses EPRG guidelines (see Annex G.2) or alternative acceptance criteria based on
fracture mechanics analysis and fitness-for-purpose criteria it is recommended to perform the non-destructive
testing of the welds by combination of two different inspection techniques.
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EN 12732:2000
11.8 Requirements for records and documentation
Traceability of documents for each single weld joint shall be compiled which shall include identification of the
welders employed and the welds produced by them.
The documents as listed below should be verified and checked prior to commissioning.
Records and documentation should include:
a) requirements of the relevant authorities;

b) approval on installation;
c) contractual conditions;
d) planning and execution documentation;
EXAMPLE 1: specifications, welding instructions, calculations and computations, design plans, part lists.
e) approval/certificate of suitability, also for subcontractors and suppliers if applicable;

f) qualification of welding personnel:
1) qualification of welding supervisory body according to EN 719:1994 and area of responsibility of welding
supervisory body;
2) qualification of welders (welder’s certificate);
3) qualification of operators of welding machines according to EN 1418;
g) qualification of test personnel:
1) qualification of test supervisory body according to the appropriate EN standard and area of responsibility
of test supervisory body;
2) qualification of testers according to the appropriate EN standard and duties of testers;
h) proof of the suitability of the welding method according to EN 288 series;
i) certificates, authorizations, delivery confirmation for semi-finished products and components;
j) written records on the execution of heat-treatment operations;
k) test records:
1) non-destructive examination and destructive tests;
2) soundness and strength tests;
l) report on special features of construction work as well as on special measures;
EXAMPLE 2: work under difficult conditions such as adverse, cramped conditions.
m) inventory and location of components;
n) pipe logbook;
o) if applicable, conformity declaration by the welding contractor, also by subcontractors and suppliers;
p) approval records.
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EN 12732:2000
12 Specific requirements for metering, regulating and compressor stations
12.1 General
This clause contains specific requirements for welding on and inspection of stations. Table 1 defines the quality
requirement categories.
12.2 Specific requirements
It is recommended that the same requirements are used for stations as for the general pipeline construction,
according to the quality requirement category. The requirements relating particularly to construction below ground
level are excluded. These include:
- examination of welders under site conditions (see 10.2 and 11.2);

- general requirements for working pits or bell holes (see 10.4, 11.5.1);
- destructive testing (see 11.6).
Additional measures can be required in certain circumstances.
EXAMPLE 1: When design temperature or vibration are considered critical.
EXAMPLE 2: When special materials are used for pipes and/or pipework.
EXAMPLE 3: When different grades of steel are being welded together.
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EN 12732:2000
Annex A (informative)
Qualification for pipeline welders (Girth welds and branch connections)
A.1 General
In the case of fully mechanised processes, before execution of approval test, welders should be examined about
functional knowledge appropriate to the welding unit as specified in annex B of EN 1418:1997.
A.2 Execution of approval test
a) The test pipes to be welded should be of pipeline steel according to EN 10208.

b) Welding technique should be:
- single side no backing (ss nb); or
- single side with backing (ss mb); or
- both side (bs).
c) Welding shall be performed in an area which simulates a pipe trench of the following maximum dimensions:
- trench length: 1,5 m;
- spacing between pipe wall and trench bottom: 0,4 m;
- spacing between pipe wall and trench wall: 0,5 m.
d) For pipes less than DN 400 the welder should complete the whole circumference of a joint.
e) For pipes equal or greater than DN 400 the welder should weld half the circumference of the joint
(12 to 6 o‘clock position) in which case he is qualified to weld over the entire circumference.
A.3 Range of test pieces
Pipeline welders shall perform a test for the particular type of application. Parameters could be:
- Welding process;
- Welding position;
- Filler material (including combinations);
- Pipe material.
For an overall qualification for all diameters the welder shall perform as a minimum two different diameters in at
least two positions.
EXAMPLE: the combinations PC/PF or PC/PG according to EN ISO 6947:1997.
For (cellulosic or basic) downhill or flux cored arc welding the diameters shall be:
- DN 150 with a wall thickness in the range from 4,5 mm to 9 mm; and
- 400 DN 800 with wall thickness > 10 mm.
For other processes the dimensions should be:
- 50 DN 150 with wall thicknesses between 3,6 mm and 9 mm; and

- 400 DN 800 with wall thickness > 10 mm.
Additionally, one DN 50 weldolet or equivalent in position PC on a pipe of at least DN 400 should be welded.
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EN 12732:2000
A.4 Preparation
Filler material shall be approved, certified and commercially available. Welding shall be carried out according to an
approved welding procedure specification. 10.2 should be maintained.
A.5 Execution of test welding
The pipeline operator shall nominate an examiner. Unless otherwise agreed a notified body shall examine the
qualification. The welder shall identify himself with an appropriate document. Clear identification marks shall be
present on the pipe before welding starts. Repairs during welding are not allowed.
A.6 Inspection
Both non-destructive examination and mechanical testing are required.
After finishing welding, the examiner shall execute visual examination. The quality should meet the requirements
of Annexes E and G.1.
All test pieces shall be X-rayed according to EN 287-1:1997 and examined according to Table G.1 quality
requirement category D.
For automatic processes (metal active gas (MAG) welding/ metal inert gas (MIG) welding) ultrasonic examination
shall be carried out instead of radiography, when the wall thickness exceeds 8 mm. Weld quality should meet the
requirements of annex G.3 of this standard.
The weldolet shall be subjected to Magnetic Particle examination only.
A.6.1 Testing girth welds
Mechanical testing shall be performed on each part of the joint welded in the relevant welding position according
to EN 287-1:1997. The four bend or fracture test pieces of 400 DN 800 test weld shall be taken from the 1, 3,
4 and 5 o‘clock positions. For the small diameter welder qualification test the weld test pieces shall be taken in
accordance with EN 287-1:1997. For cellulosic welds, a degassing heat treatment of 250 C for up to 10 hours is
recommended on transverse bend test specimens.
A.6.2 Testing weldolets
Four macro specimens shall be taken from the fillet weld.
A.7 Approval range
A.7.1 Materials
When welding the combination as mentioned above the welder is qualified according to this standard for welding
all pipelines in all diameters, wall thicknesses and material according to EN 10208 for the relevant procedures and
positions.
The welder is only qualified to use the type of filler material for which he has been approved.
EXAMPLE: Cellulosic only qualifies cellulosic.
A.7.2 Dimensions
When separate qualifications are performed the range is as follows:
- DN 50 qualifies all diameters up to and including DN 100 (category: small diameter);

- DN 150 qualifies all diameters between DN 100 and up to and including DN 250 (category: medium
diameter);
- DN 400 qualifies equal to or greater than DN 250 (category: large diameter).
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EN 12732:2000
A.7.3 Technique
- Single side (ss) qualifies single side and both side (bs) and single side with backing (ss mb).
- Single side with backing (ss mb) only qualifies single side with backing.
- Both side (bs) qualifies both side and single side with backing (ss mb).
A.8 Duration of validity
The duration of validity for the certificate is six months.
Non-destructive testing (NDT) records shall be maintained according to small, medium and large pipe size
categories, for the purpose of extending the validity of the welder certificates.
A.9 Certificate
The pipeline welder certificate shall be similar to that proposed in EN 287-1:1997
The certificate should clearly indicate by reference to this standard that the welders certification test has been
performed under the conditions stated in annex A.
The original certificate is non-transferable and shall be directly in the possession of the welder or the contractor
during execution of the work.
The examiner present during test welding shall sign and stamp the original certificate.
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EN 12732:2000
Annex B (informative)
Testing of the base material (lamination test)
Ultrasonic test equipment should be used for lamination tests; wall thickness measuring instruments should not be
used for this purpose.
Transmitter/receiver twin test probes or a single-crystal probe with detection zone greater than near field zone
should be used.
Ability to detect a flat-bottom hole of 2 mm diameter and a depth of 40 % of wall thickness through to the
respective rear wall should be ensured.
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EN 12732:2000
Annex C (informative)
Wall thickness compensation/Design examples
Figure C.1: Weld joint in the case of inadmissible high edge offset; transition piece with counterweld
(dimensions in mm)
Figure C.2: Weld joint in the case of inadmissible high edge offset; machined off on root side
Figure C.3: Weld joint in the case of inadmissible high edge offset; machined off on root side and
counterwelded (dimensions in mm)
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EN 12732:2000
Annex D (informative)
Critical aspects for hot-tap welding or welding on gas-pressurised pipelines
D.1 General
This annex refers to 7.3 and describes the general variables which should be maintained for hot-tap welding or
welding on gas-pressurized pipelines of category D (transmission pipelines). Parts of them are essential and
should be stated in the welding procedure specification. This annex applies to:
- Split tees and repair sleeves: nominal diameter DN 100;

- Threadolets and weldolets: nominal diameter DN 100;
- Set-on branches: nominal diameter DN 25.
D.2 Definition
Temper bead method: A weld sequence whereby the heat-affected zone of the base material is softened as much
as possible.
D.3 Symbols
Hdm: Amount of diffusible hydrogen in 100 mg of weld metal.
D.4 Recommendations
D.4.1 Equipment
Mechanical control of welding current.
D.4.2 Supervision
Supervision should be performed by the pipeline operator or its nominee.
D.4.3 Safety precautions
Safety precautions should be taken and maintained in accordance with the pipeline operator‘s standard or the
authority‘s regulations.
Grouping of materials should comply with EN 288-3:1992, Table 3.
D.4.4 Identification
Prior to commencement of work, identification marks should be checked for compliance with the operator‘s
standard.
D.4.5 Filler materials
Filler materials should be in accordance with clause 5.
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EN 12732:2000
The pipeline operator may specify a special brand. For the application, filler material requirements should be:
- specified minimum yield strength 400 N/mm ;

2
2
- ultimate tensile strength equal to or greater than 400 and up to and including 560 N/mm ;
- A5 26 %;
- KV 47 J/32 J;
- the verification test temperature in accordance with the pipeline operator’s standard;
- Hdm 3 ml from 3 sets. Single value up to and including 3,5 ml is allowed;
- vacuum packaging should be specified;
- type of 3.1.B certificate in accordance with EN 10204:1995.
D.5 Weld preparation
Precautions should be taken to avoid arc strikes on the gas-pressurized pipeline in the case of longitudinal
weldments:
- by the use of backing strip;

- by adequate spacing between fitting and pipe.
Preparations should be in accordance with the appropriate EN Standard.
D.6 Welding procedure
Description: The contractor should specify the applicable welding procedure. The welding procedure should be
approved by the pipeline operator.
Approval: Approval should be given if the welding procedure meets the requirements of the pipeline operator‘s
standard.
Qualification: The procedure qualification should be performed in accordance with the pipeline operator‘s
standard. (See also D.11).
Validity: The validity of the welding procedure qualification may be changed at the discretion of the pipeline
operator.
D.7 Performance of the welder
Welders should prove their competence prior to commencement of work. A test weld should be executed and
examined. (See also D.11).
The welding method and specimen should be approved by the pipeline operator.
The pipeline operator should qualify/approve the welders carrying out welding on gas-pressurized pipelines.
Validity: The validity of the welders performance qualification may be changed at the discretion of the pipeline
operator.
%6,
Page 33
EN 12732:2000
D.8 Precautions
To avoid cold cracking and burn-through, the following precautions are recommended:
- Normalized steels (used before 1970) can be more sensitive to cold cracking. The pipeline operator may
take special measures by preheating and/or reducing gas flow.
- A minimum wall thickness for safe working should be maintained. As a consequence, a maximum
allowable rod diameter and minimum run-out length should be specified.
- Depressurizing of the pipeline should be considered for certain minimum wall thicknesses.
- A minimum flow should be maintained for certain minimum wall thicknesses, at the operator‘s discretion.
- A minimum distance between a fitting and other weldments should be specified by the pipeline operator.
D.9 Execution
Seam preparation: Weld ends on the inside and outside of the fitting or sleeve should be ground smooth.
Damaged surfaces: Minor surface damage can be repaired by grinding. Wall thickness reduction should be limited
to 95 % of the minimum allowable wall thickness unless otherwise specified. A smooth transition to normal contour
should be required with a maximum slope of 1:4.
Also applicable are 6.1, 6.1.5 and 6.1.8. With respect to 6.1.8, the pipeline operator should be informed in the
event of reportable defects.
There should be equal spacing between the fitting and the pipe.
The cap of the pipe seam weld should be removed by grinding, extending to 50 mm from each fillet weld of the
fitting.
Tack welding should be carried out by fully qualified welders.
Preheating for tack welds should be specified. If applicable, the minimum required length of tack welds should be
50 mm. The maximum distance between tack welds should be 300 mm. Tack welding should be specified in the
welding procedure specification.
The pipeline operator should specify preheating parameters, if applicable. The welding sequence should be
specified in the welding procedure specification.
Unless otherwise specified, the maximum electrode diameter for wall thicknesses up to 7,0 mm should be 2,5 mm.
Above 7,0 mm wall thickness, 3,25 mm electrodes can be used. Above 10,0 mm wall thickness, 4,0 mm
electrodes may be used. Weaving is permitted up to twice the electrode diameter.
Buttering may be used as a means of avoiding cold cracking. The pipeline operator can specify the temper bead
method. To avoid excessive shrinkage, the specified weld sequence should be observed.
Each fitting shall be clearly marked.
D.10 Repairs
Each repair should require the pipeline operator's approval. Each repair should be specified and documented.
Repaired welds should be 100 % inspected.
D.11 Procedure qualification record/welder performance qualification
The pipeline operator can specify special welding conditions for the welding procedure approval record. The
procedure/performance test for welding on a gas-pressurized pipeline is optional. Testing should be in accordance
with EN 288-3:1992. The pipeline operator may specify additional requirements.
%6,
Page 34
EN 12732:2000
Annex E (informative)
Visual inspection of joints
E.1 General
This annex should be applied to all circumferential welds, branch and fillet welds. Visual inspection of joints should
be performed in accordance with EN 970:1997.
Requirements are based on acceptance criteria as laid down in annex G.
E.2 Recommandations
In addition to the requirements of 8.4 of EN 970:1997, it should be verified that the face angle between the parent
metal and the weld metal is greater than 120 (see Figure E.1). In the case of circumferential welds, undercuts
(with reference to Table G.1 or Table G.2) should be permitted provided these have a smooth transition to the
parent metal.
Figure E.1: Face angle between parent metal and weld metal
%6,
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EN 12732:2000
Annex F (informative)
Manual ultrasonic testing of weld joints for wall thicknesses between approximately 6 mm and 10 mm
F.1 General
Testing details for wall thicknesses between approximately 6 mm and 10 mm are specified to ensure a precise
distinction between geometric and defect echoes on the screen, where testing is carried out within the 50 mm test
range measured within the shortened projection distance. Assessment of echo levels compared with circular disc
reflectors as calibration values in this wall thickness range is possible only to a limited degree because the test
takes place in the near field of the sound field.
For this purpose, the following equipment is to apply:
- Miniature angled test heads with 4 MHz nominal frequency, a beam angle of 70 and a fixed installed
measuring staff.
- Calibration block with groove and edges in accordance with Figure F.1a. The thickness shall not deviate
from the nominal wall thickness of the pipeline to be measured by more than 10 %.
- Calibration block with bored hole in accordance with Figure F.2a. The block shall be made from flat steel
complying with EN 10025:1994, e.g. S 355 N, and shall have a minimum cross-section of 36 mm 20 mm
and a minimum length of 140 mm.
Calibration of the ultrasonic tester and setting of the test sensitivity shall be carried out in accordance with F.2.
F.2 Calibration
F.2.1 Adjustment of spacing
The calibration of the ultrasonic tester shall be carried out in the shortened projection distance, actually in the
50 mm test range. The use of calibration block no. 2 according to EN 27963:1992 is to be preferred.
Using a calibration block as shown in Figure F.1a, a groove at spacing a (pos. 1) and a groove at spacing
a (pos. 2) or an edge at spacing a (pos. 3) should each be scanned and the corresponding echo base points set
to the shortened projection spacings shown in Figure F.1b belonging to the spacings a and a, or a, as
applicable. By this the echoes should be set to at least 80 % of screen height.
F.2.2 Sensitivity adjustment when using the Distance Gain Size method
The shape and location of the sloping curve (reference line) for a circular disc reflector of 1 mm diameter is shown
in the Distance Gain Size diagram for the test head. The shape and location shall be specified by the test
supervisory body, taking into account the respective acoustic attenuation and transferred to the screen using a
waterproof colour pen.
The test sensitivity will be determined on the basis of a cylindrical bored hole in the calibration block as shown in
Figure F.2a. The echo signal of the cylindrical bored hole will be modulated to the level of the sloping curve using
a dB amplification controller as shown in Figure F.2b.
The amplification must then be increased by 8 dB. This amplification takes account of the difference in sensitivity
between the signal from a circular disc reflector of 1 mm diameter and the signal from a cylindrical bored hole of
2 mm diameter with the same acoustic path.
NOTE: After the echo signal from the 2 mm cylindrical bored hole has been increased by 8 dB, the sloping
curve for the wall thickness range from 10 mm to 12 mm will correspond to a circular disc reflector of 1 mm
diameter (calibration standard). For the wall thickness range from approximately 6 mm to 10 mm, the sloping
curve will correspond only approximately to a circular disc reflector of 1 mm diameter.
%6,
Page 36
EN 12732:2000
To summarize, the following dB additions apply for setting the required test sensitivity:
2 mm cylindrical bored hole in the calibration block set to the level

of the sloping curve x dB
increase in amplification + 8 dB
transfer correction + dB
test sensitivity = dB
The additional amplification of 8 dB only applies when a miniature angled test head with a nominal angle of 70
and a nominal frequency of 4 MHz is used.
Miniature angled test heads with nominal beam angles other than 70 (e.g. 80) or ominal frequencies other than 4
MHz (e.g. 2 MHz) are also usable. But in these cases the sloping curve, the sensitivity adjustment and the
increase in amplification has to be specified by the test supervisory body.
Figure F.1a: Calibration block with rectangular grooves and edge (All dimensions are in mm)
Figure F.1b:Screen display for adjustment
%6,
Page 37
EN 12732:2000
Figure F.2a: Calibration block with cylindrical boring (All dimensions are in mm)
Figure F.2b:Screen display for adjustment of test sensitivity
%6,
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EN 12732:2000
Annex G (informative)
Acceptance criteria recommendations for on-site production welds
G.1 Acceptance criteria according to EN 25817:1992
Table G.1: Acceptance criteria according to EN 25817:1992
4XDOLW\UHTXLUHPHQW $VVHVVPHQWFDWHJRU\WR(1
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DFFRUGDQFHZLWK
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A+B Circumferential welds Assessment category D except:

Serial nos. 2,3,4,5,6 = C
6HULDOQR
Branches, nozzles, fillet welds /RQJLPSHUIHFWLRQV &
6KRUWLPSHUIHFWLRQV '
Serial no. 11
Longitudinal seams, sweepolets h 0,1 x T, but not more than
1,5 mm and a length of 50 mm
Unconcealed pipe spans; pipelines on

bridges, pipeline sections crossing
strips/runways
C Circumferential welds Assessment category C except:

Serial nos. 12,13,14,15 = D
Serial no. 8
Branches, nozzles, fillet welds Long imperfections = C
Short imperfections = D
Serial no. 11
Longitudinal seams h 0,1 x T, but not more than
Welds seams not included in the

pressure test
Unconcealed pipe spans; pipelines on Same requirements as given in

bridges, pipeline sections crossing quality requirement category D
strips/runways
Continued
%6,
Page 39
EN 12732:2000
Table G.1 (continued): Acceptance criteria according to EN 25817:1992
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' Assessment category B except:
Serial no. 8
/RQJLPSHUIHFWLRQV &
6KRUWLPSHUIHFWLRQV '
Circumferential welds 6HULDOQRV &
Serial no. 21 (see note 1) = C
Serial nos. 24,25 not permitted

Serial no. 11
Branches, nozzles, fillet welds h 0,1 x T, but not more than
Longitudinal seams, sweepolets
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EXLOWXSDUHDV KPP
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Unconcealed pipe spans; pipelines on
bridges, pipeline sections crossing 6HULDOQRVHHQRWH
strips/runways
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Page 40
EN 12732:2000
G.2Summary of requirements for defect acceptance levels and defect limits
The EPRG guidelines on the assessment of defects in transmission pipeline girth welds are based on literature
reviews, an extensive laboratory test programme, published experimental data and accepted fitness for purpose
methodologies. The guidelines are structured in three tiers and specify defect acceptance levels in Tier 1 (good
workmanship) and defect limits in Tiers 2 and 3 (fitness-for-purpose). The application of current welding standards
can lead to quite different defect limits. but the EPRG guidelines provide uniform acceptance levels and defect
limits, with a comprehensive technical justification [1].
[1] Gerhard Knauf and Phil Hopkins: The EPRG guidelines on the assessment of defects in transmission
pipeline girth welds, 3R international, 35 (1996), Journal number 10/11, October/November, 1996,
pp. 620-624
EPRG
EUROPEAN PIPELINE RESEARCH GROUP
A co-operation of European gas transmission and pipe manufacturing companies:
Address:
Mannesmannröhren-Werke AG
Mannesmann Forschungsinstitut
Ehinger Straße 200, D-47259 Duisburg
Postfach 25 11 60, D-47251 Duisburg
MEMBERSHIP OF THE EUROPEAN

PIPELINE RESEARCH GROUP (EPRG)
BP International Limited, UK
BG plc, UK
British Steel plc, UK
S.A. Distrigaz, Belgium
Europipe GmbH, Germany
Gaz de France, France
ILVA/Lamiere e Tubi S.r.I., Italy
Mannesmannröhren-Werke AG, Germany
N.V. Nederlandse Gasunie, The Netherlands
Preussag Stahl AG, Germany
Rautaruukki Oy, Finland
Ruhrgas AG/PLE GmbH, Germany
Shell Internationale Petroleum Maatschappij B.V., The Netherlands
S.N.A.M. S.p.A., Italy
%6,
Page 41
EN 12732:2000
7DEOH*6XPPDU\RIUHTXLUHPHQWVIRUGHIHFWDFFHSWDQFHOHYHOV7LHUDQGGHIHFWOLPLWV7LHUDQG

7LHU 7LHU 7LHU
The defect acceptance levels used in Tier 1 can be from a
recognised, appropriate and acceptable transmission pipeline girth
welding code. Existing company standards, a CEN standard,
national standards ,API 1104, or BSI 4515 would be appropriate,
providing they are used within their known and their defined
limitations. Fitness for purpose defect limits.
Wall thickness (T) is 7 mm T 25,4 mm. This tier can be applied
by agreement to wall thicknesses outside this range. Wall thickness (T) is 7 mm T 25,4 mm.
These defect limits are based on the assumption that each defect is confined to a single weld run of height not greater than 3
mm. If there is a suspicion of a defect being of depth greater than this weld run, it shall be repaired.
The Charpy V energy of the weld at the minimum design temperature for the pipeline shall be: average = 40 J, minimum = 30 J using a The weld toughness shall have an average Charpy V value
full size specimen. (The number of toughness specimens, their orientation and location, will be specified by the responsible engineer of 40 J and a minimum value of 30 J at the minimum design
and take due account of the welding parameters, pipeline, its operation and the weld defects expected.) Sub-size specimens should temperature for the pipeline and a mean crack tip opening
have toughness requirements reduced pro rata with their dimensions. displacement (CTOD) toughness of 0,15 mm and a
minimum CTOD toughness of 0,10 mm at the minimum
design temperature. (The number of toughness specimens,
their orientation and location, will be specified by the
responsible engineer, and take due account of the welding
parameters, pipeline, its operation and the weld defects
expected.)
Transverse API tensile tests should be carried out, with the weld reinforcement removed. The tests are acceptable if the specimens fail in the pipe material or if the specimens break in the weld metal
which has a tensile strength greater than or equal to the minimum specified tensile strength of the pipe material.
By agreement, further tests can be carried out to ensure that the The defect limits are based on the assumption, and requirement, that the weld metal yield strength shall be equal to, or greater
yield strength of the weld is equal to, or greater than, the yield than, that of the pipe material. The measurement of this yield strength, and the location, type and number of specimens, shall be
strength of the pipe material. by agreement.
The ratio of yield to ultimate tensile strength of the pipe material The ratio of yield to ultimate tensile strength of the pipe
shall not exceed 0,90. material shall not exceed 0,85.
This tier can be applied to girth welds providing that the applied This tier can be applied to girth welds providing that the
axial strain in the pipe is not greater than 0,5 %. applied axial stress is not greater than the pipe yield
strength.
The defect limits apply to pipeline girth welds that are between pipes of equal grade, thickness and are subjected to 100 % non-
destructive testing.
2
The minimum specified yield strength of the pipe material shall be 483 N/mm .
Non-planar defects wich are surface breaking should be treated as planar defects.
Pipelines subjected to onerous fatigue duty or severe environmental loadings or effects may require higher levels of acceptance which are not included in this Annex G.2.
%6,
Page 42
EN 12732:2000
Table G.2.2: Summary of defect acceptance levels (Tier 1) and defect limits (Tier 2 and Tier 3)
Tier 1 Tier 2 Tier 3

Type of defect Acceptance criteria Limit criteria Limit criteria
External profile Excess weld metal should be uniform and not more than 3 mm in height. It should
merge smoothly with the parent metal and not extend beyond the original joint
preparation by more than 3 mm each side. No area should have the weld face lower
than the adjacent pipe surface.
Internal profile The root bead or any concavity should merge smoothly into the adjacent surface but
at no point should the weld be thinner than the pipe thickness.
Root concavity- Length 25 % of weld circumference
- Depth 1,5 mm or 0,1 x T (if less)
Undercut (cap) - Length 50 mm 7xT
- Total 50 mm in 300 mm or 15 % of 7 x T in any 300 mm
circumference (if less) Figure G.1
- Depth 1 mm or 0,1 x T (if less) Assumed to be < 3 mm
Undercut (root) - Length 25 mm 7xT
Figure G.1
circumference (if less)
- Depth 1 mm or 0,1 x T (if less) Assumed to be < 3 mm
Inadequate - Length 25 mm 7xT
root
penetration Figure G.1

Incomplete - Length 25 mm 7xT
(lack of)
root fusion Figure G.1

(lack of) cap
fusion Figure G.1

fusion
due to cold lap Figure G.1

Lack of - Length 50 mm 7xT
sidewall fusion Figure G.1

Lack of - Length 50 mm 7xT
inter-run
fusion Figure G.1
- Total 50 mm in 300 mm or 15 % 7 x T in any 300 mm

of circumference (if less)
Continued
%6,
Page 43
EN 12732:2000
Table G.2.2 (continued): Summary of defect acceptance levels (Tier 1) and defect limits (Tier 2 and Tier 3)

Cracks Not allowed
Crater cracks 4 mm
Burn-through 6 mm
- Total 2 per 300 mm
Porosity, - Individual 3 mm or 0,25 x T (if less)
T < 10 mm
- Total When projected radially through the weld, not to
exceed a total area of 2 % of the projected weld
area in the radiograph, calculated by multiplying
the length of the weld affected by porosity, with Figure G.1
a minimum of 150 mm, by the maximum width of
the weld.
Porosity, - Individual 6 mm or 0,25 x T (if
T 10 mm less)
as for T < 10 mm
- Total 5 % of projected
area on
radiograph
Hollow bead, -Individual 50 mm
T < 10 mm
- Total 50 mm in 300 mm or 15 % of circumference (if
less)
Hollow bead, - Length 6 mm or 0,25 x T (if Figure G.1
T > 10 mm less)
as for T < 10 mm
- Total 5 % of projected
area on
radiograph
Slag, - Length 50 mm
T < 10 mm
- Total 50 mm in 300 mm or 15 % of circumference
(if less) Figure G.1
Slag, - Length 40 % of
T 10 mm as for T < 10 mm circumference
- Total
- Width 3 mm
Inclusions, - Total 12 mm in 300 mm and 4 in 300 mm Figure G.1
T < 10 mm
- Width 3 mm or 0,5 x T (if less)
Inclusions, - Total 40 % of Figure G.1
T 10 mm as for T < 10 mm circumference
- Width 3 mm
Defect accumulation, 100 mm in 300 mm or 15 % of pipe circumference Figure G.1
T < 10 mm (if less), excluding porosity
(Root concavity is not included in accumulation calculations, unless it causes
the weld thickness to be less than that of the pipe.)
Continued
%6,
Page 44
EN 12732:2000
Table G.2.2 (concluded): Summary of defect acceptance levels (Tier 1)

and defect limits (Tier 2 and Tier 3)

Defect interaction, Inherent in defect accumulation criteria If a planar, slag or porosity
T < 10 mm defect is separated from a
planar defect by a distance
smaller than the length of the
shorter of the two defects, then
recategorize as a single planar
defect of length equal to the
two individual lengths +
separation. Figure G.1 gives
limits for interacting planar
defects.
Defect accumulation, 100 mm in 300 mm or The larger of 7 x T in
T > 10 mm 15 % of pipe any 300 mm or 100 mm
circumference (if less), in any 300 mm,
excluding porosity. excluding porosity. Slag
is not included in the
accumulation
calculation, provided
pipe material strength
2
450 N/mm . Figure G.1
Accumulation of planar
defects shall be 15 %
of circumference.
Accumulation of planar
and non-planar defects
shall be 40 % of
circumference.
(Root concavity is not included in accumulation calculations, unless it causes
the weld thickness to be less than that of the pipe.)
Defect interaction, Inherent in defect If a planar, slag or porosity defect is separated from a
T 10 mm accumulation criteria. planar defect by a distance smaller than the length of the
shorter of the two defects, then recategorize as a single
planar defect of length equal to the two individual lengths
+ separation.
The recategorized Figure G.1 gives limits for
planar defect should interacting planar defects.
have the same identity
as the planar defect.
Concluded
%6,
Page 45
EN 12732:2000
Figure G.1:Girth weld defects limits for Tier 3 (Wall thickness in mm)
G.3 Method and acceptance criteria for ultrasonic inspection assessment
G.3.1 Distance Gain Size method
The Distance Gain Size method should be used for the assessment of ultrasonic indications. The recording limits
given in Table G.3.1 are applicable. Indications of defect reflections which exceed the results in Table G.3.2 are
inadmissible.
G.3.2 Comparative Element method
When using the Comparative Element method, the test sensitivity after inclusion of the comparative line on a
3 mm cross hole shall be increased by 6 dB. Assessment shall be in accordance with Table G.3.2.
G.3.3 General
Adjacent fault reflections at the same depth shall be separated by at least the length of the largest individual fault
reflection; if not, they should be considered as a continous fault reflection length.
The examination shall be performed in accordance with test rate 2 as given in EN 1714:1997. In critical cases or
to improve the assessment, the test rate should be increased or other additional test procedures (e.g. radiographic
examination) should be used.
Weld joints on materials which have a tendency to hydrogen-induced cracking shall be checked after the post-
welding diffusion of hydrogen, at the earliest 24 hours after the welding.
%6,
Page 46
EN 12732:2000
Table G.3.1: Recording of indications
Calibration standards and fault reflection lengths using the Distance Gain Size method
Calibration level - Sensitivity setting Fault reflection lengths

circular disc reflector amplitude below to be recorded
Wall thickness (T) diameter calibration level above this length
mm mm by dB mm
6 < T 10 1,0 6 10
10 < T 15 1,0 6 10
15 < T 20 1,5 6 10
20 < T 40 2,0 6 10
T > 40 3,0 12 10
Table G.3.2: Assessment of indications using the Distance Gain Size method
Maximum allowable numbers and sizes of reflectors
Maximum allowable Echo level above

Number of indications lengths of reflectors per calibration level
Wall thickness T * per m of seam echo** dB
in mm mm
~ 6 T 10 5 10 6
and 2 20 6
10 < T 20 10 10 6
and 3 20 6
and 1 10 12***
20 < T 40 10 10 6
and 4 25 6
and 1 10 12***
40 < T 60 10 10 6
and 4 30 6
and 1 10 12***
NOTES:
* If wall thicknesses differ, the lower wall thickness shall be decisive.
** For confirmed volume defects (not in the vicinity of the surface), fault lengths exceeding the
calibration levels by up to 6 dB can be allowed up to 1,5 times the allowable length. Confirmation
may take the form of a radiographic examination.
*** The acceptability of single, large defects shall be confirmed on the basis of random samples, e.g. by
means of radiographic examination.
%6,
Page 47
EN 12732:2000
Annex H (informative)
Recommendations for brazing and aluminothermic welding of anodic bonding leads
H.1 Joining techniques
Full details of the joining technique and associated equipment should be submitted to the pipeline operator for
approval prior to use and should conform to the manufacturer‘s recommendations.
H.2 Procedure qualification
Prior to starting, the contractor should submit a preliminary welding procedure specification to the pipeline
operator for approval. The procedure should be qualified by making three consecutive test joints in the presence
of the pipeline operator on material to be used in production. The test material should be selected by the pipeline
operator to represent the upper quartile of the carbon equivalent range.
The electrical resistance of each joint should be measured and should not exceed 0,1 . The mechanical strength
of the joint should be tested by means of a sharp blow from a 1 kg hammer.
All three test joints should be sectioned and prepared for metallographic examination. The following tests should
be performed on the sections.
a) Copper penetration measurement
The depth of copper penetration below the surface of the pipe material should be measured
metallographically. The fusion line of the weld or braze should not be more than 1mm below the pipe surface.
Intergranular copper penetration of the pipe material should not exceed 0,5 mm beyond the fusion line when
a micro-section is examined at a magnification not exceeding 50.
b) Hardness survey
Each section should be tested using a 10 kg load. A traverse should be made across the weld zone as shown
in Figure H.1 and should consist of at least six impressions; two in the heat-affected zone each side of the
weld/braze and one in the parent metal each side of the weld/braze. The hardness values should not exceed
325 HV10, or they should be as specified by the pipeline operator.
Figure H.1:Recommended locations for hardness traverses and impressions for brazing and
aluminothermic welding
%6,
Page 48
EN 12732:2000
H.3 Operation qualification
Prior to carrying out production work, each operator should complete three test joints which should pass the tests
for electrical conductivity and mechanical strength (hammer test) required in H.2. All welding and tests should be
witnessed by the pipeline operator.
H.4 Production joints
The attachments should be located at least 150 mm from any seam or circumferential weld. The weld area should
be clean, dry and free from oil, grease, mill scale or other foreign matter. Preheating should be applied as
specified in the approved procedure.
All attachments should be tested for mechanical resistance strength (hammer test), followed by an electrical
continuity test, both as recommended in H.2.
Should any attachment prove to be defective, it should be carefully removed, ensuring that the parent material
thickness is not reduced below the specified tolerances. Rejoining should be carried out at a new location on the
pipe.
%6,
Page 49
EN 12732:2000
ANNEX I (informative)
Bibliography

Part 1: General rules for fusion welding.
EN 444:1994 Non-destructive testing - General principles for the radiographic examination of metallic
materials using X-rays and gamma-rays.
EN 462-1:1994 Non-destructive testing - Image quality of radiographs - Part 1: Image quality indicators
(wire type) - Determination of image quality values.
EN 462-2:1994 Non-destructive testing - Image quality of radiographs - Part 2: Image quality indicators
(step/hole type) - Determination of image quality value.
EN 1712:1995 Non-destructive examination of welds - Acceptance criteria for ultrasonic examination of

welded joints.
EN 10025:1994 Hot rolled products of non-alloy structural steels; technical delivery conditions (includes
amendment A1: 1993).
EN ISO 6947:1997 Welds - Working positions, definitions of angles of slope and rotation.
%6,

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3 Definitions and abbreviations 8

4.1 Welding contractors 10

6.1 General requirements 11

7.1 Attachments of structural parts 14

8 Inspection of the weld joint 15

10 Specific requirements for gas supply systems up to and including

12 Specific requirements for metering, regulating and compressor stations 25

Annex A (informative) Qualification for pipeline welders 26

Annex B (informative) Testing of the base material 29

Annex C (informative) Wall thickness compensation/design examples 30

Annex D (informative) Critical aspects for hot-tap welding or welding on

Annex E (informative) Visual inspection of joints 34

Annex G (informative) Acceptance criteria recommendations for on-site production welds 38

Annex H (informative) Recommendations for brazing and aluminothermic welding

Annex I (informative) Bibliography 49

- the pipeline elements are made of unalloyed or low-alloyed carbon steel;

The following clauses contain specific requirements:

Table 1: Allocation to quality requirement categories

Quality requirement Area of activity applies to

A Pressure range and base material  100 mbar

Examples of use Mains and service pipes in gas distribution

B Pressure range and base material > 100 mbar  5 bar

Examples of use Mains and service pipes in gas distribution

C Pressure range and base material > 5 bar  16 bar

Examples of use Pipelines including pipework in stations and

D Pressure range or base material > 16 bar*

Examples of use Pipelines including pipework in stations and

Additional requirements may be specified when, for example:

EN 287-1:1997 Approval testing of welders - Fusion welding - Part 1: Steels.

EN 288-2:1992 Specification and approval of welding procedures for metallic materials -

EN 288-3:1992 Specification and approval of welding procedures for metallic materials -

EN 288-5:1994 Specification and approval of welding procedures for metallic materials -

EN 288-6:1994 Specification and approval of welding procedures for metallic materials -

EN 288-7:1995 Specification and approval of welding procedures for metallic materials -

EN 288-8:1995 Specification and approval of welding procedures for metallic materials -

EN 473:1993 Qualification and certification of NDT personnel. General principles.

EN 571-1:1997 Non-destructive testing - Penetrant testing - Part 1: General principles.

EN 583-1 Non-destructive testing - Ultrasonic examination - Part 1: General principles.

EN 719:1994 Welding coordination - Tasks and responsibilities.

EN 729-1:1994 Quality requirements for welding - Fusion welding of metallic materials -

EN 729-2:1994 Quality requirements for welding - Fusion welding of metallic materials -

EN 729-4:1994 Quality requirements for welding - Fusion welding of metallic materials -

EN 760:1996 Welding consumables - Fluxes for submerged arc welding - Classification.

EN 970:1997 Non-destructive examination of fusion welds - Visual examination.

EN 1290:1998 Non-destructive examination of welds - Magnetic particle examination of welds.

EN 1435:1997 Non-destructive examination of welds - Radiographic examination of welded joints.

EN 1714:1997 Non-destructive examination of welds - Ultrasonic examination of welded joints.

EN 10002-1:1990 Metallic materials - Tensile testing - Part 1: Method of test.

EN 10204:1995 Metallic products - Types of inspection documents.

EN 45001:1989 General criteria for the operation of testing laboratories.

ISO 13686 Natural gas - Quality designation.

3 Definitions and abbreviations

For the purposes of this standard, the following definitions apply.

Symbols used in formulae are defined where they occur.

NOTE: Normal conditions are: no fault in any device or stream.

- pipe including cold-formed bends;

3.13 pipework: an assembly of pipes and fittings

Table 2: Recommended quality requirements

Requirement relating to: Quality requirement category in accordance

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A Pressure range and base material 100 mbar

B Pressure range and base material > 100 mbar 5 bar

C Pressure range and base material > 5 bar 16 bar

according to EN 719:1994: welding engineer + + + *

Foreman welder with several years technical experience * * - -

Designation RW RP Designation RW RP KV