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Operating Instructions
M 1500
500kW /125kW 50Hz
600kW /150kW 50Hz
MICON A/S
Alsvej 21
DK-8900 Randers
Denmark
English (WP2000)
Index ?
General 1
How to use this manual Page 1 1.1
Generator 7 2.6
Inspection 8 2.9
Technical Specifications 5
- stop the mill and disconnect - always keep the mill locked against
the power intruders
- wear a safety helmet Do not enter the mill during thundery weather
conditions, except in an emergency.
ABNORMAL OPERATING
CONDITIONS
See chapter 6
- remember to close all platform
trapdoors
WINGS:(POS. 2)
TOTAL 3 PCS.
CONSTRUCTION LM
TYPE LM 19.1
FEATHERING (BRAKE) CENTRIFUGAL SENSOR
WEIGHT
ROTOR 15 t
TURBINE MODULE (POS. 1) 20 t
TOWER 34t /38t
1 2 3 4 5 6 7 8 9 10 11
1. Control panel 2
2. Output panel ,
phase comp. panel 1
3. Entrance
4. Ladder
4
3
Display
The windmill is equipped with a computer that
monitors the running of the mill, making it
unnecessary to operate the mill manually.
Should a fault occur with the mill or the electricity
grid, the mill will stop, and the nature of the fault
can be seen on the control panel
Individual faults and their remedies are described Power supply Brake release
pilot light pilot light
under "Fault Description".
The mill can be yawed in either direction by first In low wind speeds, G2 will be connected to the
pressing and holding down the manual key, whilst grid. If the wind speed exceeds a preset level, G2
at the same time pressing the key for the required is disconnected and G1 trips in, and vice-versa.
direction once and then release. Release the
manual key. When the mill has turned to the When starting the mill in high winds, G2 will be
position required, press stop yaw initially connected, but as power output exceeds
1kWh, G2 takes over.
NB! The mill will cease to yaw if a turn of more
than 360 degrees is attempted without pause. If the wind speed exceeds 25m/s over a period of
10 minutes, the mill automatically stops. It will
If the mill is required to turn further, repeat the not start again until the wind speed is less than
above procedure. 18m/s over a 10 minute period.
Power to the mill can be disrupted by turning To enable the mill to produce power, it is
the handle on the output panel 90 ° anti- necessary for the rotor to face into the wind.
clockwise. (To off)
This is controlled by two wind vanes, which is
Power supply to the control panel (computer) can positioned at the back of the nacelle, together
be disrupted by pushing in and turning anti- with the anenometer. If the direction of the wind
clockwise, the key on the left-hand side of the should change, the wind vanes sends a signal to
output panel. the computer, which activates the yaw system
to turn the turbine module into the wind again.
Generator symbol 1 - 2
Generator/motor symbol
Current
Yaw direction symbol
Brake symbol
Production
Rotor/generator revs.
G1 = Main generator
G2 = Sub generator
Fault: The clock will stop, showing the time the fault occurred.
PHASE BATTERY 4
COOLING WATER PUMP STATUS: (0/1) X
OPER. : XXXXXXXXX h RUNN : XXXXXXXXX h
START : XXXXXXXXX times START : XXXXXXXXX times
HYDRAULIC
HYDRAUL: XXXXXXXXX h
HYDRAUL: XXXXXXXXX times
YAWING
YAW>: XXXXXX times
YAW<: XXXXXX times
YAW : XXXXXX h
By using the <SCROL> keys, the following dummary screen can be shown.
First a stack including the last 16 Then summary registers are shown, with
errors will be shown. the number of times for all errors.
ERROR-LIST 00 ERROR 00
95 - 05 - 17 10 : 00 : 00 S PARAMETER CRASH
GRID DROP TIMES XXXX
ERROR-LIST 15 ERROR 79
95 - 02 - 28 11 : 30 : 00 S TEMP 10. WATER FORWARD
BRAKEFLUID LOW TIMES XXXX
TEMP 1: 0° C
TEMP 5: 0° C
GEAR OIL 52° C
TEMP 6: 0° C
TEMP 3: 0° C
TEMP 4: 0° C
The computer has lost some of its parameter The yaw motor's thermo relay has tripped-out.
values. Push the thermo relay back in place and test, by
yawing the mill manually to both sides, before
Possible causes: restarting.
- "Back-up" battery in the computer is flat. The
battery's normal lifetime is over 5 years.
If the thermo relay trips-out again,
- "Disturbance" in the computer - parameters have contact Micon's Service Department.
altered.
Contact Micon’s Service Department. Rewind the cable manually by yawing and
check that the main cable is hanging free,
before restarting the mill.
Fault arises if the electric motor for the The rotor has exceeded the permitted number
hydraulic system has run for more than 15 of RPM.
seconds.
Possible causes : Before restarting the mill manually, the
cause of the fault must be rectified.
- brake opening pressure too low
- signal contact faulty Contact Micon's Service Department.
As overvoltage
14 BRK. NOT RELEASED
Tacho for the generator is defective. The mill has been stopped by a command from
the central computer.
Restart mill manually.
Do not restart the mill until the reason
If the fault recurs, contact Micon's for the stop is known.
Service Department.
21 MANUAL STOP
17 AUTOREWIND
Cables have become twisted, and the mill has 23 PROGRAM CONTROL
stopped to carry out an automatic rewind.
Once the cables are free, the mill will restart Internal calculations in the computer delayed
automatically by electronic "disturbance".
(360° rewinding takes 10 minutes.)
Production continues, but the fault is logged
18 OVERWIND automatically.
33 CURRENT ASYMMET.
Temperature is higher than parameter value RPM of the generator have exceeded
in 60 sec. maximum permitted.
Autoreset when the temp. has been below the Cause of fault must be determined
alarm point for 60 minutes. before mill can be restarted.
Autoreset when the temp. has been below the Restart mill manually.
alarm point for 60 minutes.
If the fault should recur, contact
40 TEMP. 5 GEAR OIL RET. Micon's Service Department.
Autoreset when the temp. has been below the The power consumed by one of the genera-
alarm point for 60 minutes. tors has been too high (parameter) for more
than 10 sec.
42 LIGHTNING PROT.
51 CUT. IN____>G2
No signal on terminal 28
Engaging and disengaging of sub generator
43 COMPENSATOR taking too long.
Switching from main to sub generator taking Temperature is higher than parameter value
too long. in 60 sec.
Contact Micon. Autoreset when the temp. has been below the
alarm point for 60 minutes.
54 CUT.IN ERROR
78 TEMP. 9 NACELLE
Engaging takes too long when motor started.
Temperature is higher than parameter value
55 REPEATING ERROR in 60 sec.
At least one fault has activated more than Autoreset when the temp. has been below the
once, within one hour. alarm point for 60 minutes.
No signal on terminal 20
60-75 ??????????????
76 TEMP. 7 OUTDOOR
15 GEN. TACHO DEF. + + 1 F 3xR_rpm. Wind > x + Gen. RPM<200 + Rot. RPM > 15
31 ????????????? + + 1 F 0.8
35 ????????????? + + 1 F
38 ????????????? + + 1 F
46 ????????????? + + 1 F
60 ???????????????? + + / A
61 ???????????????? + + 1 F
62 ???????????????? + + 1 F
63 ????????????? + + 1 F
64 ????????????? + + 1 F
65 ????????????? + + 1 F
66 ????????????? + + 1 F
67 ????????????? + + 1 F
68 ????????????? + + 1 F
69 ????????????? + + 1 F
70 ????????????? + + 1 F
71 ????????????? + + 1 F
72 ????????????? + + 1 F
73 ????????????? + + 1 F
74 ????????????? + + 1 F
75 ????????????? + + 1 F
1.8 Cable/cable B
stranding
2 ROTOR
2.1 Wings B
2.2 Wing brakes A-C A-B A-B
Wing-hydr.
Pt. *P *C *T *A *L *TE *R
3.4 Bearing bolts / C A-C
frame
4 GEARBOX
4.4 Vents C
4.5 Filtering A
of gearoil
5 GEARSUSPENS
6 DISK BRAKES
Pt. *P *C *T *A *L *TE *R
7 HYD.BRAKES
8 CLUTCH
8.4 Balancing C
9 GENERATOR
9.10 Cleaning of C
generator
Pt. *P *C *T *A *L *TE *R
10 YAW COLLAR
10.2 Seals B
11 YAW GEAR
11.7 Lubrication
12 YAW BRAKE
12.5 Toothwheel B
12.6 Lubrication B
Pt. *P *C *T *A *L *TE *R
13 FRAME
13.3 Gearmounting C
shroud-plate
welds
13.5 Corrosion C
protection
14 COWLING
14.3 Hinges C
14.5 Fasteners C
14.6 Corr.Prot. C
15 ELECTR.EQUIP.
Pt. *P *C *T *A *L *TE *R
15.11 Anenometer C
16 TESTING
*P = Part identification
*C = Check
*T = Tighten
*A = Adjust
*L = Lubric
*TE = Test
*R = Report
Lubricants 4.3
Closures 1 year.
bearings- 6 mnths.
doors/Wings
Extender
Wing bolts 2.4 M24 -8.8 680
Main bearing
housing/ 3.4 M24 - 10.9 850
frame
Shrink disk/
gear box 4.1 M24 - 10.9 980
Gear rod
frame bolts 5.2 M24 - 10.9 850
Brake disk/
hub bolts 6.2 M20 - 10.9 560
Shrink disk
brake hub 6.4 M12 - 10.9 100
Console/
brake bolts 6.5 M20 - 8.8 320
TOWER
ROTOR
Diameter : 43.0 meter(LM 19.1)
TRANSMISSION
BRAKE SYSTEM
YAW SYSTEM
GENERATOR
Manufacturer : Elin
Type : Asynchronised - 3 phased
Output : 600/150 //500/125 kW 690V 50/60 Hz
Protection class : IP 54
Lubrication : Mobiltemp SHC 100 grease
Weight : 2850 kg
Control system
- Ensures automatic cut-in of generator
- Display with fault indicators ensures quick fault identification in the event of breakdown.
- Automatic restart after fault occurrence (see fault code table).
- Micon windmills are fitted as standard with condensators that have an equal
capacity to the generator's idling consumption of reactive effect.
- Overvoltage protection against lightning strike.
- Electronic cut-in equipment to limit the effects of cut-in surge on the generator's
fully laden current.
This system connects all Micon windmills in a windmill park together, and links them to a central
computer. It is then possible to obtain constant information on each individual machine's
performance. All recording of production and warranty information is automatic with direct access for
central administration
Emergency stop button on the output panel and on the top box in turbine module.
Emergency lighting.
Fire extinguisher in turbine module.
11. Restart after certain fault occurrences (see fault code table) takes place automatically and/or via
remote control.
"RUNAWAY"
FIRE
If the mill should run out of control, i.e. RPM's At the first sign of fire, the
far exceed preset values, an independent sy- mill must be stopped and the
stem will activate, to "feather" the wings (the power supply switched off at
wings turn 90° to the wind). the main switch.
This occurs only if the Fail-Safe brakes
seize at the same time as a serious WP-2060 The mill must not be started again if there is
fault occurs. any sign of damage.
In such a situation, the wing brakes will hold
the RPM's under control, to avoid a total Contact Micon's Service Department
"runaway".
LIGHTNING STRIKE