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HITACHI 401RD/402RD
WORKSHOP
MANUAL
PUBLICATION
NO. W10230E - 02
DISTRIBUTOR
ADDRESS PHONE NO.
DEALER/BRANCH
ADDRESS
PHONE NO.
SERVICE PHONE NO.
MACHINE:
SERIAL NO.
ENGINE TYPE NO.
HYDRAULIC TRANSMISSION TYPE/NO.
MASTER KEY SWITCH NO.
CAB KEY NO. FUEL FILTER CAP KEY NO.
INTRODUCTION section.
ADDITIONAL REFERENCES
Operators Manual
Parts Catalog
Operation Manual of the Engine
MANUAL COMPOSITION
Page1
INTRODUCTION
PAGE NUMBER
Group Number
The Technical Manual and the Workshop Manual
have the page number located on the center lower
part of the page, as well as, additional numbers on
the page to help the technician locate specific in-
formation:
Group Number:
Form SM Number:
Page2
INTRODUCTION
UNITS USED Example: 24.5 MPa (3560 psi)
SI system units and English units are used in this A table for conversion from SI units to other system
manual. English units are in parentheses behind SI units is shown below for reference purposes.
units.
To Convert To Convert
Quantity From Into Multiply by Quantity From Into Multiply by
Length mm in 0.03937 Pressure MPa kgf/cm² 10.197
mm ft 0.003281 MPa psi 145.0
Volume L US gal 0.2642 Power kW PS 1.360
L US qt 1.057 kW HP 1.341
m³ yd³ 1.308 Temperature C F C 1.8 32
Weight kg lb 2.205 Velocity km/h mph 0.6214
Force N kgf 0.10197 Flow Rate L/min US gpm 0.2642
N lbf 0.2248 mL/rev cc/rev 1.0
Torque N m kgf m 1.0197
N m lbf ft 0.7375
Page3
INTRODUCTION
MEMO
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Page4
SAFETY
RECOGNIZE SAFETY INFORMATION
S-1
SAFETY
OPERATORS QUALIFICATIONS
INSPECT MACHINE
SA-435
S-2
SAFETY
FOLLOW SAFETY INSTRUCTIONS
S-3
SAFETY
WEAR PROTECTIVE CLOTHING
SA-434
SA-432
S-4
SAFETY
GENERAL PRECAUTIONS FOR CAB
S-5
SAFETY
USE HANDHOLDS AND STEPS
check again.
S-6
SAFETY
FASTEN YOUR SEAT BELT
Starting fluid:
location.
Do not incinerate or puncture a starting fluid
container.
S-7
SAFETY
OPERATE ONLY FROM OPERATORS SEAT
EL20368
JUMP STARTING
S-8
SAFETY
PROTECT AGAINST FALLING STONES
AND DEBRIS
EL20380-1
SA-481
S-9
SAFETY
OPERATE THE MACHINE SAFELY
S-10
SAFETY
EL20372
S-11
SAFETY
AVOID TIPPING
Keep the machine a safe distance from the edge of
cliffs and slide areas. There is the danger of tipping or
rolling over the machine.
S-12
SAFETY
AVOID INJURY FROM ROLLAWAY ACCI-
DENTS
Death or serious injury may result if you attempt to
mount or stop a moving machine.
To avoid rollaways:
Select level ground when possible to park machine.
Do not park the machine on a grade.
Reference: PARK MACHINE SAFELY in this section.
Chock the wheels if you must park on a grade.
Position the machine to prevent rolling.
Park a reasonable distance from other machines.
EL20374
EL20376
S-13
SAFETY
OPERATING WITH THE MACHINE NEAR
OVERHEAD WIRES OR CABLES
Before operating the machine, check with
employer/supervisor to find out if there are any
overhead cables or wires on the work site.
The machine operator must be given clear
information about this. Make sure that all
relevant and practical measures to help detect
such lines are taken.
Local authorities and/or communication and
power companies should be contacted for
guidance and advice.
Overhead wires and cables must be protected
against damage in a suitable way. The
electricity should be turned off when practical.
EL20377
S-14
SAFETY
PARK MACHINE SAFELY
Park machine on a level surface.
Lower the body to the frame.
Move the shift controller lever to the N neutral
position.
Apply the parking brake and release the service
brakes to insure that the parking brake is
holding the machine.
Let the engine run at idle for three to five EL20378
minutes for cool down.
Make sure the body hoist control lever is in the
Float position.
Check that all switches and controls are in the
OFF position.
Turn the Key Switch to the OFF position.
Turn the Battery Disconnect Switch to the OFF
position.
Fill the fuel tank to minimize water condensation
in the tank.
S-15
Complete manual From
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