p301 Rtu560 Basic PDF

RTU560 Basic
P301 RTU560 Basic

Remote Terminal Unit
ABB
NAME RESP.DEPT. PREPARED
RTU560 Basic HRABB / PSAC 06. Sep 2013.
COURSE ID LANGUAGE CHECKED
P301 En
REVISION APPROVED
A
Table of contents
1 RTU560 Introduction
2 RTU560 Cabinets and subracks
3 RTU560 Hardware Components
4 Integrated Web Server
5 RTUtil560 Concept
6 RTUtil560 Configuration
7 Excel Import/Export
8 Exercises
Notice
These documents have been assembled and produced for

educational purposes. The contents of your course binder will not be
updated to include future amendments.
We appreciate your comments on our course documents. On the

basis of practical experience and your feedback we can improve our
courses in the future.
The information in this document is subject to change without notice

and should not be construed as a commitment by ABB. ABB
assumes no responsibility for any errors that may appear in this
document.
This document and parts thereof must not be reproduced or copied

without ABB’s written permission, and the contents thereof must not
be imparted to a third party nor be used for any unauthorized
purpose.
Participation in a course is not only passive receiving of information

but it requires activity on your part. Our courses contain several
practical exercises. Make use of these opportunities to test and
acquire familiarity with the equipment and aids used.
As a user of our training equipment, you must read and follow

carefully the safety instructions.
In no event shall ABB be liable for direct, indirect, special, incidental

or consequential damages of any nature arising from the use of this
document, nor shall ABB be liable for incidental or consequential
damages arising from the use of any software or hardware described
in this document.
With best wishes for a rewarding course.
ABB
Training Team
Course presentation
The aim of the course is to present system architecture, hardware and software
components of RTU560 and basic engineeering principles. Focus is on the
telecontrol protocol options of Remote Terminal Unit RTU560.
Objectives Prerequisites
After this course the participant will be Basic knowledge of general telecontrol
able to: functions and of Microsoft Windows
- install RTUtil560, communicate with and Office.
RTU560 by the Internet Explorer
- download and upload files, make
RTU diagnose
- make basic configuration with Topics
RTUtil
- import and export data from Excel - RTU560 HW & SW Components
- Web Server
- RTUtil560 concept
Participant profile - RTUtil560 configuration
Engineering-, commissioning-, and - Excel import/export
maintenance-personnelcommunicate
with each other using IEC 61850.
ABB Croatia, PSAC
RTU560 Introduction
Chapter 1
RTU500 series overview

Requirements for modern RTUs
Network Control System
Monitoring and
control
Station Control
System
Data archives Redundancy
Easy
engineering Integrated HMI
Diagnosis Cyber security

Parallel Sub
PLC I/Os devices Set of
functions protocols
© ABB Group
September 24, 2013 | Slide 2
1
Introduction
RTU500 series modules
RTU500 series functions and software
RTU560 product line 5.000 data points
RTU540 product line 5.000 data points
RTU511 product line 750 data points
Secondary distribution Primary distribution Transmission /

Feeder automation
substations substations sub transmission
© ABB Group

RTU500 history
RTU560 product line
RTU540 product line
RTU511 product line
2000 2009 2013
© ABB Group
2
Suitable for all applications
Feeder Secondary distribution Primary distribution Transmission/

automation substation substation sub transmission
Demand
Capacitor banks Classic RTU
response
Fault detection Substation

Ring main units
isolation restoration automation
Pole-top RTU Voltage optimization Gateway
Decentralized energy
resources
RTU511 RTU511 RTU540 RTU540 RTU560
© ABB Group

RTU560 product line
Maximum possibilities for extendibility

and enhancement
Modular platform with high flexibility
Different possibilities for redundancy
Multi-processor architecture
© ABB Group
3
RTU540 product line
Extendable with central and distributed

I/Os
Compact housing available with:
Integrated GPRS
Integrated I/Os
Communication redundancy
© ABB Group

New RTU511 product line
DIN rail RTU in tailored housing offering

high functionality for optimized price
Application areas:
Feeder automation
Secondary distribution substations
Your benefits
Compact and cost-efficient RTU
RTU511 State-of-the-art processor with ARM-
based technology
Flexible integration of I/Os thanks to
scalable housing
Suitable for limited space requirements
Migration of existing RTU211 installations
Extension IO
© ABB Group
4
New RTU511 product line
Migration strategy RTU211 to RTU511

Installed Base: 20.000 units
Benefits:
Reuse of Multi-I/O module and Power
supply
Reuse of wiring
Reuse of configuration data
New RTU500 functionality
Migration kit
© ABB Group

Engineering tools designed for different user groups
Webserver for configuration and diagnosis
Powerful PLC (support of IEC 61131-3)
Integrated webserver-based HMI
Up-to-date cyber security features
© ABB Group
5
Standard protocols (IEC, DNP, Modbus)
More than 30 additional protocols
IEC 61850
Flexible time management concept
Redundancy suitable for all types of redundant requirements
© ABB Group

Web Server interface
 Diagnosis and Maintenance

 System messages
 Process values and qualifiers
 Configuration up- and download
 Firmware update
 Archive
 Process archive
 Disturbance file archive
 Local print
© ABB Group
6
Web Server interface
 Integrated HMI
 Station visualisation and station
control
 Alarm and Event List
 System Overview
 Picture editor with symbol library
 Trends
 Analog trends
 Graphic display
© ABB Group
7
ABB Croatia, PSAC, Training material
RTU560 Cabinets and Subracks

Chapter 2
RTU560 Cabinets and subracks
 Cabinets
 Swing Frame
 Rear Mounted
 Wall Mounted
 Subracks
 560MPR03
 560SFR02
 560MPR01
© ABB Group
1
 Cabinet – Swing Frame
© ABB Group
 Cabinet – Rear Mounted
© ABB Group
2
 Cabinet – Wall mounted
© ABB Group

Subrack 560MPR03
 With flexible configuration for I/O, CMU and power

supply
 Designed to be used with or without redundant power
supply. Therefore, it has 2 slots for redundant supply.
 Up to 18 slots can be used for I/O boards,
communication units (CMU) or a mixture of both.
 It is interfaced to other racks via the RTU560 serial
peripheral bus.
 Up to 7 560MPR03 racks can be connected to an I/O
bus segment.
 By using the bus connection unit 560BCU04, the
560MPR03 becomes a rack with up to 8
communication units 560CMU05/560CMU02).
© ABB Group
3
Subrack 560SFR02
 The 560SFR02 rack is designed to be used with or

without redundant power supply.
 Up to 18 slots can be used for I/O boards,
communication units (CMU) or a mixture of both.
 It is interfaced to other racks via the RTU560 serial
peripheral bus.
 Up to 7 560SFR02 racks can be connected to an I/O
bus segment. By using the bus connection unit
560BCU05, the 560SFR02 becomes a rack with up to
8 communication units (560CMU05/ 560CMU02).
 Installed in a swing frame cabinet or in a frame.
© ABB Group

Subrack 560MPR01
 The mounting plate rack 560MPR01 accommodates

up to 2 communication units (CMU) 560CMU02 or
560CMU05 and up to 8 peripheral modules in a
RTU560 substation.
 One additional (extension) mounting plate rack can be
connected to the 560MPR01 via the RTU560 serial
peripheral bus (SPS)..
© ABB Group
4
5
RTU500 Hardware Components

Chapter 3

Communication Units
 560CMU02
 Central module of the RTU560 with 32 bit CPU
 2x serial communication interfaces (RS-232 or RS-
485) for local/remote communication
 2x Ethernet interface (10/100BaseT)
 1x serial peripheral bus
 560CMU05
 Central module of the RTU560 with 32 bit CPU
 4x serial communication interfaces (RS-232 or RS-
485) for local/remote communication
© ABB Group
1
Interface to Web HMI
 560HMR01
 Interface board to RTU560 integrated web HMI
 Windows 7 Professional (32 bit)
 4x USB ports for keyboard and mouse
 1x VGA port for monitor
 1x Stereo audio-out
 The essential tasks of the 560HMR01 are:

 Interface to RTUs that are running web-server and RTU560
integrated HMI. It communicates via Ethernet LAN interfaces
and provides interfaces to connect a local monitor, mouse
and keyboard
 Runs Windows based operating system for RTU560
integrated HMI
 The 560HMR01 takes two slots of the module rack
© ABB Group

Power Supply
 560PSR00
 Input voltage 24...60 V DC
 Output voltage: 5 and 24 V DC
 Suitable for redundant power supply in
560MPR03/560SFR02
 560PSU01
 Input voltage 110...220 V DC
560MPR03/560SFR02
© ABB Group
2
Power Supply
 560PSU02
 Input voltage: 48...220 V DC
560MPR03/560SFR02
© ABB Group

Input/output Modules
 23BE23 – Binary input module

 To be used for single indications, double indications,
digital measurands and pulse counters.
 Resolution: 1 ms
 Process voltage: 24...60 V DC
 LED signal for each input
 23BA20 – Binary output module

 16 output contacts configured as
 1-pole command
 2-pole command
 1.5-pole command in configuration with 23BA23
 Operating voltage 24...60 V DC, 60 W
 Imax.: 2 A with 24 V DC (ohmic load)
© ABB Group
3
 23BA23 – Command output monitoring module

 The 23BA23 board is intended for use in the RTU560
productline.
 The 23BA23 board should be installed if the output
circuit of an object command has to be checked
before the actual command is given.
 The 23BA23 board executes a (1 out of n) check.
 Auxiliary test voltage 24...60 V DC
 23AE23 – Analog input module

 The 23AE23 board records up to 8 analog measured
values. The 23AE23 board allows it to connect all
typical measured value ranges
 ± 2 mA, ± 5 mA, ± 10 mA, ± 20 mA, ± 40 mA
 ± 2 V DC, 0 ... + 20 V DC
 Resolution 12 bit + sign
© ABB Group

 23AA21 – Analog output module

 Analog signal represented digitally by 11 bit + sign
 Selectable current outputs:
 +/-2.5 mA; +/-5 mA; +/-10 mA; +/-20 mA; +4...20 mA

 To be used for single indications, double indications, digital
measurands and pulse counters.
 Resolution: 1 ms
 Process voltage: 24...60 V DC
 LED signal for each input
 Isolated input of 64 process signals
© ABB Group
4
 23BA40 – Command output module

 16 output contacts configured as 16 single contact outputs
or 8 double contact outputs
 Switching voltage: 24...220 V DC / 250 V AC
 Max. switching capacity: 120 W (DC)
 Max. switching current: 300 mA at 110 V DC, 200 mA at
220 V DC (L/R = 40 ms)
 Isolated relay output contacts NO, 2-pole connection

 16 channel potential isolated inputs, without common return
 Process voltage: 110...125 V DC and 220...250 V DC
© ABB Group

Ethernet communication and Real-time clock
 560NUS12 – ethernet switch

 Unmanaged switch
 2x SFP slot, without optical transmitter/receiver
 2x 10/100 BaseT port (electrical)
 Linear network structure supported
 560RTC01 – Time clock GPS

 Real time clock for synchronization of the RTU560 with
the standard time of the GPS satellite including
configuration tool.
 The use of the module 560RTC01 ensures that process
information from several terminal units are synchronized
© ABB Group
5
RTU540 product line
 Smart solutions for distribution automation

 DIN rail mounted base modules
 Internal GPRS modem (optional)
 1 or 2 ethernet ports (optional)
 Integrated BI, BO, AI (optional)
© ABB Group

RTU511 product line
 RTU511 Communication units:
 RTU511 Power supply units:
 RTU511 Input/output modules:
© ABB Group
6
RTU500 series modules
 RTU500 Power supply units:
 RTU500 Input/output modules:
 RTU500 Ethernet communication:
© ABB Group

Licenses
 Basic License
 Gateway functionality
 All protocols included
 50 / 250 / 750 / 5000 Data points
 PLC + Archive License

 Basic license included
 PLC functionality
 Archive functionality
 HMI License
 PLC + Archive license included
 HMI interface
© ABB Group
7
License release 10
 Basic
 50 DP/ 250 DP/ 750 DP/ 5000 DP
 Incl. IEC 61850 Server and Client
 All protocols
 Compact flashcard 128 MB
 PLC/Archive
 50 DP/ 250 DP/ 750 DP/ 5000 DP
 Incl. Basic licence
 HMI License
 50 DP/ 250 DP/ 750 DP/ 5000 DP
 Incl. Basic and PLC/Archives licences
© ABB Group

License release 11
 Basic
 50 DP/ 250 DP/ 750 DP
 All protocols
 SD card
 PLC/Archive
 50 DP/ 250 DP/ 750 DP
 Incl. Basic licence
 SD card
© ABB Group
8
9
RTU500 Integrated Web Server

Chapter 4

General
 The integrated Webserver is a powerful tool for commissioning and error analysis. By using the
Microsoft, Internet Explorer or another Web-browser it is possible to show all information about the
state of the RTU560 and the state of the connected primary process.
 In addition the Webserver is used for downloading configuration data and new firmware versions.
 The connection to the Webserver will be initialized by the IP address to connected RTU560.
 Default IP address: 192.168.0.1
© ABB Group
1
General
Menu Information
© ABB Group

General
The access to the Webserver is

protected by user name and
password.
List of pre-defined username and passwords:

User name Password Access rights
Show Show User is allowed to show information
Load Load User is allowed to load configuration/firmware
Control Control User is allowed to perform commands
Admin Admin User is allowed to create/modify other user
© ABB Group
2
System Diagnosis
 The System Diagnosis is a powerful tool for commissioning and error diagnosis.
 The General View shows only the most important information of the state...
© ABB Group

System Diagnosis
 ... While the Detailed view contains more detailed information of the system
© ABB Group
3
System Diagnosis
 The Network Tree shows the actual Network configuration of the RTU500.
 This window is static and will not be updated.
© ABB Group

System Diagnosis
 The Hardware Tree contains important information about the state of the hardware
of the RTU500 and the actual state of the primary process.
 A field with a blue-colored text contains a link to additional information at the right-
hand side of the screen, while a means that additional information is available,
which must be extended
© ABB Group
4
System Diagnosis
 While extending a subrack 23ET23S

in this example and extending a
CMU, the whole structure of the
hardware is shown.
 Additional information are available

by using the blue-colored link.
© ABB Group

System Events
 Representation of the System Events in the Hardware Tree
© ABB Group
5
Time Administration
© ABB Group

Time Administration
© ABB Group
6
Board Information
© ABB Group

Line Information
© ABB Group
7
Process Information
© ABB Group

Process Information
© ABB Group
8
Process Commands
© ABB Group

Process Commands
© ABB Group
9
Setpoint Commands
© ABB Group

Archives
© ABB Group
10
Archives
© ABB Group

Archives
© ABB Group
11
Configuration File Manager
© ABB Group

© ABB Group
12
© ABB Group

Firmware File Manager
© ABB Group
13
Firmware File Manager
© ABB Group

Administration
© ABB Group
14
Administration
© ABB Group

Integrated HMI
© ABB Group
15
Remote Diagnostics
© ABB Group

Remote Diagnostics
© ABB Group
16
Additional Information
© ABB Group
17
RTUtil560 Concept
Chapter 5
RTUtil560 Concept
Basic Operations
© ABB Group
1
RTUtil560 Concept
Workspace
© ABB Group
RTUtil560 Concept
Basic Operations, Network Tree
© ABB Group
2
RTUtil560 Concept
Basic Operations, Signal Tree
© ABB Group
RTUtil560 Concept
Basic Operations, Hardware Tree
© ABB Group
3
RTUtil560 Concept
Basic Operations, Tree Structure
© ABB Group
RTUtil560 Concept
Basic Operations
© ABB Group
4
RTUtil560 Concept
Basic Operations
© ABB Group
RTUtil560 Concept
Basic Operations, Icons
© ABB Group
5
RTUtil560 Concept
Basic Operations, Windows
© ABB Group
RTUtil560 Concept
Basic Operations, Nodes
© ABB Group
6
RTUtil560 Concept
Basic Operations, Tool Tips
© ABB Group
RTUtil560 Concept
Basic Operations
© ABB Group
7
RTUtil560 Concept
Basic Operations, Naming
© ABB Group
RTUtil560 Concept
Basic Operations
© ABB Group
8
RTUtil560 Concept
Basic Operations
© ABB Group
RTUtil560 Concept
Basic Operations
© ABB Group
9
RTUtil560 Concept
Basic Operations, File Generation
© ABB Group
RTUtil560 Concept
Basic Operations, Consistency Check
© ABB Group
10
RTUtil560 Concept
Basic Operations, Additional Tools
© ABB Group
RTUtil560 Concept
Basic Operations
© ABB Group
11
12
RTUtil560 Configuration
Chapter 6
Engineering steps
The engineering of RTU560 data contains several dependency steps that demand a
sequence in the data engineering process.
The basic data engineering steps are:
1. Project configuration
2. Build up the tree structures
 Build up station network topology in the Network Tree
 Definition of all RTUs, I/O modules within RTUs and IEDs in the Hardware Tree
 The link steps in the Hardware tree to build up relations between the trees
 Link RTUs and IEDs from the Network to the Hardware tree
 Definition of data points in Signal Tree
 Link all data points
3. Set parameters, addresses

 Set the addresses of the process data points
 Set single parameters for several tree objects
4. Start the consistency check

5. Build the RTU-files for each RTU
6. Download generated files to all RTUs
© ABB Group
1
Engineering steps, Project configuration
 Create new project and initialize project
© ABB Group
Engineering steps, Project configuration
 Initialize Signal Tree:
Maximal length of a process data name is

32 characters.
It is important to leave empty field for last

level (level for naming Data points)!!!
Number of characters for last level should

be greater than 0.
In this case we have 17 characters left for

naming Data points
© ABB Group
2
Engineering steps, Network Tree
 Add Items in Network Tree:

 Add RTUs
 Add communication Protocols
© ABB Group
Engineering steps, Hardware Tree
 Link Items in Hardware Tree:
 Link RTUs
© ABB Group
3
 Add items in Hardware Tree:
 Add rack type
 Add I/O modules within rack
© ABB Group
 Define I/O modules in each rack depending on delivered

hardware configuration:
© ABB Group
4
 Add I/O bus:
 Link communication lines within
560CMU05 ethernet interface
© ABB Group
Engineering steps, Signal Tree
 Create level structure in Signal Tree:
 Add stations
 Add bays
 Add data points
© ABB Group
5
Engineering steps, Signal Tree
 Add all data points within Signal

Tree
 For each Data point, type of data
should be defined:
 SPI for single point
 DPI for double point
 AMI for measurands
 ...
 For each Data Point define unique

name
© ABB Group
 Link all Data Points to certain

hardware module or IED
© ABB Group
6
Engineering steps, Parameters and addresses
 Set parameters and addresses for each Data point:
© ABB Group
 Define ethernet and serial interfaces within RTU

CPU module (560CMU05)
© ABB Group
7
 Define „Time administration mode” of one RTU as

„MASTER”
© ABB Group
Engineering steps, I/O Bus
 Define I/O bus to one of serial (RS-485) interface to

connect 560CMU05 and I/O racks:
© ABB Group
8
Engineering steps, Consistency check
 Check consistency of configuration

 If there are no errors, project is ready for file
generation
 Warnings will not break file generation, only
errors will
© ABB Group
Engineering steps, File generation
 Compile the project and generate files:

Project = > Build RTU Files...
 Define path for generated files

 Set „Save information into RTU file for
extracting a whole project” to save
project on RTU
© ABB Group
9
Engineering steps, File generation
 Generated files:
 RTU560.gcd
Download files
 RTU560.iod to RTU
 RTU560.oad
 RTU560.ptx
© ABB Group
Engineering steps, Download configuration
 To download files to RTU click on Configuration and

log in with user (Load), password (Load).
© ABB Group
10
 Select generated files from (Local PC) folder and click

arrow pointing towards RTU (towards left)
© ABB Group
 Wait for all files to copy to RTU

 Restart RTU to accept new configuration
© ABB Group
11
12
ABB Croatia, PSAC
RTUtil560 Excel – Import/Export

Chapter 7

Excel Export
© ABB Group
1
Excel Export – Step (1)
 Go to Extra - > Excel Export
© ABB Group

© ABB Group
2
© ABB Group

© ABB Group
3
© ABB Group
RTUtil560 Excel - Import

Relationship Excel <-> RTUtil560
© ABB Group
4
Application
© ABB Group

Pre-conditions and Principles
© ABB Group
5
Functionality
© ABB Group

Table
© ABB Group
6
_End
© ABB Group

Worksheet Structure Local IO
© ABB Group
7
Initiatiaon
© ABB Group

Initiation, Step-by-Step (1)
© ABB Group
8
© ABB Group

© ABB Group
9
© ABB Group

© ABB Group
10
© ABB Group

© ABB Group
11
© ABB Group

© ABB Group
12
© ABB Group

© ABB Group
13
© ABB Group

© ABB Group
14
© ABB Group

Import, Step-by-Step (1)
© ABB Group
15
© ABB Group

© ABB Group
16
© ABB Group

© ABB Group
17
© ABB Group

© ABB Group
18
Import, Generating the Excel Worksheet (1)
© ABB Group

© ABB Group
19
© ABB Group
20

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RTU560 Basic

P301 RTU560 Basic

2 RTU560 Cabinets and subracks

3 RTU560 Hardware Components

4 Integrated Web Server

These documents have been assembled and produced for

We appreciate your comments on our course documents. On the

The information in this document is subject to change without notice

This document and parts thereof must not be reproduced or copied

Participation in a course is not only passive receiving of information

As a user of our training equipment, you must read and follow

In no event shall ABB be liable for direct, indirect, special, incidental

With best wishes for a rewarding course.

RTU500 series overview

Network Control System

Data archives Redundancy

Diagnosis Cyber security

RTU500 series modules

RTU500 series functions and software

RTU560 product line 5.000 data points

RTU540 product line 5.000 data points

RTU511 product line 750 data points

Secondary distribution Primary distribution Transmission /

RTU500 series overview

RTU560 product line

RTU540 product line

RTU511 product line

2000 2009 2013

Feeder Secondary distribution Primary distribution Transmission/

Fault detection Substation

Pole-top RTU Voltage optimization Gateway

RTU511 RTU511 RTU540 RTU540 RTU560

RTU500 series overview

Maximum possibilities for extendibility

Extendable with central and distributed

RTU500 series overview

DIN rail RTU in tailored housing offering

Migration strategy RTU211 to RTU511

RTU500 series overview

Engineering tools designed for different user groups

Webserver for configuration and diagnosis

Powerful PLC (support of IEC 61131-3)

Integrated webserver-based HMI

Up-to-date cyber security features

Standard protocols (IEC, DNP, Modbus)

More than 30 additional protocols

Flexible time management concept

Redundancy suitable for all types of redundant requirements

RTU500 series overview

 Diagnosis and Maintenance

RTU560 Cabinets and Subracks

RTU560 Cabinets and subracks

 Cabinet – Swing Frame

RTU560 Cabinets and subracks

 Cabinet – Rear Mounted

 Cabinet – Wall mounted

RTU560 Cabinets and subracks

 With flexible configuration for I/O, CMU and power

 The 560SFR02 rack is designed to be used with or

RTU560 Cabinets and subracks

 The mounting plate rack 560MPR01 accommodates

RTU500 Hardware Components

RTU500 Hardware Components