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Hoval UltraGas® (15-100)

Floor-standing gas condensing boiler

■■Description

Hoval UltraGas® (15-100)


Floor-standing gas condensing boiler
• Floor-standing gas condensing boiler, com-
bustion chamber made of stainless steel
• Maximal flue gas condensation through
downstream heating surface made of
aluFer® stainless steel bounded pipe;
flue gas side: aluminium
water side: stainless steel
• Thermal insulation with mineral wool mat
• Water pressure sensor
(minimal and maximal limiter integrated)
• Flue gas temperature sensor with flue gas
limiter function
• Pre-mix burner
-- with blower and venturi
-- modulating operation
-- automatic ignition
-- ionisation guard
-- gas pressure monitor
• Gas boiler fully cased with steel plate,
red powder-coated
• Heating connections to left and right for:
-- flow Model range
-- return - high temperature UltraGas® Output Permissions boilers
-- return - low temperature at 40/30 °C UltraGas® (15-100)
• UltraGas® (15-50): Type kW
Flue gas connection backwards to the top CE product ID No. CE-0085AQ0620
• UltraGas® (70,100): A (15) 3.3-15.5
Concentrical flue gas/combustion air con- A (20) 4.3-20.3
nection, vertically upwards, horizontally to A (27) 5.0-27.2
rear as option, see accessories and dimen- A (35) 5.8-35.7
sion sheet A (50) 8.3-49.9
• TopTronic®  E controller installed A (70) 13.6-69.9
• Possibility of connecting an external gas (100) 20.9-100.0
solenoid valve with error output

TopTronic® E controller

Control panel Options for TopTronic®  E controller Optional


• Colour touchscreen 4.3 inch • Can be expanded by max. 1 module expan- • For propane
• Heat generator blocking switch for interrupt- sion: • Free-standing calorifier see Calorifiers
ing operation -- module expansion heating circuit or • Flue gas systems
• Fault signalling lamp -- module expansion heat accounting or
-- module expansion universal Delivery
TopTronic® E control module • Can be networked with a total of up to • Floor-standing gas condensing boiler fully
• Simple, intuitive operating concept 16 controller modules: cased
• Display of the most important operating -- heating circuit/hot water module
statuses -- solar module
• Configurable start screen -- buffer module
• Operating mode selection -- measuring module
• Configurable day and week programmes
• Operation of all connected Hoval CAN bus Number of modules that can be additionally
modules installed in the heat generator:
• Commissioning wizard -- 1 module expansion and 1 controller module
• Service and maintenance function or
• Fault message management -- 2 controller modules
• Analysis function
• Weather display (with online option) The supplementary plug set must be
• Adaptation of the heating strategy based on ordered in order to use expanded controller
the weather forecast (with online option) functions.

TopTronic® E basic module heat generator


(TTE-WEZ) Further information about the TopTronic® E
• Control functions integrated for see “Controls”
-- 1 heating/cooling circuit with mixer
-- 1 heating/cooling circuit without mixer
-- 1 hot water loading circuit
-- bivalent and cascade management
• Outdoor sensor
• Immersion sensor (calorifier sensor)
• Contact sensor (flow temperature sensor)
• Rast-5 basic plug set

Subject to modifications, 1.4.2017 173


Hoval UltraGas® (15-100)

■■Part No.

Floor-standing gas condensing boiler Part No.


Hoval UltraGas®

Floor-standing gas condensing boiler with built-


in Hoval TopTronic® E control

Control functions integrated for


-- 1 heating circuit with mixer
-- 1 heating circuit without mixer
-- 1 hot water loading circuit
-- bivalent and cascade management
• Can be optionally expanded by max.
1 module expansion:
-- module expansion heating circuit or
-- module expansion heat accounting or
-- module expansion universal
• Can be optionally networked with a
total of up to 16 controller modules
(incl. solar module)

Boiler made of steel with TopTronic® E control,


combustion chamber made of stainless steel.
Secondary heating surfaces made of aluFer®
stainless steel composite pipe. Premix burner
with blower. Modulating burner.

Delivery
Gas boiler fully panelled

Floor-standing gas condensing boiler with


TopTronic® E

UltraGas® Output range


type at 40/30 °C
kW

A (15) 3.3-15.5 7013 300


A (20) 4.3-20.3 7013 301
A (27) 5.0-27.2 7013 302
A (35) 5.8-35.7 7013 303
A (50) 8.3-49.9 7013 304
A (70) 13.6-69.9 7011 990
(100) 20.9-100.0 7011 991

174 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

Accessories Part No.

Gas filter
with measurement nozzle before and behind
the filter inset (diameter: 9 mm)
Pore width of the filter inset < 50 µm
Max. pressure difference 10 mbar
Max. inlet pressure 100 mbar
Type Connection
70612/6B Rp ¾″ 2007 995
70602/6B Rp 1″ 2007 996

Modification set for propane 619 568


for UltraGas® (15-70),
TopGas® comfort (10-22),
TopGas® classic (35-120)
Output range see technical data.
Modification set for propane 6015 663
for UltraGas® (100)
Output range see technical data

for Hoval UltraGas® (15-35)


Necessary accessories
for ambient air independent operation

Connection set for ambient air 6027 510


independent operation without
sound absorber
for UltraOil® (16-35),
UltraGas® (15-50), MultiJet® (20,25)
Consisting of:
corrugated pipe Ø 50 mm for
combustion air supply to burner.
Concentric boiler connection piece
E80 -> C80/125PP for flue gas
and supply air.
Necessary if no Hoval
LAS flue gas system is used.

For ambient air independent operation with


separate combustion air duct (not concentri-
cal).

Ø 81 Separating piece C80/125 -> 2xE80PP 2010 174


for ambient air independent operation
for separate conduction of flue gas and
Ø 82
220

Supply air
combustion air.
Ø 124

Adapter piece C80/125 -> C100/150 PP 2018 533


155

Subject to modifications, 1.4.2017 175


Hoval UltraGas® (15-100)

■■Part No.

Part No.

E 100
Separating piece C100/150 -> 2xE100PP 2015 244
for UltraOil® (35,50),
TopGas® classic (35-120),
240
Ø 100

UltraGas® (50-100)
for separate conduction of flue gas and
115

C 100/150 combustion air (LAS-system)


Recommendation:
If the air inlet at the facade is near a
noise sensitive place (window of
bedroom, terrace etc.), we recommend
to use a sound absorber at the
direct combustion air inlet.

Horizontal flue gas connection E100PP 6016 933


for UltraOil® (50), UltraGas® (70,100)
for the conversion of the vertical
flue gas connection (series delivery)
to a horizontal to rear routed
flue gas connection.

Suction tube for combustion air 6017 288


for UltraGas® (70)
only necessary with horizontal and
concentric flue gas connection
(separate ducting of combustion air
and flue gas).
Connection "Horizontal flue gas
connection E 100PP" essential,
ø 75 mm
The boiler room must be ventilated.

176 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

TopTronic® E module expansions Part No.


for TopTronic® E basic module heat generator

TopTronic® E module expansion heating 6034 576


circuit TTE-FE HK
Expansion to the inputs and outputs of the
basic module heat generator or the heating
circuit/domestic hot water module for imple-
menting the following functions:
-- 1 heating circuit without mixer or

+
-- 1 heating circuit with mixer
OR
ODER
incl. fitting accessories
1x contact sensor ALF/2P/4/T L = 4.0 m

Note Can be installed in:


The supplementary plug set may have to be Boiler control, wall housing, control panel
ordered to implement functions differing from
the standard!

TopTronic® E module expansion heating 6037 062


circuit incl. energy balancing TTE-FE HK-
EBZ
Expansion to the inputs and outputs of the
basic module heat generator or the heating
circuit/domestic hot water module for imple-
menting the following functions:
-- 1 heating/cooling circuit w/o mixer or
-- 1 heating/cooling circuit with mixer
in each case incl. energy balancing

incl. fitting accessories


Note 3x contact sensor ALF/2P/4/T L = 4.0 m
The flow rate sensor set must be ordered
as well. Can be installed in:
Boiler control, wall housing, control panel

Flow rate sensor sets


Plastic housing
Size Connection Flow rate
l/min
DN 8 G ¾″ 0.9-15 6038 526
DN 10 G ¾″ 1.8-32 6038 507
DN 15 G 1″ 3.5-50 6038 508
DN 20 G 1¼″ 5-85 6038 509
DN 25 G 1½″ 9-150 6038 510

Flow rate sensor sets


Brass housing
Size Connection Flow rate
l/min
DN 10 G 1″ 2-40 6042 949
DN 32 G 1½″ 14-240 6042 950

TopTronic® E module expansion Universal 6034 575


TTE-FE UNI
Expansion to the inputs and outputs of a
controller module (basic module heat genera-
tor, heating circuit/domestic hot water module,
solar module, buffer module) for implementing
various functions

incl. fitting accessories

Can be installed in:


Boiler control, wall housing, control panel

Note
Refer to the Hoval System Technology Further information
to find which functions and hydraulic arrange- see “Controls” - “Hoval TopTronic® E module
ments can be implemented. expansions” chapter

Subject to modifications, 1.4.2017 177


Hoval UltraGas® (15-100)

■■Part No.

Accessories for TopTronic® E Part No.

Supplementary plug set


for basic module heat generator (TTE-WEZ) 6034 499
for controller modules and module expansion TTE-FE 6034 503
HK

TopTronic® E controller modules


TTE-HK/WW TopTronic® E heating circuit/ 6034 571
hot water module
TTE-SOL TopTronic® E solar module 6037 058
TTE-PS TopTronic® E buffer module 6037 057
TTE-MWA TopTronic® E measuring module 6034 574

TopTronic® E room control modules


TTE-RBM TopTronic® E room control modules
easy white 6037 071
comfort white 6037 069
comfort black 6037 070

Enhanced language package TopTronic® E 6039 253


one SD card required per control module
Consisting of the following languages:
HU, CS, SK, RO, PL, TR, ES, HR, SR, PT,
NL, DA, JA

TopTronic® E remote connection


TTE-GW TopTronic® E online LAN 6037 079
TTE-GW TopTronic® E online WLAN 6037 078
SMS remote control unit 6018 867
System component SMS remote 6022 797
control unit

TopTronic® E interface modules


GLT module 0-10 V 6034 578
Gateway module Modbus TCP/ 6034 579
RS485
Gateway module KNX 6034 581

TopTronic® E wall casing


WG-190 Wall casing small 6035 563
WG-360 Wall casing medium 6035 564
WG-360 BM Wall casing medium with 6035 565
control module cut-out
WG-510 Wall casing large 6035 566
WG-510 BM Wall casing large with 6038 533
control module cut-out

TopTronic® E sensors
AF/2P/K Outdoor sensor 2055 889
TF/2P/5/6T Immersion sensor, L = 5.0 m 2055 888
ALF/2P/4/T Contact sensor, L = 4.0 m 2056 775
TF/1.1P/2.5S/6T Collector sensor, L = 2.5 m 2056 776

System housing
System housing 182 mm 6038 551
System housing 254 mm 6038 552

Bivalent switch 2061 826

Further information
see “Controls”

178 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

Accessories Part No.

Flow temperature guard


for under floor heating (1 guard per heating
circuit) 15-95 °C, differential gap 6 K, capillary
tube max. 700 mm, setting (visible from the
outside) inside the housing cover.

Clamp-on thermostat RAK-TW1000.S 242 902


Thermostat with strap,
enclosed cable and plug

Set clamp-on thermostat RAK-TW1000.S 6033 745


Thermostat with strap,
with cable (4 m) and plug
Immersion thermostat RAK-TW1000.S SB 150 6010 082
Thermostat with immersion sleeve ½″ - depth
of immersion 150 mm, brass nickel-plated

CO monitor 6043 277


For safety shut-off of the
boiler on leakage of
carbon monoxide
incl. connection cable

for UltraGas® (15-50)


Safety set SG15-1″ 641 184
Suitable up to max. 50 kW
complete with safety valve (3 bar)
Pressure gauge and automatic air vent
with cut off valve
Connection: 1″ internal thread
Installation example

for UltraGas® (70,100)


Safety set SG20-1″ 6014 390
Range of application to 100 kW
complete with safety valve (3 bar)
Pressure gauge and autom.
aspirator with shut-off valve.
Connection: DN20 1″ internal thread
Installation example

Boiler socket 6025 418


for MultiJet® (20,25),
UltraOil® (16-35), UltraGas® (15-50)
to elevate the condensate drainage
made of steel
height 150 mm
anthracite painted

Subject to modifications, 1.4.2017 179


Hoval UltraGas® (15-100)

■■Part No.

Condensate drain for Part No.


Hoval UltraGas® (15-90)

Condensate pump 6034 771


for transporting condensation water
into a higher drainage duct.
Including connection line,
completely wired,
cable and plug for connection
to the boiler controller
max. transport height: 4.3 m
Delivery rate up to 294 l/h
combinable with neutralisation box
can be mounted in boiler socket

Neutralisation box 6024 764


for transporting condensation water into
a lower lying drainage duct
incl. condensate neutralisation
incl. neutralisation granulate 3 kg
combinable with condensate pump
can be mounted in boiler socket

Neutralisation granulate 2028 906


for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate

Condensate drain for


Hoval UltraGas® (70,100)

Condensate pump 6034 772


for UltraGas® (70,100), UltraOil® (50)
for transporting condensation water
into a higher drainage duct
Including connection line
completely wired
cable and plug for connection
to the boiler controller
Max. transport height: 3.5 m
combinable with neutralisation box
can be mounted in boiler socket

Neutralisation box 6012 553


for UltraOil® 50, UltraGas® (70,100)
for transporting condensation water into
a lower lying drainage duct incl.
neutralisation granulate 6 kg.
Combinable with condensate pump;
can be mounted in boiler socket

Neutralisation granulate 2028 906


for neutralisation box
Refill set volume 3 kg
Life time of one filling:
approx. 2-4 years; depending on amount
of condensate

180 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

Boiler connection set Part No.

Connection set AS25-S/NT/HT 6017 055


for mounting a
heating regulating armature HA25 for
MultiJet® (12,16), UltraOil® (16,20),
UltraGas® (15,27)
Rigid flow pipe and flexible
return pipe
Suitable for left or right connection
Low/high temperature
Connection set completely insulated
For mounting a heating
regulating armature HA20 an
adapter set DN 20 - DN 25 is required.

Connection set AS32-S/NT/HT 6014 846


for mounting a
heating regulating armature HA32
for UltraGas® (35,50)
Rigid flow pipe and flexible
return pipe with fastening material
Suitable for left or right connection
Low/high temperature
Connection set completely insulated
For mounting a heating
regulating armature HA25 an
adapter set DN 25 - DN 32 is required.

Connection set AS40-S/NT/HT 6014 848


for mounting a
heating regulating armature HA40
for UltraOil® (50), UltraGas® (70,100)
Rigid flow pipe and flexible
return pipe with screw flange R 1½″
Suitable for left or right connection
Low/high temperature
Connection set completely insulated
For mounting a heating
regulating armature HA32 an
adapter set DN 32 - DN 40 is required.

Connection set AS 25-LG 6034 818


for mounting a
Compact charging group LG-2
for MultiJet® (12-25),
UltraOil® (16-35), UltraGas® (15-27)
Suitable for left or right connection
Low-temperature return
Connection set completely insulated
made of flexible pipes

Subject to modifications, 1.4.2017 181


Hoval UltraGas® (15-100)

■■Part No.

Heating armature groups Part No.

Heating armature group HA-3BM-R


with 3-way motor mixer and heat-insulating box.
Installation right (flow left)
HA group/pump Speed control EEI
air

DN 20 (¾″)
HA20-3BM-R/HSP 4 ● ● 0.20 6043 993
HA20-3BM-R/HSP 6 ● ● 0.20 6043 994
HA20-3BM-R/SPS-S 6 ● ● ● 0.20 6040 883
HA20-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 884
DN 25 (1″)
HA25-3BM-R/HSP 4 ● ● 0.20 6043 995
HA25-3BM-R/HSP 6 ● ● 0.20 6043 996
HA25-3BM-R/SPS-S 6 ● ● ● 0.20 6040 885
HA25-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 886
HA25-3BM-R/SPS-I 8 PM1 ● ● ● 0.23 6040 887
HA25-3BM-R/SPS-I 12 PM1 ● ● ● 0.23 6040 888
HA25-3BM-R without pump 6023 300
Pumps for HA25-3BM-R
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
HA32-3BM-R/HSP 4 ● ● 0.20 6043 997
HA32-3BM-R/HSP 6 ● ● 0.20 6043 998
HA32-3BM-R/SPS-S 6 ● ● ● 0.20 6040 889
HA 32-3BM-R/SPS-S 7,5 ● ● ● 0.21 6040 890
HA32-3BM-R/SPS-I 8 PM1 ● ● ● 0.23 6040 891
HA32-3BM-R/SPS-I 12 PM1 ● ● ● 0.23 6040 892
HA32-3BM-R without pump 6023 301
Pumps for HA32-3BM-R
see “Circulating pumps”.
Pump installation dimensions 2″ x 180 mm
DN 40 (1½″)
HA40-3M-R/SPS-I 8 PM1 ● ● ● 0.23 6040 903
HA40-3M-R/SPS-I 12 PM1 ● ● ● 0.23 6040 904
HA40-3M-R without pump 6014 867
Pumps for HA40-3M
see “Circulating pumps”.
Pump installation dimensions DN40/PN6 x 250mm

Speed control legend


Δp-v Variable differential pres-
sure
air ENF Vent function 10 min.

PWM1 PWM control signal heating


or PM1
Δp-c Constant differential pres-
sure

182 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

Heating armature groups Part No.

Heating armature group HA-3BM-L


with 3-way motor mixer and heat-insulating box.
Installation left (flow right)
HA group/pump Speed control EEI
air

DN 20 (¾″)
HA20-3BM-L/HSP 4 ● ● 0.20 6043 999
HA20-3BM-L/HSP 6 ● ● 0.20 6044 000
HA20-3BM-L/SPS-S 6 ● ● ● 0.20 6040 893
HA20-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 894
DN 25 (1″)
HA25-3BM-L/HSP 4 ● ● 0.20 6044 001
HA25-3BM-L/HSP 6 ● ● 0.20 6044 002
HA25-3BM-L/SPS-S 6 ● ● ● 0.20 6040 895
HA25-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 896
HA25-3BM-L/SPS-I 8 PM1 ● ● ● 0.23 6040 897
HA25-3BM-L/SPS-I 12 PM1 ● ● ● 0.23 6040 898
HA25-3BM-L without pump 6023 327
Pumps for HA25-3BM-L
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
HA32-3BM-L/HSP 4 ● ● 0.20 6044 003
HA32-3BM-L/HSP 6 ● ● 0.20 6044 004
HA32-3BM-L/SPS-S 6 ● ● ● 0.20 6040 899
HA32-3BM-L/SPS-S 7,5 ● ● ● 0.21 6040 900
HA32-3BM-L/SPS-I 8 PM1 ● ● ● 0.23 6040 901
HA32-3BM-L/SPS-I 12 PM1 ● ● ● 0.23 6040 902
HA32-3BM-L without pump 6023 328
Pumps for HA32-3BM-L
see “Circulating pumps”.
Pump installation dimensions 2″ x 180 mm

Speed control legend


Δp-v Variable differential pres-
sure
air ENF Vent function 10 min.

PWM1 PWM control signal heating


or PM1
Δp-c Constant differential pres-
sure

Subject to modifications, 1.4.2017 183


Hoval UltraGas® (15-100)

■■Part No.

Part No.

Adapter set DN32-DN25 6007 191


for the installation of the HA group
DN32 to a connection set DN25.

Adapter fitting DN32-DN40 6014 863


for the installation of the HA group
DN32 to a wall distributor DN40 or a
connection set AS40-S/NT/ HT.

Adapter set DN20-DN25 6013 693


for the installation of the HA group
DN20 to a wall distributor DN25 or
a connection set DN25.
Installation height 120 mm

Adapter fitting DN25-DN32 6006 954


for the installation of the HA group
DN25 to a wall distributor DN32.

Loading group LG-2


Heating armature group HA-2
For the connection of a side calorifier or
as heating circuit without mixer, with heat-
insulating box. Installation right (flow left).

Charging/HA group/pump Speed control EEI


air

DN 20 (¾″)
LG/HA20-2/HSP 4 ● ● 0.20 6044 023
LG/HA20-2/HSP 6 ● ● 0.20 6044 024
LG/HA20-2/SPS-S 6 ● ● ● 0.20 6040 906
LG/HA20-2/SPS-S 7,5 ● ● ● 0.21 6040 907
DN 25 (1″)
LG/HA25-2/HSP 4 ● ● 0.20 6044 025
LG/HA25-2/HSP 6 ● ● 0.20 6044 026
LG/HA25-2/SPS-S 6 ● ● ● 0.20 6040 908
LG/HA25-2/SPS-S 7,5 ● ● ● 0.21 6040 909
LG/HA25-2/SPS-I 8 PM1 ● ● ● 0.23 6040 910
LG/HA25-2 without pump 6023 324
Pumps for LG/HA25-2
see “Circulating pumps”.
Pump installation dimensions 1½″ x 180 mm
DN 32 (1¼″)
LG/HA32-2/HSP 4 ● ● 0.20 6044 027
LG/HA32-2/HSP 6 ● ● 0.20 6044 028
LG/HA32-2/SPS-S 6 ● ● ● 0.20 6040 911
LG/HA32-2/SPS-S 7,5 ● ● ● 0.21 6040 912
LG/HA32-2/SPS-I 8 PM1 ● ● ● 0.23 6040 913
LG/HA32-2 without pump 6023 325
Speed control legend
Δp-v Variable differential pres- Pumps for LG/ HA32-2
sure see “Circulating pumps”.
air ENF Vent function 10 min. Pump installation dimensions 2″ x 180 mm

PWM1 PWM control signal heating


or PM1 Pressure expansion tanks, heating arma-
Δp-c Constant differential pres- ture groups and wall distributors
sure see separate rubric

184 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Part No.

Part No.

Wall brackets
for mounting a Hoval
armature group on the wall.

Axle spacing Connection Wall clear-


Type mm top bottom ance mm

DN 20 90 Rp 1″ R 1″ 70,85,100 6019 209


DN 25 125 Rp 1½″ R 1″ 87-162 6019 210
DN 32 125 Rp 2″ R 1½″ 142,167 6025 295

Service

Commissioning

Commissioning by works service or Hoval


trained authorised serviceman/company is
condition for warranty.

For commissioning and other services


please contact your Hoval sales office.

Subject to modifications, 1.4.2017 185


Hoval UltraGas® (15-100)

■■Technical data

Type (15) (20) (27)


• Nominal output 80/60 °C with natural gas 1 kW 3.0-14.3 3.8-18.7 4.5-25.0
• Nominal output 40/30 °C with natural gas 1 kW 3.3-15.5 4.3-20.3 5.0-27.2
• Nominal output 80/60 °C with propane 2 kW 4.5-13.8 4.9-18.6 6.6-24.3
• Nominal output 40/30 °C with propane 2 kW 5.0-15.3 5.5-20.7 7.3-27.0
• Nominal load with natural gas 1 kW 3.1-14.5 4.0-19.0 4.7-25.4
• Nominal load with propane 2 kW 4.7-14.3 5.1-19.3 6.8-25.2
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 3.0/1.0
• Test pressure bar 4.5 4.5 4.5
• Working temperature maximum °C 85 85 85
• Boiler water content l 57 55 51
Flow resistance boiler 3 z value 3.5 3.5 3.5
• Minimum water flow l/h 0 0 0
• Boiler weight (without water content, incl. casing) kg 176 179 186
• Boiler efficiency at full load at 80/60 °C % 97.5/87.8 97/88.1 97.9/88.2
(related to net calorific value NCV / gross calorific value GCV)
• Boiler efficiency at partial load 30% (according to EN 303) % 107.9/97.2 108.0/97.3 108.0/97.3
(related to net calorific value NCV / gross calorific value GCV)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.5/98.6 109.5/98.6 109.5/98.6
(related to net calorific value NCV / gross calorific value GCV) 75/60 °C % 107/96.4 107/96.4 107/96.4
• Stand-by loss at 70 °C Watt 160 160 160
• Standard emission rate Nitrogen oxides mg/kWh 25 26 28
• Content of CO2 in the flue gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions See table of dimensions
• Connections Flow/return Inches R 1″ R 1″ R 1″
Gas Inches R ¾″ R ¾″ R ¾″
Flue gas/ mm E80 E80 E80
combustion air Ø
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 17.4-50 17.4-50 17.4-50
Propane mbar 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) NCV = 9.97 kWh/m3 m3/h 1.5 1.9 2.6
Natural gas LL (Wo = 12.4 kWh/m3) NCV = 8.57 kWh/m3 m3/h 1.7 2.2 3.0
Propane (NCV = 25.9 kWh/m3) m3/h 0.6 0.8 1.0
• Operation voltage V/Hz 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 24/46 24/64 24/58
• Stand-by Watt 12 12 12
• IP rating (integral protection) IP 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 57 61 66
- Exhaust noise is radiated from the mouth dB(A) 43 49 55
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 4 dB(A) 50 56 59
• Condensate quantity (natural gas ) at 40/30 °C l/h 1.3 1.8 2.4
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120
Type of connection B23P, C53, C63
Flue gas mass flow kg/h 23 31 42
Flue gas temperature at nominal output and operation 80/60 °C °C 62 63 64
Flue gas temperature at nominal output and operation 40/30 °C °C 45 45 45
Volume flow rate combustion air Nm3/h 17 23 31
Feed pressure total at the combustion air/flue gas line Pa 100 100 100
Maximum draught/depression at flue gas outlet Pa -50 -50 -50
1 Data related to NCV. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to NCV.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagram
4
See also notes at “Engineering”.

186 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Technical data

Type (35) (50) (70) (100)


• Nominal output 80/60 °C with natural gas 1 kW 5.2-32.8 7.5-46.1 12.2-64.0 19.0-92.0
• Nominal output 40/30 °C with natural gas 1 kW 5.8-35.7 8.3-49.9 13.6-69.9 20.9-100.0
• Nominal output 80/60 °C with propane 2 kW 6.9-32.2 9.9-45.5 15.4-63.3 23.0-92.0
• Nominal output 40/30 °C with propane 2 kW 7.7-35.7 10.9-49.9 17.1-69.9 25.3-100.0
• Nominal load with natural gas 1 kW 5.4-33.3 7.7-46.9 12.5-65.7 19.6-94.1
• Nominal load with propane 2 kW 7.2-33.4 10.2-47.2 16.0-65.7 23.8-94.1
• Working pressure heating maximum/minimum bar 3.0/1.0 3.0/1.0 4.0/1.0 4.0/1.0
• Test pressure bar 4.5 4.5 6.0 6.0
• Working temperature maximum °C 85 85 85 85
• Boiler water content l 81 75 157 144
• Flow resistance boiler 3 z value 1.1 1.1 1.5 1.5
• Minimum water flow l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 205 217 302 331
• Boiler efficiency at full load at 80/60 °C % 97.9/88.2 98.0/88.3 98.0/88.3 97.6/87.9
(related to net calorific value NCV / gross calorific value GCV)
• Boiler efficiency at partial load 30% (according to EN 303) % 108.1/97.4 108.1/97.4 108.1/97.4 108.1/97.4
(related to net calorific value NCV / gross calorific value GCV)
• Standard efficiency (according to DIN 4702 part 8) 40/30 °C % 109.5/98.6 109.5/98.6 109.6/98.7 109.1/98.3
(related to net calorific value NCV / gross calorific value GCV) 75/60 °C % 107.0/96.4 107.0/96.4 107.1/96.5 107.1/96.5
• Stand-by loss at 70 °C Watt 220 220 290 290
• Standard emission rate Nitrogen oxides mg/kWh 31 29 32 39
• Content of CO2 in the flue gas maximum/minimum output % 9.0/8.8 9.0/8.8 9.0/8.8 9.0 / 8.8
• Dimensions See table of dimensions
• Connections Flow/return Inches R 1 ¼″ R 1 ¼″ R 1 ½″ R 1 ½″
Gas Inches Rp ¾″ Rp ¾″ R ¾″ R ¾″
Flue gas/ mm E80 E80 C100/150 C100/150
combustion air Ø
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 17.4-50 17.4-50 17.4-50 17.4-50
Propane mbar 37-50 37-50 37-50 37-50
• Gas connection value at 0 °C/1013 mbar:
Natural gas E (Wo = 15.0 kWh/m3) NCV = 9.97 kWh/m3 m3/h 3.3 4.7 6.6 9.4
Natural gas LL (Wo = 12.4 kWh/m3) NCV = 8.57 kWh/m3 m3/h 3.9 5.5 7.6 11.0
Propane (NCV = 25.9 kWh/m3) m3/h 1.3 1.8 2.5 3.6
• Operation voltage V/Hz 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 26/59 26/64 27/93 27/158
• Stand-by Watt 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20
• Sound power level
-- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 62 60 64 67
-- Exhaust noise is radiated from the mouth dB(A) 55 58 55 59
(DIN 45635 part 47) (room air dependent/room air independent
• Sound pressure level (depending on installation conditions) 4 dB(A) 55 53 57 59
• Condensate quantity (natural gas ) at 40/30 °C l/h 3.1 4.4 6.2 8.9
• pH value of the condensate approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120
Type of connection B23P, C53, C63
Flue gas mass flow kg/h 55.0 78.0 109.0 157.0
Flue gas temperature at nominal output and operation 80/60 °C °C 65 64 63 65
Flue gas temperature at nominal output and operation 40/30 °C °C 42 43 43 44
Volume flow rate combustion air Nm3/h 41 58 81 117
Feed pressure total at the combustion air/flue gas line Pa 120 120 130 130
Maximum draught/depression at flue gas outlet Pa -50 -50 -50 - 50
1 Data related to NCV. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWh/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible without new settings (readjustment might be necessary).
2
Data related to NCV.
3
Flow resistance boiler in mbar = Volume flow (m3/h)2 x z factor; or see diagrams
4
See also notes at “Engineering”.

Subject to modifications, 1.4.2017 187


Hoval UltraGas® (15-100)

■■Technical data

Flow resistance on the heating water side

Hoval UltraGas® (15-27)

35

30
drop [mbar]

25

20
[mbar]

15
Pressure

10

0
0 1 2 3
Volume flow [m3/h]
[m3/h]

Hoval UltraGas® (35,50)

30

25
drop [mbar]

20
Pressure[mbar]

15

10

0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5
3
Volume [m /h]
flow[m /h]
3

Hoval UltraGas® (70,100)


100
90
80
[mbar]

70
60
[mbar]
Pressure drop

50
40
30
20
10
0
0 1 2 3 4 5 6 7 8
Volume[m3/h]
flow [m3/h]

188 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Dimensions

Hoval UltraGas® (15-27) with connection set AS25-S/NT/HT and armature group HA25
Hoval UltraGas® (35,50) with connection set AS32-S/NT/HT and armature group HA32
(Dimensions in mm)

G
F
520 H 125 656

10 9

1
1

5
D

2a
2a 164

2,7
2,7
70
20
440

460 400

576

3 37 468
400

8
C

A
B
E

DN 80
200

4
820
404

345

Type UltraGas® (15-27) (35,50)


1 Flow heating/safety flow R 1″ R 1¼″
409
100

2 Low-temperature return R 1″ R 1¼″


2a High-temperature return R 1″ R 1¼″
(15-27) (35,50) 3 Gas connection Rp ¾″ Rp ¾″
1 Vorlauf Heizung / Sicherheitsvorlauf R 1" R 1 1/4" Typ 4 Flue gas outlet A B C DND 80 DN 80
2 Niedertemperatur-Rücklauf R 1" R 1 1/4"
41-UltraGas5 (15-27)
Control panel
1400 655 333 1330
2a Hochtemperatur-Rücklauf R 1" R 1 1/4"
Rp 3/4" Rp 3/4" 41-UltraGas6 Condensate
(35,50) drain
1640 (left
895 or right)
573 1620
3 Gasanschluss
4 Abgasstutzen DN 80 DN 80 Typ incl. siphon (DN
E 25) andF 2 mG PVC H
5 Kesselsteuerung passage tube inner Ø 19 x 4 mm
41-UltraGas (15-27) 1220 852 1184 144
6 Kondensatablauf (links oder rechts) 7 Drain
41-UltraGas (35,50) 1460
inkl. Syphon DN25 und 2 m PVC 8 Electric cable entry 930
point 1340 222
Type
Durchlaufschlauch Ø-innen 19A x 4 mmB C D E F G H
9 Absorber hood
7 Entleerung
UltraGas® (15-27) 1400 655
8 Elektrokabeleinführung
UltraGas® (35,50) 1640 895
333 1330 1220 852 1184 144
573 1620 1460 930 1340 222
Massliste 4213924 01
10 Heating armature group
or loading group (option)
9 Schalldämmhaube 41-UltraGas (15-50)
10 Heizungsarmaturen-Gruppe
oder Ladegruppe (Option) 21.03.2016 / MILE
Subject to modifications, 1.4.2017 189
Hoval UltraGas® (15-100)

■■Dimensions

Hoval UltraGas® (70,100) with connection set AS40-S/NT/HT and armature group HA40
(Dimensions in mm)

Type UltraGas® (70) (100)


1. Flow heating/safety flow R 1½″ R 1½″
2. Low-temperature return R 1½″ R 1½″
2a. High-temperature return R 1½″ R 1½″
3. Duct for the gas pipe left or right R ¾″ R ¾″
4. LAS flue gas/supply air connection C100/150 C100/150
4a. Combustion air connection to the back E 100 E 100
(option)
5. Control panel
6. Condensate drain (left or right) incl.
siphon (DN25) and 2 m PVC passage
tube inner Ø 19 x 4 mm
7. Electrical connection left or right
8. Drain
9. Connection set (option)
10. Heating armature group
or loading group (option)

190 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Dimensions

Hoval UltraGas® (15-50)


(Dimensions in mm)

Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm * -- The cleaning opening must be well accessible.
Burner service position left - boiler cleaning from the front -- Boiler rear side must be accessible.
Boiler can be placed with the right side directly against the wall
however, a minimum gap of 160 mm is required.

Hoval UltraGas® (70,100)


(Dimensions in mm)

Door of the boiler inclusive burner swivelling to the top and to the left or to the front. * without armature group,
A = minimal 150 mm * 500 mm with armature group
Burner service position in the front - boiler cleaning from the right
A = optimal 300 mm *
Burner service position left - boiler cleaning from the front

Subject to modifications, 1.4.2017 191


Hoval UltraGas® (15-100)

■■Engineering

Standards and guidelines be filled after the heating system has been Combustion air supply
The following standards and guidelines must flushed. The supply of combustion air must be guaran­
be complied with: • Parts of the boiler/the calorifier which have teed. There must be no possibility to close the
contact with water are made of ferrous mate- air supply opening. For direct combustion air to
• Hoval technical information and installation rials and stainless steel. boiler (LAS system) mount the connection for
in­structions • On account of the danger of stress cracking direct combustion air inlet. It is very important
• hydraulic and technical control regulations corrosion in the parts made of stainless steel to ensure that the combustion air is free from
of Hoval the chloride, nitrate and sulfate contents of halogen compounds. These are present, for
• local building law the heating water must not exceed 50 mg/l example, in spray cans, varnishes, glues,
• fire protection regulations in total. solvents and cleansing agents.
• DVGW regulations • The pH value of the heating water should lie
• DIN EN 12828 between 8.3 and 9.5 after 6 to 12 weeks of • In the UltraGas®, ventilation of the installa-
Safety-relevant requirements heating operation. tion room must be guaranteed for operation
• DIN EN 12831 Heaters independent from the room air.
Rules for the calculation of the heat require- Filling and replacement water:
ments of buildings • For a plant using Hoval boilers untreated The minimum free cross-section for the com­
• VDI 2035 Protection against damage by cor- domestic water is generally best suited as bustion air can be assumed simplified as
rosion and boiler scale formation in heating filling and replacement water. However, the fol­lows. Considering nominal output!
and service water installations qua­lity of the untreated domestic water must
• VDE 0100 at least fulfil the standard set in VDI 2035 or • Room air-dependent operation:
• local fire brigade regulations be desalinated and/or be treated with inhibi- Minimum free cross-section of the opening
• according to local regulations tors. The stipulations of EN 14868 must be into the open: 150 cm² or twice 75 cm² and
• EN 12828 Heating systems in buildings observed. additionally 2 cm² necessary for each kW of
• The authorisation for the drainage into the • In order to maintain a high level of boiler output over 50 kW for vent into the open.
canalisation of the flue gas condensate has ef­ficiency and to avoid overheating of the • Room air-independent operation with sepa-
to be given by the local authorities. heat­ing surfaces the values given in tab­le rate combustion air pipe to the boiler:
1 should not be exceeded (dependent on 0.8 cm2 per 1 kW of output. The pressure
boil­er performance ratings - for multi-boiler drop in the combustion air pipe must be
plants rating of smallest boiler applies - and
Water quality on the water content of the plant).
con-sidered for the calculation of the flue
Heating water: gas system.
• The total amount of filling and replacement
• The European Standard EN 14868 and the water which is used throughout the total ser­
Directive VDI 2035 must be observed. vice life of the boiler must not exceed three
• Hoval boilers and calorifiers are designed times the water capacity of the plant. Gas connection
for heating plants without significant oxygen Commissioning
intake (plant type I according to EN 14868). • Start-up is to be carried out only by a spe­cia­
• Plants with list of Hoval and the gas supplier.
-- continuous oxygen intake (e.g. under-
Frost protection agent • Burner setting values according to the in­stal­
• see separate engineering sheet
floor heating systems without diffusion lation instructions.
“Use of frost protection agent”.
proof plastic piping) or
-- intermittent oxygen intake (e.g. where Manual gas shut-off tap and gas filter
frequent refilling is necessary) Immediately in front of the boiler a manual
must be equipped with separate circuits. Heating room gas shut-off device (tap) must be installed
• Treated heating water must be tested at • Gas boilers cannot be positioned in rooms according to relevant regulations. Should the
least once yearly, according to the inhibitor in which halogen compounds can occur and local re­gu­lations or conditions demand this,
ma­nufacturer’s instructions, more frequent into which combustion air can enter (e.g. an approved gas filter must be installed in the
testing may be necessary. wash-, dryer-, work room, hairdressers and gas supply pipe between the gas tap (thermally
• A refilling is not necessary if the quality so on). releasing) and the boiler in order to prevent
of the heating water in existing installa- • Halogen compounds can be caused by malfunction due to foreign particles being car-
tions (e.g. exchange of boiler) conforms to clean­ing and degreasing solutions, dissol- ried along with the gas.
VDI 2035. The Directive VDI 2035 applies vents, glue and bleaching lyes.
equally to the replacement water. Type of gas
• New and if applicable existing installations • The boiler is only to be operated with the
must be adequately cleaned and flushed type of gas stated on the rating plate.
before being recharged! The boiler may only • A gas pressure controller to reduce the boi­
ler inlet pressure must be installed on-site
for propane.
Table 1: Maximum filling quantity without/with demineralisation based on VDI 2035 • Version for propane Type UltraGas® (15-100).

Total hardness of the filling water up to... Gas pressure natural gas
Necessary flow pressure at the boiler inlet:
[mol/m ]
3 1
<0.1 0.5 1 1.5 2 2.5 3 >3.0
For UltraGas® (15-100)
f°H <1 5 10 15 20 25 30 >30 • min. 17.4 mbar, max. 50 mbar
d°H <0.56 2.8 5.6 8.4 11.2 14.0 16.8 >16.8
e°H <0.71 3.6 7.1 10.7 14.2 17.8 21.3 >21.3 Gas pressure propane
~mg/l <10 50.0 100.0 150.0 200.0 250.0 300.0 >300 Necessary flow pressure at the boiler inlet:
For UltraGas® (15-100)
Conductance 2 <20 100.0 200.0 300.0 400.0 500.0 600.0 >600
• min. 37 mbar, max. 50 mbar
boiler size of the
maximum filling quantity without demineralisation
individual boiler
up to 50 kW NO DEMAND 20 l/kW Space requirements
50 to 200 kW 50 l/kW 20 l/kW 20 l/kW always desalinate See “Dimensions’’

1
Total of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.

192 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Engineering

Heating pump Chimney dimensions


• The heating pump must be installed in the
flow so that the pump works in a state of Basic rules:
overpressure (prevention of cavitation). • Height over sea level max. 1000 m.
• Introduction to a vertical section: 90°
• Combustion air:
Pump after-run time In the case of room air-independent oper­
• The circulating pump must continue to run ation (accessories optional) the air pipe
for at least 2 minutes each time the burner should be of the same dimension as the flue
is switched off (the pump after-run time is gas line.
inclu­ded in the boiler control with the
TopTronic® regulation).
Flue gas system
• Gas boilers must be connected to a certified
Heating boiler in the attic and approved flue gas system such as flue
• If the gas boiler is positioned on the top floor, gas lines.
the installation of a low water protec­tion, • Flue gas lines must be gas-, condensate-
which automatically turns the gas burn­er off and over pressure-tight.
in case of water shortage, is recom­men­ded. • The flue gas lines must be secured against
unwanted loosening of the plug connections.
• The flue gas system must be connected with
an angle, so that the resulting condensate
Condensate drain of the flue gas system can flow back to the
• The condensate from the flue gas system
boiler and can be neutralised there before
can be discharged through the boiler. A con­
discharging into the canalisation.
densate trap is not needed anymore with
• Gas boilers with condensation heat
the flue gas system.
utilisati­on are to be connected to a flue gas
• The condensate drainage without neutralisa-
line min. temperature class T120.
tion is allowed, if you are using for the drain
• A flue gas temperature limiter is integrated
only plastic tubes or stoneware (possibly
into the boiler.
obtain special exemption from the relevant
authority).
• A siphon must be installed at the condensa­
te outlet on the gas boiler (included in the
boiler scope of delivery).
• The condensate must be openly lead into
the canalisation (funnel).

Expansion tank
• An adequately dimensioned expansion tank
must be provided.
• The expansion tank has to be installed in
principle at the boiler return.
• At the heating flow a safety valve must be
installed. An automatic exhauster is built in
the boiler.

Noise level
• The acoustic power level value is independ-
ent on the local and spacial circumstances.
• The acoustic pressure level is dependent
on the installation conditions and can for
instance be 5 to 10 dB(A) lower than the
acoustic power level at a distance of 1 m.

Recommendation:
If the air inlet at the facade is near a noise sen-
sitive place (window of bedroom, terrace etc.),
we recommend to use a sound absorber at the
direct combustion air inlet.

Subject to modifications, 1.4.2017 193


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-100)
Gas boiler with
-- 1 direct circuit
Hydraulic schematic BDEE005

2 3 4 5 6 7 8

AF

RBM

TTE-GW

TTE-WEZ

B1

T T

DKP
P

T P

STB Pmax

UltraGas

HT

NT

3.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Notice:
-- The example schematics merely show Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
005.dwg the basic principle and do not contain all Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
2 3
information required 4
for installation. The 5 6 7 8
installation must be done according to
local conditions, dimensioning and regula-
tions.
-- With underfloor heating a flow tempera- TTE-WEZ TopTronic® E basic module heat generator (installed)
ture monitor must be built in. B1 Flow temperature guard (if required)
-- Shut-off devices to the safety valve (pres- AF Outdoor sensor
surised expansion tank, safety valve, etc.) DKP Pump for heating circuit without mixer
are to safe against unintended closing!
-- Mount bags to prevent single pipe gravity Option
RBM TopTronic® E room control module
circulation!
TTE-GW TopTronic® E Gateway

194 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 mixer circuit
Hydraulic schematic BDEE20
1 2 3 4 5 6 7

AF

RBM

TTE-GW

TTE-WEZ

VF1 B1.1

T T

MK1
P
T

T P YK1

STB Pmax

UltraGas

HT SF
SLP

NT

Datum: 12.03.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werde
DEE020 Name: ...
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Version: 4.1
Notice: Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
--Datei: BDEE020.dwg schematics merely show
The example Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détail
1 2
the basic principle 3 all
and do not contain 4 5 6 7
information required for installation. The
TTE-WEZ TopTronic® E basic module heat generator (installed)
installation must be done according to
VF1 Flow temperature sensor 1
local conditions, dimensioning and regula- B1.1 Flow temperature guard (if required)
tions. MK1 Pump mixer circuit 1
-- With underfloor heating a flow tempera- YK1 Actuator mixer 1
ture monitor must be built in. AF Outdoor sensor
-- Shut-off devices to the safety valve (pres- SF Calorifier sensor
surised expansion tank, safety valve, etc.) SLP Calorifier charging pump
are to safe against unintended closing!
-- Mount bags to prevent single pipe gravity Option
RBM TopTronic® E room control module
circulation!
TTE-GW TopTronic® E Gateway

Subject to modifications, 1.4.2017 195


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit and 1-... mixer circuit(s)
Hydraulic schematic BDEE030
2 3 4 5 6 7 8

AF

RBM

TTE-GW

TTE-WEZ

TTE-FE
HK
VF1 B1.1 VF2 B1.2

T T T T T T

DKP MK1 MK2


P
T

YK1 YK2
T P

STB Pmax

UltraGas

HT SF

NT
SLP

015 Verbindungshinweise / TTE-WEZ


Achtung ! Für die Installation muss dasTopTronic E basic
anlagenbezogene module
®
Schema heat generator
verwendet werden! (installed)
Notice / Nota / Remarque: VF1 Flow temperature sensor 1
Attention! This is just aB1.1
schematic. For Flow
installation please use the detail-plan!
temperature guard (if required)
Notice: Attenzione! Per la messa MK1in opera, utilizzare
Pumplemixer
schema dettagliato!
circuit 1
.dwg -- The example schematics merely show Attention! Pour la réalisation
YK1 pratique de l'installation,
Actuator mixer il faut
1 utiliser le schéma détaillé!
2 3
the basic principle and do not contain 4 all 5 AF 6 Outdoor sensor 7 8
information required for installation. The SF Calorifier sensor
DKP Pump for heating circuit without mixer
installation must be done according to
SLP Calorifier charging pump
local conditions, dimensioning and regula-
tions. Option
-- With underfloor heating a flow tempera- RBM TopTronic® E room control module
ture monitor must be built in. TTE-GW TopTronic® E Gateway
-- Shut-off devices to the safety valve (pres-
surised expansion tank, safety valve, etc.) TTE-FE HK TopTronic® E module expansion heating circuit
are to safe against unintended closing! VF2 Flow temperature sensor 2
-- Mount bags to prevent single pipe gravity B1.2 Flow temperature guard (if required)
MK2 Pump mixer circuit 2
circulation!
YK2 Actuator mixer 2

196 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit
-- 1 direct
2 circuit and 1-... mixer
3 circuit(s) 4 5 6 7 8
(calorifier before distributor)
-- solar collectors
Hydraulic schematic BDEE040/BAAE020

AF

RBM

TTE-GW TKO1

TTE-BM

TTE-WEZ TTE-SOL
WG
TTE-FE
HK
VF1 B1.1 VF2 B1.2
P

T T T T T T
T T

DKP MK1 MK2


P
T

YK1 YK2 PS1


T P
SF
STB Pmax

UltraGas
TKR
HT W
SLP

NT

T1U

TTE-WEZ TopTronic® E basic module heat generator (installed)


TTE-SOL TopTronic® E solar module
VF1 Flow temperature sensor 1
B1.1 Flow temperature guard (if required)
0 Datum: 12.03.2015 Verbindungshinweise / Achtung ! MK1 Pump
Für die Installation mussmixer circuit 1
das anlagenbezogene Schema verwendet werden!
0 Name: ...
Notice / Nota / Remarque: Attention! YK1 ActuatorFor
This is just a schematic. mixer 1
installation please use the detail-plan!
Attenzione!AFPer la messa inOutdoor sensor le schema dettagliato!
opera, utilizzare
Version: 4.1
SF Calorifier sensor
Datei: BDEE040_BAAE20.dwg Attention! TKO1
Pour la réalisation pratique de l'installation,
Collector sensor 1 il faut utiliser le schéma détaillé!
2 3 4 5 T1U 6 tank sensor
Storage 7 8
Notice: DKP Pump for heating circuit without mixer
-- The example schematics merely show PS1 Solar circuit pump
the basic principle and do not contain all SLP Calorifier charging pump
information required for installation. The
Option
installation must be done according to
RBM TopTronic® E room control module
local conditions, dimensioning and regula- TTE-GW TopTronic® E Gateway
tions. TTE-BM TopTronic® E control module
-- With underfloor heating a flow tempera- WG Wall casing
ture monitor must be built in.
-- Shut-off devices to the safety valve (pres- TTE-FE HK TopTronic® E module expansion heating circuit
surised expansion tank, safety valve, etc.) VF2 Flow temperature sensor 2
are to safe against unintended closing! B1.2 Flow temperature guard (if required)
-- Mount bags to prevent single pipe gravity MK2 Pump mixer circuit 2
YK2 Actuator mixer 2
circulation!
TKR Return sensor

Subject to modifications, 1.4.2017 197


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-27)
Gas boiler with
-- calorifier
-- 1 2mixer circuit 3 4 5 6 7 8
-- solar collectors
Hydraulic schematic STS16029

TKO1

AF

RBM

TTE-GW

P
TTE-WEZ TTE-SOL
VF1 B1.1

PS1

TKR
T T
W
MK1
PWTz

YK1
P
T

STB
SF
Pmax

HT
SLP

T2U NT U12

T1U

Datum: 07.04.2016 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic. For installation please use the detail-plan!
Name: SCED
Version: 4.2 Attenzione! Per la messa in opera, utilizzare le schema dettagliato!
Datei: STS16029.dwg Attention! Pour la réalisation pratique de l'installation, il faut utiliser le schéma détaillé!
2 3 4 5 6 7 8
TTE-WEZ TopTronic® E basic module heat generator (installed)
Notice: TTE-SOL TopTronic® E solar module
-- The example schematics merely show VF1 Flow temperature sensor 1
the basic principle and do not contain all B1.1 Flow temperature guard (if required)
information required for installation. The MK1 Pump mixer circuit 1
YK1 Actuator mixer 1
installation must be done according to
AF Outdoor sensor
local conditions, dimensioning and regula- SF Calorifier sensor
tions. TKO1 Collector sensor 1
-- With underfloor heating a flow tempera- T1U Storage tank sensor
ture monitor must be built in. SLP Calorifier charging pump
-- Shut-off devices to the safety valve (pres- PS1 Solarkreispumpe
surised expansion tank, safety valve, etc.)
are to safe against unintended closing! Option
-- Mount bags to prevent single pipe gravity RBM TopTronic® E room control module
TTE-GW TopTronic® E Gateway
circulation!
TKR Return sensor

198 Subject to modifications, 1.4.2017


Hoval UltraGas® (15-100)

■■Examples

UltraGas® (15-100)
Gas boiler with
-- calorifier
-- 1 direct circuit and 1-... mixer circuit(s)
(HT/LT separation)
2
Hydraulic 3
schematic BDEE050 4 5 6 7 8

AF

RBM

TTE-GW

TTE-WEZ

TTE-FE
HK
VF1 VF2 B1.2

T T T T T T

DKP MK1 MK2


P
T

YK1 YK2
T P

STB Pmax

UltraGas

HT SF

NT
SLP

Datum: 10.07.2015 Verbindungshinweise / Achtung ! Für die Installation muss das anlagenbezogene Schema verwendet werden!
Notice / Nota / Remarque: Attention! This is just a schematic.
TTE-WEZ For®installation
TopTronic please use
E basic module heatthegenerator
detail-plan!(installed)
Name: ...
Version: 4.1 VF1 Flow temperature sensor dettagliato!
Attenzione! Per la messa in opera, utilizzare le schema 1
Notice: MK1la réalisation
Attention! Pour Pump mixer
pratique circuit 1 il faut utiliser le schéma détaillé!
de l'installation,
Datei: BDEE050.dwg
YK1 Actuator mixer 1
2-- The example schematics
3 merely show
4 5 AF 6 sensor
Outdoor 7 8
the basic principle and do not contain all
information required for installation. The SF Calorifier sensor
DKP Pump for heating circuit without mixer
installation must be done according to
SLP Calorifier charging pump
local conditions, dimensioning and regula-
tions. Option
-- With underfloor heating a flow tempera- RBM TopTronic® E room control module
ture monitor must be built in. TTE-GW TopTronic® E Gateway
-- Shut-off devices to the safety valve (pres-
surised expansion tank, safety valve, etc.) TTE-FE HK TopTronic® E module expansion heating circuit
are to safe against unintended closing! VF2 Flow temperature sensor 2
-- Mount bags to prevent single pipe gravity B1.2 Flow temperature guard (if required)
MK2 Pump mixer circuit 2
circulation!
YK2 Actuator mixer 2

Subject to modifications, 1.4.2017 199

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