SPEC Page 1/2 DOCUMENT NO. ee Revised as on DTD. 16.01.2002 IFICATION OF CENTRIFUGALLY CAST HP 40 MODIFIED Nb FITTINGS FOR PROCESS GAS HEATER Cast tube shall conform to : ASTM. A351 94 ASTM. A297.93 Foster Wheele's specification SP-195-101 dated 27" January, 1970. Chemical Composition :- For 0.375" thick fittings For 0.625" thick fittings Carbon 0.35 0.45 0.35 - 0.45 | Manganese 0.50 - 1.50 0.50 - 1.50 Silicon 1.50-2.00 1.70 - 2.00 Chromium 27.00 - 29.00 24.00 - 28.00 Nickel 33.00 - 37.00 33.00 = 37.00 _| Niobium 0.75-1.5 0.75 -1.5 “Molybdenum 0.50 max. 0.50 max. Phosphorus 0.03 max. 0.03 max. (Suiphur 0.03 max. [0.05 max. | Mechanical Properties “Temp (C) UTS (PSI) Yield 0.2% (PSI)_[ Elongation % | | 20 65200 | 444-5 Heth36200 [249.5 mA] 06 800 38500 = 20 900 21300 = 30 1000 13500 = 38 1100 8800 = 39 Physical Properties: Density (Ibs/Cu.Inch) 0288 ‘Thermal Expansion 18.9 @ 20-800 Deg C. (10° inch/inch Deg.F) 19.3 @ 20-1000 Deg.C 19.7 @ 20-1100 Deg.C Carburization Resistance : 500 hrs. % Cumulative Weight Gain @ 1050 Deg.C ~ 0.34mg/Sq.mm @ 1150 Deg.C = 1.32mg/Sq.mm Finish of inside surface after machining/grinding shall be 63 RMS. Surface shall be 100% penetrant tested, Minor flaw shall be ground to sound material subject to minimum specified thickness.Page 2/2 ). VUPGH/SPEC/C! L_Revised as on DTD. 16.01.2002 Dimensions of the fittings shall be as per drawings enclosed. Vendor shall obtain approval for any deviation, SPECIAL NOTE: 1. Return bends shall be produced with # consistantly uniform OD surface finish. 2. The inside surface of the cast fittings shall be machined or honed to 1.6 micrometers (63 RMS) average roughness in order to reduce carburisation effects. The fittings inside surfaces shall be cleaned after machining to remove all oil, chips, etc 3. Static cast fitting cross section macrostructure shall consist of a shallow equiaxed structure (medium to fine grains) at both the fitting ID and OD surface areas. The remaining cross section area shall be columnar, The statis casting procedure must be proof tested (by producing sample casts for destructive testing) to verify that the casting process procedure resulis in an acceptable macrostructure as defined 4. All statically cast bends shall be 100% radiographed and examined in accordance with ASME Code Section VIII, Division-I. Appendix -7 and should show quality equal to or better than Severity Level I for all Imperfection Categories according to ASME SE-446 5. Dimension of the fittings shall be as per drawings enclosed. Vendor shall obtain approval for any deviation Test to be carried out by manufacturer and witnessed by Third Party for Centrifugally cast HP 40 Modified N 2. Chemical composition (including low melting point elements e.g. Cu, Pb, Zn) Mechanical strength Yield, tensile and elongation. Liquid Penetrant Inspection ~/ | As perIV-C_of SP-195-101 | Radiographic Inspection 10% of fitting bodies (atleast one piece of each item) to E 446 v Level II and 100% of weld ends to Level I Hydrostatic Test 7 ‘At 1500 psig for 0.375" thickness and ‘ At 3000 psig for 0.625" thickness / y D.K. SHUKLA V.P.(TECHNICAL)