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Company: Project: Engineering Contractor:

OFFSITES ENGINEERING WORKS


FOR THE ERBIL REFINERY
40,000 B/D EXPANSION PROJECT

Contract no.: 10J01762-01


Company doc. no.: Job no.: 10J01762 Engineering doc. no.:
N/A Sheet 1 of 14 10J01762-ICT-DS-000-012

OFFSITES ENGINEERING WORKS FOR THE


ERBIL REFINERY 40,000 B/D EXPANSION PROJECT

DATA SHEET FOR CONTROL VALVES

D0 27/07/2011 Approved for Design Lucarelli Pagliardini Cilia


C0 30/03/2011 Issued for Company approval Mariotti Pagliardini Cilia
REV. DATE REVISION TITLE PREPARED CHECKED APPROVED

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 2 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-058 SERVICE Crude oil metering unit outlet P&ID 10J01762-PRO-DW-000-004
02 LINE/EQUIPMENT NO. 18”-BA1-CO-501-P PRIMARY SPECIFICATION
03 FLUID Crude oil CRITICAL PRESS PC 15÷20 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 658.7 (note 3) 658.7 (note 3)
05 INLET PRESSURE barg 16 16
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.2÷1.5 0.2÷1.5


07 INLET TEMPERATURE °C 10÷30 10÷30
08 SPEC GRAVITY 0.844 0.844
09 VISCOSITY cP 3.77 3.77
10 VAPOR PRESSURE PV bara 0.614 0.614
11 REQUIRED CV * 184 184
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 18”/14.275 mm/300# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 18”/14.275 mm/300# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 10” * ANSI CLASS 300# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE CLOSE
20 DESIGN* PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

25barg / 0÷60°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT CLOSE
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 16 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER –I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro-pneumatic (HART protocol)


31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Value to be confirmed by Company

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 3 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-053B SERVICE Crude oil B-P-101A/B Recycle P&ID 10J01762-PRO-DW-000-002 sh. 1
02 LINE/EQUIPMENT NO. 4”-BA1-CO-524-P PRIMARY SPECIFICATION
03 FLUID Crude oil CRITICAL PRESS PC 15÷21 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 45 45 (note 3)
05 INLET PRESSURE barg 19.4÷22.2 19.4÷22.2 19.4÷22.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷1.4 0.3÷1.4 0.3÷1.4


07 INLET TEMPERATURE °C 10÷30 10÷30 10÷30
08 SPEC GRAVITY 0.844 0.844 0.844
09 VISCOSITY cP 3.77 3.77 3.77
10 VAPOR PRESSURE PV bara 0.614 0.614 0.614
11 REQUIRED CV * 11.27 10.3 2.28
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 4”/6.02 mm/300# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 4”/6.02 mm/300# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 3” * ANSI CLASS 300# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

25barg / 0÷60°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 22 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL AISI 316+stellite * 84 TYPE Not required MFR & MODEL *
TRIM

POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 4 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-053C SERVICE Crude oil C-P-101A/B Recycle P&ID 10J01762-PRO-DW-000-002 sh. 2
02 LINE/EQUIPMENT NO. 4”-BA1-CO-534-P PRIMARY SPECIFICATION
03 FLUID Crude oil CRITICAL PRESS PC 15÷21 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 45 45 (note 3)
05 INLET PRESSURE barg 19.4÷22.2 19.4÷22.2 19.4÷22.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷1.4 0.3÷1.4 0.3÷1.4


07 INLET TEMPERATURE °C 10÷30 10÷30 10÷30
08 SPEC GRAVITY 0.844 0.844 0.844
09 VISCOSITY cP 3.77 3.77 3.77
10 VAPOR PRESSURE PV bara 0.614 0.614 0.614
11 REQUIRED CV * 11.27 10.3 2.28
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 4”/6.02 mm/300# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 4”/6.02 mm/300# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 3” * ANSI CLASS 300# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

25barg / 0÷60°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 22 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL AISI 316+stellite * 84 TYPE Not required MFR & MODEL *
TRIM

POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 5 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-057 SERVICE Fuel oil P-2315A/B /C Recycle P&ID 10J01762-PRO-DW-000-003
02 LINE/EQUIPMENT NO. 6”-AA1-FO-519-I PRIMARY SPECIFICATION
03 FLUID Fuel oil CRITICAL PRESS PC 15÷21 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 126 63 (note 3)
05 INLET PRESSURE barg 6.7÷8.2 6.7÷8.2 6.7÷8.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.5÷1.5 0.5÷1.5 0.5÷1.5


07 INLET TEMPERATURE °C 100 100 100
08 SPEC GRAVITY@ 71°C 0.901 0.901 0.901
09 VISCOSITY @ 71°C cP 25 25 25
10 VAPOR PRESSURE PV @ 71°C bara <0.01 <0.01 <0.01
11 REQUIRED CV * 69.94 28.5 6.9
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 6”/7.11 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 6”/7.11 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION YES (HOLD mm) 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 4” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

10barg / 0÷130°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 8 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL AISI 316+stellite * 84 TYPE Not required MFR & MODEL *
TRIM

POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 6 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-064 SERVICE Diesel Fuel P-2314A/B Recycle P&ID 10J01762-PRO-DW-000-005 sh. 1
02 LINE/EQUIPMENT NO. 3”-AA1-DT-525-P PRIMARY SPECIFICATION
03 FLUID Diesel Fuel CRITICAL PRESS PC 15÷21 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 36 36 (note 3)
05 INLET PRESSURE barg 5.3÷6.6 5.3÷6.6 5.3÷6.6
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.6÷1.4 0.6÷1.4 0.6÷1.4


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.822 0.822 0.822
09 VISCOSITY cP 2.2 2.2 2.2
10 VAPOR PRESSURE PV bara 0.04 0.04 0.04
11 REQUIRED CV * 19.11 15.4 3.4
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 3” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

16barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 7 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL AISI 316+stellite * 84 TYPE Not required MFR & MODEL *
TRIM

POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) 87 VOLTAGE
CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 7 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-068 SERVICE Kero/Jet Fuel P-2313A/B Recycle P&ID 10J01762-PRO-DW-000-006
02 LINE/EQUIPMENT NO. 3”-AA1-KE-517-P PRIMARY SPECIFICATION
03 FLUID Kerosene/Jet Fuel CRITICAL PRESS PC 20÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 24 24 (note 3)
05 INLET PRESSURE barg 5.0÷6.2 5.0÷6.2 5.0÷6.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷1.1 0.3÷1.1 0.3÷1.1


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.771 0.771 0.771
09 VISCOSITY cP 0.86 0.86 0.86
10 VAPOR PRESSURE PV bara 0.1 0.1 0.1
11 REQUIRED CV * 12.37 10.04 2.08
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 2” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

16barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 6 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 8 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-116 SERVICE Kero/Jet Fuel P-2313C Recycle P&ID 10J01762-PRO-DW-000-006
02 LINE/EQUIPMENT NO. 3”-AA1-KE-516-P PRIMARY SPECIFICATION
03 FLUID Kerosene/Jet Fuel CRITICAL PRESS PC 20÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 24 24 (note 3)
05 INLET PRESSURE barg 5.0÷6.2 5.0÷6.2 5.0÷6.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷1.1 0.3÷1.1 0.3÷1.1


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.771 0.771 0.771
09 VISCOSITY cP 0.86 0.86 0.86
10 VAPOR PRESSURE PV bara 0.1 0.1 0.1
11 REQUIRED CV * 12.37 10.04 2.08
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 2” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

16barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 6 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL AISI 316+stellite * 84 TYPE Not required MFR & MODEL *
TRIM

POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 9 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-072 SERVICE Naphtha P-2212A/B Recycle P&ID 10J01762-PRO-DW-000-007
02 LINE/EQUIPMENT NO. 3”-AA1-NA-518-P PRIMARY SPECIFICATION
03 FLUID Naphtha CRITICAL PRESS PC 20÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 24 15 (note 3)
05 INLET PRESSURE barg 4.4÷8.4 4.4÷8.4 4.4÷8.4
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷0.9 0.3÷0.9 0.3÷0.9


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.672 0.672 0.672
09 VISCOSITY cP 0.3 0.3 0.3
10 VAPOR PRESSURE PV bara 0.55 0.55 0.55
11 REQUIRED CV * 12.2 5.21 1.73
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 2” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

16barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 8 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 10 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-076 SERVICE HDT Naphtha P-2213A/B Recycle P&ID 10J01762-PRO-DW-000-008
02 LINE/EQUIPMENT NO. 3”-AA1-NA-528-P PRIMARY SPECIFICATION
03 FLUID HDT Naphtha CRITICAL PRESS PC 20÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 15 15 (note 3)
05 INLET PRESSURE barg 7.7÷9.0 7.7÷9.0 7.7÷9.0
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.2÷0.8 0.2÷0.8 0.2÷0.8


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.718 0.718 0.718
09 VISCOSITY cP 0.35 0.35 0.35
10 VAPOR PRESSURE PV bara 0.69÷0.83 0.69÷0.83 0.69÷0.83
11 REQUIRED CV * 5.6 5.2 0.69
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 1.5” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

13.8barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 9 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 11 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-080 SERVICE Gasoline P-2312A/B Recycle P&ID 10J01762-PRO-DW-000-009 sh. 1
02 LINE/EQUIPMENT NO. 3”-AA1-GL-515-P PRIMARY SPECIFICATION
03 FLUID Gasoline CRITICAL PRESS PC 20÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 36 36 (note 3)
05 INLET PRESSURE barg 4.8÷5.8 4.8÷5.8 4.8÷5.8
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.4÷1.0 0.4÷1.0 0.4÷1.0


07 INLET TEMPERATURE °C 38÷50 38÷50 38÷50
08 SPEC GRAVITY 0.737 0.737 0.737
09 VISCOSITY cP 0.36 0.36 0.36
10 VAPOR PRESSURE PV bara 0.6 0.6 0.6
11 REQUIRED CV * 18.33 15.38 3.84
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 3” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

10barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 6 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
54 EXT. LINKAGES & BRACKETS MTL. 98 PERCENTAGE LIFT
OTHER REQS

316 SS *
55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 12 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-084 SERVICE Slop P-2613A/B Recycle P&ID 10J01762-PRO-DW-000-010
02 LINE/EQUIPMENT NO. 3”-AA1-SO-511-P PRIMARY SPECIFICATION
03 FLUID Slop Oil CRITICAL PRESS PC 15÷25 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 36 36 (note 3)
05 INLET PRESSURE barg 4.4÷6.5 4.4÷6.5 4.4÷6.5
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.6÷1.3 0.6÷1.3 0.6÷1.3


07 INLET TEMPERATURE °C 38÷60 38÷60 38÷60
08 SPEC GRAVITY 0.672÷0.822 0.672÷0.822 0.672÷0.822
09 VISCOSITY cP 0.3÷2.2 0.3÷2.2 0.3÷2.2
10 VAPOR PRESSURE PV bara 0.1÷0.55 0.1÷0.55 0.1÷0.55
11 REQUIRED CV * 21.1 15.3 3.4
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.48 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.48 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 3” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

10barg / 0÷90°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 7 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
OTHER REQS

54 EXT. LINKAGES & BRACKETS MTL. 316 SS 98 PERCENTAGE LIFT *


55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 13 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-120 SERVICE Firewater B-P-2401A/B Recycle P&ID 10J01762-PRO-DW-000-012 sh. 1
02 LINE/EQUIPMENT NO. 3”-AA4-UW-507-P PRIMARY SPECIFICATION
03 FLUID Utility Water CRITICAL PRESS PC 221 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 19 19 (note 3)
05 INLET PRESSURE barg 12.2÷14.2 12.2÷14.2 12.2÷14.2
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷1.5 0.3÷1.5 0.3÷1.5


07 INLET TEMPERATURE °C 30 30 30
08 SPEC GRAVITY 0.997 0.997 0.997
09 VISCOSITY cP 1 1 1
10 VAPOR PRESSURE PV bara 0.041 0.041 0.041
11 REQUIRED CV * 6.7 6.0 1.27
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 3”/5.486 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 3”/5.486 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 2” * ANSI CLASS 150# CORR.ALL. 1.58 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

17 barg / 0÷60°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 14 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. standard * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
OTHER REQS

54 EXT. LINKAGES & BRACKETS MTL. 316 SS 98 PERCENTAGE LIFT *


55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
DATA SHEET FOR CONTROL VALVES
Company doc. no.: Rev.: C0 D0 Engineering doc. no.:
N/A Sheet 14 of 14 10J01762-ICT-DS-000-012

PRESSURE CONTROL VALVE


01 TAG 3#-PV-113 SERVICE Sour Water P-1105A/B Recycle P&ID 10J01762-PRO-DW-000-015
02 LINE/EQUIPMENT NO. 2”-AA3-ZW-508-P PRIMARY SPECIFICATION
03 FLUID Sour Water CRITICAL PRESS PC 221 bara
UNITS MAX FLOW NORM FLOW MIN FLOW SHUT-OFF
04 FLOW RATE m3/h 6 6 (note 3)
05 INLET PRESSURE barg 6.4÷7.3 6.4÷7.3 6.4÷7.3
SERVICE CONDITION

06 OUTLET PRESSURE barg 0.3÷0.55 0.3÷0.55 0.3÷0.55


07 INLET TEMPERATURE °C 57 57 57
08 SPEC GRAVITY 0.983 0.983 0.983
09 VISCOSITY cP 1 1 1
10 VAPOR PRESSURE PV bara 1.17 1.17 1.17
11 REQUIRED CV * 2.959 2.766 0.68
12 TRAVEL *
13 ALLOWABLE/*PREDICTED SPL dBA @ 1m 85/ 85/
14 AMBIENT TEMPERATURE °C 0 ÷ +50
15 PIPE LINE SIZE/ In 2”/5.537 mm/150# 59 TYPE/MATERIAL Diaphragm spring return/ *
LINE

16 THICKNESS/RATING Out 2”/5.537 mm/150# 60 MFR & MODEL *


17 PIPE LINE INSULATION Not applicable 61 SIZE * EFF AREA *
18 TYPE Globe * 62 ON/OFF MODULATING Yes
19 SIZE 1” * ANSI CLASS 150# CORR.ALL. 3.175 mm 63 SPRING ACTION OPEN/CLOSE OPEN
20 DESIGN PRESS/TEMP 64 MAX ALLOWABLE PRESSURE
ACTUATOR

10barg / 0÷80°C *
21 MFR & MODEL * 65 MIN REQUIRED PRESSURE *
22 BODY/BONNET MTL CS ASTM A216 WCB (NACE) * 66 AVAILABLE AIR SUPPLY PRESSURE Max 10 barg Min 4 barg
VALVE BODY/BONNET

23 LINER MATERIAL/ID Not applicable * 67 BENCH RANGE / *


24 END In Flanged 300#RF (integral) 68 CASE MTL/FINISHING/COLOUR *
25 CONNECTION Out Flanged 300#RF (integral) 69 ACTUATOR ORIENTATION Vertical
26 FLG FACE FINISH 125 AARH 70 HANDWEEL TYPE Not required
27 END EXT/MATL Not applicable 71 AIR FAILURE VALVE Safe SET AT OPEN
28 FLOW DIRECTION To open * 72 MAX DP ON THE VALVE FOR ACTUATOR SIZING 7 bar *
29 TYPE OF BONNET Bolted * 73 INPUT SIGNAL RANGE 4 – 20 mA CONNECT. ISO M20
POSITIONER - I/P CONVERTER

30 LUB & ISO VALVE No LUBE No 74 TYPE Electro – Pneumatic (HART protocol)
31 PACKING MATERIAL Teflon * 75 MFR & MODEL *
32 PACKING TYPE Mfr. Standard (NACE) * 76 ON INCR SIGNAL OUTPUT Incr. (direct act.) ACCURACY *
33 EXT. COAT PAINT/COLOUR: Mfr. Standard 77 Incr/Decr
GAUGES Yes BY-PASS No ZERO/SPAN ADJ. *
34 TYPE Single seat (anti-cavitation trim) * 78 YES
CAM CHARACTERISTICSNO *
35 SIZE RATED TRAVEL * 79 STAINLESS STEEL TUBING/FITTING 10 mm OD
36 CHARACTERISTIC EQUI % * 80 ENCLOSURE PROTECTION IP 65 *
37 BALANCED/UNBALANCED Unbalanced * 81 HAZ. CLASSIFICATION Ex-d IIB T3 / ATEX 94/9/EC
38 RATED CV FL XT * 82 ENCLOSURE MATERIAL Low Copper Aluminium-Epoxy coated
39 PLUG/BALL/DISK MATERIAL AISI 316+stellite (NACE) * 83
40 SEAT MATERIAL 84 TYPE MFR & MODEL
TRIM

AISI 316+stellite (NACE) * Not required *


POSITION TR.

41 CAGE/GUIDE MATERIAL AISI 316 (NACE) * 85 OUTPUT SIGNAL/COMUNICATION


42 STEM MATERIAL AISI 316 (NACE) * 86 SUPPLY MECH. PROTECT.
43 LEAKAGE CLASS IV (ANSI FCI 70-2) VOLTAGE
87 CONSUMPTION/LOAD LIMITATION *
44 88 CABLE ENTRY EX. CLASSIF.
45 89 MFR & MODEL *
AIR SET

46 90 SET PRESSURE *
47 91 FILTER Yes, with drain GAUGE Yes
48 NEC CLASS GROUP DIV 92 CONNECTION ¼” NPT-F
49 93 HYDRO PRESSURE Yes
SPECIAL ACCESSORIES

50 STEM TRAVEL INDICATOR 94 ANSI/FCI 70-2 LEAKAGE CLASS Yes


TEST

Yes - local
51 95
52 96
53 97 EXIT TRIM VELOCITY *
OTHER REQS

54 EXT. LINKAGES & BRACKETS MTL. 316 SS 98 PERCENTAGE LIFT *


55 99 ACTUATOR THRUST *
56 VALVE FITTED WITH ANTISTATIC DEVICE Yes 100 MAX/MIN STROKING TIME *
57 SOUR SPEC NACE MR0175 101 INSPECTION/TESTING (Note 2)
58 102 IDENTIF./DOCUMENTATION (Note 2)
NOTES: (*) Information to be supplied or to be confirmed by Manufacturer with reference to his valve sizing calculation in compliance with ISA S75.
Sizing data are preliminary; Manufacturer shall provide his valve calculation sheet with the bid.
1) Valve shall be supplied completely assembled with actuator and all accessories as indicated in the data sheet.
2) Manufacturer is required to provide, as a minimum, the following documents: IDS Std for Client ‘s approval, calculation sheets, dwg, technical
bulletins, O&M manuals, manufacturing data book, quality book (with all test reports, material certificates, mechanical/electrical protection
certificates...) as request on purchaser requisition documents.
3) Manufacturer is required to specify the minimum stable flow that can be maintained under specified conditions

File name: 10J01762-ICT-DS-000-012-D0.doc Printed on 27/07/2011