Consumption Cat -400 Consumption Cat - 202 Average NH3 Prod.

2016
Liters Liters MTPD
March 4576 - 852
April 416 - 834
May 2080 - 857
June - - 819
July 203 - 739
August 208 - 762
September 208 - 784
October - 1248 797
November - 832 819
December 208 1664 808
Total 7899 3744 -
Consumption 0.037 0.018 -
figures / MT of NH3
Total NH3 in 2016 21140
Consumption Cat -400 Consumption Cat - 202 NH3 Prod.
2017 Liters Liters MTPD
February - 416 835
March - 4368 838
Cat 202 Existing 4150 Cat 202 Existing Balance 2080
Balance (liter) (liter)
Cat 202 Drums 20 Cat 202 Drums 10
Average NH3 Prod. WBU Defoamer Pottassium Carbonate Activated Carbon Cat 922A inhibitor
MTPD Liters Kgs kg Liters
852 828 9600 2600 1664
834 - 2400 - 416
857 - - 2600 -
819 - - - -
739 - 4800 - 624
762 - 3600 - 624
784 - 1200 - -
797 - - - -
819 - - - -
808 - - - -
- 828 21600 5200 3328
- 0.004 0.102 0.025 0.016

211403.475
NH3 Prod.
MTPD
835
838
2080

10
 Average Porduction of NH3 in2016 MTPD

807.1
Average Consumption figures of Chemicals in
2016 on monthly basis .
Chemical Name Avg Val. Units
Cat-400 1128 Liters
Cat-202 1248 Liters
WBU Defoamer 828 Liters
Potassium Carbonate 4320 Kgs
Activated Carbon 2600 Kgs

Cat 922A 832 Liters

Div MMSCFD NMCH
10 4.8 5664
11 5.28 6230.4
12 5.76 6796.8
13 6.24 7363.2
14 6.72 7929.6
15 7.2 8496
16 7.68 9062.4
17 8.16 9628.8 60000
18 8.64 10195.2
19 9.12 10761.6 f(x) = 566.454
20 9.6 11328
50000
21 10.08 11894.4
22 10.56 12460.8
23 11.04 13027.2
24 11.52 13593.6 40000
25 12 14160
26 12.48 14726.4
27 12.96 15292.8 30000
28 13.44 15859.2
29 13.92 16425.6
30 14.4 16992 20000
31 14.88 17558.4
32 15.36 18124.8
33 15.84 18691.2 10000
34 16.32 19257.6
35 16.8 19824
36 17.28 20390.4
0
37 17.76 20956.8 0 f(x)20
= 0.48004
38 18.24 21523.2
39 18.72 22089.6
40 19.2 22656
41 19.68 23222.4
42 20.16 23788.8
43 20.64 24355.2
44 21.12 24921.6
45 21.6 25488
45.5 21.84 25771.2
46 22.08 26054.4
46.5 22.32 26337.6
47 22.56 26620.8
47.5 22.8 26904
48 23.04 27187.2
48.5 23.28 27470.4
 49 23.52 27753.6
49.5 23.76 28036.8
50 24 28320
50.5 24.24 28603.2
51 24.48 28886.4
51.5 24.72 29169.6
52 24.96 29452.8
52.5 25.2 29736
53 25.44 30019.2
53.5 25.68 30302.4
54 25.92 30585.6
54.5 26.16 30868.8
55 26.4 31152
55.5 26.64 31435.2
56 26.88 31718.4
56.5 27.12 32001.6
57 27.36 32284.8
57.5 27.6 32568
58 27.84 32851.2
58.5 28.08 33134.4
59 28.32 33417.6
59.5 28.56 33700.8
60 28.8 33984
60.5 29.04 34267.2
61 29.28 34550.4
61.5 29.52 34833.6
62 29.76 35116.8
62.5 30 35400
63 30.24 35683.2
63.5 30.48 35966.4
64 30.72 36249.6
64.5 30.96 36532.8
65 31.2 36816
65.5 31.44 37099.2
66 31.68 37382.4
66.5 31.92 37665.6
67 32.16 37948.8
67.5 32.4 38232
68 32.64 38515.2
68.5 32.88 38798.4
69 33.12 39081.6
69.5 33.36 39364.8
70 33.6 39648
70.5 33.84 39931.2
71 34.08 40214.4
71.5 34.32 40497.6
72 34.56 40780.8
72.5 34.8 41064
73 35.04 41347.2
73.5 35.28 41630.4
74 35.52 41913.6
74.5 35.76 42196.8
75 36 42480
75.5 36.24 42763.2
76 36.48 43046.4
76.5 36.72 43329.6
77 36.96 43612.8
77.5 37.2 43896
78 37.44 44179.2
78.5 37.68 44462.4
79 37.92 44745.6
79.5 38.16 45028.8
80 38.4 45312
80.5 38.64 45595.2
81 38.88 45878.4
81.5 39.12 46161.6
82 39.36 46444.8
82.5 39.6 46728
83 39.84 47011.2
83.5 40.08 47294.4
84 40.32 47577.6
84.5 40.56 47860.8
85 40.8 48144
85.5 41.04 48427.2
86 41.28 48710.4
86.5 41.52 48993.6
87 41.76 49276.8
87.5 42 49560
88 42.24 49843.2
88.5 42.48 50126.4
89 42.72 50409.6
89.5 42.96 50692.8
90 43.2 50976
90.5 43.44 51259.2
91 43.68 51542.4
91.5 43.92 51825.6
92 44.16 52108.8
92.5 44.4 52392
93 44.68 52722.4
93.5 44.92 53005.6
 94 45.16 53288.8
94.5 45.36 53524.8
95 45.6 53808
95.5 45.84 54091.2
96 46.08 54374.4
96.5 46.32 54657.6
97 46.56 54940.8
97.5 46.8 55224
98 47.04 55507.2
98.5 47.28 55790.4
99 47.52 56073.6
000

f(x) = 566.4545531071x - 2.347815772

000

000

Column D
Linear (Column D)
000
Linear (Column D)
Column E
Linear (Column E)
000

000

0
0 f(x)20
= 0.4800462314x
40 - 0.0019896744
60 80 100 120
 Faizan Ahmed Unit Converter Corrected Flow Converte
24 feet 7.315 m I/L P (Psig) 789 I/L Temp (oF)

12 Inch 304.8 mm Design P (Psig) 565 Design Temp (oF)

989 ft/s 301.4 m/s I/L Div or Flow 9.5 Max flow

1 ft3 0.028 m3 Corrected Flow 84057.7375298669

75000 GPM 17003196 kg/hr P2 (Psig) 330 T2 (oF)

27000 GPM 6132.348 m3/hr P1 (Psig) 14.7 T1 (oF)

35 SCFH 0.929 NMCH Current SCFM 31920 2908.7055880086

12 Psig 1.84 Barabs KW 5200 6973.31492

Steam Saved
118952.4 lb/hr 53956.809 kg/hr 780
(lbs/hr)

73 MMBTU 18.396 Gcal scf / lb of steam 1.07 Rs / MMBtu

Ammonia GPM
219 815 MTPD Operational days 122 TIC (MPKR)
@-28 oF

274.75 lbmol/hr 2768.878 NMCH Op.Day Rs (MPKR) 2.055376 Payback ( Years)

47 MMSCFD 52006 NMCH Line OD (in) 1.315 Thickness (in)

171784 lbs/hr 344 GPM ID (in) 1.049 Area (ft2)

32 Psig 2 Bar Vecloity 6.56 Flow (GPM)

46000 MSCFD 50899.37 NMCH 9 GPM 4498.20

1 MSCF 28 SMC Line NPS (in) 1.315 Thickness (in)

900 oF 482 oC ID (in) 1.049 Area (ft2)

0.582 lb/ft3 9.323 kg/m3 Length (ft) 60 Volume (ft3)

437.79 lbmol 18 mol.wt 3577.62 kg/hr NMCH 60000 SCFH

80 SCFM 29 mol.wt 166.4182 kg/hr lbs./hr 500 GPM

d Flow Converter
I/L Temp (oF) 650

Design Temp (oF) 625

Max flow 76000

84057.7375298669 lbs/hr or SCFH

T2 (oF) 650

T1 (oF) 520

2908.7055880086 ACFM

6973.31492 hp

GHV 935
(Btu/Scf)

Rs / MMBtu 899.56

TIC (MPKR) 4.42

Payback ( Years) 2.15

Thickness (in) 0.13

Area (ft2) 0.006

Flow (GPM) 17.65

4498.20 lbs/hr

Thickness (in) 0.13

Area (ft2) 0.006

Volume (ft3) 0.36

SCFH 2259360.08

GPM 1.00
 FFT - TSD - Sports Par
Sr.N 3 legged Race Sr.N Tug of War
o Participant's
Name Section o Participant's
Name Section

1 Abid Hussain Process 1 Abid Hussain Process

2 Muhammad Ilyas Projects 2 Hafiz Kaleem Fabrication Shop

3 Babar Projects 3 Waris Fabrication Shop

4 Zubair Inspection 4 Faizan Ahmed Process

5 Ahmad Warehouse 5 Majid Bashir Projects

6 Abid Warehouse 6 Asif Warehouse

7 Sadaqat Warehouse

8 Yaqoob Warehouse

9 Tahir Warehouse

10 Shakeel Warehouse

11 Nasrullah Warehouse

12 Shahnawaz Warehouse

13 Sakhawat Laboratory
- Sports Participants
Sr.N Dogging Ball Sr.N 50 Meter Race
o Participant's
Name Section o Participant's
Name Section

1 Abdul Ghaffar Process 1 Faizan Ahmed Process

2 Nasir Ramzan Projects 2 Zubair Inspection

3 Shiekh Adeel Process 3 Abid Warehouse

Muhammad
4 Projects
Nadeem
5 Faizan Ahmed Process

6 Umair Process

7 Salman Islam Process

8 Ahmad Warehouse

9 Abid Warehouse

10 Asghar Warehouse

11 Qamar uz Zaman Laboratory

12 Hassan Projects

13 Sakhawat Laboratory

14 Muhammad Ilyas Projects

15 Majid Bashir Projects

16 Zubair Butt Inspection

17 Abid Hussain Process

 Utility Plant PSVs List
Sr.No PSV # Line or Vessel # Service Fluid UOM
1 PSV-5929 125L COOLING WATER o
C
2 PSV-4911 264 LF FIRE WATER o
C
3 PSV-4912 264 LF FIRE WATER o
C
4 PSV-4915 B-401A STEAM o
C
5 PSV-4917 B-401A STEAM o
C
6 PSV-4916 B-401A STEAM o
C
7 PSV-4920 B401B STEAM o
C
8 PSV-4921 B-401B STEAM o
C
9 PSV-4919 B-401B STEAM o
C
10 PSV-4914 BL401A STEAM o
C
C501 A, Gear Box Lube Oil
11 PSV-4941 COOLING WATER o
C
Cooler
12 PSV-4976 Cooling Water Circuit COOLING WATER o
C
Cooling Water Supply Line
13 PSV-5926 COOLING WATER o
C
E501 B
14 PSV-4950 DS-401 STEAM o
C
15 PSV-4951 DS-402 STEAM o
C
16 PSV-4952 DS-403 STEAM o
C
E401A Cooling Water Supply
17 PSV-4977 COOLING WATER o
C
Line
18 PSV-4923 P-402B STEAM o
C
19 PSV-4942 P405 B COOLING WATER o
C
20 PSV-4909 P411A STEAM o
C
21 PSV-4902 P-432-B, 40-R-28-5 STEAM o
C
Upstream Downstream
 Utility Plant PSVs List - 26-12-2018
Upstream
Sr.No PSV # Line or Vessel # Service Fluid UOM
Temperature
2 PSV-4973 25-C-9 FUEL GAS C
o
23
8 PSV-4906 460-L NATURAL GAS C
o
22
10 PSV-4915 B-401A STEAM C
o
216
11 PSV-4917 B-401A STEAM C
o
172
12 PSV-4916 B-401A STEAM C
o
174
13 PSV-4920 B401B STEAM C
o
150
14 PSV-4921 B-401B STEAM C
o
157
15 PSV-4919 B-401B STEAM C
o
215
17 PSV-4914 BL401A STEAM C
o
108
18 PSV-4918 BL-401B STEAM C
o
130
19 PSV-4974 C1 FUEL GAS C
o
21
20 PSV-5911 C501 STEAM C
o
98
24 PSV-4935 DA-401 STEAM C
o
97
25 PSV-5927 DR-501AB STEAM C
o
92
26 PSV-4950 DS-401 STEAM C
o
131
27 PSV-4951 DS-402 STEAM C
o
170
28 PSV-4952 DS-403 STEAM C
o
176
29 PSV-4930-1 E401 A STEAM C
o
89
30 PSV-4930-2 E401 B STEAM C
o
90
31 PSV-4929-1 E401A STEAM C
o
92
33 PSV-4929-2 E401B STEAM C
o
91
36 PSV-4932-1 E404A STEAM C
o
92
37 PSV-4932-2 E404B STEAM C
o
90
47 PSV-500 HRSG (Steam Drum) SATURATED STEAM C
o
NIS
48 PSV-501 HRSG (Steam Drum) SATURATED STEAM C
o
NIS
49 PSV-600 HRSG (Super Heated Steam line) SUPERHEATED STEAM C
o
NIS
52 PSV-4922 P-402A STEAM C
o
141
53 PSV-4923 P-402B STEAM C
o
144
55 PSV-4910 P-405B STEAM C
o
NIS
56 PSV-4901 P410B STEAM C
o
120
57 PSV-4908 P411 STEAM C
o
110
58 PSV-4909 P411A STEAM C
o
112
59 PSV-4902 P-432-B, 40-R-28-5 STEAM C
o
NIS
60 PSV-4903 P433B STEAM C
o
NIS
62 PSV-5916-2 FF Sui Gas Station SUI GAS C
o
20
63 PSV SNGPL Sui gas station SUI GAS C
o
21
64 PSV-4947-1 TG-401A STEAM C
o
232
65 PSV-4947-2 TG401B STEAM C
o
225
67 PSV-4934 TG-402 STEAM C
o
NIS
75 PSV-4959 TP-420A STEAM C
o
130
76 PSV-4960 TP423 STEAM C
o
133
Upstream of 2nd Letdown Valve
77 PSV-4905 NATURAL GAS C
o
22
(PCV - 4315)
8
Downstream
Remarks
Temperature
22 Satisfactory
21 Satisfactory
91 Satisfactory
71 Satisfactory
88 Satisfactory
68 Satisfactory
68 Satisfactory
48 Satisfactory
60 Satisfactory
25 Satisfactory
20 Satisfactory
43 Satisfactory
32 Satisfactory
33 Satisfactory
33 Satisfactory
30 Satisfactory
70 Satisfactory
36 Satisfactory
37 Satisfactory
33 Satisfactory
31 Satisfactory
34 Satisfactory
32 Satisfactory
NIS NIS
NIS NIS
NIS NIS
25 Satisfactory
69 Satisfactory
NIS NIS
36 Satisfactory
68 Satisfactory
66 Satisfactory
NIS NIS
NIS NIS
20 Satisfactory
20 Satisfactory
56 Satisfactory
67 Satisfactory
NIS NIS
39 Satisfactory
45 Satisfactory

21 Satisfactory