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JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL2
013,2
0(9):2
1G2
5
Ca
lcu
lat
ionandAna lys
isofSulf
ideCapac
iti
esf
or
CaOGAl2O3G
SiO2GMgOGTiO2S
las
g
RENZhong
Gshan1 2 , HU Xi
aoGun1 2 , CHOU Kuo
Gch
ih1 2
, , ,
j
(1.Sta
teKeyLabo r
atoryofAdvanced Metal
lurgy,Uni
versi
tyofSc
ienceandTechno
logyBei
jng,Be
i i
jng100083,Ch
i na;
i
2.Departmen
tofPhy s
icalandChemis
try ,SchoolofMeta
llur
gic
alEcol
ogi
calEngi
neer
ing,Unive
rsi
tyo fSc
ienc
eand
Technol
ogyBeii
jng,Beii
jng100083,China)
Abstr
act:Theemp ir
icalmode lsofsulf
idecapac
itycalcu
latedbyt radit
ionaloptic
alba s
ici
tydono tcons
iderthecharge
compensat
ionofa lkal
ineme talionstoAl3+ inthemo lt
ens lags,sot hatthede v
iat
ionsbe tweent heca
lcula
tedvalues
andme asu
redone sofsu l
fidec apa
cityareinev
itabl
e .Ther e
lationb e
t weensulfi
dec a ac
it
p ya ndt hecorr
ectedop l
t
ica
bas
ici
typ utfo
r wardb y Mill
sc onsi
deri
n gthechargecom pensati
onw asinvest
igated.Co mbinedw iththerel
ati
onbe G
tweensulf
idecapacityandt empe ra
tures,anove landa ccuratecalcu
lation modelofsu l
fidec apaci
ty waspropoed,
s
whichwa sappliedt ocalcu
lat
et hesul
fidecapaci
tie
so fCaOGAl2O3GSiO2GMgOandCaOGAl2O3GS iO2GMgOGTiO2sysG
tems,whe rethesumo ftheCaOand MgOc oncentr
ationsi
ntheslagsmus tbenotlowerthantheAl2O3 c
oncent
raG
t
ion.Itwa salsof oundt ha
tthec al
cul
atedva l
ueswe reinagoodag reementwiththemeasuredval s,andt
ue hemean
devi
ati
onswe re2 57% and2 65% ,r espect
ivel
y.
Keywo rs:s
d ag;su
l lf
idecapaci
ty;char gecompensaton;c
i o
rre
ctedop t
ica
lbasi
ciy;me
t ande v
iat
ion
thesme lt
i ngp roc essandt heo r
ieso fu ltra
Glow sulG established f o rc alcu l
ating t he su lfide c apa citi
e s.
phu rs t ee
lbe comet hef ocuso fre search.CaF2 ba sed Bas edont he rmodynami csandcons ide r
i ngt hei n
terG
slagswh i
chwe rec ommon lyus edhaveabe tterdesG actionso fcomponen t sint hes l ,
ags goodr esultsc an
ulf uriz
a t
ione ffect,bu tt hee rosionf orr e
fractoryis beob tai
nedf ormanys l
ags yst emsby KTH ( KungG
seriousandt heyc ouldr elea ses omef luo rideswh ich l
i aT ekniska Hög skolan)mod el2-3 .Howe ver,many
[ ]
g
areha rmf u ltot heenv ir
onmen tandhuman.Cons eG parame t
er sa re ne ededi nt hec a
lcu lation p rocess;
quen t
ly,t heapp licationandr esea rcho fCaO ba sed mo reove r,t herei sanoppos itet rendbe twe ent hee sG
slagsa ttracted mo r ea tt
en t
i on.Tor ealizet hede ep tima t
edva lue sandme asuredva l uesi nl owS iO2con G
de sulfurizati ,
on t hec orrects electiono fde sulfuri
zaG tents lags4 .Thec
[]
alculat
ionp roce s so fIMCT ( Ion
tions l
agsi sver yimpo rtant.Asanimpo rtantpa r
amG and Mo leculeCoex is
t enceTheo ry)mode l5 ba sedon
[]
Foundati
onItem:
Item Sponso
redbyNa tiona
lNatur
alScienceFoundat
iono fCh
ina (
51090384)
Bior
gaphy:RENZhong Gshan(
1986—),Ma le,Do
ctor; E Gmal:r
i enran163@163com; Re ce
ive
dDate:Febr
uay13,2012
r
Corres
pondi
ngAuthor: HU Xi ao
Gjun(
1971—),Ma le,As soc
iat
eProfessr; E
o Gma
il:huxiao
jun@us
tbedu
cn
22 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l20
Whent heba sicox idei sadded,t hec ati onssucha s tionp roc ess.
Ca2+ and Mg2+ c anb r eakt hene two rks truct ureand
rele asef re eoxygeni onswh ichpa rti c
i pate in th ed es
G 12 Tempe ra turede pendenc eo fs ulfidec apacity
ulf uri
z ationr e
ac t
i on.Howeve ,
r whenAl2O3i sp re
sG I tc anbes eent hatt hede su l
f uri
z ationr ea c
tion
ent,t hecond i
tioni schanged.TheAl3+ c ationsa l
so isanendo the rmi cr eactionf rom Eqn ( 2),soi tis
formt e trahed ronc oo r dinati ons truc tureAlO5- 4 ,but be nef
icialf o r de su l
furization w ith an i ncrease in
theva lenc eo fAl3+ c ationi sl owe rt hant hato fSi4+ tempe rat ure. I nv iew o fdynami cs,t hei ncreaseo f
cati oni nt het etr ahed ron,s oa l kaline o ra l kal
ine tempe rat ure make st he mob il
ityo fs lagsbe tterand
ear thc ationssucha sCa2+ and Na+ a rene ededt o thed iffus ionr ateo foxygenandsu l
f urimpr oved,
ke epcha rgeba lanc ebyf ormi ng [ 1/2Ca(AlO) 4]
4-
wh icha rea lsobene ficia
lf orde su lfurization.The reis
or [NaAlO4 ] 4- [
10]
,me anwh ilet hedeg r eeo fpo l
yG ad irect p ro p ortio nalr elat
i onship bet we ent h et emG
me riz
ationi senhanc edandmake st henumbe ro ffree pe r
atureandsu lf
i dec apa cityf rom manys tudiesa s
oxygende cline. Int hecu rr ents t udy,anewanda G showni
c nF i g1. Ino therswo rds,t hesu lfi
dec apa c
iG
cur ate mode lf orc al culati ng su lfide c apacitieso f ti
e so fs lagsi ncre asea st het empe ratur ei ncreases,
slagsi sp r opos ,
ed wh ichi sba sedont hec orr ec
ted wh ichiscons isten twi tht het heo re ti
calana lysis.
opti
calba s
icit
y .Thesu l
fidecapa
cit
iesfor CaOG
11 [ ]
whe
re,K1 i st heequilibr i
um c ons
tanto fr
eac
tion wasus edto measurethenumbero ffreeoxygeni n
I
ssue9 Ca
lcu
lat
ionandAna
lys
iso
fSu
lfi
deCapa
cit
iesf
orCaOGAl2O3GS
iO2GMgOGTiO2 S
lags 23
mo ltenslags,K C Mi l
ls11 sugge stedt hatt heba si c
[ ]
(
a)CaOGAl2O3GS
iO2GMgOs
ysem; (
t b)CaOGAl2O3GS
iO2GMgOGTiO2s
yst
em.
F
ig2 Re
lat
ionb
etwe
ens
ulf
idec
apa
cit
yandc
orr
ect
edop
tic
alba
sic
ityo
ftwos
yst
emsa
tdi
ffe
ren
ttemp
era
tur
es
matethesu lfidecapaci
tieso f molt
en sl
agsi nthe al16 we
[ ]
reemp loyedt oa ssesst her el
iab
ili
ty ofthe
CaOGAl2O3GSiO2GMgO and CaOGAl2O3GS iO2GMgOG cal
cu la
tedva lue s.Asc anbes eenf r om Fig3 (a),
TiO2 syst
ems.The me an devi
ati
ons ofe st
imat
ion thec al
cu lat
edva luesa rei ngoodag reemen twiththe
werecalcul
ateda sfo
llows: experimen talda ta.Theme andev ia t
i onfort hi
ssysG
1N | l
gCScal -l
gCSmea| temi s2 57%.
Δ= Σ ×100% (
9)
Nn=1 l gCSmea Fo r CaOGAl2O3GS iO2GMgOGTiO2 s ystem,ex G
24 J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l Vo
l20
per
imentaldatafrom A Shankaretal8 and Tang thecal
culated val
uesf i
t we l
l withthe measur
ed
[]
Xinetal we reusedf
orac ompar
isonwit
hthec a
lG ones,thoughsomes ca
tteredresu
ltsoccur
red.The
[
18]
cu
latedvalues.I
tc anbeseenfrom Fig ( )
3 b t hat meandeviationfo
rt h
iss ys
t emis265%.
(
a)CaOGAl2O3GS
iO2GMgOs
ysem; (
t b)CaOGAl2O3GS
iO2GMgOGTiO2s
yst
em.
F
ig3 Compa
ris
onb
etwe
enl
gCSmea andl
gCScalf
ortwos
yst
ems
desulfur
izationabil
ityofCaOi salsost
rongerthan
3 Di
scu
ssi
on
thatofMgO.Th isresu
ltha sbeenconf
irmedby K
I tc anbes eenf rom F i 1andF i 2t ha ttemG Karsrud19 andJ D Seo20 .I nt hei
rresea
rch,by
[ ] [ ]
g g
pe ratureandt hec orre ctedop ti
calba sic
ityhavet he keepingt hecon t
entofSiO2andAl2O3cons t
ant,the
samee ffectont hesu lfidec apa ci
ties.Ifoneo ft hem repl
ac emento fCaO by MgOl eadstoade cr
eas
ei n
isf xed,t
i hesu l
fidec apa citieso fslagsinc reasewi th sulf
idec apacit
ya sshowni nF i
g4.
ano the rris e.Thes truc tu r
eo fslagsi srelatedt ot he
op ti
calba sici
t y.Be c aus et hei ncreaseo fop t i
calba G
sicity me ansmo reba sicox ide saddedi ntos l ,
ags ex G
pe ctfo rcha rgeba lanc eou tside,t herewou ldbeex G
traa lka l
ineme tali onst opa rtic
ipate inb reaking e
th
netwo ,
rk r elea s
ing mo ref re eoxygen and mak ing
the mob ilityo f mo ltens l
agsbe t
ter,wh ich havea
goode ffe c
tonde su l
f urization.
Howeve ,
r t hei ncreasingsu lf
idec apa ci
tie
sa s
theox ide saddeddono tme ant hatt heox ide shave
thes ame ab ili
tyo f de su lfurizat
ion.I nt he CaOG
Al2O3GS iO2GMgOs yst em,t hema inox idesus edf or
de sulfurizationa r e MgO and CaO,andt her eacG
tions8 a rea sf o
ll ows:
[]
F
ig4 Ef
fec
tso
fMgOc
ont
entons
ulf
idec
apa
cit
y
1 1
MgO( s)+ S2( g)=MgS( s)+ O2( g) I nt hes t
udy o f CaOGAl2O3GS iO2GMgOGTiO2
2 2
system,AShanka re ta l8 andTangXi neta l18 had
[] [ ]
ΔGθ=185556-11 97T J /mo l (10)
1 1 f
oundt hatthesu l
fidec apa c
itiesde c
r eased witht he
CaO( s)+ S2( g)=CaS( s)+ O2( g) i
nc r
e a
seo f TiO2 conc entrat
ioni nsl agsa ta g iven
2 2
ΔGθ=96684-5 25T /mo
J l (11) t
empe rat
ure.TiO2 wit ht hecon tentr angeo f0-7%
Ac cord ingt oΔG =-RTl
θ
nK ,t heequ i
libriumc onG i
nShanka r′sworkha ss li
gh teffectonsu l
fidecapa ciG
stan to fr eaction ( 10)i ssma l
lert hant hato fr eacG ty.InTang ′swo ,
rk t hecon tento fTiO2i nthes lags
ti (
on 11 a ) taf i xedt empe ratur ,
e wh ichsugge s
ts i
sa sh igha s25% ,wh i
chbe longst oh ight i
tani um
tha tt hede su lfuriza tion deg r eeo f MgO i s weake r s
l ,
ag wh ilethereisas i
gn i
ficantde clinei nsu lfide
thant hato fCaO.Fu rthe rmo re,duet ot hel arger capaci
ty withtheinc r
e aseo fTiO2con tent.IDSomG
fCaO,t me rvi
lleandH BBe l
l21 sugge stedt hatTiO2 a c ted
[ ]
op ti
calba sicity va lueo herea re mo ref ree
oxygeni onsc ontri bu tedbyCaOi nthes lags,s ot he asacidicox i
deint heba sicslagsandex is
tedi nt he
I
ssue9 Ca
lcu
lat
ionandAna
lys
iso
fSu
lfi
deCapa
cit
iesf
orCaOGAl2O3GS
iO2GMgOGTiO2 S
lags 25
6 ,w
fo
rmo fTiO8- h
ichenhanc
edthedegr
eeofpol G [
6] So nskyDJ,Somme
y si rvil
leID.TheCompo s
iti
onandTemperG
atur
eDependenceo
ftheSu l
fideCapaci
tyofMe tal
lur
gic
alS
lags
meriza
tionanddecre
asedthenumberoff
reeoxygen [J].Meta
llur
gic
aland Mate
rial
sTr ansa
ctons,1986,17B(
i 2):
i
onsi nt hes
lags,andthenreduc
edthesulf
idecaG 331.
paci
ty. [
7] YoungR W,Du f
f yJA,Ha s salGJ,e
l ta l.Us eo fOp ticalBa G
sicityConc eptf o rDe termi ni ngPho spho rusandSu lphurS l agG
4 Conc
lus
ion
s Me talPa rtitions [ J]. Ironmak ingandS teelmak ing,1992,19
(3):201.
1)Ac cordingt ot her elationamongsu lfidec aG
[
8] Shanka rA,Go rne rupM,Lah iriA K,e ta l. SulfideCapa ci
t yo f
pacit ,
yt empe ratu r ,
e andc o rrectedop ticalbasicity, Hi ghAl umi naB la stFur naceS lags [J].Me t al
l urg i
caland Ma G
anewanda ccu r
at emode lf orc a
l culatingsulfidec aG te rial
sTr ans actions,2006,37B( 6):941.
pacit
ieso fm oltens lag sis r
p po os ed. T hecalculated [
9] ZhangG H,XueQ G,ChouK C.S tudyonRe lationBe twe en
valuesf orCaOGAl2O3GS iO2GMgO and CaOGAl2O3G Vi s cosityandEl ec tricalConduc tivi
tyo fAl umi no si
licate Me lts
[J]. Ironmak ingandS te elmak ing,2011,38( 2):149.
SiO2GMgOGTiO2 sys tems a rei n good ag reemen t [
10] ShuQ F.A Vi scosityEs tima t
ion Mode lf or Mo l
tenS lagsi n
witht heexpe rimen talr esults. Al2O3GCaOGMgOGS iO2 Sys t em [ J].S teelRe s earchI nter naG
2)Wi tht her iseo ft hec or rectedop t
icalba sic
iG t ional,2009,80( 2):107.
ty,t hemob ili
t yo fmo lt
ens lagsbe come sbe tt
e rand [
11] Mi lls K C,Sr idha rS.Vi s cositi
eso fI ronmak i
ngandS t eelG
ags [ J].I ng,1999,26
thenumbe ro ffre eoxygeni onsi ncr e
a ses,wh ichr eG mak ingS l ronmak ingand S te elmak i
(4):262.
sultint hei ncreas eo fsu lf
idec apa ci
ties. [
12] TurkoganET. SlagsandF luxe sforFe rrousLad leMe tallur gy
3)I nt hea lumi no s
ilica
t eme lts,t headd itiono f [J]. I ronmak ingandS teelmak ing,1985,12( 2):64.
MgOandCaOc ani nc reaset hesu lfidec apaci
tie sof [
13] Go rn erup M,Wi jk O.Su lph ideCa paci
tieso fCaOGAl 2O3 GS iO2
t1550,1600and1650 ℃ [ J].
mo lt
en s lags;howeve r,i nt he CaOGAl2O3GS iO2G Sl agsa Scand inav ianJ our na lo f
Me tallur gy,1996,25( 3):103.
MgOs ystem,r ep lac
i ng CaO by MgO wou ld make [
14] HayakawaH,Ha segawaM,Oh GNuk iK,e ta l. Sulph i
deCa G
thesu lf
idec apa ci
t yde cli
nea tac onstan tlevelo fsil
iG pa ci
tieso fCaOGS iO2GAl2O3GMgO S ags [
l J].S t eelRe s ear ch
caanda lumi nai nt hes lag. I nter nationa l,2006,77( 1):14.
4) Whent herea re mo re TiO2 i nt he CaOG [
15] Du ffyJA,I ng ram M D.AnI n t
erpretationo fGl assChemi sG
t ryi nTe rmso ft heOp ticalBa sic
ityConc ep t[ J]. Jour na lo f
Al2O3GS iO2GMgOGTiO2 sys t ,
em TiO2 ex istsa sb ig Non GCr yst al
lineSo lids,1976,21( 3):373.
comp lexan ions,e g TiO8- 6 ,w hichha sa ma rked [
16] YANGXue Gmi n,J IAOJ inGsha,DINGRu G cai,e ta l.A The rG
eff
e c
tonde creasingt hesu l
fidec apa c
i t
y. modynami cMode lf orCa lcu lat
ingSu lphurDi stribution Ra tio
Be twe en CaOGAl2O3GS iO2GMgO I ronmak ing S lagsand Ca rG
Re
fer
enc
es:
bonSa tur atedHo tMe t alBa sedont heI onand Mo leculeCo G
[
1] Fincham CJB,Ri char
dsonFD.TheBehav iouro fSulphurin ex i
stenc eTheo ry[ J].I SIJI nternational,2009,49 ( 12):
Si
licat
eandAl uminateMe ls[
t J]. Proceedi
ngso ftheRoya lSoG 1828.
c
ietyo fLondonSe ries,1954,223A( 1152):40. [
17] Ot a M,KuboT,Mo r
it aK.Ef fect
so fCaF2,MgOandS iO2
[
2] Nz ot
ta M M,S chenDu,Se
i etharamanS.Su lphideCapa c
iti
es Add itionon Su lfide Capa citieso ft he CaOGAl2O3 S lag [ J].
i
nSomeMu l
tiComponen tS lagSys tems [J]. IS
IJI n
ternati
onG Te tsu GtoGHagane,2003,89( 7):742 ( inJ apane s e).
al,1998,38( 11):1170. [
18] TangXi n,XuChushao.Su lphurDi stri
bu tionBe twe enCaOG
[
3] DrakaliyskyE,S ichen Du,Se etharamanS.AnExpe r
imen ta
l SiO2GTiO2GAl 2O3GMgO S lagandCa rbon GSa tur atedI rona t
Studyo ft heSulphide Capacit
iesi nt heSys tem Al2O3GCaOG 1773K [ J]. ISIJI n t
er nationa l,1995,35( 4):367.
SiO2 [J].Canad ian Me t
allurgic
a l Quart
erly,1997,36( 2): [
19] Ka rsr udK. Su lfideCapa ci
tie sofSyn the t
icB lastFur na ceS lags
115. at1500 ℃ [ J]. Sc and inavianJ ournalo fMe t
all urgy,1984,13
[
4] Tan i
guchiY,Sano N,Se e
tharamanS.Su lphideCapaci
tiesof (3):144.
CaOGAl2O3GSiO2GMgOGMnOS l
agsi ntheTempe rat
ureRange [
20] SeoJD,Kim S H.TheSu lphideCapa cityo fCaOGAl2O3G
1673-1773K [ J].I
S IJInte
rnati l,2009,49(
ona 2):156. SiO2GMgO ( GFeO)Sme ltingReduc tionS lags [ J].S tee lRe G
[
5] SHICheng Gbin,YANG Xue Gmin,J IAOJ i
nGsha,etal.ASu l
G se archI nte rnationa l,1999,70( 6):203.
phide Capac
ity Predi
c t
ion Mode lo f CaOGSiO2GMgOGAl2O3 [
21] Somme r villeID,Be l
lH B.TheBehav ioro fTi tan i
ai n Me talG
Ir
onmak ingSlagsBa sedont heI onand Mo l
eculeCoexis
tenc
e l urgic alS lags [ J].Canad ian Me tall
ur gical Qua rt
erly,1982
Theo ry[J].ISI
JI n
ternati
onal,2010,50( 10):1362. (2):145.