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SUMMARY OF HVAC LOWSIDE BOQ FOR BANNI CENTRAL MYSORE

SITE- BANNI CENTRAL MYSORE


CONSULTANT-A SQUARE ENGINEERING SERVICING CONSULTANCY

Installation
Sl No Definition of Works Supply- Amount in Rs Amount in Rs Total Amount in Rs Remarks

Installation, Testing and Commissioning of


Water Cooled Chillers, Chilled Water Pumps,
1 Cooling Towers, Logical Controllers

Installation, Testing and Commissioning of


2 Chilled Water FCUs/CSUs & Fans

3 HVAC Duct Works, Insulation , Airoutlets

4 Chilled water piping

5 HVAC Control panels

Total Amount Excluding Taxes

Note1 - Budgettary Estimate only


Note2- Electricity , Water to be provided by client
Note3- Structure for Chillers and AC eqmts by civil agencies
Note4- Civil works for AC Excluded
Note 5- BMS Excluded
Note 6- Chemical Dosing Excluded
HVAC BOQ

Date : 01 october 2016


Project : Banni Central Mysore
Consultant : A Square Engineering Services Consultancy

BOQ FOR HVAC LOWSIDE WORKS


SL NO DESCRIPTION UNIT
Qty
INSTALLATION,TESTING AND COMMISSIONING OF WATER COOLED CHILLERS,PUMPS,
COOLING TOWERS, LOGIC CONTROLER
Installation,testing and commissioning of chillers, coordination with principle for receipt of GA
drawings , incorporating the same in shop drawings. Testing and commissioning of the
equipment as a whole in coordination with the Principles. Scope also covers for necessary
consumables if required ,Scope covers unloading , shifting the material via crane services
1.0

Scope includes first charge of refrigerant R134a and oil


Air Cooled Liquid Chiller Package

a Chiller Packages - 240TR Nos 2


Chiller Flow rate : for 240TR 576 US GPM

b Supply & Installation of Anti-vibration mounts for Vibration Isolation for all 2 chillers Lot 1

Installation,testing and commisisoning of pumps, coordination with principle for receipt of GA


drawings , incorporating the same in shop drawings. Testing and commissioning of the
equipment as a whole in coordination with the Principles. Scope also covers for necessary
2.0 consumables if required ,Scope covers unloading , shifting the material via crane services

Scope covers for lubrication of couplings/ bearings if required. Scope also includes for supply
and installation of vibration isolators. Scope also includes GSS motor enclosures

Pumping System

a Primary Pumps- With 576 USGPM @15 m head, 11Kw Motor Set 3.0

Secondary Pumps- With 576USGPM @25 m head,15Kw Motor to be compatible for VFD drives .
b Set 3.0

Subtotal excluding taxes for Installation, Testing and Commissioning of Air Cooled
Chillers , Chilled Water pumps,

II INSTALLATION,TESTING AND COMMISSIONING OF CHILLED WATER FCUs/CSUs,

Installation of FCUs Fans, coordination with principle for receipt of GA drawings , incorporating
the same in shop drawings. Testing and commissioning of the equipment as a whole in
coordination with the Principles. Scope also covers for necessary consumables if required ,Scope
covers unloading , shifting the material via crane services. Scope also covers for supply and
fixing of reinforced fire rated canvass connections. Scope includes complete testing and
1.0 commissioning of system

Installation, Testing and commissioning of double skin Ceiling suspended Chilled water CSUs,
with DIDW blower and suitable blower/centrifugal fans.

The below are the capacities of FCUs


18TR / 9000 CFM @ 25mm ESP Nos 2
18 TR / 8000 CFM @ 25mm ESP Nos 3
11 TR / 4000 CFM @ 25mm ESP Nos 4
5 TR / 2000 CFM @ 25mm ESP Nos 1
total 7
Installation, Testing and Commissioning of exhuast fans with backward/ forward curved fans
2.0 suitable for ceiling suspension suitable motor. Scope also includes providing of double reinforced
fire rated canvass

500 TO 1500 CFM Capacities @ 20mm ESP Nos 10

Installation, Testing and commissioning of below capacities of Fresh air fans .Scope includes
3.0 canvass connection and scope includes power cable terminations

1500 CFM @ 20mm ESP (2.5lvl) Nos 1


2500 CFM @20mm ESP (-1.5lvl,+6.5lvl,+10.5lvl)=3 Nos 6
4200 CFM @ 20mm ESP Nos 1
3800 CFM @ 20mm ESP Nos 1
3500 CFM @ 20mm ESP Nos
4000 CFM @ 20mm ESP Nos

Subtotal excluding taxes for Installation, Testing and Commissioning of Chilled Water
FCUs/CSUs & Fans

III HVAC DUCT WORKS, INSULATION & AIROUTLETS

1.0 DUCTING , INSULATION WORKS & AIR TERMINALS


Sheet Metal Work with Ductmate Flanges for all sizes of ducts. Fabrication as per SMACNA
Standards

Galvanizing shall be Class VIII – light coating of zinc, nominal 120 gm / sqm surface area and Lock
Forming Quality prime material alongwith mill test certificates. In addition, if deemed necessary,
samples of raw material, selected at random by owner’s site representative shall be subject to
approval and tested for thickness and zinc coating at contractor’s expense.

All duct construction and installation shall be in accordance with SMACNA standards. In addition
ducts shall be factory fabricated utilizing the following machines to provide the requisite quality
of ducts.

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HVAC BOQ

SL NO DESCRIPTION UNIT
Qty
All ducts shall be fabricated and installed in workmanlike manner, conforming to relevant
SMACNA codes.

The Duct shall be supported with Hi-tech Supports at regular intervalas as mentioned in the
technical specifications. The sheet metal ducting running from AHU /FCUs should be supported
with special acoustic hangers to avoid transmission of vibaration from AHU Room to adjacent
sensitive areas.
Fabrication and Erection of Sheet Metal Ducting As per Specification. Pressure 500 Pa

a 26 G ( With Ductmate Flanges) - (Qty is covered for RA ducts. Mix air boxes if any and round ducts Sqm 1,128.0
if required for flexible duct connections)

a 24 G ( With Ductmate Flanges) Sqm 268.0

b 22 G ( With Ductmate Flanges) Sqm 50.0


c 20 G (With Ductmate Flanges) Sqm 100.0

Supply & fixing of Thermal insulation for supply air/ Fresh duct using 9mm thick class " O "
Closed cell nitrile rubber with suitable Adhesive elastomeric insulation with reinforced alumium
foil over the exposed insulation. VOC level should not exceed more than 50 grms / Litre. Insulation
manafactured as per ASTM E 84 test & which should also meet NFPA 90A supplementary
materials for air distribution system which should not absorbs less 0.2% water by volume (ASTM c
209), should not support microbial growth (ASTM C1071, G21, G22) and should emit
2.0 objectionable odors (ASTM C 665) and should have thermal conductivity of 0.27 ( R - 2.78 in 3.4" Sqm 1,364.0
thickness) and water vapor permeance of 0.10. Joints should be sealed with 50 mm wide 3 mm
thick self adhesive tape (Black Cotton Tape not acceptable).

2.a Supply and Laying of class O nitrile rubber insulation closed cell 9mm thick with UV cloth FRP Sqm 50.0
coating over exposed insulation on exposed ducts running in terrace and exterior areas

Supply & fixing of Acoustic insulation for Supply air duct using Armasound with 12 mm thick
3.0 class 1 rating open cell nitrile rubber with density of 140 - 180 kg / m³. VOC level should not Sqm 150.0
exceed more than 50 grms / Litre.

Supply & fixing of Thermal insulation for floor using19mm thick class " O " Closed cell nitrile
rubber with suitable adhesive elastomeric insulation VOC level should not exceed more than 50
grms / Litre. Insulation manafactured as per ASTM E 84 test & which should also meet NFPA 90A
supplementary materials for air distribution system which should not absorbs less 0.2% water by
volume (ASTM c 209), should not support microbial growth (ASTM C1071, G21, G22) and should
4.0 emit objectionable odors (ASTM C 665) and should have thermal conductivity of 0.27 ( R - 2.78 in
3.4" thickness) and water vapor permeance of 0.10. Joints should be sealed with 50 mm wide 3
mm thick self adhesive tape (Black Cotton Tape not acceptable).

19mm CLASSO- Underdeck insulation at +15.lvl Sqm 330.0

Supply and Fixing - Volume Control Dampers -(22G) Volume made out of 100 x 40 x 1.55 mm
5.0 thick galavanised steel frame and blades of 1.55 mm galavanised sheet steel. Sqm 10.0

6.0 Aluminium Grilles

a Supply ,Installation, Testing and Commissioning of Aluminium grilles ( With/Without Flange). Sqm 52.0

b Supply ,Installation, Testing and Commissioning of Aluminium collar dampers Sqm 26.0

7.0 Supply, Installation of Powder coated, extruded aluminium,supply air JET diffusers construction of Nos. 16.0
the following neck sizes. Measurement is on basis of area of neck size

8.0 Powder coated, extruded aluminium,return air diffusers construction of the following neck sizes. Nos. 16.0
Measurement is on basis of area of neck size

9.0 Supply, Installation of Aluminium Louvers - Suitable for wall erection Sqm 10.0

Supply and Fixing -Manual Firedamper Dampers - G.I.16G UL Listed type with manual fusible
10.0 link at the mouth of AC Unit Sqmt 2.0

11.0 Insulated Flexible Ducting


Factory Fabricated Insulated Flexible made out aluminium for connecting from main duct to
diffuser box. The length of the flexible duct considered 1.0 mtr -1.5mtr

The flexible duct shall me made of triple lamination of aluminium foil, polyester and metalised
polyester film permanently bonded to a coated spring steel wire helix. The exterior shal be
wrapped with 25mm thick 16 kg / cum fibreglass insulation. The outer insulation jacket / vapour
barrier made of fibreglass reinforced metalised polyester film laminate.

100 mm dia Rmt -

12.0 Supply and installation of dia 150mm disc valve for toilets. The quoted cost also includes Nos 124.0
providing suitable mixing box and dia 100mm butterfly dampers

Subtotal excluding taxes for HVAC Duct Works, Insulation and Airoutlets

IV CHILLED WATER PIPING SYSTEM

1.0 Supply Installation,Laying and testing of MS Class B Pipes-

The Quoted cost includes charges for necessary joining of below pipes with welding, supports,
fittings and hardware for support. Dia of pipes is as given below. The quoted price also includes
for tubular insulation of chilled water pipes with 25mm thick nitrile rubber closed cell insulation
class O material. The pipes exposed should also be covered by UV cloth and FRP painting s

Note- Insulation for piping &valves , to be quoted with 25mm thick class O nitrile ruber covered
by FRP cloth applied by cold adhesive appplied on both surface of pipe and insulation as well Sqm 500.0
with a layer of epoxy painting suitable as per clients reference. 25 mm Nitrile Rubber Sheet Of
Class "O" Identfication of chilled water lines is also a part of work.

Dia 250mm Rmt -


Dia 200mm Rmt -
Dia 150mm Rmt -
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HVAC BOQ

SL NO DESCRIPTION UNIT
Qty
Dia 125mm Rmt -
Dia 100mm Rmt -
Dia 79mm Rmt 380.0
Dia 67mm Rmt 100.0
Dia 51mm Rmt 140.0
Dia 42mm Rmt 160.0
Dia 32mm Rmt 50.0
Dia 25mm Rmt
Dia 19 mm Rmt -

Supply Installation,Laying and testing of Butterfly Valves with PN 16 rating , cast iron body,
2.0 sealant lining , SS shaft Quoted cost also covers laying of ecessary nitrile rubber insulation of
25mm thick and FRP coating .. Quoted rate covers for necessary flanges, nitrile rubber gaskets

Dia250mm Nos
Dia200mm Nos 3.0
Dia150mm Nos 16.0
Dia125mm Nos 2.0
Dia100mm Nos 24.0
Dia80mm Nos 14.0
Dia65mm Nos 52.0
Dia50mm Nos 14.0
Dia32mm Nos 2.0

3.0 Supply Installation,Laying and testing of Ball Valves with necessary nitrile rubber insulation of
25mm thick and FRP coating . .Quoted rate covers for necessary flanges, nitrile rubber gaskets

Dia 40mm Nos 2.0


Dia 32mm Nos 2.0
Dia 25mm Nos 2.0
Dia 19mm Nos 2.0

Supply, fixing, testing & commissioning of Automatic balancing valve complete with factory
calibrated direct acting, automatic presure compensation type. Each valve shall limit flow rates to
4.0 within ±5% accuracy regardless of the system fluctuations. Quoted rate covers for necessary
insulation of valves with nitrile rubber 25mm thick and FRP coating .Quoted rate covers for
necessary flanges, nitrile rubber gaskets. Scope also covers for balancing of water flow to
corresponding terminals

Dia200mm Nos 1.0


Dia150mm Nos 2.0
Dia125mm Nos -
Dia100mm Nos
Dia80mm Nos 1.0
Dia65mm Nos 2.0
Dia50mm Nos 6.0
Dia40mm Nos -
Dia32mm Nos 1.0

Supply & Installation of Non return valve . The body of valve to be neatly insulated by nitrile
5.0 rubber slabs of 25mm thick Quoted rate covers for necessary insulation of valves with nitrile
rubber 25mm thick and FRP coating .Quoted rate covers for necessary flanges, nitrile rubber
gaskets
Dia 150mm Nos 6.0
Dia 125mm Nos -

6.0 Motorized ON-OFF Butterfly valve

Supply & fixing of motorised butterfly valves ON/OFF type complete with Electrical actuator,
heavy duty PN 16 cast iron body with nylon coated S.G. iron disk, water sealant lining, stainless
steel shaft and control lever, etc. The price shall include necessary control wiring etc. Quoted rate
covers for necessary insulation of valves with nitrile rubber 25mm thick and FRP coating .Quoted
rate covers for necessary flanges, nitrile rubber gaskets. Scope includes necessary relay panel for
integrating valves with chillers

Dia200mm Nos -
Dia150mm Nos 2.0

Supply & fixing of motorised 2 way valve modulating type complete with electrical actuator,
heavy duty PN 16 cast iron body with nylon coated S.G. iron disk, water sealant lining, stainless
steel shaft, control lever with thermostat, control wiring, accessories if any like transformer etc
7.0 Insulation shall be as per the connected chilled water piping.Quoted cost includes thermostat and
suitable copper wiring between thermostat and FCUs approximately 25 rmt per unit to be
considered in FRLS PVC conduit.Quoted rate covers for necessary insulation of valves with nitrile
rubber 25mm thick and FRP coating .Quoted rate covers for necessary flanges, nitrile rubber
gaskets

Dia80mm Nos 1.0


Dia65mm Nos 2.0
Dia50mm Nos 6.0
Dia40mm Nos -
Dia32mm Nos 1.0

Supply & Installation of Y Strainers . The body of valve to be neatly insulated by nitrile rubber
8.0 slabs of 25mm thick Quoted rate covers for necessary insulation of valves with nitrile rubber
25mm thick and FRP coating .Quoted rate covers for necessary flanges, nitrile rubber gaskets

Dia200mm Nos -
Dia150mm Nos 6.0
Dia125mm Nos
Dia100mm Nos
Dia80mm Nos 1.0
Dia65mm Nos 2.0
Dia50mm Nos 6.0
Dia32mm Nos 1.0

9.0 Supply, Installation, Testing and commissioning of Bellows for Chiller Water Pumps. With
insulation of nitrilerubber and FRP coating
Dia150mm Nos 16.0
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HVAC BOQ

SL NO DESCRIPTION UNIT
Qty

10.0 Supply, Installation, Testing and commissioning of Bellows for chilled Water Pumps.
Dia200mm Nos -

Supply & Installation of Supply guide . The body of part to be neatly insulated by nitrile rubber
11.0 slabs of 25mm thick Quoted rate covers for necessary insulation of valves with nitrile rubber
25mm thick and FRP coating .Quoted rate covers for necessary flanges, nitrile rubber gaskets

Dia150mm Nos -
Dia125mm Nos

12.0 Supply and fixing Dial type Thermometers Nos 26.0

13.0 Supply and fixing of pressure guage with syphon valve. Nos 36.0

Supply and fixing of Anti freez thermometer Nos 2.0

Supply and fixing of BAS Temperature sensor Nos 2.0


Supply and fixing of Thermowell Nos 26.0

14.0 Supply and providing of auto air vent with dia 25mm ball valves Nos 9.0

15.0 Supply and providing of drain cock provision for FCUs with dia 25mm ball valves Nos 16.0

Supply and Laying of Hard Blue PVC pipe of following sizes for drain with necessary supports and
16.0 fittings. The insulation line to be insulated with nitrile rubber insulation of thickness 9mm and
wrapped by weather proof protection tape. The Pipe wherever concealed should also have a
parallel line as a standby arrangement in case of block of primary pipe .

25 mm dia Rmt 150.0


32 mm dia Rmt 50.0
40 mm dia Rmt 100.0
50 mm dia Rmt 100.0

Supply, Installation, Testing and Commisisoning of Closed expansion tank as per the specification
17.0 complete with check valves, accessories and insulation as per the connected chilled water piping Nos 1.0
- Capacity 1000 Ltrs. Quoted rate covers for insulation of tank with 19mm closed cell class O nitrile
rubber insulation and supports for tanks

Centrifugal air separator with strainer and auto airvent as per the specification and insulation as
18.0 per the connected chilled water piping - . GA drawing and scheme to be approved prior to Nos 1.0
execution

19.0 Creation of thermowells / ports for inserting BMS control hardwares - In cooridnation with BMS Nos 20.0
vendor

20.0 Supply, fabrication and erection of MS channels/ pipe supports for MS Piping with suitable primer Kgs 1,500.0
and epoxy painting

21.0 Supply and installation of water flow switch for chiller integration with suitable required Nos 2.0
hardwares

22.0 Supply and laying of DP switch module, with suitable nipples, copper tubings and hardwares at Set 1.0
terrace and control wiring to actuate decoupler line as whole

SUB TOTAL EXCLUDING TAXES FOR CHILLED WATER PIPING SYSTEM

V HVAC CONTROL PANELS

Supply and Installations of FCU electrical panels with 16 G powder coated body ,with incomer
MPCB, metering, indicators, auto/maual selector switch, ON/OFF push buttons, Star-Delta / DOL
Starter complete with SPP & O/L relay. Upto 10HP DOL & beyond 10HP Star-Delta starters. Also
1.0 the arrangement of tripping the FCU motors on receiving fire signal. The panel should have
provision for BMS integration with suitable hardwares for operation of system through BMS. The
panel should have provision for connecting thermostat with suitable step down transformer ideal
for thermostat-

3.5 -5 KW Starter panels Set 7.0


1.5 -2.25 KW Starter panels Set 1.0
2.25 -3.5 KW Starter panels Set 4.0

Chilled water pump electrical panels with incomer MPCB, metering, indicators, auto/maual
selector switch, ON/OFF push buttons, Star-Delta / DOL Starter complete with SPP & O/L relay.
2.0 Upto 10HP DOL & beyond 10HP Star-Delta starters. The panel shall incorporate VFD and
automatic by pass controls incase of VFD fails where indicated . The panel shall be
communicatible to BMS . All enclosures for panel as per iP55 protections

7.5KW Starter panels for primary pumps Set 3.0


15 KW Starter panels with VFD ( Quoted cost includes VFD cost and suitable controls ) Set

3.0 Pump Logic controller with VFD and necesssary starter for Secondary pumps

Microprocessor based pump logic controller with adjustable frequency drive for motor, complete
with IP 55 Enclosure, differential pressure / temperature transmitter, bypass starters, incoming
MCCB / ACB with control wirng for software integration with BAS as per specifications

For Secondary pumpset with temperature transmitter and wiring as per specifictions Set 1.0

Subtotal for Installation of HVAC Control Panels

TOTAL HVAC LOWSIDE WORKS EXCLUDING TAXES

5
HVAC BOQ

SL NO DESCRIPTION UNIT
Qty
EXCLUSIONs
Chiller pedestals by civil agency
Incomer power till starters and suitable equipments like Pumps,chillers, cooling towers and
FCUs, Fans by electrical agency
BMS Automation is excluded
No VFD motors for FCUs, No VAVs
BTU meter for tenants to be procured by tenants
Civil works is excluded
Forced ventillation for basement is excluded
Chemical dosing excluded