Ditch Witch XT850 Parts

XT850
Parts
Manual
®
CMW Issue 14 053-132
1
XT850
ISSUE NO. 14PL-09/14
For Replacement Copy Order P/N 053-132
This manual contains information concerning the following models:

XT850
Copyright 2004, 2005, 2006, 2007, 2008, 2009, 2011, 2012, 2014 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
ID0134943
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B 800-001

4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Diverter Loader Hydraulics ..................... 112
Decal Location - XT850 .............................. 8 Diverter Pilot Hydraulics ......................... 114
Diverter Pressure & Return Hydraulics ... 110
Engine Components Excavator Bucket Hydraulics .................. 144
Air Cleaner & Throttle .............................. 20 Ground Drive Brake Vent Hydraulic ......... 84
Air Filters.................................................. 22 Ground Drive Hydraulics ......................... 82
Engine - Kubota D1105 ................................ 14 Hydraulic Cylinder (2” x 1.25” x 16”) ............ 146
Engine & Pump Mounts ........................... 16 Hydraulic Cylinder (2.5” x 1.25” x 10”).......... 150
Engine Cooling System ............................ 18 Hydraulic Cylinder (2.5” x 1.25” x 10”).......... 152
Exhaust & Horn ........................................ 24 Hydraulic Cylinder (2.5” x 1.25” x 14”).......... 148
Fuel Line ................................................. 26 Hydraulic Cylinder (2.5” x 1.5” x 16”) ........... 154
Left Joystick Pilot Hydraulics .................. 116
Frame Components Loader Auxiliary Hyd. – Begins; Ends ........ 132
Arm Rests & Joysticks ............................. 62 Loader Auxiliary Hyd. - Ends ................... 128
Battery ..................................................... 54 Loader Auxiliary Hyd. – Begins ................ 130
Control Panel ........................................... 64 Loader Auxiliary Hyd. – Begins ................ 134
Engine & Tracks ...................................... 44 Loader Lift Cylinder Hydraulics............... 124
Floor Mats ................................................ 68 Offset Hydraulics .................................... 138
Front Idler - Begins/Begins........................... 40 Pilot Hydraulics - Begins .......................... 106
Front Idler - Begins/Begins/Ends ................... 38 Pilot Hydraulics - Ends............................. 104
Front Idler - Begins/Ends ............................. 36 Pilot Pressure Hydraulics ....................... 108
Front Idler - Ends/Ends ............................... 34 Pump Case Drain Hydraulics ................... 86
Hood & Covers......................................... 66 Pump Pilot Hydraulics .............................. 88
Idler Roller ............................................... 42 Quick Attach Tilt Hydraulics ................... 126
Lift Arms .................................................. 46 Right Joystick Pilot Hydraulic - Begins ..... 120
Pilot Manifold & Pedal .............................. 58 Right Joystick Pilot Hydraulic - Ends ....... 118
Quick Attachment – Begins ....................... 50 Right Joystick Pilot Hydraulic - SAE/ISO... 122
Quick Attachment – Ends ......................... 48 Swing Hydraulics .................................... 136
ROPS ...................................................... 52
Seat ......................................................... 60 Electrical
Tanks ....................................................... 56 Battery Cables........................................ 160
Track Frame - Begins ................................ 32 Electrical Components ........................... 158
Track Frame - Ends .................................. 30
*See technical supplement for further
Excavator Components electrical information .................. #053-134
Boom & Boom Arm .................................. 74
Boom & Dipper ........................................ 76 Buckets
Boom Arm ................................................ 72 52” Bucket (1/3 cu yd) ............................... 166
Dipper & Bucket ....................................... 78 52” Bucket (1/4 cu yd) ............................... 164
Bolt-on Tooth ......................................... 168
Hydraulics
Auxiliary Pump Hydraulics - Begins ........... 94 Miscellaneous
Auxiliary Pump Hydraulics - Ends .............. 92 Bolt/Nut Torque Chart ............................ 172
Auxiliary Pump Supply Hydraulic.............. 96 Filters .................................................... 176
Auxiliary Valve Press Hydraulic - Begins .... 98 Optional Kits .......................................... 176
Auxiliary Valve Press Hydraulic - Ends .... 100 Parts Manual Change Request ............. 177
Boom Hydraulics .................................... 140 Related Publications .............................. 176
Charge Manifold Press & Return............ 102 Replacement O-Ring Chart .................... 175
Cooler Return Hydraulics ......................... 90 Warranty Registration ........................... 180
Dipper Hydraulics ................................... 142
ID0135260
6
7
DECALS
ID0135069
8
DECAL LOCATION
XT850
12 13
14
19 15
35
16
18
17
6 36
33
32 12
20
21
31 22
23
18
30
24
29
25
28
26
27
25 26
6
07 ID0088459
9
DECAL LOCATION
XT850
10
9
8
7
2
3
2
3
2
6 5 6 5
7
2
3
3 2
11
5 6 5 6
07 ID0088459
10
DECAL LOCATION
XT850
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-923 DECAL KIT - XT850
1 700-104 2 DITCH WITCH LOGOTYPE
2 275-184 6 WARNING MOVING PARTS
3 275-326 4 WARNING CRUSHING WEIGHT
4 273-504 1 XT850 MODEL ID LT
5 274-442 4 LIFT LOCATION
6 274-318 6 TIE DOWN LOCATION
8 275-120 1 RESERVOIR (THF)
9 273-487 2 WARNING FALL POSSIBLE
10 274-198 1 NOTICE OIL LEVEL
11 273-503 1 XT850 MODEL ID RT
13 700-183 1 LIGHT SWITCHES
14 700-154 1 GAUGE PANEL
15 700-184 1 THROTTLE
16 275-303 1 WARNING ROLLOVER
17 273-525 1 FUSE PANEL
18 274-854 2 LOGO PLACARD
19 273-475 1 WARNING READ MANUAL
20 700-182 1 GROUND DRIVE CONTROL
21 275-400 1 NOTICE OIL LEVEL
22 273-527 1 RELAY
23 273-267 1 DITCH WITCH BATTERY
24 700-185 1 ARROW
25 275-355 2 CAUTION HOT PARTS
26 700-202 2 LOCK/UNLOCK
27 273-524 1 LUBRICATION CHART
28 275-148 1 FUEL TANK (DIESEL)
29 273-452 1 NOTICE COOLANT
30 273-146 1 NOTICE ADD COOLANT
31 700-181 1 LOADER/ATTACH. CONTROL
32 700-179 1 LT EXCAVATOR CONTROL
33 700-180 1 RT EXCAVATOR CONTROL
34 274-291 1 SOUND POWER SEE FOOT NOTE 1
35 700-255 1 XT850 PATENTS
36 273-459 1 WARNING EXPLOSION POSSIBLE
FOOTNOTES
1. NOT PART OF KIT.
07 ID0088459
11
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
ENGINE - KUBOTA D1105
21
11
21
19 10
20 9
4
6
8
7
1 13
14 20
15
16
2 12
18
3 17
19
11 ID0024198
15
ENGINE - KUBOTA D1105
REF PART
195-1073 - ENGINE -KUBOTA D1105 DIESEL T2 OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS
1. 217-952 1 OIL PRESSURE SWITCH
2. 217-453 1 ALTERNATOR
3. 171-017 1 FAN BELT
4. 194-379 1 FUEL PUMP, MECHANICAL
5. 194-382 1 STARTER
6. 194-881 1 OIL FILTER ELEMENT SEE FOOTNOTE 1
7. 194-380 1 FAN PULLEY WATER PUMP GASKET - 153-353
8. 194-218 1 WATER PUMP
9. 194-378 1 FLYWHEEL & RING GEAR O-RING (916 D90) - 155-748
10. 499-827 1 OIL FILLER PLUG
11. 502-161 1 REMOTE HEAD
12. 502-162 1 BASE (OIL FILTER)
13. 502-163 1 O-RING
14. 504-164 1 PIPE JOINT
15. 502-165 1 COLLAR
16. 502-166 1 O-RING
17. 150-1935 1 ELBOW (M16-1.50-060) W/ SEAL RING
18. 150-1936 1 CONNECTOR (M16-1.50-060) W/ SEAL RING
19. 153-769 1 HOSE (06OFX90L-33"-3000)
20. 515-176 1 HOSE (06OFX90-38"-3000)
21. 154-420 2 CONNECTOR (08N-06O90)
NOT SHOWN:
054-051 1 OPERATOR MANUAL (KUBOTA ENG)
194-381 1 INJECTION PUMP
194-383 3 GLOW PLUG
217-953 1 STOP SOLENOID SEE FOOTNOTES 2 & 3
194-210 1 THERMOSTAT
153-352 1 THERMOSTAT GASKET
500-2333 1 GASKET, KUBOTA - (ENGINE TO MANIFOLD)
FOOTNOTES:
1. USE OILFILTER 194-041 ON UNITS WITHOUT REMOTE OIL FILTER
2. 217-953 IS THE TIER 1 SOLENOID WITH 3 WIRE CONNECTOR.
3. 213-306 IS THE TIER 2 SOLENOID WIHT 2 WIRE CONNECTOR.
NOTE:
11 ID0024198
16
ENGINE AND PUMP MOUNTS
21 16
17 18
20 19
14 20
6 1 21 16
14 19
7
6
2
8 31 5
22 3
6
15 21 12
9
6
16 15 32
29 30
6 6
10 14
33 13 14
27
11 10 34
24 26
28
25
29
23 10
10
28
11
4
35
36
09 ID0012808
17
ENGINE AND PUMP MOUNTS
REF PART
1 322-816 1 ENGINE PLATE
2 195-1073 1 ENGINE - KUBOTA D1105 DIESEL T2 OBSOLETE, SEE NOT SHOWN FOR SERVICE PART
3 141-777 1 SPROCKET 56T X 8MM X 30MM
4 141-776 1 SPROCKET 56T X 8MM X 30MM,2012
5 322-814 1 ENGINE PLATE
6 106-396 20 WASHER (M10, HARDENED)
7 106-386 2 FLG LOCKNUT (M8-1.25)
8 107-701 1 SCREW (M12-1.75 X 100MM)
9 106-089 1 HEX NUT (M12-1.75, 10.9) ZP
11 106-333 2 SCREW (M12-1.75 X 40MM, 8.8)
12 106-469 2 FLG SCREW (M12-1.75 X 30MM)
13 106-709 2 FLG LK NUT (M12-1.75)
14 111-054 12 SCREW (M10-1.25 X 25MM)
15 107-357 8 SCREW (M10-1.25 X 35MM, 10.9) TORQUE SCREWS ATTACHING REF. NO. 3 TO 37 FT-LBS USE 242 LOCTITE
16 106-381 6 FLG LK SCREW (M8-1.25 X 25MM)
17 118-250 1 FLAP
18 324-382 1 SUPPORT
19 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
20 105-117 2 WASHER (5/16")
21 107-096 4 LOCKNUT (M8-1.25, NLK)
22 110-259 1 BOLT-ON CLAMP (.625")
23 179-787 1 TAPER BUSHING TORQUE SET SCREWS 108-135 TO 280 IN-LBS. USE 242 LOCTITE
24 170-451 1 BELT 133T 8MM X 30MM GT2 TENSION BELT TO 3/16" DEFLECTION WITH 8 LB FORCE
25 159-868 1 TANDEM HYDR0 PUMP SEAL KIT 191-1010
26 159-825 1 HYD PUMP SEAL KIT 191-374
27 105-1419 2 BOLT, 12 PT. (3/8-NC X 1-1/4")
28 106-752 2 SCREW (M12-1.75X50MM,CSK SOC)
29 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)
30 323-412 1 LOWER PUMP BRACKET
31 322-795 1 UPPER PUMP BRACKET
32 323-750 1 PIVOT BRACKET
33 322-796 1 PUMP MOUNT
34 324-487 1 PUMP MOUNT
35 105-1045 1 STEP WASHER
36 105-094 1 BOLT (5/16-NC X 1") LOCTITE #242
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0012808
18
ENGINE COOLING SYSTEM
11
3 21 1
9 21
10
8
22
9 7
9
5
16 20
19 9
17 20
12 15
6
13 4 18
14
9
09 ID0018173
19
ENGINE COOLING SYSTEM
REF PART
1 302-697 1 RADIATOR/OIL COOLER
3 364-529 1 COOLANT OVERFLOW RESERVOIR
4 194-530 1 ENGINE FAN
5 118-208 1 UPPER RADIATOR HOSE
6 118-207 1 LOWER RADIATOR HOSE
7 323-137 1 SHROUD PLATE
8 323-632 1 OVERFLOW TANK BRACKET
9 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
10 107-135 8 CLIP NUT (M8-1.25)
11 110-898 1 RADIATOR CAP (14 PSI)
12 105-688 4 SCREW (M6-1.00 X 35MM) USE LOCTITE 242
13 194-561 1 FAN SPACER
14 118-212 1 FLAP
15 105-117 2 WASHER (5/16")
16 110-353 4 WORM CLAMP (3/4" TO 1-1/2")
17 213-338 1 TEMPERATURE SWITCH LOCTITE 567 & SEE FOOTNOTE 1
18 324-374 1 MOUNTING BRACKET
20 106-387 2 FLG LOCKNUT (M10-1.50)
21 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
22 300-5313 1 COOLANT BOTTLE BRACKET
NOT SHOWN:
190-1351 1 SERVICE PARTS KIT
FOOTNOTES:
1. 213-338 W/ S/N: 6Y0223 & 215-242 ENDS W/ S/N: 6Y0214
NOTE:
09 ID0018173
20
AIR CLEANER AND THROTTLE
30
4
31 18
3
10
29 10
9
1 8
2 19
25 19
12 21
12
28
5
8
22
6
20 34 20
16 19
19 7
26
6 32
18 33 23
17 11 18
27 13 14 15
24
07 ID0012873
21
AIR CLEANER AND THROTTLE

REF PART
1 194-093 1 AIR FILTER PARTS ASS'Y SEE NOT SHOWN
2 194-036 1 MOUNTING CLAMP (5.750")
3 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
4 214-301 1 ACCESSORY SOCKET
5 322-813 1 AIR CLEANER BRACKET
6 106-386 4 FLG LOCKNUT (M8-1.25)
7 118-198 1 AIR INTAKE HOSE
8 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK)
9 196-363 1 CABLE THROTTLE(57.25"HD)
10 106-640 4 SCREW (M6-1.00 X 20MM,BUT SOC)
11 106-385 2 FLG LOCKNUT (M6-1.00)
12 106-200 2 FLG LK SCREW (M8-1.25 X 45MM)
13 323-129 1 MUFFLER BRACKET
14 323-631 1 THROTTLE BRACKET
15 106-888 1 SCREW (M4-0.70 X 16MM)
16 196-058 1 WIRE SWIVEL CONNECTOR
17 105-284 2 WASHER (3/16")
18 106-013 6 WASHER (3/16")
19 110-134 4 WORM CLAMP (2.062" TO 2.750")
20 107-912 2 CABLE STOP
21 323-227 1 AIR INLET
22 107-661 1 FLG LKNUT (M10-1.50, PRV TRQ)
23 110-741 1 CABLE CLAMP
24 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
25 116-505 1 BULK HOSE (2", SOLD PER FT)
26 320-883 1 FRAME
27 322-795 1 UPPER PUMP BRACKET
28 106-383 1 FLG LK SCREW (M10-1.50 X 30MM)
29 111-064 1 KNOB (1/4-NC, ORANGE)
30 107-268 2 SCREW (M4-0.70 X 20MM, SOC)
31 106-557 2 NUT (M4-.70)
32 105-688 2 FLG SCREW (M6-1.00 X 35MM)
33 106-792 1 SCREW (#8-32 X 3/8" PAN SS)
34 115-618 1 COMPRESSION SPRING (.625")
NOT SHOWN:
195-1366 - AIR FILTER END CAP SERVICE PART
FOOTNOTES:
NOTE:
07 ID0012873
22
AIR FILTERS
03 ID0024158
23
AIR FILTERS
REF PART
194-093 - AIR FILTER PARTS ASS'Y INCL. REF. #'S 1-3, SEE NOT SHOWN
1 194-038 1 FILTER ELEMENT, PRIMARY
2 194-039 1 FILTER ELEMENT - SECONDARY
3 194-761 1 DISCHARGE VALVE
NOT SHOWN:
1- 195-1366 - AIR FILTER END CAP SERVICE PART
FOOTNOTES:
NOTE:
03 ID0024158
24
EXHAUST AND HORN
3 3
4
12
11
10
8 6
3
2
7
5
9
5
09 ID0012807
25
EXHAUST AND HORN
REF PART
2 323-129 1 MUFFLER BRACKET
3 106-380 3 FLG LK SCREW (M8-1.25 X 16MM)
4 194-513 1 EXHAUST MUFFLER SEE NOT SHOWN SECTION
5 106-386 2 FLG LOCKNUT (M8-1.25)
6 306-609 1 HIGH FREQUENCY HORN
7 111-054 1 SCREW (M10-1.25 X 25MM)
8 106-090 1 LOCK WASHER (M10)
9 106-163 1 FLG SCREW (M8-1.25 X 30MM)
10 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)
11 107-096 1 LOCKNUT (M8-1.25, NLK)
12 149-326 1 GASKET, MUFFLER
NOT SHOWN:
195-1047 1 DIESEL OXIDATION CATALYST
FOOTNOTES:
NOTE:
09 ID0012807
26
FUEL LINES 20
19
10 12
5
13 15
5
5
9 18
16
18 10 11 5
17 14
5
5
5
6
5 7
5 8
5
4
3
5
09 ID0025195
27
FUEL LINES
REF PART
1 149-536 1 FUEL FILTER FUEL FILTER ELEMENT 194-386
3 116-108 1 BULK HOSE (5/16", SOLD PER 1") USE 1 @ 21"
5 110-249 12 WORM CLAMP (1/4" TO 5/8")
7 116-866 1 BULK HOSE (3/16",SOLD PER 1") USE 1 @ 3.5"
8 156-253 1 S/O COUPLER (03H-05H)
9 364-674 1 FUEL TANK
10 116-325 2 GROMMET (.362")
11 156-269 1 S/O COUPLER (04H-05H90)
12 159-855 1 S/O COUPLER (04H90-05H90)
15 155-941 1 FUEL FILTER (05H-05H. IN-LINE)
16 118-096 1 BULK FUEL TUBING (1/4",PER FT) USE 1 @ 22"
17 194-505 1 FUEL PICKUP
18 110-563 2 SPRING CLAMP (3/8")
19 213-047 1 FUEL SENDER
20 105-185 5 BOLT (#10-24 X 1/2", RD SLT)
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0025195
28
NOTES:
ID0134963
29
FRAME
COMPONENTS
ID0135068
30
TRACK FRAME
ENDS WITH S/N: CMWXT850C60000125
9
10 8 7
3 4 11
24
6 16
13
12
14 1 20
15 21
17 22
18 5 25
2
23
19
06 ID0011916
31
TRACK FRAME
ENDS WITH S/N: CMWXT850C60000125
REF PART
1 170-335 5 IDLER ROLLER SEE IDLER ROLLER PAGE FOR SERVICE PARTS
2 170-336 1 FRONT IDLER ROLLER (see "not shown" for next p/n) SEE FRONT IDLER PAGE FOR SERVICE PARTS
3 320-877 1 LEFT TRACK 320-878 RIGHT TRACK
4 106-033 1 JAM NUT (1-NC)
5 106-378 2 FLG LK SCREW (M6-1.00 X 12MM)
6 106-442 5 FLG LKNUT (M16-2.0,PRVTRQ10.9)
7 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
8 107-135 2 CLIP NUT (M8-1.25)
9 322-821 1 INSIDE MOTOR GUARD
10 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
11 107-316 1 SET SCREW
12 107-337 5 SCREW (M16-2.00 X 150MM, 10.9)
13 116-853 2 BUFFER (M6-1.00)
14 301-667 1 SPRING GUIDE
15 117-191 1 TRACK SPRING COMPRESS TO 9.25"
16 106-771 4 SCREW (M12-1.75 X 60MM, SOC)
17 141-763 1 13-TOOTH SPROCKET
18 310-650 1 PUSH FORK OBSOLETE
19 322-373 1 RUBBER TRACK 250X45X72FP
20 166-547 1 KEY (3/8" X 1.35")
21 105-501 1 COTTER PIN (.125" X 2.0")
22 125-398 1 THRUST WASHER RACE (1.000") USE 110-039 ON UNITS PRIOR TO S/N 6Y0099
23 325-599 1 RUBBER TRACK 250X45X72CP (TF)
24 159-760 1 HYD MOTOR SEE FOOTNOTE 1, SEAL KIT 191-411
25 107-034 1 CASTLE NUT (1-20 NEF) USE 108-136 ON UNITS PRIOR TO S/N 6Y0099
NOT SHOWN:
350-1641 FRONT IDLER ROLLER BEGINS WITH S/N: CMWXT850T60000126 ENDS WITH S/N: CMWXT850P70000145
FOOTNOTES:
1. UPON ASSEMBLY APPLY MPG ON THE FACES OF THE MACHINERY BUSHING AND THE THREADS OF THE HYD MOTOR SHAFT. KEEP SHAFT OF HYD MOTOR
AND BORE OF 13-TOOTH SPROCKET CLEAN AND DRY. TORQUE NUT OF HYD MOTOR TO 500 FT-LB ON UNITS PRIOR TO S/N 6Y0099, AND 400 FT-LB ON
UNITS AFTER S/N 6Y0099. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.
NOTE:
06 ID0011916
32
TRACK FRAME
BEGINS WITH S/N: CMWXT850K70000146
9
10 8 7
3 4 11
24
6 16
13
12
14 1 20
2 15 21
17 22
5 18
23
19
04 ID0171107
33
TRACK FRAME
BEGINS WITH S/N: CMWXT850K70000146
REF PART
1 170-335 5 IDLER ROLLER SEE IDLER ROLLER PAGE FOR SERVICE PARTS
2 300-3685 1 IDLER ROLLER SUB-ASSEMBLY SEE FRONT IDLER PAGE FOR SERVICE PARTS
3 320-877 1 LEFT TRACK 320-878 RIGHT TRACK
4 106-033 1 JAM NUT (1-NC)
5 106-378 2 FLG LK SCREW (M6-1.00 X 12MM)
7 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
8 107-135 2 CLIP NUT (M8-1.25)
9 322-821 1 INSIDE MOTOR GUARD
10 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
11 107-316 1 SET SCREW
12 107-337 5 SCREW (M16-2.00 X 150MM, 10.9)
13 116-853 2 BUFFER (M6-1.00)
14 301-667 1 SPRING GUIDE COMPRESS TO 9.25"
15 117-191 1 TRACK SPRING
16 106-771 4 SCREW (M12-1.75 X 60MM, SOC)
17 141-763 1 13-TOOTH SPROCKET
18 108-166 1 CSTL NUT (1-20 NEF), HARDENED USE 108-136 ON UNITS PRIOR TO S/N 6Y0099
19 322-373 1 RUBBER TRACK 250X45X72FP
20 166-547 1 KEY (3/8" X 1.35")
21 105-501 1 COTTER PIN (.125" X 2.0")
22 125-398 1 THRUST WASHER RACE (1.000") USE 110-039 ON UNITS PRIOR TO S/N 6Y0099
23 325-599 1 RUBBER TRACK 250X45X72CP (TF)
24 159-760 1 HYD MOTOR SEE FOOTNOTE 1. SEAL KIT 191-411 SEE NOTE 1
NOT SHOWN:
FOOTNOTES:
1. UPON ASSEMBLY APPLY MPG ON THE FACES OF THE MACHINERY BUSHING AND THE THREADS OF THE HYD MOTOR SHAFT. KEEP SHAFT OF HYD MOTOR
AND BORE OF 13-TOOTH SPROCKET CLEAN AND DRY. TORQUE NUT OF HYD MOTOR TO 5OO FT-LB ON UNITS PRIOR TO SN6Y0099, AND 400 FT-LB ON
UNITS AFTER S/N 6Y0099. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.
NOTE:
1. USE 150-1997 SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR TRACK HYD. MOTORS.
04 ID0171107
34
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
1 3
3
2
10 ID0024142
35
FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
REF PART
170-336 - FRONT IDLER ROLLER INCLUDES REF NO.'S 1-4
1 353-477 2 BLOCK, PUSH OBSOLETE, SEE FOOTNOTE 2
2 105-561 2 ROLL PIN (3/8" X 2-3/4")
3 170-342 1 IDLER ROLLER SUB SEE FOOTNOTE 1
4 167-307 1 SHAFT, IDLER
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.
2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.
NOTE:
10 ID0024142
36
FRONT IDLER
BEGINS WITH S/N: CMWSK350V70000601 ENDS WITH S/N: CMWSK350C70000618
BEGINS WITH S/N: CMWSK500H70000255 ENDS WITH S/N: CMWSK500A70000267
BEGINS WITH S/N: CMWSK650L70000428 ENDS WITH S/N: CMWSK650V70000542
BEGINS WITH S/N: CMWXT850T60000126 ENDS WITH S/N: CMWXT850P70000145
2 4
04 ID0167047
37
FRONT IDLER
BEGINS WITH S/N: CMWSK350V70000601 ENDS WITH S/N: CMWSK350C70000618
BEGINS WITH S/N: CMWSK500H70000255 ENDS WITH S/N: CMWSK500A70000267
BEGINS WITH S/N: CMWSK650L70000428 ENDS WITH S/N: CMWSK650V70000542
BEGINS WITH S/N: CMWXT850T60000126 ENDS WITH S/N: CMWXT850P70000145
REF PART
350-1641 - FRONT IDLER ROLLER INCLUDES REF NO'S 1 - 4
2 353-477 2 BLOCK, PUSH OBSOLETE, SEE FOOTNOTE 2
3 105-561 2 ROLL PIN (3/8" X 2-3/4")
4 350-1642 1 FRONT IDLER SUB SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS USE 125-1006.
2. SEE PARTS PAGE "FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.
NOTE:
04 ID0167047
38
FRONT IDLER
ENDS WITH S/N: CMW SK650AA0001540
3
3
03 ID0170731
39
FRONT IDLER
ENDS WITH S/N: CMW SK650AA0001540
REF PART
300-3685 - FRONT IDLER SUB- ASSEMBLY INCLUDES REF NO'S 1 - 4
1 350-2317 1 PUSH FORK
3 350-1642 1 FRONT IDLER SUB SEE FOOT NOTE 1
4 105-170 2 BOLT (5/16-NC X 3")
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS USE 125-1006
NOTE:
03 ID0170731
40
FRONT IDLER
BEGINS WITH S/N: CMWSK650LA0001541
BEGINS WITH S/N: CMWXT855P90000001
2
1
4
4
03 ID0253424
41
FRONT IDLER
BEGINS WITH S/N: CMWSK650LA0001541
BEGINS WITH S/N: CMWXT855P90000001
REF PART
300-3685 - LEFT FRONT IDLER SUB - ASSEMBLY INCLUDES REF NO'S 1-4. RIGHT FRONT IDLER SUB 300-6410
1 350-2317 1 PUSH FORK SUPERCEDES P/N 300-3686 "PUSH FORK"
2 105-170 2 BOLT (5/16-NC X 3")
4 350-1642 1 FRONT IDLER SUB SEE FOOTNOTE 1 & 2
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT BEARINGS USE 125-1006. USE "GREASE ABLE IDLER" INSTALLATION INSTRUCTIONS.
2. ZERK REPLACEMENT P/N 115-001
NOTE:
03 ID0253424
42
IDLER ROLLER
06 ID0024145
43
IDLER ROLLER
REF PART
170-335 - IDLER ROLLER INCLUDES REF NO.'S 1, 2
1 125-124 2 BALL BEARING (.631)
2 353-487 1 SPACER TUBE
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0024145
44
ENGINE & TRACKS

3
1
2
1
7
6
7 6 1
1
2
B 809-340
45
ENGINE & TRACKS
REF PART
2 105-998 4 SCREW (M16-2.00 X 40MM) LOCTITE 242
3 106-496 4 FLG SCREW (M12-1.75 X 35MM)
5 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
6 106-616 8 SCREW (M16-2.00 X 55MM, 10.9) LOCTITE 242
7 106-355 8 FLG NUT (M16-2.00, 10.9)
FOOTNOTES
NOTE:
B 809-340
46
LIFT ARMS
19
4 8
6
9
24
16
10
14 11 13
12
23
15 17
1
6
7 2 25
3
18
18
20
5
21
22
2
7
02 ID0056736
47
LIFT ARMS
REF PART
1 322-801 1 LIFT ARM
2 181-982 4 TAPERED INSERT (1.25")
3 151-091 2 CYL (2.0 X 1.25 X 16.0)
4 125-772 4 COMPOSITION BUSHING (1.5")
5 181-974 2 TAPERED INSERT (1.5")
6 183-938 2 TAPERED PIN (31.7MM X 95MM)
7 106-469 4 FLG SCREW (M12-1.75 X 30MM)
8 179-658 4 SPACER
9 322-362 1 BACKUP SPACER
10 105-342 4 BOLT (1/4-NC X 7/8")
11 110-973 2 COVER PLATE
12 181-164 2 SPACER
13 105-856 2 BOLT (1/4-NC X 1-1/4")
14 179-882 2 PIN
15 115-499 4 KLIP RING (1.000")
16 323-633 2 STOW LOCK
17 323-677 2 DETENT PLUNGER
19 118-237 2 COMPRESSION SPRING
21 106-470 2 FLG SCREW (M16-2.0 X 40MM)
23 323-832 1 HEAT SHIELD
24 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
25 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0056736
48
QUICK ATTACHMENT
ENDS WITH S/N: CMWXT850_____
3
1
17 19
3
1
4
2
22
18 9
12
14 21
8
5
10 20
2 16 6
3 1
15
7
11
23 13
10 ID0012386
49
QUICK ATTACHMENT
ENDS WITH S/N: CMWXT850_____
REF PART
1 181-974 3 TAPERED INSERT (1.5")
3 106-470 3 FLG SCREW (M16-2.0 X 40MM)
4 179-907 1 TAPERED PIN (1.50" X 4.88")
6 179-651 2 LOCK PIN BUSHING
7 105-510 2 ROLL PIN (1/4" X 1-1/2")
8 320-287 2 LOCK PIN
10 181-982 1 TAPERED INSERT (1.25")
11 179-908 1 TAPERED PIN (1.25" X 3.54")
12 322-801 1 LIFT ARM
13 320-916 1 QUICK ATTACHMENT
14 323-625 1 LEVEL INDICATOR TUBE
15 323-626 1 LEVEL INDICATOR ROD
17 159-788 1 QDC MANIFOLD OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS
18 106-332 2 SCREW (M10-1.50 X 70MM)
20 106-469 1 FLG SCREW (M12-1.75 X 30MM)
21 300-2742 1 CYL (2.5 X 1.25 X 10.0)
22 106-535 1 SHLD BLT (M12 X 30MM,M10-1.50)
23 107-483 1 SHLD BLT (M12 X 40MM,M10-1.50)
NOT SHOWN:
158-178 1/2" MALE COUPLER KIT
158-180 1/2" FEMALE COUPLER KIT
159-802 ADAPTER BUSHING
FOOTNOTES:
NOTE:
10 ID0012386
50
QUICK ATTACHMENT
BEGINS WITH S/N: CMWXT850_____
3
1
17 19
3
1
4
2
22
18 9
12
14 21
8
5
10 20
2 16 6
3 1
15
7
11
23 13
01 ID0304439
51
QUICK ATTACHMENT
BEGINS WITH S/N: CMWXT850_____
REF PART
1 181-974 3 TAPERED INSERT (1.5")
3 106-470 3 FLG SCREW (M16-2.0 X 40MM)
4 179-907 1 TAPERED PIN (1.50" X 4.88")
6 179-651 2 LOCK PIN BUSHING
7 105-510 2 ROLL PIN (1/4" X 1-1/2")
8 320-287 2 LOCK PIN
10 181-982 1 TAPERED INSERT (1.25")
11 179-908 1 TAPERED PIN (1.25" X 3.54")
12 322-801 1 LIFT ARM
13 320-916 1 QUICK ATTACHMENT
14 323-625 1 LEVEL INDICATOR TUBE
15 323-626 1 LEVEL INDICATOR ROD
17 150-2410 1 QDC MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
18 106-332 2 SCREW (M10-1.50 X 70MM)
20 106-469 1 FLG SCREW (M12-1.75 X 30MM)
21 300-2742 1 CYL (2.5 X 1.25 X 10.0)
22 106-535 1 SHLD BLT (M12 X 30MM,M10-1.50)
23 107-483 1 SHLD BLT (M12 X 40MM,M10-1.50)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0304439
52
ROPS
6
5
11 8 9
4
3
7
10
A 809-348
53
ROPS
REF PART
1 322-783 1 2-POST ROPS/FOPS
2 106-398 6 WASHER (M16, HARDENED) TORQUE TO 150 FT-LB
3 107-197 6 SCREW (M16-2.00 X 80MM, 10.9)
5 331-568 4 LIGHT BAR
6 217-007 4 WORKING LIGHT (CLEAR, RECT)
7 217-762 2 ROCKER SWITCH (SPDT)
8 324-361 1 RETAINER PLATE
9 324-362 1 RETAINER PLATE
10 320-883 1 FRAME
11 179-923 6 SPACER
FOOTNOTES
NOTE:
A 809-348
54
BATTERY
12 1
9
18
1 10
16
17
14 11 7
13 A
2
4 20
19
2 14
5
15
13
6
DETAIL A
04 ID0018041
55
BATTERY
REF PART
1 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
2 106-386 8 FLG LOCKNUT (M8-1.25)
3 215-258 1 BATTERY (12V, 675 AMP)
4 213-176 1 ENGINE/FRAME HARNESS XT850
5 159-386 1 FILTER HEAD (12SF-12SF)
6 149-412 1 FILTER ELEMENT (1-UNF)
7 105-836 1 FLG LK BOLT (1/4-NC X 1/2")
8 107-554 1 BATTERY HOLD DOWN
9 106-200 1 FLG LK SCREW (M8-1.25 X 45MM)
10 149-536 1 FUEL FILTER FUEL FILTER ELEMENT 194-386
11 108-076 1 BATTERY TRAY
12 320-883 1 FRAME
13 106-049 6 BOLT (#10-24 X 3/4", PLPS)
14 106-048 6 LOCKNUT (#10-24)
15 217-937 1 START BYPASS DELAY TIMER
16 105-820 1 FLG LK BOLT (1/4-NC X 3/4")
17 325-594 1 FILTER BRACKET
18 106-162 2 FLG SCREW(M8-1.25 X 20MM)
19 194-881 1 OIL FILTER
20 502-161 1 REMOTE HEAD
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0018041
56
TANKS
3
6
5 7 9
4
8
10 1
20
15 17
16 12
19 11 22 21
22
6 6
18 4
13
21
6 14
B 809-350
57
TANKS
REF PART
1 364-676 1 HYDRAULIC RESERVOIR
2 323-609 1 HYD TANK SUPPORT
3 323-610 1 HYD TANK BRACKET
5 323-683 1 VALVE COVER
6 106-383 10 FLG LK SCREW (M10-1.50 X 30MM)
7 121-040 1 SIGHT GLASS
8 364-552 1 FILL NECK
9 116-924 1 PAD (5" X 7", RUBBER)
10 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
11 320-883 1 FRAME
12 323-722 1 ANGLE BRACKET
13 364-674 1 FUEL TANK
14 323-602 1 FUEL TANK SUPPORT
15 153-717 1 FUEL CAP
16 183-978 1 PIN (9.5MM X 45MM)
17 105-535 1 ROLL PIN (1/8" X 5/8")
18 118-283 1 TANK PAD
19 323-603 1 FUEL TANK BRACKET
20 364-675 1 FUEL CAP LOCK BAR
21 500-302 2 PLUG (-12 S)
22 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
FOOTNOTES
NOTE:
B 809-350
58
PILOT MANIFOLD AND PEDAL
14
12 3
9
6
13 15
14
4
8
12
2
13
1 10
5
7 11
03 ID0064399
59
PILOT MANIFOLD AND PEDAL
REF PART
1 105-082 1 BOLT (1/2-NC X 2 1/2")
3 322-803 1 SEAT BASE
4 159-674 1 MANIFOLD USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT.
5 106-165 3 SCREW (M10-1.50 X 120MM)
6 105-894 3 LOCKNUT(M10-1.50,PRV TRQ,10.9)
7 323-713 1 MANIFOLD COVER
8 106-551 5 CLIP NUT (M8-1.25)
10 322-802 1 PIVOT LATCH LEVER
11 105-065 1 LOCKNUT (1/2-NC)
12 325-631 2 VALVE MOUNT
13 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
14 106-385 4 FLG LOCKNUT (M6-1.00)
15 327-456 1 BRACKET
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0064399
60
SEAT
8
10 2
1 7
5
13
12
14
3 11
17
15
15
16
02 ID0012696
61
SEAT
REF PART
1 318-588 1 MANUAL COMPARTMENT
2 117-429 1 SEAT
3 115-430 2 SEAT BELT TETHER
4 322-803 1 SEAT BASE
5 107-716 4 SCREW (1/4"-14 X 7/8" SLF DRL)
6 105-003 4 FLG LOCKNUT (5/16-NC)
7 184-252 2 BUSHING (.562" X 1" X .590")
8 117-924 1 SEAT BELT SET W/5.75" TONGUE
9 106-391 2 WASHER (M12)
10 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) USE 242 LOCTITE
11 105-273 2 SCREW (M12-1.75 X 30MM)
12 106-031 2 LOCKNUT (M12-1.75, NLK)
13 217-750 1 SEAT SWITCH
14 106-168 2 FLG LK BOLT (1/4-NC X 3/4")
15 179-936 2 SLEEVE BEARING
16 108-115 1 THRUST WASHER (4.00")
17 115-453 1 EXTERNAL SNAP RING (4")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0012696
62
ARM RESTS AND JOYSTICKS
7
10
6
11
12
9 8
5
3
14 1
2
15
13 14
15
A 809-333
63
ARM RESTS AND JOYSTICKS
REF PART
1 213-143 1 LEFT JOYSTICK
2 213-144 1 RIGHT JOYSTICK
3 106-528 8 SCREW (M6-1.00 X 20MM, SOC)
4 322-898 2 SEAT CONSOLE
5 309-294 2 LOWER ARMREST BRACKET
6 313-707 2 UPPER ARMREST BRACKET
7 117-314 2 ARM REST
8 107-698 2 DOWEL (.375 X .50)
9 110-383 2 KNOB (3/8-NC, BLACK)
10 107-312 8 SCREW (M6-1.00 X 25MM, BUT SOC)
11 107-702 2 CARRIAGE BOLT (3/8-NC X 3/4")
12 106-159 4 FLG SCREW (1/4-NC X 3/4")
13 322-803 1 SEAT BASE
14 105-284 8 WASHER (3/16")
FOOTNOTES
NOTE:
A 809-333
64
CONTROL PANEL
15
16
14
18 4
17
6
3
7 10
12
11 13
9 10 2
8
C 809-338
65
CONTROL PANEL
REF PART
1 323-122 1 GAUGE PANEL
2 214-852 1 IGNITION SWITCH
3 217-051 1 INSERT (RED) ENG TEMP
4 215-128 1 HOUR METER
5 215-133 1 FUEL GAUGE
6 217-020 1 INDICATOR LIGHT
7 217-027 1 INSERT (RED) HYD OIL HI TEMP
8 217-762 2 ROCKER SWITCH (SPDT)
9 306-607 2 HORN BUTTON
10 306-608 2 BUTTON COVER
12 306-603 1 AUDIO ALARM
13 214-840 1 GREEN LED (12V DC)
14 105-186 1 NUT (#10-24)
15 106-013 2 WASHER (3/16")
16 106-350 2 NUT, HEX, #8-32
17 211-077 1 CONNECTOR (DEUTSCH DTM04-2P)
18 211-079 1 WEDGE LOCK
FOOTNOTES
NOTE:
C 809-338
66
HOOD AND COVERS
10
23
21
25 31
22
18
13
32 34
9 6 12
1 2 15
29 20
11 14
19
10
4
5
3
11
33
8
28 7 30
14
16
15 17
27 24
8
24
8
8 26
03 ID0012815
67
HOOD AND COVERS
REF PART
1 322-820 1 HINGE
2 110-564 1 HOOD LATCH
3 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
5 111-057 2 STRUT (40 LB.)
6 323-224 1 RELAY PLATE
7 106-223 1 SHLD BLT (.675"X.700",7/16-NC)
8 106-381 13 FLG LK SCREW (M8-1.25 X 25MM)
9 106-386 10 FLG LOCKNUT (M8-1.25)
11 107-537 8 BOLT (M10-1.50 X 20MM,BUT SOC)
12 105-688 2 SCREW (M6-1.00 X 35MM)
13 106-385 2 FLG LOCKNUT (M6-1.00)
14 105-089 4 LOCKNUT (5/16-NC)
15 110-727 4 BALL SCREW (5/16-NC X 1/2") INCLUDED WITH 111-057
16 105-794 1 WASHER (M12)
17 105-103 1 NUT (7/16-NC)
18 116-489 2 BULK EDGE (1/8",SOLD PER FT) 1 @ 9 3/4" LG.
19 324-561 1 BACKUP PLATE
20 118-236 2 MAGNETIC CATCH
21 324-373 1 RADIATOR SCREEN
22 110-253 4 POP RIVET (3/16" X 1/2")
23 106-205 4 WASHER (.191")
24 107-135 4 CLIP NUT (M8-1.25)
25 117-948 1 BULK EDGE (3/32", SOLD PER FT)
28 320-883 1 FRAME
29 320-921 1 REAR DECK
30 322-797 1 LOWER GRILLE
31 322-800 1 HOOD
32 324-419 1 COVER
33 324-424 1 RADIATOR COVER
34 118-303 1 KNOB (1/4-NC, BLK)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0012815
68
FLOOR MATS
A 809-455
69
FLOOR MATS
REF PART
1 118-289 1 REAR FLOOR MAT
2 118-288 1 FLOOR MAT
3 118-287 1 FRONT FLOOR MAT
FOOTNOTES
NOTE:
A 809-455
70
NOTES:
ID0134963
71
EXCAVATOR
COMPONENTS
72
BOOM ARM
11
18
SEAL DIRECTION
10
4 17
3
7
5
8
13
9
12
4
10 3
18
11
14
2
20
15 9 21 19
1 8 15 5
16
7
21
6
D 809-337
73
BOOM ARM
REF PART
1 118-111 2 STOP BUMPER
2 106-386 4 FLG LOCKNUT (M8-1.25)
3 181-982 2 TAPERED INSERT (1.25")
4 106-469 2 FLG SCREW (M12-1.75 X 30MM)
6 154-339 1 CONNECTOR (04N-04O)
7 125-574 2 THRUST WASHER (2.00")
8 149-967 2 INTERNAL SEAL NOTE SEAL DIRECTION WHEN INSTALLING
9 179-927 2 FRICTION BEARING (2.00" X 2.00")
10 184-064 2 TAPERED INSERT (2")
11 106-798 2 SCREW (M20-2.50 X 55MM, 10.9)
12 320-885 1 BOOM ARM
13 320-883 1 FRAME
14 151-210 3 CYL (2" X 1.25" X 14")
16 117-993 1 ABRASION SLEEVE (1.00" X 23")
17 179-950 1 TAPERED PIN (2.000" X 15.692")
19 115-012 1 ZERK (04N)
20 154-278 1 CONNECTOR (04S-04O)
21 153-073 1 HOSE (04OFX45-28"-3000)
FOOTNOTES
NOTE:
D 809-337
74
BOOM AND BOOM ARM
28
SEAL DIRECTION
5 8 4
3
6 4 10 31 8
9
18 8 30
23 5 12
24 16 5 11
32 18
23 24 8
23
18 1
32 17
6 23 5 24
32
29
7
32
15 23 15
16
13
14 24
25 8
5 23
18
2 25
22 13
19 27 14
26
26 21
19
06 20 ID0018493
75
BOOM AND BOOM ARM
REF PART
1 323-512 1 SWINGPOST
2 151-210 1 CYL (2" X 1.25" X 14")
3 151-035 1 CYL (2.5 X 1.50 X 16.0)
4 154-226 2 CONNECTOR (04O-06S90)
5 181-974 5 TAPERED INSERT (1.5")
8 106-470 5 FLG SCREW (M16-2.0 X 40MM)
10 323-190 1 STOW LOCK PLATE
11 105-396 1 WASHER (5/8)
12 105-964 1 WASHER (.656")
13 181-982 2 TAPERED INSERT (1.25")
14 106-469 2 FLG SCREW (M12-1.75 X 30MM)
17 115-003 3 ZERK (1/4-NF, STR)
18 125-572 4 THRUST WASHER (1.50")
19 514-049 2 CONNECTOR (04S-06O90)
20 159-817 1 CONNECTOR (06OFX-06S, ORF.070)
21 149-136 1 HYD LOCKOUT VALVE
22 159-813 1 HYDRAULIC LINE (-06)
23 155-833 6 WIPER SEAL (1.500") NOTE SEAL DIRECTION WHEN INSTALLING
26 154-220 2 CONNECTOR (04O-06S)
27 154-221 1 CONNECTOR (06S-06O)
28 323-128 1 BOOM
29 320-885 1 BOOM ARM
30 106-797 1 SCREW (M12-1.75 X 35MM, SOC)
31 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
32 501-799 4 THRUST WASHER (_.___", INNER) USE ONLY AS REQUIRED
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0018493
76
BOOM AND DIPPER

5 8
2 14
12
7 11
10
10
12 11 9
4
1
4
9
6
SEAL DIRECTION
3
8
5
13
B 809-336
77
BOOM AND DIPPER
REF PART
1 151-035 1 CYL (2.5 X 1.50 X 16.0)
2 323-127 1 DIPPER
3 323-128 1 BOOM
4 154-226 2 CONNECTOR (04O-06S90)
5 181-974 3 TAPERED INSERT (1.5")
8 106-470 3 FLG SCREW (M16-2.0 X 40MM)
12 125-572 2 THRUST WASHER (1.50")
14 115-003 1 ZERK (1/4-NF, STR)
FOOTNOTES
NOTE:
B 809-336
78
DIPPER AND BUCKET
16
10
14 8
1
7 15
3
14
11 17 20
18 2 10
15
2
13 17
5 15
10 20
2 17
2
10 20 20 17
5
15
6 12
SEAL DIRECTION
20
12 13
17 20
2
2
20
17
20 10
9
19
8
19
9 4
06 ID0015352
79
DIPPER AND BUCKET
REF PART
1 154-263 1 CONNECTOR (04S-04O45)
3 323-127 1 DIPPER
4 325-364 1 12" BUCKET - XT850 SEE NOT SHOWN FOR OPTIONS SEE FOOTNOTE 2
5 303-526 2 LINK
6 324-557 1 PIVOT LINK
7 151-210 1 CYL (2" X 1.25" X 14")
8 181-982 3 TAPERED INSERT (1.25")
9 300-9404 2 GREASABLE TAPERED PIN (1.250" X 6.850")
10 106-469 7 FLG SCREW (M12-1.75 X 30MM)
11 154-278 1 CONNECTOR (04S-04O)
15 105-398 4 WASHER (1/2")
18 115-003 2 ZERK (1/4-NF, STR)
19 115-012 2 ZERK (04N) BEGINS WITH S/N , SEE FOOTNOTE 1
20 501-895 8 THRUST WASHER USE ONLY AS REQUIRED
NOT SHOWN:
325-563 8" BUCKET OPTION
FOOTNOTES:
1. 115-001 ZERK (02N) ENDS WITH S/N _________________________
2. BUCKET TEETH SERVICE PARTS: 321-965 BUCKET TEETH, 321-964 TEETH ADAPTOR, AND 183-816 TEETH PIN
NOTE:
06 ID0015352
80
NOTES:
ID0134963
81
HYDRAULICS
ID0135071
82
GROUND DRIVE HYDRAULICS
1
2
7
6
18 15
17 10
15
4 12 3 16
11
12
4
14 4 16
13 13
7
14 5
4 10
9
8 9
4 3
11 6 8
04 ID0023514
83
GROUND DRIVE HYDRAULICS
REF PART
1 159-689 1 MANIFOLD
2 154-316 1 RUN TEE (04S-04O-04O)
3 154-278 2 CONNECTOR (04S-04O)
4 154-234 8 CONNECTOR (08O-12S)
5 159-868 1 TANDEM HYDR0 PUMP SEAL KIT # 191-1010
6 515-509 1 HOSE (04OFX-28"-3000)
7 515-439 1 HOSE (04OFX90S-50"-3000)
8 154-252 2 CONNECTOR (04S-04O90)
9 159-156 2 QDC ADAPTER (02-040F)
10 159-853 1 HOSE (08OFX90L-64"-4000)
11 159-853 1 HOSE (08OFX90L-64"-4000)
12 159-852 1 HOSE (08OFX90S-40"-4000)
13 159-852 1 HOSE (08OFX90S-40"-4000)
14 159-760 2 HYD MOTOR SEAL REPAIR KIT 191-411 SEE NOTE 1
NOT SHOWN:
FOOTNOTES:
NOTE:
1. USE 150-1997, SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR HYD MOTORS.
04 ID0023514
84
GROUND DRIVE BRAKE VENT HYD
5
9 2
7 8
8 1
6 4
6
2 7
02 ID0025360
85
GROUND DRIVE BRAKE VENT HYD
REF PART
1 154-376 1 TEE (04O)
2 154-278 2 CONNECTOR (04S-04O)
4 155-254 1 REDUCER (06S-04SF)
5 154-293 1 BRANCH TEE (04S-04O-04O)
6 154-727 1 HOSE (04OFX90-30"-3000)
7 154-911 1 HOSE (04OFX-36"-3000-AR)
8 154-701 1 HOSE (04OFX-14"-3000)
9 159-760 2 HYD MOTOR SEE NOTE 1
NOT SHOWN:
FOOTNOTES:
NOTE:
1. USE 150-1997, SHAFT AND BEARING ASS'Y FOR SERVICE PART FOR HYD MOTORS. SEAL KIT 191-411 FOR HYD MOTOR.
02 ID0025360
86
PUMP CASE DRAIN HYDRAULICS
8
2
10
4 7
6
04 ID0023525
87
PUMP CASE DRAIN HYDRAULICS
REF PART
1 159-868 1 TANDEM HYDR0 PUMP SEAL KIT # 191-1010
2 159-819 1 HOSE 12OFX90L-BARE END-19"-300
3 149-897 1 ELBOW (08S-12H45)
4 154-313 1 CONNECTOR (08S-10O45)
5 159-799 1 S/O BR TEE (10OFX-12H-12H)
6 118-205 1 FORMED HOSE
7 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
9 154-270 1 CONNECTOR (12S-12O90)
10 105-1643 1 T-BOLT CLAMP (1.11"-1.25")
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0023525
88
PUMP PILOT HYDRAULICS
1
3
6
4
5
7
6 3
4
8
7
5
03 ID0023526
89
PUMP PILOT HYDRAULICS
REF PART
1 159-868 1 TANDEM HYDR0 PUMP SEAL KIT# 191-1010
3 159-718 1 HOSE (04JFX-80"-500)
4 155-091 8 CONNECTOR (04J-04S90)
5 159-719 1 HOSE (04JFX-88"-500)
6 159-718 1 HOSE (04JFX-80"-500)
7 159-718 1 HOSE (04JFX-80"-500)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0023526
90
COOLER RETURN HYDRAULICS
15 16
14 4 1 12
22 4 3
23
6 2
18
4 4
13
21
18
19
18
28 10
18 24
7 18
26
4
27
17 25
9 8 11
20
03 ID0023517
91
COOLER RETURN HYDRAULICS
REF PART
1 159-386 1 FILTER HEAD (12SF-12SF)
2 149-412 1 FILTER ELEMENT (1-UNF)
3 155-161 1 S/O COUPLER (12S-16H)
4 110-353 6 WORM CLAMP (3/4" TO 1-1/2")
5 155-146 1 S/O COUPLER (12S-16H90)
6 302-697 1 RADIATOR/OIL COOLER
8 110-573 1 BOLT-ON CLAMP(1",SOLD PER SET)
9 322-290 1 MOUNT (WELD-ON)
10 105-198 2 BOLT (1/4-NC X 1-3/4")
13 159-800 1 S/O BR TEE (12S-16H-12H)
14 159-818 1 HOSE 12OFX90S-BARE END-22"-300
15 159-588 1 HYD CONTROL VALVE (6-SPOOL)
16 159-886 1 ELBOW (08S-12O90, LG)
17 159-904 1 BRANCH TEE (12S-12H-12H)
18 110-026 5 WORM CLAMP (1/2" TO 1-1/4")
19 159-903 1 S/O COUPLER (12S-12H90, LG)
20 159-786 1 HYDRAULIC LINE (-16)
23 116-460 1 BULK HOSE (1", SOLD PER FT) USE 1 @ 7.5"
24 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @ 16"
25 154-255 1 UNION (04O-04OFX90)
26 159-156 1 QDC ADAPTER (02-040F)
27 116-636 1 BULK HOSE (3/4", SOLD PER FT) USE 1 @ 6.25"
28 105-284 2 WASHER (3/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0023517
92
AUXILIARY PUMP HYDRAULICS

ENDS WITH SERIAL NUMBER
16
14
1 5
2
12 11
6 15
9
10
7
4
12
3
11
14
7 7
17
13
10
E 809-356
93

ENDS WITH SERIAL NUMBER
REF PART
1 159-825 1 HYD PUMP SEAL REPAIR KIT 191-374
2 159-786 1 HYDRAULIC LINE (-16)
3 159-932 1 SOLENOID DIVERTER VALVE SEE FOOTNOTE 1
4 155-195 1 S/O COUPLER (20S-16H90)
5 154-421 1 CONNECTOR (06O-10S90)
6 159-801 1 RUN TEE (10S-06O-08O)
7 154-342 3 CONNECTOR (06S-06O90)
8 106-595 2 SCREW (M6-1.00 X 60MM)
9 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
10 105-284 4 WASHER (3/16")
11 515-603 1 HOSE (06OFX90-14"-3000)
12 515-538 1 HOSE (06OFX90S-26"-3000)
13 324-487 1 PUMP MOUNT
14 515-711 1 HOSE (06OFX-25"-3000)
15 155-184 1 PLUG (16S, SOC, FM)
16 157-038 1 O-RING (012 D90)
17 324-961 1 PLATE
FOOTNOTES
1. SERVICE PARTS: 159-164 CHECK VALVE {10S}, 217-770 SOLENOID COIL, 500-756 SEAL REPAIR KIT
NOTE:
E 809-356
94

BEGINS WITH SERIAL NUMBER
16
14
1 5
2
11
5
15
9
10
6
4
3
6 11
14
7
17
12 13
10
B 809-940
95

BEGINS WITH SERIAL NUMBER
REF PART
1 159-825 1 HYD PUMP SEAL REPAIR KIT 191-374
3 159-932 1 SOLENOID DIVERTER VALVE SEE FOOTNOTE 1
4 155-195 1 S/O COUPLER (20S-16H90)
5 154-322 2 CONNECTOR (08O-10S90)
6 159-253 2 CONNECTOR (06S-08090)
7 154-342 1 CONNECTOR (06S-06O90)
8 106-595 2 SCREW (M6-1.00 X 60MM)
9 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
10 105-284 4 WASHER (3/16")
11 515-211 1 HOSE (08OFX90-15"-3000)
12 515-402 1 HOSE (08OFX45-26"-3000)
13 324-487 1 PUMP MOUNT
14 515-711 1 HOSE (06OFX-25"-3000)
15 155-184 1 PLUG (16S, SOC, FM)
16 157-038 1 O-RING (012 D90)
17 324-961 1 PLATE
FOOTNOTES
1. SERVICE PARTS: 159-164 CHECK VALVE {10S}, 217-770 SOLENOID COIL, 500-756 SEAL REPAIR KIT
NOTE:
B 809-940
96
AUXILIARY PUMP SUPPLY HYD
3
5
1 2
A 809-467
97
AUXILIARY PUMP SUPPLY HYD
REF PART
1 159-825 1 HYD PUMP
2 155-195 1 S/O COUPLER (20S-16H90)
3 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
5 154-188 1 S/O COUPLER (16S-16H90)
6 116-460 1 BULK HOSE (1", SOLD PER FT) USE 1 @ 9.25"
FOOTNOTES
NOTE:
A 809-467
98
AUXILIARY VALVE PRESSURE HYDRAULICS

BEGINS WITH S/N
9
3 8
4
10
A 809-941
99

BEGINS WITH S/N
REF PART
1 159-825 1 HYD PUMP SEAL KIT 191-374
2 154-322 1 CONNECTOR (08O-10S90)
4 159-824 1 HOSE (08OFX90S-38"-3000)
5 514-063 1 RUN TEE (08S-08O-04O)
6 159-156 1 QDC ADAPTER (02-040F)
7 154-256 1 UNION (08O-08OFX90)
8 106-390 4 WASHER (M10)
9 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
FOOTNOTES
NOTE:
A 809-941
100

ENDS WITH S/N
9
3 8
4
10
B 809-380
101

ENDS WITH S/N
REF PART
1 159-825 1 HYD PUMP SEAL KIT 191-374
2 159-801 1 RUN TEE (10S-06O-08O)
4 159-824 1 HOSE (08OFX90S-38"-3000)
5 514-063 1 RUN TEE (08S-08O-04O)
6 159-156 1 QDC ADAPTER (02-040F)
7 154-256 1 UNION (08O-08OFX90)
8 106-390 4 WASHER (M10)
9 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
FOOTNOTES
NOTE:
B 809-380
102
CHARGE MANIFOLD PRESSURE AND RETURN
11
10
7
8
12
7
9 5
8
3 5
13
05 ID0023607
103
CHARGE MANIFOLD PRESSURE AND RETURN
REF PART
2 159-147 1 QDC ADAPTER (02-06S)
3 159-674 1 MANIFOLD USE 2X 500-2204 SOLENOID VALVE FOR SERVICE PART REPLACEMENT
5 159-823 1 HOSE (04OFX90L-64"-3000)
6 154-226 1 CONNECTOR (04O-06S90)
7 159-822 1 HOSE (04OFX90L-58"-3000)
8 155-254 3 REDUCER (06S-04SF)
9 154-403 2 CONNECTOR (04S-04O, XL)
10 149-814 1 BRANCH TEE (04S-04O-04O)
11 154-255 1 UNION (04O-04OFX90)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0023607
104
PILOT HYDRAULICS
ENDS WITH S/N
7
6
7
8
4
5
4
6
2
7 1 7
5 7
03 ID0023704
105
PILOT HYDRAULICS
ENDS WITH S/N
REF PART
3 159-705 1 HOSE (04JFX-50"-500)
4 159-713 1 HOSE (04JFX-54"-500)
5 159-713 1 HOSE (04JFX-54"-500)
6 159-715 1 HOSE (04JFX-57"-500)
7 155-091 8 CONNECTOR (04J-04S90)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0023704
106
PILOT HYDRAULICS
BEGINS WITH S/N
4 5
6
5
1
02 ID0064378
107
PILOT HYDRAULICS
BEGINS WITH S/N
REF PART
3 159-705 1 HOSE (04JFX-50"-500)
4 159-713 1 HOSE (04JFX-54"-500)
5 155-091 4 CONNECTOR (04J-04S90)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0064378
108
LEFT JOYSTICK PILOT HYDRAULICS
3
1
7 1
3 6
4
03 ID0023542
109
REF PART
1 159-709 1 HOSE (04JFX-17"-500)
2 155-133 4 CONNECTOR (04J-04S)
3 159-709 1 HOSE (04JFX-17"-500)
4 159-708 1 HOSE (04JFX-15"-500)
6 159-704 1 HOSE (04JFX-18"-500)
7 155-132 4 CONNECTOR (04J-04S45)
8 213-143 1 LEFT JOYSTICK SEE NOTE 1
NOT SHOWN:
FOOTNOTES:
NOTE:
1. USE 215-1338, LEFT JOYSTICK HANDLE W/SWITCH; OR USE 215-1173, SWITCH ONLY; OR USE 215-1333 HARNESS FOR SERVICE PART
03 ID0023542
110
DIVERTER PRESSURE AND RETURN HYDRAULICS
8 9
5 7
6 3
2 9 5
2 10
2 8
10
7 6
A 809-379
111
DIVERTER PRESSURE AND RETURN HYDRAULICS
REF PART
1 159-675 2 DIVERTER VALVE
2 154-222 3 CONNECTOR (06O-08S)
3 154-227 1 CONNECTOR (06O-08S90)
5 159-842 1 HOSE (06OFX90M-42"-3000)
6 154-788 1 HOSE (06OFX-40"-3000)
7 159-843 1 HOSE (06OFX90M-34"-3000)
8 515-707 1 HOSE (06OFX90-32"-3000)
9 154-221 2 CONNECTOR (06S-06O)
10 154-342 2 CONNECTOR (06S-06O90)
FOOTNOTES
NOTE:
A 809-379
112
DIVERTER LOADER HYDRAULICS
9
2
7 4 3
8
6 9
4
3 8
5 4
1
1
7
6
1
1
A 809-381
113
DIVERTER LOADER HYDRAULICS
REF PART
1 154-229 4 BK CONNECTOR (06O-06O90BK)
2 154-228 1 UNION (06O-06OFX90)
4 154-222 3 CONNECTOR (06O-08S)
5 154-227 1 CONNECTOR (06O-08S90)
6 153-305 1 HOSE (06OFX-31"-3000)
7 154-722 1 HOSE (06OFX-32"-3000)
8 159-841 1 HOSE (06OFX90S-10.5"-3000)
9 149-826 1 HOSE (06OFX90L-12"-3000)
FOOTNOTES
NOTE:
A 809-381
114
DIVERTER PILOT HYDRAULICS
3
8
5 10
10
11 5
9 8 6
2 11
1
2 4
12
A 809-382
115
DIVERTER PILOT HYDRAULICS
REF PART
1 159-689 1 MANIFOLD
2 106-386 2 FLG LOCKNUT (M8-1.25)
3 106-893 4 SCREW (M6-1.00 X 55MM)
4 155-091 1 CONNECTOR (04J-04S90)
6 106-329 2 SCREW (M8-1.25 X 50MM)
8 154-055 2 CONNECTOR (04J-06S90)
9 154-120 1 UN RUN TEE (04JFX-04J-04J)
10 159-707 1 HOSE (04JFX-14"-500)
11 159-709 1 HOSE (04JFX-17"-500)
12 105-284 4 WASHER (3/16")
FOOTNOTES
NOTE:
A 809-382
116
3
1
7 1
3 6
4
03 ID0023542
117
REF PART
1 159-709 1 HOSE (04JFX-17"-500)
2 155-133 4 CONNECTOR (04J-04S)
3 159-709 1 HOSE (04JFX-17"-500)
4 159-708 1 HOSE (04JFX-15"-500)
6 159-704 1 HOSE (04JFX-18"-500)
7 155-132 4 CONNECTOR (04J-04S45)
8 213-143 1 LEFT JOYSTICK SEE NOTE 1
NOT SHOWN:
FOOTNOTES:
NOTE:
1. USE 215-1338, LEFT JOYSTICK HANDLE W/SWITCH; OR USE 215-1173, SWITCH ONLY; OR USE 215-1333 HARNESS FOR SERVICE PART
03 ID0023542
118
RIGHT JOYSTICK PILOT HYDRAULICS

ENDS WITH S/N
5
2
7 6
4 9
8
7
8
4
8
3
6
8
5
B 809-383
119

ENDS WITH S/N
REF PART
1 213-144 1 RIGHT JOYSTICK
2 155-133 4 CONNECTOR (04J-04S)
4 159-717 1 HOSE (04JFX-61"-500)
5 159-715 1 HOSE (04JFX-57"-500)
6 159-712 1 HOSE (04JFX-51"-500)
7 159-716 1 HOSE (04JFX-58"-500)
8 155-091 4 CONNECTOR (04J-04S90)
FOOTNOTES
NOTE:
B 809-383
120

BEGINS WITH SN 1Z2337
2 4
5
6
5
6
3 4
02 ID0064416
121

BEGINS WITH SN 1Z2337
REF PART
1 213-144 1 RIGHT JOYSTICK SEE NOTE 1
2 155-133 2 CONNECTOR (04J-04S)
4 159-712 1 HOSE (04JFX-51"-500)
5 159-716 1 HOSE (04JFX-58"-500)
6 155-091 2 CONNECTOR (04J-04S90)
NOT SHOWN:
FOOTNOTES:
NOTE:
USE 215-1339, RT. JOYSTICK HANDLE W/ SWITCH; OR USE 215-1174, SWITCH; OR USE 215-1334, HARNESS, FOR SERVICE PART. USE 215-1126, MAGNETIC
FLOAT SWITCH, FOR SERVICE PART
02 ID0064416
122
RIGHT JOYSTICK HYDRAULICS

SAE/ISO HYDRAULICS
SERIAL NUMBER BEGINS W/ 1Z2337
1
PORT 3 OF JOYSTICK
2
PORT 1 OF JOYSTICK
9
17
18 17 15 14
17 13
17 14 11
13 15 10
10 11
11 17 17
18 10 11
10
17
6 11 11 13 6
18 17 12
11 12 18
11
13 11 16 11
11
16
12 17 12
17 11
5
8 20
20
4
7
5 8
8
19
8 3
04 ID0058684
123
RIGHT JOYSTICK HYDRAULICS

SAE/ISO HYDRAULICS
SERIAL NUMBER BEGINS W/ 1Z2337
REF PART
1 213-144 1 RIGHT JOYSTICK SEE NOTE 1
2 155-133 2 CONNECTOR (04J-04S)
4 159-711 1 HOSE (04JFX-46"-500)
5 159-710 2 HOSE (04JFX-44"-500)
6 325-631 2 VALVE MOUNT
7 150-1225 1 HOSE (04JFX-40"-500)
8 155-091 6 CONNECTOR (04J-04S90)
10 158-627 4 SOLENOID VALVE
11 154-055 12 CONNECTOR (04J-06S90)
12 154-066 4 UNION (04J-04JFX90)
13 325-597 4 VALVE BRACKET
14 106-945 6 SCREW (M6-1.00 X 100MM)
15 106-388 6 WASHER (M6)
16 106-385 6 FLG LOCKNUT (M6-1.00)
17 159-704 10 HOSE (04JFX-18"-500)
18 150-1224 4 UNION TEE (04J)
20 158-117 2 HOSE (04JFX-30"-500)
NOT SHOWN:
FOOTNOTES:
USE 215-1339, RT. JOYSTICK HANDLE W/ SWITCH OR USE 215-1174, SWITCH OR USE 215-1334, HARNESS, FOR SERVICE PART. USE 215-1126,
MAGNETIC FLOAT SWITCH, FOR SERVICE PART
NOTE:
04 ID0058684
124
LOADER LIFT CYL. HYDRAULICS
7 11
7 9 2
3 4 6
16 2 14
10 9
6 12 8
16 7
5 15
7
8 13
4
1
5
B 809-389
125
LOADER LIFT CYL. HYDRAULICS
REF PART
2 154-400 2 BK RUN TEE (06O-06O-06OBK)
3 151-091 2 CYL (2.0 X 1.25 X 16.0)
4 515-715 1 HOSE (06OFX90S-86"-3000)
5 159-844 1 HOSE (06OFX90S-87"-3000)
6 154-807 1 HOSE (06OFX-24"-3000)
7 514-049 4 CONNECTOR (04S-06O90)
8 154-776 1 HOSE (06OFX-42"-3000)
9 159-846 1 HOSE (06OFX-26"-3000)
16 159-845 1 HOSE (06OFX-44"-3000)
FOOTNOTES
NOTE:
B 809-389
126
QUICK ATTACH TILT HYDRAULICS
1
1
3
4
6 10
9 4
11
5 10
3
8 7
2
03 ID0023829
127
QUICK ATTACH TILT HYDRAULICS
REF PART
2 300-2742 1 CYL (2.5 X 1.25 X 10.0)
3 515-388 1 HOSE (06OFX90L-80"-3000)
4 159-848 1 HOSE (06OFX90M-80"-3000)
5 154-343 1 UNION (06S-06OFX90)
6 154-342 1 CONNECTOR (06S-06O90)
7 320-740 1 TILT CYLINDER BULKHEAD PLATE
9 514-163 1 BK CONNECTOR (06O-06OBK)
11 157-038 1 O-RING (012 D90)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0023829
128
LOADER AUXILIARY HYDRAULICS

XT850
ENDS WITH S/N: CMWXT850________.
12
13 13 8
9
7
1
14
10
15 6
11 3
6 5
16 4
06 ID0023831
129

XT850
ENDS WITH S/N: CMWXT850________.
REF PART
1 154-390 2 BK CONNECTOR (08O)
3 159-788 1 QDC MANIFOLD OBSOLETE, REFER TO "NOT SHOWN" FOR SERVICE PARTS
4 159-802 2 ADAPTER BUSHING (M27-1.5 X -10SF)
5 154-226 1 CONNECTOR (04O-06S90)
6 154-264 2 CONNECTOR (08O-10S45)
8 154-250 1 CONNECTOR (04O-06S45)
10 159-850 1 HOSE (08OFX90S-63"-3000)
11 159-851 1 HOSE (08OFX90S-68"-3000)
12 159-849 1 HOSE (04OFX90S-108"-3000)
13 154-253 2 CONNECTOR (06S-08090)
NOT SHOWN:
158-178 1/2" MALE COUPLER KIT USE SEAL KIT 500-2371
158-180 1/2" FEMALE COUPLER KIT USE SEAL KIT 500-2371
FOOTNOTES:
NOTE:
06 ID0023831
130

XT850
BEGINS WITH S/N: CMWXT850________.
12
8
13 13
9 7
1
1 14
10
6
15
11 3
6 5
01 ID0304483
131

XT850
BEGINS WITH S/N: CMWXT850________.
REF PART
1 154-390 2 BK CONNECTOR (08O)
3 150-2410 1 QDC MANIFOLD REFER TO "NOT SHOWN" FOR SERVICE PARTS
5 154-226 1 CONNECTOR (04O-06S90)
6 154-264 2 CONNECTOR (08O-10S45)
8 154-345 1 RUN TEE (06S-06O-06O)
10 159-850 1 HOSE (08OFX90S-63"-3000)
11 159-851 1 HOSE (08OFX90S-68"-3000)
12 159-849 1 HOSE (04OFX90S-108"-3000)
13 154-253 2 CONNECTOR (06S-08090)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0304483
132

XT850
BEGINS WITH S/N___; ENDS WITH S/N: CMWXT850_______
12
13 8
21
9 7
24
20
19
17
23 18
22
10
14
11
10
15 6 12
11 3
6 25
5
16 4 27
26
08 ID0055615
133

XT850
BEGINS WITH S/N___; ENDS WITH S/N: CMWXT850_______
REF PART
1 514-243 1 BK CONNECTOR (10O45BK)
2 515-625 1 HOSE (10OFX90-38"-3000)
3 159-788 1 QDC MANIFOLD OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS
5 154-226 1 CONNECTOR (04O-06S90)
6 154-399 2 CONNECTOR (10S-10O45)
8 154-250 1 CONNECTOR (04O-06S45)
10 515-165 1 HOSE (10OFX-64"-3000)
11 158-982 1 HOSE (10OFX45S-70"-3000)
12 159-849 1 HOSE (04OFX90S-108"-3000)
13 514-082 1 CONNECTOR (06S-10O90)
17 154-310 1 REDUCER NUT (10OF)
18 154-312 1 REDUCER STEM (08O)
19 154-488 1 UN RUN TEE (10OFX-10O-10O)
20 158-264 1 HARDLINE
21 514-231 1 CONNECTOR (06S-10O)
23 515-516 1 HOSE (10OFX-20"-3000)
24 157-040 1 O-RING (016 D90)
25 159-870 1 DUST CAP
26 159-871 1 DUST CAP
27 105-1284 1 DUST CAP (3/8 QD)
NOT SHOWN:
158-178 1/2" MALE COUPLER KIT USE SEAL KIT 500-2371
158-180 1/2" FEMALE COUPLER KIT USE SEAL KIT 500-2371
FOOTNOTES:
NOTE:
08 ID0055615
134

XT850
BEGINS WITH S/N: CMWXT850________
12
13 8
21
9 7
24
20
19
17
23 18
22
10
14
11
10
15 6 12
11 3
6 25
5
16 4 27
26
01 ID0304636
135

XT850
BEGINS WITH S/N: CMWXT850________
REF PART
1 514-243 1 BK CONNECTOR (10O45BK)
2 515-625 1 HOSE (10OFX90-38"-3000)
3 150-2410 1 QDC MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
5 154-226 1 CONNECTOR (04O-06S90)
6 154-399 2 CONNECTOR (10S-10O45)
8 154-250 1 CONNECTOR (04O-06S45)
10 515-165 1 HOSE (10OFX-64"-3000)
11 158-982 1 HOSE (10OFX45S-70"-3000)
12 159-849 1 HOSE (04OFX90S-108"-3000)
13 514-082 1 CONNECTOR (06S-10O90)
17 154-310 1 REDUCER NUT (10OF)
18 154-312 1 REDUCER STEM (08O)
19 154-488 1 UN RUN TEE (10OFX-10O-10O)
20 158-264 1 HARDLINE
21 514-231 1 CONNECTOR (06S-10O)
23 515-516 1 HOSE (10OFX-20"-3000)
24 157-040 1 O-RING (016 D90)
25 159-870 1 DUST CAP
26 159-871 1 DUST CAP
27 105-1284 1 DUST CAP (3/8 QD)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0304636
136
SWING HYDRAULICS
5 7
12
8 11 10
13 1
6 4
10
12 6 9
10
10
11
14
9
15 5
3
B 809-385
137
SWING HYDRAULICS
REF PART
1 151-210 1 CYL (2" X 1.25" X 14")
3 156-967 1 CONNECTOR (04S-04O90,ORF)
4 159-902 1 CONNECTOR (04S-04O90,ORF)
5 159-840 1 HOSE (04OFX90M-62"-3000)
6 159-839 1 HOSE (04OFX-60"-3000)
7 154-220 1 CONNECTOR (04O-06S)
8 154-226 1 CONNECTOR (04O-06S90)
9 117-670 2 ABRASION SLEEVE (1" X 10")
10 110-270 4 BOLT-ON CLAMP (9/16", HALF)
13 106-386 1 FLG LOCKNUT (M8-1.25)
14 105-284 1 WASHER (3/16")
15 105-818 1 BOLT (1/4-NC X 1-1/2")
FOOTNOTES
NOTE:
B 809-385
138
OFFSET HYDRAULICS
8
5 7
10
6 4 12
5
1 10 3
12
13
2
10
3 17 13
13 14
11 15
16
4 18
13
B 809-386
139
OFFSET HYDRAULICS
REF PART
1 151-210 1 CYL (2" X 1.25" X 14")
3 159-837 1 HOSE (04OFX90M-64"-3000)
4 515-440 1 HOSE (04OFX-64"-3000)
5 514-049 2 CONNECTOR (04S-06O90)
6 159-817 1 CONNECTOR (06OFX-06S, ORF.070)
7 149-136 1 HYD LOCKOUT VALVE
8 154-221 1 CONNECTOR (06S-06O)
10 154-220 3 CONNECTOR (04O-06S)
11 154-226 1 CONNECTOR (04O-06S90)
15 105-284 1 WASHER (3/16")
16 105-818 1 BOLT (1/4-NC X 1-1/2")
FOOTNOTES
NOTE:
B 809-386
140
BOOM HYDRAULICS
3
7 1
11 12
8
3
4
8
2 6
13
9
10 10
3 5 13 14
15
6
C 809-384
141
BOOM HYDRAULICS
REF PART
1 151-035 1 CYL (2.5 X 1.50 X 16.0)
3 154-226 3 CONNECTOR (04O-06S90)
5 159-836 1 HOSE (04OFX90M-80"-3000)
6 154-684 1 HOSE (04OFX-78"-3000)
7 515-735 1 HOSE (04OFX-22"-3000)
8 154-652 1 HOSE (04OFX-20"-3000)
9 154-220 1 CONNECTOR (04O-06S)
15 106-386 1 FLG LOCKNUT (M8-1.25)
FOOTNOTES
NOTE:
C 809-384
142
DIPPER HYDRAULICS
11
10
4 9
10
5
9
6
2
3
3 2
8
8
06 ID0023783
143
DIPPER HYDRAULICS
REF PART
1 151-035 1 CYL (2.5 X 1.50 X 16.0)
2 150-1075 1 HOSE, AR,(040FX-64"-3000 PSI)
3 150-1075 1 HOSE, AR,(040FX-64"-3000 PSI)
4 159-838 1 HOSE (04OFX45-33"-3000)
5 154-226 2 CONNECTOR (04O-06S90)
8 154-276 2 CONNECTOR (04O-08S90)
9 150-2107 1 HOSE (04OFX-34"-3000 AR)
11 323-128 1 BOOM
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0023783
144
EXCAVATOR BUCKET HYDRAULICS
1
11
4
10
9
6
10
9
11
12
3
5
2
3
2
7
8
8
06 ID0023821
145
EXCAVATOR BUCKET HYDRAULICS
REF PART
1 151-210 1 CYL (2" X 1.25" X 14")
2 150-1075 1 HOSE, AR,(040FX-64"-3000 PSI)
3 150-1075 1 HOSE, AR,(040FX-64"-3000 PSI)
4 154-263 1 CONNECTOR (04S-04O45)
6 154-278 1 CONNECTOR (04S-04O)
8 154-276 2 CONNECTOR (04O-08S90)
9 150-2108 1 HOSE (04OFX-76"-3000)
10 159-833 1 HOSE (04OFX45-73"-3000)
12 323-128 1 BOOM
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0023821
146
147
148
HYDRAULIC CYLINDER
2" ID BARREL X 1.25" OD ROD X 14" STROKE
B 807-345
149
HYDRAULIC CYLINDER
2" ID BARREL X 1.25" OD ROD X 14" STROKE
REF PART
151-210 CYL (2.0" X 1.25" X 14") INCLUDES REF NO.'S 1 THRU 7
1. 190-169 1 SEAL REPAIR KIT (2" x1.25")
2. 150-778 1 LOCK RING (2")
3. 152-077 1 CYLINDER BARREL
4. 106-097 1 FLG BOLT (5/8-NC X 1-3/4", GD8) SEE FOOTNOTE 1
5. 150-771 1 CYLINDER PISTON (2.0" X 1.25") INCLUDES MOLDED-ON WEAR RING
6. 150-770 1 CYLINDER HEAD (2.0" X 1.25")
7. 150-719 1 CYLINDER ROD
NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-236 WIPER INSTALLER (1.25")
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYLINDER HEAD SPANNER - TWO PIN
FOOTNOTES
1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)
NOTE:
B 807-345
150
151
152
HYDRAULIC CYL. (2.5 X1.25 X 10.0)
11
12 13
7
8
4
9
3
10
04 ID0162445
153
HYDRAULIC CYL. (2.5 X1.25 X 10.0)
REF PART
300-2742 - HYDRAULIC CYL. (2.5 X 1.25 X 10.0) SEE FOOTNOTE1
1 150-692 1 CYLINDER BARREL (2.5 X 10.0)
2 300-2736 1 CYLINDER ROD (1.25 X 10.0)
3 150-773 1 CYLINDER HEAD (2.5 X 1.25)
4 150-779 1 LOCK RING (2.5)
5 300-2741 1 CYLINDER PISTON (2.5 X 1.25)
6 106-098 1 FLG BOLT (3/4-NC X 2", GD8) SEE FOOTNOTE 2
7 500-031 1 O-RING (228 D90)
8 157-021 1 BACKUP RING (228 D90)
9 157-541 1 U-SEAL (1.250")
10 157-538 1 WIPER SEAL (1.250")
11 125-775 1 WEAR RING
12 157-535 1 BACKUP RING (139 D90)
13 157-019 1 O-RING (139 D90)
NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-236 WIPER INSTALLER (1.25")
259-242 PISTON SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. SEAL REPAIR KIT P/N: 190-2326
2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS
NOTE:
04 ID0162445
154
HYDRAULIC CYLINDER
(2.5 X 1.500 X 16.000")
06 ID0022956
155
HYDRAULIC CYLINDER
(2.5 X 1.500 X 16.000")
REF PART
151-035 CYL (2.5" X 1.5" X 16.0") INCLUDES REF NO.'S 1 THRU 7
1. 190-170 1 SEAL REPAIR KIT (2.5" X 1.5")
2. 150-779 1 LOCK RING (2.5")
3. 150-289 1 CYLINDER BARREL
4. 106-098 1 FLG BOLT (3/4-NC X 2",GD8) SEE FOOTNOTE 1
5. 150-986 1 CLINDER PISTON INCLUDES MOLD-ON WEAR RING
6. 150-768 1 CYLINDER HEAD
7. 150-419 1 CYLINDER ROD
NOT SHOWN:
259-040 ROD U-SEAL INSTALLER (1.5"-UP)
259-237 ROD WIPER INSTALLER
259-242 PISTON SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
259-188 CYL HEAD SPANNER - TWO PIN
NOT SHOWN:
FOOTNOTES:
1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FT-LBS (395-440 NM)
NOTE:
06 ID0022956
156
NOTES:
ID0134963
157
ELECTRICAL
ID0135070
158
ELECTRICAL COMPONENTS
11 4
2
7 9 3
10
5
1 5
6
8 3
03 ID0024797
159
ELECTRICAL COMPONENTS
REF PART
1 323-224 1 RELAY PLATE
2 220-591 1 CONTROLLER
3 106-049 5 BOLT (#10-24 X 3/4", PLPS)
4 106-048 5 LOCKNUT (#10-24)
5 363-714 1 MODIFIED FUSE PANNEL ASSEMBLY
6 217-710 3 MICRO RELAY (SPDT)
7 217-826 3 MINI RELAY (SPDT)
8 213-176 1 ENGINE/FRAME HARNESS XT850
9 107-269 2 SCREW (#4-40 X 3/4", PAN)
10 211-311 1 BK/AMI 100 AMP FUSE
11 106-277 2 NUT, ( #4-40 BRASS)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0024797
160
BATTERY CABLES 2
4 1
A 809-402
161
BATTERY CABLES
REF PART
1 215-258 1 BATTERY (12V, 675 AMP)
2 217-833 1 BATTERY DISCONNECT SWITCH
3 213-218 1 BAT. CABLE (1GA X 70" BLK)
4 213-226 1 BAT CABLE (1 GA X 60", RED)
FOOTNOTES
NOTE:
A 809-402
162
NOTES:
ID0134963
163
BUCKETS
ID0134939
164
52" BUCKET (1/4 CU YD)
A 809-398
165
REF PART
322-798 - 52" BUCKET (1/4 CU YD) INCLUDES REF NO.'S 1 - 3
1 322-812 1 BUCKET EDGE
2 326-129 1 D-RING
FOOTNOTES
NOTE:
A 809-398
166
A 809-399
167
REF PART
324-518 - 52" BUCKET (1/3 CU YD) INCLUDES REF NO.'S 1 - 3
2 326-129 1 D-RING
FOOTNOTES
NOTE:
A 809-399
168
BOLT-ON TOOTH
3
5
2
4
01 ID0220058
169
BOLT-ON TOOTH
REF PART
1 300-7090 1 BOLT-ON TOOTH ADAPTER
2 300-7091 1 DUAL PURPOSE TOOTH
3 105-1283 1 COIL PIN
4 106-096 2 FLG BOLT (1/2-NC X 1-3/4",GD8)
5 105-065 2 LOCKNUT (1/2-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0220058
170
NOTES:
ID0134963
171
MISCELLANEOUS
ID0135063
172
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped

173
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
174
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
175
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
176
XT850
Related Publications
Component Ass’y P/N
Model:
XT850 .................... Operators Manual ............................................................ .............. 054-123
XT850 .................... Repair Guide (Service Manual) ....................................... .................. N/A
XT850 .................... Special Tools Guide ......................................................... .............. 052-901
XT850 .................... Technical Supplement ..................................................... .............. 053-134
Engine:
Kubota 26 hp ......... Parts Manual – D1105B-1 ....................................... 194-034 ...... 053-082
Kubota ................... Operation Manual – D1105B-1 ........................................ .............. 054-051
Kubota ................... Service (Shop) Manual – D1105B-1 ................................ .............. 055-051
Filters
Engine:
Air Filter Parts Assembly ................................................................................................... 194-093
Element (primary) ............................................................................................ 194-038
Element (secondary) ........................................................................................ 194-039
Oil Filter Element (spin-on) – Kubota (D1105B-1) w/o Remote Oil Filter ........................... 194-041
Oil Filter Element (spin-on) – Kubota (D1105B-1) w/ Remote Oil Filter…………………….. 194-881
Fuel Filter (05H-05H, in-line) – Kubota (D1105B-1) .......................................................... 155-941
Fuel Filter Element (spin-on) – Kubota (D1105B-1) .......................................................... 194-386
Hydraulic Oil Filter:

Filter Element (1-UNF) ..................................................................................................... 149-412
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
VER.03 ID0091918
177
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
178
179
ID0040564
180
ID0135281

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Ditch Witch XT850 Parts

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XT850

This manual contains information concerning the following models:

Description and specifications in this book were current at publication. However,

Instructions on recommended equipment use and maintenance are in the Operator’s

Keep the following in mind when ordering ProTech replacement parts:

8/6/2010, Rev-B 800-001

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

ENGINE - KUBOTA D1105

ENGINE - KUBOTA D1105

ENGINE AND PUMP MOUNTS

ENGINE AND PUMP MOUNTS

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM

AIR CLEANER AND THROTTLE

AIR CLEANER AND THROTTLE

1- 195-1366 - AIR FILTER END CAP SERVICE PART

EXHAUST AND HORN

EXHAUST AND HORN

ENGINE & TRACKS

ENGINE & TRACKS

PILOT MANIFOLD AND PEDAL

PILOT MANIFOLD AND PEDAL

ARM RESTS AND JOYSTICKS

ARM RESTS AND JOYSTICKS

HOOD AND COVERS

HOOD AND COVERS

BOOM AND BOOM ARM

BOOM AND BOOM ARM

BOOM AND DIPPER

BOOM AND DIPPER

DIPPER AND BUCKET

DIPPER AND BUCKET

GROUND DRIVE HYDRAULICS

GROUND DRIVE HYDRAULICS

GROUND DRIVE BRAKE VENT HYD

GROUND DRIVE BRAKE VENT HYD

PUMP CASE DRAIN HYDRAULICS

PUMP CASE DRAIN HYDRAULICS

PUMP PILOT HYDRAULICS

PUMP PILOT HYDRAULICS

COOLER RETURN HYDRAULICS

COOLER RETURN HYDRAULICS

AUXILIARY PUMP HYDRAULICS

AUXILIARY PUMP HYDRAULICS

AUXILIARY PUMP HYDRAULICS

AUXILIARY PUMP HYDRAULICS

AUXILIARY PUMP SUPPLY HYD

AUXILIARY PUMP SUPPLY HYD

AUXILIARY VALVE PRESSURE HYDRAULICS

AUXILIARY VALVE PRESSURE HYDRAULICS

AUXILIARY VALVE PRESSURE HYDRAULICS

AUXILIARY VALVE PRESSURE HYDRAULICS

CHARGE MANIFOLD PRESSURE AND RETURN

CHARGE MANIFOLD PRESSURE AND RETURN

LEFT JOYSTICK PILOT HYDRAULICS

LEFT JOYSTICK PILOT HYDRAULICS

DIVERTER PRESSURE AND RETURN HYDRAULICS

DIVERTER PRESSURE AND RETURN HYDRAULICS

DIVERTER LOADER HYDRAULICS

DIVERTER LOADER HYDRAULICS

DIVERTER PILOT HYDRAULICS

DIVERTER PILOT HYDRAULICS

LEFT JOYSTICK PILOT HYDRAULICS

LEFT JOYSTICK PILOT HYDRAULICS