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TEST RESULTS
Event rates
Figure 5 shows the cumulative number of AE events and
visually observed cracks versus loading cycle for each trans-
ducer on prestressed hollow core floor beam B6. The heavy
solid line represents the information from transducer A (see
Fig. 4 for transducer locations); the light dashed line, light
dot-dashed line, and heavy dashed line represent the infor-
Fig. 3—Displacement history for prestressed beam B6
mation from transducers B, C, and D, respectively. Two
y-axes are used, due to the difference in total number of
events between the four transducers. Figure 5 is typical of
the results observed at any of the transducers on either of the
prestressed specimens. The vertical lines represent the
points during the loading history where cracks, or crack ex-
tensions were visually observed while the beam was loaded.
For the earlier loadings, these cracks were not visible when
the beam was in the unloaded state and probably would not
have been visible in the loaded state without the aid of white-
washing. The numbers above these lines are the maximum
deflection level in centimeters for the corresponding loading
Fig. 4—Elevation view showing loading and transducer cycle. As the figure illustrates, formation or growth of each
placement for conventionally reinforced concrete specimens crack was preceded by a significant increase in AE activity.
B2-B4 and prestressed concrete specimens (in parentheses)
B5 and B6 As is expected, the center transducer array (transducers B &
C) detected more events than the outer array (transducers A
& D), due to the attenuation of the AE signals in the con-
imens B5 and B6, depicting the transducer locations, is given crete. However, all four transducers appear to contain the
in Fig. 4. same information about crack propagation.
The pre-amplifiers had approximately flat frequency re- After each new crack was formed a series of service load
sponse from 50 kHz to 2 MHz and were equipped with 50 level cycles were performed (see Fig. 3 for a typical loading
kHz high pass filters. The AE monitor, a Dunegan-Endevco history). There is almost no measurable AE activity associ-
model DE8000, was a feature extraction device capable of ated with these “service level” cycles. However, Fig. 5 dra-
monitoring multiple AE transducers, configured either as in- matically illustrates that when the beam was subjected to a
dividual units or arrays of two transducers. One-dimensional level of deflection not previously applied, which caused
source location is performed by the monitor for the arrays. crack formation or crack propagation, there was significant
The monitor does not digitize the AE signal waveform but AE activity. Previous researchers have found that AE event
performs analog signal feature extraction. This greatly in- rate is clearly related to the formation or propagation of ex-
creases the number of events per second that the monitor is isting cracks, and these experiments have confirmed this.1,2
capable of recording. The features found most useful were By monitoring AE event rate, the point when new cracks are
number of counts per event (the number of times the signal beginning to form or existing cracks are beginning to propa-
amplitude crossed a set threshold), the time difference be- gate can be easily identified.
tween signal arrival at the two transducers of each linear pair The same correlation between event rate and crack forma-
(resolution to one microsecond), and the time at which the tion also holds for the R/C specimens. Figure 6 shows the cu-
event occurred (resolution to 10 msec). Note that the counts mulative number of AE events and visually observed
per event are dependent on both the threshold setting and the formation or growth of the cracks versus loading cycle for all
resonant frequency of the transducer; hence this measure is four transducers on R/C beam B2. As in the previous figure,
not exclusively a parameter of the AE signal. The minimum the solid dark line, dashed light line, dot-dashed light line
signal thresholds for the AE monitor were established exper- and dashed dark line correspond to transducers A, B, C, and
imentally by gradually lowering the threshold setting for D, respectively (see Fig. 4 for transducer locations). Like-
each individual channel until spurious signals were recorded wise, two y-axes are again used due to the difference in the
while the beam was in a relaxed position. The thresholds total number of events between the four transducers, with an
were then increased by one decibel (dB) to eliminate these inner transducer detecting approximately twice the number
spurious signals. This threshold value was then accepted if of events as an outer transducer. Figure 6 is typical of the re-
sults observed at any transducer on any of the R/C speci- leigh wave velocity was found to be 170 cm/msec. This mea-
mens. Once again the vertical lines represent the points surement was based on a linear regression of 45
during the loading history where formation of cracks, or measurements. These measurements used both transducer
crack extensions, were visually observed, and the numbers arrays and had path length differences varying from 0 to 46
above these lines are the maximum deflection level in centi- cm. The correlation coefficient for the regression, r2, was
meters for the corresponding loading cycle. Because the pat- 0.95. For the prestressed concrete specimen, the Rayleigh
tern of crack formation and propagation in the R/C beams is wave velocity was found to be 267 cm/msec. This measure-
much more distributed along the length of the beam, it is dif- ment was based on a linear regression of 18 data points.
ficult to correlate every increase in event rate to a specific,
These measurements also used both transducer arrays and
visually observable crack formation or growth. Many more
had path length differences varying from 0 to 244 cm. The
discrete cracks were observed in the R/C specimens.
correlation coefficient for this regression was 0.98.
For both the prestressed and R/C beams, observed crack
formation/propagation can be correlated with the event rate; A number of AE events were simulated along the top and
however, the effect is much more definitive in the pre- side of the prestressed hollow core floor beam to assess the
stressed concrete specimens. Although the authors tend to affects of the complicated geometry on the ability to accu-
believe that this effect is due to the difference in reinforce- rately locate the AE source. The system used was only ca-
ment, it is not possible to rule out this difference being pable of performing one-dimensional source location, so
caused by the different cross sectional geometries. some error in locating events that do not originate on the cen-
ter of the bottom surface is expected. Figure 8 is a plot of er-
Source location ror in source position vs. position along the beam of the
Source location is performed by measuring the time differ- simulated event, as measured from transducer A. The four
ence in the arrival time of an AE signal between the different sets of data points represent the results from arrays A/D
transducers. Using the time difference with the Rayleigh when events originate on the top side of the beam (open cir-
wave propagation velocity, VR , the corresponding location cles), A/D when events originate on the left side of the beam
where the AE signal originated can be determined. One lim-
(open triangles), B/C when events originate on the top side
iting factor for the accuracy of this source location is the ac-
of the beam (plus signs) and B/C when events originate on
curacy of the wave propagation velocity. For the purposes of
the left side of the beam (x’s). In addition the error associat-
source locations an experimentally derived value of the wave
propagation velocity was used. This value was obtained by ed with one-dimensional source location is shown. This er-
simulating AE events using pencil lead or glass capillary ror is a function of the position of the source, and the location
breaks at specific locations along the surface of the beams. of the transducers. Errors associated with events originating
Using the recorded time differences the Rayleigh wave ve- on the center of the left side are depicted with dashed lines.
locity could be calculated as: Errors associated with events originating on the center of the
top side are depicted with solid lines. The shorter curves are
∆s L – 2x for array B/C and the curves which span the entire length of
V R = ------ = --------------- (1)
∆t ∆t the plot represent the error from array A/D. These curves
were generated by using the actual difference in path length
where L is the distance between transducers, x is the location that the signal travels between the two transducers, but then
of the simulated AE event, ∆s is the difference in path assuming that the path difference was only in one dimension.
lengths between the paths the signal travels to the two trans- The actual path length difference for array A/D is calculated
ducers, and ∆t is the measured time difference, as shown in by
Fig. 7. Experimental values of VR , for the two different types
of specimens, were determined using a linear regression on 2 2 2 2 2 2
measured pairs of ∆s vs. ∆t. For the R/C specimen, the Ray- ∆s = (L1 – x ) + y + z – x + y + z (2)
ACIMaterialsJournal/November-December1997 515
needed to produce the deflection in subsequent cycles is ei-
ther equal to or less than the load needed in the preceding cy-
cle; hence any events recorded in the second, third, or fourth
cycles of this figure must have occurred at a load level small-
er than or equal to the maximum of the first cycle. The pres-
ence of events in cycles 2 and 3 is a violation of the Kaiser
effect; however, the number of events is decreasing for each
subsequent cycle, so there is some sort of effect similar to the Fig. 13—Typical crack formation pattern for ordinary rein-
Kaiser effect at work. An interpretation of the results illus- forced beams subjected to three-point bending
trated in this figure could be that it required three cycles for
all of the tensile stress to be transferred from the concrete to
the reinforcing steel at this deflection level; once this oc-
curred there was no longer any AE activity recorded. It is im-
portant to note that the exact stress distribution in the
specimen was unknown.
A more traditional approach to evaluating the Kaiser effect
was also taken. Figure 17 shows a plot of the Felicity ratio
versus the percent of ultimate load for R/C beams B3 and B4
and prestressed concrete beams B5 and B6. Reinforced con-
crete beam B2 has been omitted due to a technical problem
with the analog-digital converter for the load during that test.
The ultimate loads for the four beams (B3, B4, B5, B6) are
41.6kN, 34.2 kN, 78kN, and 78kN, respectively. The Felic-
ity ratio is defined as the load at which AE activity begins
(P f) divided by the previously attained load (Pm).13 A Felic- Fig. 14—Recorded AE events versusactual loading cycle
ity ratio equal to or above 1 indicates that the Kaiser effect is history for conventionally reinforced beam B4
not violated. Felicity ratios below one are a violation of the
Kaiser effect. Interpretation of Felicity ratios must be done
carefully. Whether to take the load at which the first AE
event occurs or the load at which substantial AE activity be-
gins as Pf is open to some debate. For this work, the begin-
ning of AE activity was taken to be the AE event that
occurred at the lowest load, such that there was another event
within 3 kN for the R/C beams, or 6 kN for the prestressed
beams. Using this type of philosophy avoids spurious AE
events from being used in the calculation of the Felicity ratio.
Events that occurred during unloading were not considered
when making these calculations. Although there is a bit of
scatter in the results, there are no discernible differences be-
tween the Felicity ratios in the R/C beams, and the pre-
stressed concrete beams. Both types of beam illustrate a
trend of decreasing Felicity ratio with increasing maximum Fig. 15—Recorded AE events versus actual loading cycle
load. All but one Felicity ratio calculated were below 1. history for prestressed beam B5
This indicates that the Kaiser effect is not observed in the
strictest of definitions. Hence one would not be able to use at a load lower than 18.1 kN (between 16.0 kN and 18.1kN).
acoustic emission to determine exactly what the previously Because of the large amount of data near failure, only the Fe-
applied maximum load had been. In addition to the plot, Ta- licity ratio and not the exact number of felicity events near
ble 3 lists for each new maximum load (Pmax ), the Felicity failure are listed in the table. At most load levels, there are
force (Pf), the Felicity ratio, the number of non-Felicity more than a handful of Felicity events (averages of 149, 26,
events (Nnf—events which occurred during or after the pre- 69, and 64 for beams B3, B4, B5, and B6 respectively), lend-
viously attained maximum load had been passed), the num- ing more confidence to a Felicity ratio less than one, than if
ber of Felicity events, (Nf—events which occurred at a load there had been only one or two Felicity events. The data
lower than Pmax after Pmax had been previously attained) for clearly indicate that the Kaiser effect, in its purest interpreta-
specimens B3, B4, B5, and B6 respectively. The Felicity tion, does not hold for reinforced concrete beams in flexure.
events are events which are in violation of the Kaiser effect.
As an example of the information in this table, looking at the CONCLUSIONS
first row for specimen B3, the specimen was loaded to a The test results clearly indicate that the observed forma-
maximum load of 18.1 kN, during which time 52 events took tion or propagation of cracks in concrete is preceded by a sig-
place. Upon reloading of the specimen, 13 events took place nificant increase in AE activity rate. Monitoring AE activity
Table 2
Total number of Percent of events
Beam no. Events loading/hold Events unloading events unloading
B2* 3328 567 3895 14.56
B3* 1838 346 2184 15.84
B4* 1256 60 1316 4.56
B5** 332 2808 3140 89.43
B6** 1236 2369 3605 65.71
* Conventionally reinforced
** Prestressed
Fig. 16—Recorded AE events versus loading history for four Fig. 17—Felicity ratio versus percent of ultimate load for
loading cycles, at the time of deflection level, for a conven- specimens B3-B6
tionally reinforced beam
is a viable method of determining active crack growth in re- applications. Additionally these test results indicate that
inforced concrete structures. The source location of these there is some violation of the Kaiser effect at all load levels,
cracks can be accurately determined to within several centi- although it is much more pronounced nearer the ultimate
meters with just two AE transducers. Arrays using more than load in both conventionally reinforced and prestressed con-
two transducers should be able to locate cracks more accu- crete. Although the current work has indicated that AE is a
rately. Additionally it has been shown that the source of the viable NDT tool for both R/C and prestressed concrete
AE events need not have a direct path to the transducers in beams, it appears that the method may be easier to develop
order for source location to be done; on specimens with a for use with prestressed concrete structures.
complicated geometry, such as the hollow core floor beams, Test results do suggest two potential applications of AE
events originating almost anywhere on the beam were suc- monitoring as a NDT tool. One would be proof load testing
cessfully located with only two transducers mounted on the of beams and girders. By monitoring AE activity, the for-
bottom surface of the beam. There are also clearly demon- mation of cracks could be identified. If a proof load test is
strated differences in AE behavior between R/C and pre- carried out with loads lower than those that are predicted to
stressed concrete specimens. There is extensive AE activity cause cracking, any AE activity would be a good indicator
during unloading or crack closure for prestressed beams of problems. The other potential application would be as a
while very little or often none is recorded during the unload- monitoring tool for concrete tanks and pressure vessels. AE
ing cycles for R/C beams. These differences may be exploit- activity would be an indicator that cracks were forming that
ed in future AE research to develop specific NDT could lead to potential leaks. AE monitoring is also a valu-
ACIMaterialsJournal/November-December1997 517
Table 3
Pmax Pf Felicity ratio N nf Nf
18.1 16.0 0.88 52 13
18.7 17.1 0.91 177 36
19.7 16.0 0.81 90 120
20.8 16.5 0.79 96 58
21.4 17.1 0.80 44 101
21.9 14.4 0.66 118 44
22.4 19.2 0.86 189 31
B3 23.0 19.7 0.86 86 47
24.0 16.5 0.69 375 152
27.8 16.0 0.58 401 166
28.3 14.9 0.53 41 532
28.8 18.1 0.63 394 342
30.4 13.9 0.46 304 193
32.0 11.2 0.35 465 257
41.6 9.6 0.23 353 260+
16.0 14.4 0.90 5 4
17.1 16.0 0.94 13 1
17.6 14.9 0.85 19 9
18.1 18.1 1.00 36 0
18.7 16.0 0.86 26 10
19.7 16.0 0.81 55 30
20.8 16.5 0.80 40 27
B4
21.4 18.1 0.85 71 24
22.4 17.6 0.79 119 37
23.0 20.8 0.91 51 43
24.6 21.4 0.87 125 55
25.6 20.8 0.81 78 37
27.8 22.4 0.81 80 59
29.4 20.3 0.69 121 47+
52.8 39.4 0.75 18 140
55.3 35.0 0.63 14 30
B5
57.3 33.0 0.58 18 38
61.8 28.5 0.46 27 16+
41.9 41.4 0.99 20 63
49.4 38.7 0.78 8 105
51.0 35.0 0.69 14 48
58.4 37.1 0.63 42 30
61.1 36.6 0.60 15 26
B6
64.3 45.4 0.71 36 109
73.1 33.4 0.46 111 56
73.7 45.9 0.62 21 33
75.3 38.2 0.51 16 108
77.9 14.7 0.19 36 5+