KANOOZ INDUSTRIAL SERVICES

PROJECTS DIVISON
A-1101 B
Primary Reformer
Catalyst Change Out

WORK METHOD STATEMENT

1.0 SITE ESTABLISHMENT

1. Complete safety orientation for personnel.

2. Mobilise equipment and personnel to site.

3. Complete Permit Requirement.

4. Unload equipment on site.

5. Site meeting/Discussion.

6. Equipment inspection by Client

7. Line up equipment and test run

8. Pre bagging/ De dusting of Fresh Catalyst

9. Establish stock of empty drums with liners and lids at reactor grade,
which will be supplied from the pre-bagging operation.

10. Locate all Isolation/Blind Points

2.0 CATALYST UNLOADING

Note: Kanooz Industrial Services safety procedures for Reformer

work shall prevail during the continuance of the services. Namely the
applicable blanket limits for safe handling of catalyst:

- Temperature <45 deg. C

- Hydrocarbons 0% vol. Max.
- Hydrogen Sulphide 10 ppm

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 KANOOZ INDUSTRIAL SERVICES
PROJECTS DIVISON
A-1101 B
Primary Reformer
Catalyst Change Out

1. Kanooz mechanical team will install isolation and lock out Reformer
tube counter weight arrangement.

2. Ensure all Isolation/Blind points are correct & locked out , Document
the isolation / Blind list.

3. Set up Vacuum unit with Cyclone, drum roller, Steel Drums with plastic
drum liners. When running out the Vacuum Hose insure to run it out in
a way to minimize the risk of trip hazards, Barricade the work area to
ensure none essential personal area not in the work zone.

4. When removing the Reformer tube blind Flange cover take initial dip
measurement and record it

5. Remove blind flange end cover to allow access to vacuum out

Catalyst.

6. Ensure all personnel that are working in the Catalyst handling area
have full PPE requirements.

7. Sampling of Catalyst as required.

8. Vacuuming will be done with 3“ Suction Hose

9. Vacuumed Catalyst will be stored in to plastic lined steel drums,

labelled and documented.

10. 3” Suction Hose will be marked so as ensure it has reached the

bottom of the Reformer Tube.

11. Video Inspection will be carried out to ensure all the Catalyst has been
removed.

12. Once Unloading is complete, start final clean to facilitate for

inspection.

13. Movement of Spent Catalyst drums/Jumbo Bags to a safe location as

suggested by Client

3.0 LOADING OF CATALYST

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 KANOOZ INDUSTRIAL SERVICES
PROJECTS DIVISON
A-1101 B
Primary Reformer
Catalyst Change Out

 Kanooz will load Reformer tubes by the Unidense method.

1. Prior to loading a complete inspection of tubes will be carried by

means of video camera to check all tubes are free of foreign objects
and that the catalyst grid plate is sitting correctly.

2. Set up DP Machine to check DP on all empty tubes and

document/record.

3. Document all empty Tube measurements/ Dip.

4. Loading Diagram will be provided by Client Operation, following of the

procedure and loading diagram will be strictly followed.

5. Set up Unidense. Transfer Catalyst from drums to lifting hopper, the

hopper will be lifted and positioned in an area that will optimize the
transferring from hopper to Unidense loader.

6. Load test tubes, to ensure Proper loading volumes & DP

7. Catalyst will be weighed before Loading.

8. Ensure all personnel working in the area around the catalyst handling
have full PPE requirements.

9. On completion of loading conduct second DP test to ensure uniformed

loading. If variant is more than +-5% to Client compliance, Vacuum
catalyst from tube in question to reload with new to ensure Client
loading compliance.

10. Document all Tube Measurements/Dip after loading activity is

completed.

11. On completion of loading ensure all QA,QC documents are in place

and signed of.

12. Box Up blind flange end cover, Ensure proper Tightening /Torque of all
reformer flanges

13. Ensure all Gaskets; Bolts/Nuts are to the correct specifications.

14. Client mechanical team will Unlock Reformer tube counter weight
arrangement

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 KANOOZ INDUSTRIAL SERVICES
PROJECTS DIVISON
A-1101 B
Primary Reformer
Catalyst Change Out

15. De blinding of the Equipment after clearance from Al Bayroni.

16. Remove waste materials etc and cleaning the area.

17. Moving of Spent Catalyst to designated site for disposal as per

standard procedure

4.0 DEMOBILISATION

1 Line down equipment.

2 Reload equipment secured on de-mob trucks.

3 Complete Quality Assurance Documentation and sign off

4 Complete Project Report and Debriefing Meeting

END OF SCHEDULE

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