DT/QMS Plan/01/REV: 00/DT: 03.07.

2010

Inspection Plan
1. Inspection for incoming materials

1.1 Resins:

1.1.1 When any vehicle containing incoming material enters the gate the security shall
check the vehicle & take challan from the driver.

1.1.2 The store keeper will visually check the incoming material & confirm that the
products are as per the challan. They will check the raw materials with the master
samples. They will count & also weigh the bags & boxes if any. They shall maintain the
records of the incoming materials (Inward Inspection Report Ref:
DT/QA/FM/01/REV:00/DT:01.06.2010). They will also collect & maintain the records of
any test certificates (or copies of test certificates) if provided in a file (File No.1 “Test
Reports”).

1.1.3 Periodically the sample of raw material will be send for testing in laboratories.

1.2 Corrugated boxes & Partitions:

1.2.1 When any vehicle containing incoming material enters the gate the security shall
check the vehicle & take challan from the driver & put in file in the inward challan
file.(file No.02).

1.2.2 The store keeper will visually check the incoming material & confirm that the
products are as per the challan. They will count the boxes & partitions. They shall
maintain the records of the incoming materials (Inward Inspection Report Ref:
DT/QA/FM/01/REV:00/DT:01.06.2010).

1.3Moulds:

1.3.1 When any vehicle containing incoming material enters the gate the security shall
check the vehicle & take challan from the driver & put in file in the inward challan file.
(File No.02).

1.3.2 The supervisor will check width, length & height of the mould to ensure that the
mould enters within the machine tie bar distance.

1.3.3 They will check the locating ring for center alignment of the mould with machine
injection unit.

1.3.4 They will check for the coupler arrangement or the ejector arrangement.

1.3.5 They will check the rust, crack, any chip of the material, any surface unevenness,
any parts are missing.
1.3.6 The operator will check any leakages of oil or water inside the mould.
1.3.7 The store incharge shall maintain the record in the stock register.
1.3.8 The operator will check the first piece that there is no defect in the mould.

2. In process Inspection

2.1 Process Validation:

2.1.1 The Quality in-charge will check the barrel temperature, temperature of HRS &
MTC (if any), injection time, injection pressure, injection speed, holding time, holding
pressure, holding speed, refilling speed, refilling pressure, mould safety, core in-out time,
mould open & close time, cooling time, cycle time, etc.

2.1.2 After receiving the first good part the both supervisor & quality incharge will
visually inspect the part with master sample. The quality in-charge will look for the
defects such as, short moulding, silver marks, sink marks, air bubbles, glass mark, black
spots, burn marks, patch marks, dimensional distortion, oil mark, weld line, spray mark,
drool mark, thread mark, water mark, and colour variation.

2.1.3 Using verniear caliper the quality incharge will check the dimensions with reference
to the master samples or drawings provided by customer.

2.1.4 The records of barrel temperature, temperature of HRS & MTC (if any), injection
time, injection pressure, injection speed, holding time, holding pressure, holding speed,
refilling speed, refilling pressure, mould safety, core in-out time, mould open & close
time, cooling time, cycle time, etc. will be maintained in Process Parameter Chart for
Validation (DT/PROD/FM/02/REV:00/DT:01.06.2010).

2.2 Inprocess Inspection

2.2.1 The quality in-charge will look for the defects such as, short moulding, silver
marks, sink marks, air bubbles, glass mark, black spots, burn marks, patch marks,
dimensional distortion, oil mark, weld line, spray mark, drool mark, thread mark, water
mark, and colour variation.

2.2.2 Using verniear caliper the quality incharge will check the dimensions with reference
to the master samples or drawings provided by customer.

2.2.2 The Inprocess inspection records will be maintained in Inprocess inspection Report
(DT/QA/FM/03/REV: 00/DT: 01.06.2010) by the quality inprocess inspector.
 3. Pre dispatch inspection:

3.1 Sample Inspection:

3.1.1 The quality inspector will look for the defects such as, short moulding, silver marks,
sink marks, air bubbles, glass mark, black spots, burn marks, patch marks, dimensional
distortion, oil mark, weld line, spray mark, drool mark, thread mark, water mark, and
colour variation.

3.1.2 Using verniear caliper the quality inspector will check the dimensions with
reference to the master samples or drawings provided by customer & shall maintain the
records in Pre dispatch Inspection Report. (DT/ST/FM/03/REV: 00/DT: 01.06.2010)

3.2 checking of documents & the final packaging:

3.2.1 The quality inspector will ensure that all relevant documents are prepared & will
ensure the dispatching material are according to the document.

3.2.1 The security will collect the relevant document & inspect the outgoing material.

REFERENCE:
ISO 9001:2008
Inward Inspection Report (DT/QA/FM/01/REV:00/DT:01.06.2010)
Process Parameter Chart for Validation (DT/PROD/FM/02/REV:00/DT:01.06.2010).
Inprocess inspection Report (DT/QA/FM/03/REV: 00/DT: 01.06.2010)
Pre dispatch Inspection Report. (DT/ST/FM/03/REV: 00/DT: 01.06.2010)