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1 Palfinger Funkfernsteuerung
Index
1. System overview 3
2. Description 4
2.1 Transmitter 4
2.1-1 Digital main functions 5
2.1-2 Additional digital functions 7
2.1-3 Proportional functions 8
2.1-4 Test mode for radio transmitter 9
2.1-5 Cable mode 9
2.1-6 P50 display on the transmitter (feed back system) 9
2.5 Battery 17
3. Programming 19
3.2 Programming 20
3.2-1 Changing the working direction 21
3.2-2 Changing operating speeds 22
3.2-3 Acceleration ramp 23
3.2-4 Deceleration ramp 24
3.2-5 Linearity of movements 25
3.2-6 Change over delay on Fly-Jib 25
3.2-7 Emergency cut off delay 26
4. Special functions 28
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Palfinger Funkfernsteuerung M2-2.1
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M2-2.1 Palfinger Funkfernsteuerung
1. System overview
The Palfinger Radio Remote Control System is a product of the Swedish company SCAN-RECO, it is
specially developed to operate hydraulically operated mobile cranes.
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Palfinger Funkfernsteuerung M2-2.1
2. Description
2.1 Transmitter
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M2-2.1 Palfinger Funkfernsteuerung
2.1-1 Digital main functions
4 6 5
3 2
1
a) Emergency cut off button (1)
If the button is pressed, the system is switched off and cannot be started.
The button can be released by turning it to the right.
During normal radio operation, the red diode (5) on the transmitter is steadily on.
If the battery is low, the red diode (5) starts to flash.
Frequency shift
By pressing the start button twice in short time, the system changes the frequency like a manual
synthesiser. 12 frequencies are programmed.
During changing the frequency the system beeps once and the red diode (5) flashes once.
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Palfinger Funkfernsteuerung M2-2.1
c) MICRO-Schalter (3)
The system can be operated with 6 different speeds, which the operator can choose by the help
of the MICRO switch.
100%-mode System works with full speed (according to the adjustment of stop speed)
The green diode (6) is off.
1st red. level Act the MICRO-switch once in left direction (ON).
The system operates with 100% of the adjusted MICRO-speed.
The green diode (6) flashes once in a 5 s interval.
2nd red. level Act the MICRO-switch twice in left direction (ON).
The system operates with 83% of the adjusted MICRO-speed.
The green diode (6) flashes twice in a 5 s interval.
3rd red. level Act the MICRO-switch three times in left direction (ON).
The system operates with 68% of the adjusted MICRO-speed.
The green diode (6) flashes three times in a 5 s interval.
4th red. level Act the MICRO-switch four times in left direction (ON).
The system operates with 50% of the adjusted MICRO-speed.
The green diode (6) flashes four times in a 5 s interval.
5th red. level Act the MICRO-switch five times in left direction (ON).
The system operates with 42% of the adjusted MICRO-speed.
The green diode (6) flashes five times in a 5 s interval.
⇒ The speed modes can be changed during operating a function only in a lower mode.
⇒ To come back in a higher mode put all proportional levers in neutral position and act the
MICRO switch once to the right. The system shifts back to 100% mode (stop speed.
⇒ When starting the system, the mode is adjusted as it was during the emergency cut-off
button (memory function).
⇒ The 100% of MICRO speed is free adjustable (1st red. speed), but will never operate faster
than the stop speed setting. If the MICRO speed is programmed higher than the Stop speed,
the stop speed cuts down the MICRO speed to the stop speed setting.
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M2-2.1 Palfinger Funkfernsteuerung
1 2 3
4 7
MICRO ON
6
5 8
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Palfinger Funkfernsteuerung M2-2.1
Due to safety reasons, all levers must be in neutral position during starting the system.
If this is not like this, the transmitter signalises this by indicating the number of the defective lever.
Example: If the system beeps five times during the starting process, lever 5 (from the left) is not in
neutral position.
The system can be operated now only without this defective function.
If a lever is defective, it can be replaced easily by opening the screws and changing the lever.
A modification from linear to cross control levers is not possible without more modifications.
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M2-2.1 Palfinger Funkfernsteuerung
2.1-4 Test mode for radio transmitter
To control all levers and buttons on the transmitter a test mode can be entered.
Test functions:
Now the proportional levers can be tested one by one by acting them. The transmitter gives
acoustical signals according to the angle of the lever.
The digital functions can be tested also by acting them. The systems beeps once by acting a
function.
If the battery is in the transmitter during the cable mode, it will be charged within 16 hours.
oon / off
HPLS
OLP
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Palfinger Funkfernsteuerung M2-2.1
The radio receiver gets the digital data diagram from the transmitter and gives it to the electronic box.
The radio receiver gets electrical power from the electronic box, if it is switched to „remote“.
If the receiver has power, the green diode nearby the antenna is on.
If the radio signal gets interference from other systems, the frequency can be changed by pressing twice
the start button on the transmitter.
The connecting cable of the radio receiver is marked with the letters RA and has to be connected to the
Radio connection on the electronic box.
To guarantee signals without interference, the radio receiver should be mounted with the antenna
vertically.
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M2-2.1 Palfinger Funkfernsteuerung
The electronic box gets a digital diagram form the radio receiver (via the RA cable) and prepares the
signals for all users (control valve, magnetic valves ..)
2.3-1 Connections
Connections:
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Palfinger Funkfernsteuerung M2-2.1
Generally Palfinger uses 2 different systems, the standard radio control and the feed back system.
Further both systems have two different versions, the old versions was used until end of year 2000, since
January 2001, a new box with a difference in the programming is on the market.
2.3-3 Safety
Fuses
The connected users (control valve, magnetic valves ..) are allowed to take a maximum of electrical
power as written here:
If one connection takes more, the line will be switched off (short-cut protection)
The usage of electrical power on the proportional connections depends on the type of control valve.
Therefore have a look on the valve description.
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M2-2.1 Palfinger Funkfernsteuerung
Can be calculated as the sum of all electrical users, the main fuse must be stronger than the
total current consumption.
Inlet voltage:
EX (1) – cable
Standard on all systems. The EX cable is directly connected to the electronic box with a 7-pin
Amphenol plug, named with On/Off. The cable is marked with EX.
Wiring:
1 rpm + / - / Auto
2 Motor Start
3 Motor Stop
4 HPLS On/Off
5 AOS XX (only with AOS)
6 Return oil utilisation On/Off
7 OLP / Horn
• On feed back systems, the pins 4, 5 and 6 are transferred via the CAN bus system. So it is not
necessary to connect the wires externally.
• On older systems, (hydraulic HPLS), wire 5 was used for the HPLS off function.
• If a CAN bus is used, wire 4, 5 and 6 cannot be used for other functions.
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Palfinger Funkfernsteuerung M2-2.1
EX2 – cable
Is standard on all systems produced from the year 2000 or later, the cable is directly wired into the
electronic box (no plug). The cable is marked with EX2.
Wiring:
1 Automatic change over function for Fly-Jib extension and grap
2 Automatic change over function for Fly-Jib knuckle boom and rotator
3 Not used
4 AOS on / off
5 HPLS Input signal for HPLS speed set
6 AK Input signal for workman basket speed set
7 + Permanent plus
EX3 – cable
Is only installed on feed back systems.
The cable is marked with yellow letters “EX3” and is directly wired into the electronic box.
Wiring:
1-7 CAN bus from P50 (see Paltronic 50 description)
The electronic box is equipped with 9 luminous diodes, which show the different operating status and
which can be used also for fault monitoring.
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M2-2.1 Palfinger Funkfernsteuerung
POWER power is on
DV dump valve has voltage
ON/OFF digital function is active
DIR.A: proportional lever is acted to direction A
The intensity of the diode depends on the angle of the acted lever.
DIR.B: proportional lever is acted to direction B
The intensity of the diode depends on the angle of the acted lever.
1,2,3,4: status display, important for fault monitoring
Transmitter on, RADIO mode, radio operating POWER, 2, 3; DV only if function acted
Transmitter on, RADIO mode, cable operating: POWER, 2,3,4, DV only if function acted
In radio mode, the dump valve drops 0,5 s after using a function (3s on AOS systems).
If the system indicates an error, at first always the LED 1 shows a short flash. After this, the error is
shown by a combination of the diodes 2, 3, and 4.
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Palfinger Funkfernsteuerung M2-2.1
Check sum error during programming the system with WIN - SCI
• Factory reset necessary (only possible with WIN-SCI software)
• After this, new programming necessary.
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M2-2.1 Palfinger Funkfernsteuerung
The programming cable comes together with the system and is as a standard 15 m long.
The cable can be used to program the system , to charge the battery in the transmitter or to operate in
cable mode.
It has to be connected between the transmitter and the cable/opto connector of the electronic box.
2.5 Battery
The effective operating time with a fully charged battery is approx. 8 hours.
If the battery is empty, the transmitter gives 3 short optical and acoustical signals.
After this, the battery should be used until the system stops itself.
If the battery is low, the system cannot be restarted again.
If there are not functions acted within 5 minutes, the system switches off automatically.
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Palfinger Funkfernsteuerung M2-2.1
The voltage on the battery connections is approx. the same as the voltage in the feed line.
The charger discharges a battery to a low level of 18 % and starts then the charging process.
Short power interrupts (during starting the truck etc..) are no problem (no memory effect).
Never take the battery out and put in again, the system starts to discharge again!
Attention:
Only charge empty batteries
Take out the battery only when you want to put it into the transmitter
Put system to radio and use cable mode. Charging is only done during working!
Charging time approx. 16 hours.
Connection
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M2-2.1 Palfinger Funkfernsteuerung
3. Programming
To have a well adjusted system, suitable for all the different requirements of different operators, the
system can be adjusted with the help of the transmitter.
The fllowing description explains the programming of the new system (Type 301 and 300), which are on the market
since January 2001.
On older systems, only the levels 1-6 and 15 are programmable.
The programming is done in different levels, each of them is for a different kind of adjustment.
⇒ Connect the programming cable between the transmitter and the „cable/opto“ connection on the
electronic box.
⇒ Give fast impulses with the MICRO-switch to the RIGHT (direction OFF), until the system gives a
long beep.
⇒ Enter the level you want by pressing the start button „x“ times
(Example: press 3 times for level 3)
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Palfinger Funkfernsteuerung M2-2.1
3.2 Pogramming
GENERALLY
Scan Reco has three different speed levels, which are activated by different input signals to the electronic
box.
Conditions:
EX2 wire 5 and 6 have 24 V crane works with full speed (normal mode)
EX2 wire 5 has 0 V HPLS speed active
EX2 wire 6 has 0 V workman basket speed active
EX2 wire 5 and 6 have 0 V the lowest setting is active (HPLS or workman basket)
If one of the reduced speed sets is not used, the signal wire has to be connected to EX2 wire 7
(permanent plus).
PROGRAMMING LEVELS
By pressing the start button according to the speed level in programming mode, each level can be
chosen. The chosen level will be indicated optically (rote diode) and acoustically.
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M2-2.1 Palfinger Funkfernsteuerung
3.2-1 Changing the working direction
• Move the required function with low speed (to avoid load shocks)
• Act once the MICRO switch to the LEFT or to the RIGHT until the function changes it’s working
direction .
The function will interchange both directions with this program!
• Change all functions like this according to your the your wishes or save the changing by
pressing the emergency cut off button. If required, change the program level to a higher one by
pressing the start button again.
• Attention: The working direction is a GLOBAL function! This means, when changing the
direction in normal mode, also HPLS and workman basket mode is changed! On elder
systems, this function is only working in one level, therefore it is necessary to change each
speed set separately. To do this, just repeat the a.m. setting in the required speed set again.
Speed
max.
3 100 % MAX
4 83100%%v. MICRO
MICRO
68 % v. MICRO
1 50 % v. MICRO
A B 42 % v. MICRO
Programming levels
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Palfinger Funkfernsteuerung M2-2.1
All speed settings can be changed with the following procedure. Generally each speed set has three
different adjustments:
• Start speed: Minimum speed of the function which is used to start the movement.
• Maximum speed: Speed when acting a lever fully (highest speed of a speed set).
• MICRO speed: Speed, when acting the lever fully in the first reduced mode (green diode
flashes once every 5 seconds).
PROGRAMMING
• Enter the programming mode and choose the required level by pressing the start button.
(The chosen level will be shown optically (red diode) and acoustically (long and short acoustic
signals)).
• Move the lever of the function you want to change (fully, if maximum or MICRO speed should be
changed and minimal if start speed should be changed).
• Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
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M2-2.1 Palfinger Funkfernsteuerung
3.2-3 Acceleration ramp
NORMAL MODE
If the crane is operating in normal mode (EX2 wire 5 and 6 have 24V/12V), the acceleration for
normal mode can be programmed.
HPLS MODE
To change the acceleration for a function in HPLS mode, the HPLS mode has to be active during
programming (EX2 wire 5 has 0V).
PROGRAMMING
The higher the acceleration ramp is adjusted, the longer it takes to get maximum speed on a
function.
The acceleration ramp can be modified in 16 steps:
step acceleration time step acceleration time
0 0,0 s 8 1,0 s
1 0,1 s 9 1,2 s
2 0,2 s 10 1,5 s
3 0,3 s 11 1,7 s
4 0,4 s 12 2,0 s
5 0,5 s 13 2,5 s
6 0,6 s 14 3,0 s
7 0,8 s 15 5,0 s
• Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
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Palfinger Funkfernsteuerung M2-2.1
PROGRAMMING
The higher the acceleration ramp is adjusted, the longer it takes to get maximum speed on a
function.
The acceleration ramp can be modified in 16 steps:
step acceleration time step acceleration time
0 0,0 s 8 1,0 s
1 0,1 s 9 1,2 s
2 0,2 s 10 1,5 s
3 0,3 s 11 1,7 s
4 0,4 s 12 2,0 s
5 0,5 s 13 2,5 s
6 0,6 s 14 3,0 s
7 0,8 s 15 5,0 s
• Change all functions like this according to your the your wishes or save the changing by pressing
the emergency cut off button. If required, change the program level to a higher one by pressing the
start button again.
Speed
100 %
Programming
max. 5 6
100 % MICRO Level 5 Acceleration ramp
83 % Level 6 Deceleration ramp
68 %
Attention
53 % When operating a movement to the
42 % opposite direction, a first the ramp
completes the deceleration before the
direction changes!
min.
0 Time
0 Acceleration Deceleration
When levers acted quickly
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M2-2.1 Palfinger Funkfernsteuerung
3.2-5 Linearity of movements
ATTENTION
The values are preadjusted and should not be changed by anyone.
This adjustments allows to modify the change over time between a Fly-Jib main function and an
additional equipment on the Fly-Jib (Y18 and Y19).
• Enter the programming level and activate level 8 by pressing the start button 8 times (system gives
one long and 4 short signals optically and acoustically)
• If required, change the program level to a higher one by pressing the start button again, otherwise
save the changing by pressing the emergency cut off button.
Attention
The delay time is preadjusted by Palfinger according to each equipment and should not be changed by
anybody after delivery (peak pressures can occur).
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Palfinger Funkfernsteuerung M2-2.1
This adjustment controls, how long the emergency cut off system is be active after moving a function.
The programming has to be done in level 12 and is divided into 256 values. Each one means a certain
delay time for the emergency cut off system.
• Enter the programming level and activate level 12 by pressing the start button 12 times (system
gives two long and 4 short signals optically and acoustically)
1 1s
2 2s
3 3 s = STANDARD for AOS
until 19 19 s
22 22 s
until 255 255 s
• If required, change the program level to a higher one by pressing the start button again, otherwise
save the changing by pressing the emergency cut off button.
ATTENTION
The standard value (21) is presetted by Palfinger and should not be changed by anybody after delivery
due to safety reasons.
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M2-2.1 Palfinger Funkfernsteuerung
3.3 Saving the adjustments
After adjusting all necessary movements, the adjustments can be stored in the system by pressing the
emergency cut-off button.
Together with this you leave the programming mode.
Now it is possible to enter the programming mode again or to start the normal operation.
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Palfinger Funkfernsteuerung M2-2.1
4. Special functions
During doing this, the new transmitter gives it’s digital system address to the receiver, so that again both
radio parts are able to work together.
Programming
• Check that there is no voltage on the receiver now! If there is voltage, use the ignition key to stop
the system.
• Release the emergency button at first on the crane, than on the transmitter.
• Press the emergency button, remove the programming cable and put the battery in.
After programming a new transmitter to an existing system, only the new transmitter can control the
crane.
General
It is always possible to use any transmitter in cable mode without programming anything.
In this case, the cable has the highest priority and the address of the radio parts is not important.
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