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EDITORIAL REVISION

July 2007

Process Industry Practices


Insulation

PIP INSR1000
Installation of Flexible, Removable/Reusable
Insulation Covers for Hot Insulation Service
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence
over this Practice. Determinations concerning fitness for purpose and particular matters
or application of the Practice to particular project or engineering situations should not
be made solely on information contained in these materials. The use of trade names
from time to time should not be viewed as an expression of preference but rather
recognized as normal usage in the trade. Other brands having the same specifications
are equally correct and may be substituted for those named. All Practices or guidelines
are intended to be consistent with applicable laws and regulations including OSHA
requirements. To the extent these Practices or guidelines should conflict with OSHA or
other applicable laws or regulations, such laws or regulations must be followed.
Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The


University of Texas at Austin, 3925 West Braker Lane (R4500), Austin,
Texas 78759. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

PRINTING HISTORY
April 1999 Issued February 2006 Editorial Revision
December 2005 Technical Correction July 2007 Editorial Revision

Not printed with State funds


EDITORIAL REVISION
July 2007

Process Industry Practices


Insulation

PIP INSR1000
Installation of Flexible, Removable/Reusable
Insulation Covers for Hot Insulation Service
Table of Contents

1. Introduction................................. 2 Data Forms


1.1 Purpose ............................................. 2 INSR1000-D1– Documentation
1.2 Scope................................................. 2 Requirements Sheet
The following data forms shall be part of this
2. References .................................. 2 Practice only if indicated on the purchaser’s
2.1 Process Industry Practices................ 2 completed Documentation Requirements
2.2 Industry Codes and Standards.......... 2 Sheet.
2.3 Other References .............................. 2
INSR1000-D2 – Design Parameters
INSR1000-D3 – Flexible,
3. Definitions ................................... 3 Removable/Reusable Insulation
Covers for Hot Insulation Service Data
4. Requirements.............................. 3 Sheet
4.1 Materials ............................................ 3 INSR1000-F – Insulation Thickness Table
4.2 Design and Fabrication ..................... 5 (US Customary Units)
4.3 Installation Requirements .................. 7 INSR1000-FM – Insulation Thickness
4.4 Inspection .......................................... 7 Table (SI Units)
4.5 Extent of Insulation ............................ 7
4.6 Documentation .................................. 7
4.7 Thickness Table ................................ 8

Process Industry Practices Page 1 of 8


PIP INSR1000 EDITORIAL REVISION
Application of Underground Coatings July 2007

1. Introduction

1.1 Purpose
This Practice provides requirements for the installer of flexible, removable/reusable
insulation covers for hot service insulation systems.

1.2 Scope
This Practice describes the minimum requirements for materials, fabrication, and
installation of flexible, removable/reusable hot service insulation covers, ambient to
538°C (1000°F).

2. References
Applicable parts of the following Practices, industry codes and standards, and references shall
be considered an integral part of this Practice. The edition in effect on the date of contract
award shall be used, except as otherwise noted. Short titles are used herein where appropriate.

2.1 Process Industry Practices (PIP)


– PIP INSH1000 - Hot Service Insulation Materials and Installation
Specification
2.2 Industry Codes and Standards
• American Society of Testing and Materials (ASTM)
– ASTM C680 - Standard Practice for Determination of Heat Gain or Loss
and the Surface Temperatures of Insulated Pipe and Equipment Systems by
the Use of a Computer Program
– ASTM C692 - Standard Test Method for Evaluating the Influence of
Thermal Insulations on External Stress Corrosion Cracking Tendency of
Austenitic Stainless Steel
– ASTM C795 - Thermal Insulation for Use in Contact with Austenitic
Stainless Steel
– ASTM C871 - Standard Test Methods for Chemical Analysis of Thermal
Insulation Materials for Leachable Chloride, Fluoride, Silicate, and Sodium
Ions
– ASTM C1086 - Standard Specification for Glass Fiber Felt Thermal
Insulation
– ASTM D3776 - Standard Test for Methods for Mass per Unit Area (Weight)
of Woven Fabric
2.3 Other References

• North American Insulation Manufacturers Association (NAIMA)


– 3E PLUS Insulation Thickness Computer Program

Page 2 of 8 Process Industry Practices


EDITORIAL REVISION PIP INSR1000
July 2007 Application of Underground Coatings

3. Definitions
supplier: Party responsible for furnishing and/or installing the insulation system

owner: The party who owns the facility wherein the installation system will be used

purchaser: The party who awards the contract to the supplier. The purchaser may be the
owner or the owner's authorized agent.
manufacturer: Party responsible for making the insulation covers for hot insulation service

4. Requirements

4.1 Materials
4.1.1 General
4.1.1.1 Insulation and accessory materials shall be furnished in accordance
with the requirements of this Practice, including the specific grade
or type.
4.1.1.2 Insulation and accessory materials shall be formulated without
asbestos.
4.1.1.3 Materials shall be new and shall be used prior to the expiration
date.
4.1.1.4 Use of materials other than those specified in this Practice shall
require prior written approval of the purchaser. Requests for
substitutions shall be included as an alternate in the bidder’s
proposal.
4.1.1.5 Alternative insulation materials may be specified by the purchaser
on data sheet INSR1000-D3, as needed.
4.1.2 Testing
4.1.2.1 All materials shall be qualified for use on austenitic stainless steel
in accordance with ASTM C795. If requested, test reports shall be
furnished.
4.1.2.2 Material manufacturer shall also furnish a chemical analysis in
accordance with ASTM C871 for materials. This chemical analysis
shall not vary by more than 50% from the chemical analysis of the
production lot tested under ASTM C692.
4.1.2.3 Unless otherwise specified in the purchase order, certification of
chemical analysis is not required for each production lot from
which material is furnished for this project. However, the
manufacturer shall state that the chemical analysis will not vary by
more than 50% from those done during the production lot tested
under ASTM C795.

Process Industry Practices Page 3 of 8


PIP INSR1000 EDITORIAL REVISION
Application of Underground Coatings July 2007

4.1.2.4 Testing shall be conducted by a laboratory accredited by the


National Institute of Standards and Technology’s National
Voluntary Laboratory Accreditation Program (NVLAB).
4.1.3 Insulation Material
4.1.3.1 Insulation material shall be composed of 100% selected-grade
Type E glass fibers fabricated in mat form without the addition of
resinous or organic binders in accordance with ASTM C1086.
4.1.3.2 Insulation shall be suitable for hot face temperatures to 538°C
(1000°F).
4.1.3.3 Insulation shall have a nominal density of 128 kg/m³ (8.0 lb/ft³).
4.1.4 Inner Liner
4.1.4.1 Inner liner for operating temperatures to 260°C (500°F) shall be a
fiberglass fabric impregnated with PTFE, having a minimum
weight of 540 g/m² (16 oz/yd²) in accordance with ASTM D3776,
and grey in color.
4.1.4.2 Inner liner for operating temperatures 261°C (501°F) to 538°C
(1000°F) shall be a four-ply laminate, consisting of two layers of
fiberglass cloth and two layers of 25 µm (1 mil) thick aluminum
foil, with a minimum weight of 610 g/m² (18 oz/yd²).
4.1.5 Outer Jacket
Outer jacket shall be a fiberglass fabric impregnated with PTFE, having a minimum
weight of 540 g/m² (16 oz/yd2) in accordance with ASTM D3776, and grey in color.
4.1.6 Tie-Down Straps
4.1.6.1 Tie-down straps shall be constructed of the same material as the
outer jacket.
4.1.6.2 Tie-down straps shall be fabricated using a double thickness of the
fabric, with edge trim sewn in place along both edges.
4.1.6.3 Edge trim shall be applied to not leave exposed fabric edges.
4.1.6.4 Ends of the straps shall be turned under 6 to 13 mm (1/4 to
1/2 inch) and double-stitched to prevent unraveling.
4.1.7 Drawstrings
Drawstrings shall be made from 100% textured fiberglass sleeving with plain weave,
10 mm (3/8 inch) inside diameter, 0.8 mm (0.03 inch) wall thickness, and shall be
suitable for 538°C (1000°F) service.
4.1.8 Thread
4.1.8.1 PTFE-coated fiberglass thread shall be used for service
temperatures to 260°C (500°F).
4.1.8.2 Fiberglass thread shall be 0.50 mm (0.021 inch) diameter,
minimum 9 kg (20 lbs.) tensile strength.

Page 4 of 8 Process Industry Practices


EDITORIAL REVISION PIP INSR1000
July 2007 Application of Underground Coatings

4.1.8.3 Kevlar-coated stainless steel thread shall be used for service


temperatures above 260°C (500°F).
4.1.8.4 Stainless steel thread shall be minimum 0.40 mm (0.015 inch)
diameter and minimum 8 kg (18 lbs.) tensile strength.
4.1.9 Hardware
All hardware such as D-rings, buckles, tags, etc., shall be type 304 stainless steel.

4.2 Design and Fabrication


4.2.1 Piping and Equipment Covers
4.2.1.1 Insulated items shall be pre-measured to assure a tight fit.
Allowances for valve bonnet height, gland openings, protrusions,
etc shall be included.
4.2.1.2 Force-folding or bending of covers shall not be permitted.
4.2.1.3 Covers shall be fabricated with a minimum 50 mm (2 inches) of
overlap at the end flap over adjacent insulation.
4.2.1.4 Covers shall be fabricated to allow easy access to valve packing
glands and flange bolts without having to completely remove the
cover.
4.2.1.5 If possible, covers shall be fabricated with parting faces at the
cover low point to facilitate drainage. Otherwise, a drainage
grommet shall be installed at the cover low point.
4.2.1.6 Any single cover or cover piece shall not exceed 20 kg (45 lbs.)
Covers with a finished weight of 20 kg (45 lbs.) or less shall be
fabricated in one piece.
4.2.2 Jacket Fabric Seam Construction
4.2.2.1 All fabric seams shall be sewn. Machine stitching shall be used
wherever practical. Hand stitching shall be kept to an absolute
minimum.
4.2.2.2 All cover seams shall be turned in or under and sewn to prevent
any raw edges from being exposed on any surface.
4.2.2.3 Gusset-type construction shall be utilized for all cover thicknesses
greater than 1 inch.
4.2.2.4 Sewing shall be double straight stitched with minimum 7 stitches
per 25 mm (1 inch). Each row shall be parallel and spaced a
minimum of 3 mm (1/8 inch) to a maximum of 13 mm (1/2 inch)
apart.
4.2.2.5 Fabric seams shall be inside seams, except that the final closing
seam may be an outside seam.
4.2.2.6 Insulation within the jacketing shall be secured with lacing hooks
or insulation anchors to prevent insulation from settling within the
cover. These supports shall penetrate the cold face jacketing and

Process Industry Practices Page 5 of 8


PIP INSR1000 EDITORIAL REVISION
Application of Underground Coatings July 2007

the insulation core, but not the hot face jacketing. Point protectors
shall be used to prevent penetration of the hot face jacketing.
4.2.3 Tie-Down/Anchor Strap Construction
4.2.3.1 The terminal ends of splits in covers shall be constructed with flaps
or drawcord/flaps to seal the covers from wind and water. Flaps
shall have no gaps where they contact adjacent insulation.
4.2.3.2 D-ring type buckles and/or hook-and-loop tie-down/anchor straps
shall be used.
4.2.3.3 Lacing Hooks
1. Lacing hooks and wire shall not be used unless approved by the
Purchaser.
2. If Purchaser approves the use of lacing hooks and wires, the
lacing hooks shall be tufted to the cold face jacketing.
3. If lacing hooks penetrate the hot face, the hooks shall be
secured by self-locking washers with a patch of the hot face
jacketing material sewn over the washer.
4. A silicone rubber patch shall be placed between the washer and
the cover.
4.2.3.4 Ends of straps shall be turned under 6 mm (1/4 inch) to 13 mm
(1/2 inch) and double stitched to prevent unraveling.
4.2.3.5 Strap length and number of straps for covers shall be sufficient to
ensure a snug and proper fit without gaps or sagging of the cover.
4.2.3.6 Tie-down strap length shall have a minimum of 150 mm (6 inches)
excess length for pulling and securing.
4.2.3.7 Drawcords
1. Drawcords shall be used if terminal ends of covers need to be
drawn down around adjacent insulation, valve bonnets, nozzles,
etc., to seal the covers from wind and water.
2. Covers shall incorporate flaps at the terminal ends. Drawcord
shall be located within this flap.
3. Tie-down/anchor straps adjacent to the covers terminal ends
shall be spaced a minimum of 50 mm (2 inches) back from the
drawcord flaps.
4. Cord length shall be sufficient to allow a minimum of 150 mm
(6 inches) of cord to protrude from each end of the flap when it
is drawn down.
5. Cut ends of braided sleeving cord shall be turned back inside
the sleeving a minimum of 25 mm (1 inch) and double-stitched
to prevent fraying.
6. A double stitch shall be located at the middle of the flap to
secure the cord and prevent it from pulling out.

Page 6 of 8 Process Industry Practices


EDITORIAL REVISION PIP INSR1000
July 2007 Application of Underground Coatings

4.2.4 Valve Covers


4.2.4.1 Valve covers shall be designed to permit full function of the valves
and shall not obscure the valve’s position indicator.
4.2.4.2 Any leak from the packing gland or flanges must be channeled out
of the cover to prevent soaking the insulation.
4.2.5 Identification Tags
4.2.5.1 Stainless steel identification tags shall be permanently attached to
the outside of the cover.
4.2.5.2 The identification legend shall be mechanically embossed on the
tag.
4.2.5.3 Information contained on each tag shall be specified by the
purchaser.
4.2.5.4 Tags shall not be riveted directly to the cold face jacketing.
4.2.5.5 Tags shall be riveted to straps that are similar to tie-down/anchor
straps. These straps shall be secured to the cold face jacketing to
allow the straps to double as handles or lifting loops.
4.2.5.6 Covers utilizing multi-piece construction shall be appropriately
tagged for assembly.

4.3 Installation Requirements


4.3.1 All surfaces to be insulated shall be clean and dry.
4.3.2 Before insulating, any steel requiring coating shall be coated in accordance
with applicable specifications.
4.3.3 Insulation shall not be installed until completion of stress relieving, chemical
cleaning, pressure testing, installation of heat tracing, and authorization in
writing by appropriate authority.
4.3.4 The fit of the covers shall be in accordance with the design requirements of
this Practice.

4.4 Inspection
4.4.1 The Purchaser reserves the right to inspect the covers during manufacture.
4.4.2 Any materials or installations that do not meet the requirements of this
Practice shall be replaced or corrected.

4.5 Extent of Insulation


The extent of insulation shall be in accordance with the purchaser's PIP INSH1000
data sheet INSH1000-D3.

4.6 Documentation
4.6.1 Documents required to define the scope of work shall be listed on
Documentation Requirements Sheet INSR1000-D1.

Process Industry Practices Page 7 of 8


PIP INSR1000 EDITORIAL REVISION
Application of Underground Coatings July 2007

4.6.2 Flexible, removable/reusable insulation covers shall be provided in


accordance with purchaser's data sheet INSR1000-D3, as needed to specify
different cover types.

4.7 Thickness Table


4.7.1 Table 1 design parameters were used to compute the personnel protection
thicknesses shown in the PIP INSR1000-F or PIP INSR1000-FM.
4.7.2 Users shall determine if these economic and climatic conditions are
applicable to their specific location.
4.7.3 Design parameters other than those shown in Table 1 may be noted in
PIP INSR1000-D2.

Table 1: Design Parameters - Insulation Thickness Calculation


Hot Insulation Thickness - 1998 Design Parameters
Personnel Protection Design Wind Speed 1 m/s (2 mph)
Personnel Protection Design Summer Dry Bulb Temperature 35°C (95°F)
Personnel Protection Maximum Surface Temperature 60°C (140°F)

Emittance of Existing Surface 0.9

Reference: ASTM C680, Available from ASTM, Philadelphia, PA.


3E PLUS Insulation Thickness Computer Program ver. 2.0, Copyright North American Insulation Manufacturers
Association (NAIMA).

Page 8 of 8 Process Industry Practices


ASSOC. PIP: DOCUMENTATION
INSR1000 REQUIREMENTS SHEET PIP INSR1000-D1

FLEXIBLE, REMOVABLE/REUSABLE INSULATION PAGE 1 OF 1


COVERS FOR HOT INSULATION SERVICE JULY 2007

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

NUMBER TITLE REV DATE NOTES


INSR1000 FLEXIBLE, REMOVABLE/REUSABLE
INSULATION COVERS FOR HOT INSULATION SERVICE
INSR1000-D2 DESIGN PARAMETERS
INTG1000 INSULATION INSPECTION CHECKLIST

SELECTED MATERIALS SYSTEM DATA SHEETS


INSR1000-D3 YES NO GENERAL SERVICE, TO 260 C (500 F)
YES NO
YES NO
YES NO
YES NO
SELECTED INSULATION THICKNESS TABLES
INSR1000-F YES NO GENERAL SERVICE, US CUSTOMARY UNITS
INSR1000-FM YES NO GENERAL SERVICE, SI UNITS
YES NO
YES NO
YES NO
FLEXIBLE, REMOVABLE / REUSABLE INSULATION COVER DETAILS
INIH0009 YES NO REMOVABLE AND REUSABLE INSULATION
– FLEXIBLE
YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
NOTES:
ASSOC. PIP:
DESIGN PARAMETERS PIP INSR1000-D2
INSR1000

FLEXIBLE, REMOVABLE/REUSABLE INSULATION PAGE 1 OF 1


COVERS FOR HOT INSULATION SERVICE JULY 2007

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.


FACILITY NAME
LOCATION

HEAT CONSERVATION DESIGN BASIS:


MAXIMUM HEAT LOSS - INSULATION SURFACE W/m² Btu/hr•ft²
DESIGN AMBIENT TEMPERATURE °C °F
WIND SPEED (AVERAGE ANNUAL) m/s mph
INSULATION FINISH EMISSIVITY
DESIGN FACTOR FOR THERMAL CONDUCTIVITY
MINIMUM INSULATION THICKNESS mm in.

PERSONNEL PROTECTION DESIGN BASIS:


DESIGN AMBIENT TEMPERATURE 35 °C °F
MAXIMUM SURFACE TEMPERATURE 60 °C °F
WIND SPEED 1 m/s mph
INSULATION FINISH EMISSIVITY 0.90
DESIGN FACTOR FOR THERMAL CONDUCTIVITY 1.00
MINIMUM INSULATION THICKNESS 25 mm in.

NOTES:
ASSOC. PIP:
INSR1000 DATA SHEET PIP INSR1000-D3

FLEXIBLE, REMOVABLE/REUSABLE PAGE 1 OF 1


JULY 2007
INSULATION COVERS FOR HOT INSULATION SERVICE
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.

SERVICE DESCRIPTION: GENERAL SERVICE.


TEMPERATURE RANGE: TO 260 °C (TO 500°F) THICKNESS TABLE:

APPROVED MANUFACTURERS
MANUFACTURER BRAND NAME MANUFACTURER BRAND NAME

COMPONENT DESCRIPTION MANUFACTURER BRAND NAME


INSULATION TYPE E GLASS FIBER MAT, WITHOUT RESINOUS OR ORGANIC BINDERS
MATERIAL
INNER LINER FIBERGLASS FABRIC, PTFE IMPREGNATED, 540 g/m² (16 oz/yd²)
OUTER JACKET FIBERGLASS FABRIC, PTFE IMPREGNATED, 540 g/m² (16 oz/yd²)
KNITTED WIRE NOT REQUIRED
MESH
DRAWSTRINGS FIBERGLASS SLEEVING, PLAIN WEAVE, 10 mm (3/8 in.) INSIDE DIAMETER AND 0.03 in.
(0.8 mm) WALL THICKNESS
THREAD TEFLON-COATED FIBERGLASS THREAD, 0.50 mm (0.021 in.) DIAMETER, MINIMUM 9 kg (20
lb) TENSILE STRENGTH

NOTES:
ASSOC. PIP:
INSULATION THICKNESS TABLE (US CUSTOMARY UNITS) PIP INSR1000-F
INSR1000

FLEXIBLE, REMOVABLE/REUSABLE PAGE 1 OF 1


INSULATION COVERS FOR HOT INSULATION SERVICE JULY 2007

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

SERVICE DESCRIPTION: GENERAL SERVICE

Operating Temperature, °F
Pipe Size
151 201 251 301 351 401 451 501 551 601 651 701 751 801 851 901 951
or O.D.
To to to to to to to to to to to to to to to to to to to to to to
(NPS) (in.)
150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
1 and less 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.5
1 1/2 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.5
2 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.5 2.5 2.5
3 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 2.0 2.0 2.0 2.5 2.5 3.0 3.0
4 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 2.5 2.5 3.0 3.0
6 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 2.5 3.0 3.0 3.0
8 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 2.5 3.0 3.0
10 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 2.0 2.0 2.0 2.5 2.5 3.0 3.0
12 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 2.0 2.0 2.5 2.5 3.0 3.0
14 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 2.5 3.0 3.0
16 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
18 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
20 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
24 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
30 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
36 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2.0 2.0 2.0 2.5 3.0 3.0
>36 to Flat 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 2.0 2.0 2.0 3.0 3.0

NOTES:
1. Insulation thicknesses are based on design parameters in PIP INSR1000 Table 1 for personnel protection, using maximum thermal conductivity for glass fiber felt insulation
in accordance with ASTM C1086.
ASSOC. PIP:
INSULATION THICKNESS TABLE (SI UNITS) PIP INSR1000-FM
INSR1000

FLEXIBLE, REMOVABLE/REUSABLE PAGE 1 OF 1


INSULATION COVERS FOR HOT INSULATION SERVICE JULY 2007

FACILITY NAME PROJECT NO.


LOCATION PROJECT DOCUMENT NO.
NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

SERVICE DESCRIPTION: GENERAL SERVICE

Operating Temperature, °C
Pipe Size
76 101 126 151 176 201 226 251 276 301 326 351 376 401 426 451 476 501 526
or O.D.
To to to to to to to to to to to to to to to to to to to to to to
(NPS) (in.)
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 538
1 and less 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 50 50 50 65 65
1 1/2 25 25 25 25 25 25 25 25 25 25 40 40 40 40 50 50 50 65 65 65
2 25 25 25 25 25 25 25 25 25 40 40 40 40 50 50 50 65 65 65 75
3 25 25 25 25 25 25 25 25 40 40 40 40 50 50 50 65 65 75 75 75
4 25 25 25 25 25 25 25 25 40 40 40 50 50 50 65 65 75 75 75
6 25 25 25 25 25 25 25 40 40 40 50 50 50 65 65 75 75
8 25 25 25 25 25 25 25 40 40 50 50 50 65 65 75 75
10 25 25 25 25 25 25 40 40 40 50 50 65 65 65 75 75
12 25 25 25 25 25 25 40 40 40 50 50 65 65 75 75
14 25 25 25 25 25 25 40 40 40 50 50 65 65 75 75
16 25 25 25 25 25 25 40 40 50 50 50 65 65 75 75
18 25 25 25 25 25 25 40 40 50 50 65 65 75 75
20 25 25 25 25 25 25 40 40 50 50 65 65 75 75
24 25 25 25 25 25 25 40 40 50 50 65 65 75 75
30 25 25 25 25 25 40 40 40 50 50 65 65 75
36 25 25 25 25 25 40 40 40 50 50 65 75 75
>36 to Flat 25 25 25 25 25 40 40 50 50 65 75 75

NOTES:
1. Insulation thicknesses are based on design parameters in PIP INSR1000 Table 1 for personnel protection, using maximum thermal conductivity for glass fiber felt insulation
in accordance with ASTM C1086.

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