Sie sind auf Seite 1von 33

Hayward Gordon Mixers

MT-402.0
Agitator Installation (Typical)
Agitator Assembly
The steps and methods listed on this
presentation is only one method to the
installation of an agitator. Steps may
change based on site erection equipment
that is available.

Hayward Gordon Limited Agitator Installation and Assembly


Nomenclature / Parts
• Motor
• Reducer with LS Coupling
• Upper Shaft (Stub shaft)
• Lower Shaft (Extension shaft)
• Impeller Blades (Upper and Lower)

Hayward Gordon Limited Agitator Installation and Assembly


Parts of the Agitator

Hayward Gordon Limited Agitator Installation and Assembly


Gear Reducer Lifting Points

Lifting lugs, 2 per side

Hayward Gordon Limited Agitator Installation and Assembly


Lifting Points

Hayward Gordon Mixers


Hayward Gordon Limited
Installation procedure and notes
Agitator Installation and Assembly
Nomenclature / Parts

Ext shaft with all Stub shaft (no hardware


hardware installed installed)

Hayward Gordon Limited Agitator Installation and Assembly


Individual component shipment
• Motor (Could be shipped on unit, depends on size)
• Reducer with LS Coupling
– Coupling hardware installed in coupling
• Upper Shaft (Stub shaft)
• Lower Shaft (Extension shaft)
– In-tank coupling hardware installed on coupling
– Blade to hub ear hardware installed on hub ears
• Impeller Blades (Upper and Lower)
Hayward Gordon Limited Agitator Installation and Assembly
Shaft support system

Hayward Gordon Limited Agitator Installation and Assembly


Shaft support system
• Maintenance
platforms can be
installed to assist
with the installation

Hayward Gordon Limited Agitator Installation and Assembly


Stub Shaft Lift

Hayward Gordon Limited Agitator Installation and Assembly


Stub Shaft Positioning

Hayward Gordon Limited Agitator Installation and Assembly


Stub Shaft Positioning

-Lower shaft and rest coupling


flange on beam supports.
-Bolt coupling flange to
supports.
-Remove Crane Straps

Hayward Gordon Limited Agitator Installation and Assembly


Reducer Installation
1.PLACE REDUCER ASSEMBLY ON BRIDGE
STRUCTURE.
2. BOLT REDUCER TO SUPPORT
STRUCTURE

Hayward Gordon Limited Agitator Installation and Assembly


Wet-end/Reducer Installation
View of spanning beams with upper coupling on
stub shaft.

Hayward Gordon Limited Agitator Installation and Assembly


Wet-end/Reducer Installation
View of LS coupling set with threaded rods
engaged (4).
Install nuts on threaded rod and tighten to draw
up the wet-end to the reducer low speed
coupling

Hayward Gordon Limited Agitator Installation and Assembly


Wet-end/Reducer Installation
1.TIGHTEN ALL FOUR INSTALLED NUTS IN
SEQUENCE UNTIL SPIGOT IS ENGAGED AND
NUTS ARE TIGHT.
2. INSTALL BALANCE OF COUPLING
HARDWARE, TORQUE TO SPECIFIED
VALUES
3. REMOVE THREADED ROD AND NUTS
4. COMPLETE LOW SPEED COUPLING
HARDWARE INSTALLATION.
5. UNBOLT AND REMOVE ALL SUPPORT
BEAMS.

Hayward Gordon Limited Agitator Installation and Assembly


Wet-end/Reducer Installation
Check bolt torques on coupling and drive
support

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation
Extension shaft laydown in tank

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation
1. INSTALL NUTS ON THREADED ROD ONCE
ROD FULLY ENGAGES THROUGH HOLES ON
EXT SHAFT.
2. TIGHTEN NUTS IN EVEN SEQUENCE
UNTIL SPIGOT IS FULL ENGAGED.
3. INSTALL BALANCE OF COUPLING
HARDWARE, REMOVE THREADED ROD AND
FULLY INSTALL ALL COUPLING HARDWARE.
4. TORQUE NUTS TO THE PROPER VALUE.

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation

1. INSTALL NUTS ON THREADED ROD ONCE


ROD FULLY ENGAGES HOLES ON EXT
SHAFT.
2. TIGHTEN NUTS IN EVEN SEQUENCE
UNTIL SPIGOT IS FULL ENGAGED.
3. INSTALL BALANCE OF COUPLING
HARDWARE, REMOVE THREADED ROD AND
FULLY INSTALL ALL COUPLING HARDWARE.

Hayward Gordon Limited Agitator Installation and Assembly


Extension shaft installation

Depending on size of the coupling,


positive lock is accomplished by double
nut or lock washer.

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

Erect Scaffolding around shafting.

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation
Place impeller blades on the floor.

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

-If possible, inner pick-up point should run


through bridge structure to allow
movement of the blade as close to the
hub ear as possible.

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

When torqueing impeller hardware


please consult manual or general
arrangement drawing.
Over-tighten bolts by 15% then relax
bolts and tighten to the specified level.
This sets the joint between the two
surfaces and stress relieves the bolt.

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

Hayward Gordon Limited Agitator Installation and Assembly


Impeller Blade Installation

Hayward Gordon Limited Agitator Installation and Assembly


Agitator Assembly
Other options for installation
-Ext shaft in tank first, braced in place in the centre, stub shaft bolts
from above.
-After shafts are installed, install reducer on bridge structure and pull up
shaft assembly to reducer. Depending on this you may lose vertical
access to install the blades using the crane using the shaft centre line.
-Install the blades on the extension shaft out of the tank. Could
damage rubber on the blade tips.

Hayward Gordon Limited Agitator Installation and Assembly

Das könnte Ihnen auch gefallen