WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms

Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
ABOUT KEOKUK STEEL
The foundry was brought back online in mid-January 2017, and we’re
ramping up production now. Founded in 1922, the people of Keokuk
Steel Castings are excited to be back in the business of producing highly
engineered, high-quality steel castings made in the United States.

We have extensive inspection ability including laboratory, X-Ray and

nondestructive testing facilities on-site. These capabilities, combined
with our rigorous quality systems, serve our domestic and international
customers’ steel castings needs in many industries.

We can pour over 100 grades of steel, ranging from one lb. to 3500 lbs.
We are qualified to pour Mil-A-11356 Armor up to 2.25″ and are
classified as a Woman Owned Small Business. Also, we have production
capacity and we can provide market sensitive lead times.
 MILLS GROUP LOCATIONS

EIP – Hog Production Handling Equipment

Mills Group – Custom Manufacturing
EARLVILLE, IOWA
Keokuk Steel Castings – Steel Casting
Sky Pro LLC – Robotic Cleaning Systems
KEOKUK, IOWA

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 STONE BUILDING

190,000 sq. ft.

Main office
Cleaning, Shipping and Pattern Storage

HAWKEYE
106,000 sq. ft.
Production
Heat Treat and NDT/NDE
 PRODUCTS >> OIL FIELD AND GAS

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 PRODUCTS >> FLOW CONTROL

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 PRODUCTS >> LOCOMOTIVE

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 PRODUCTS >> MILITARY

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 PRODUCTS >> HEAVY EQUIPMENT

WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
 CAPABILITIES >> OVERVIEW

MATERIALS PRODUCED WEIGHT RANGE

Carbon Steel
Austenitic Stainless Steel
Duplex Stainless Steel
Low Alloy Steel
Martensitic Stainless Steel
Ferritic Stainless Steel
1-3,500
Hastaloys Monel pounds
Inconel Armor
 CAPABILITIES >> QUALIFICATIONS

ISO 9001:2015 (Certificate #10031401 LRQA) Mil-A-11356F Qualified from 1 inch to 2 ¼ inch thicknesses

PED Certification Federal Regulation 10 CFR 50

ITAR Registration M37693 AAR M-1003

DDTC/JCP Registered 0077026 MIL-I-48208A and MIL-I-45662

 CAPABILITIES >> CORE ROOM
4 “BLOW” TYPE
CORE MACHINES
Isocure binder system
100lb/min Pacemaster Mixer

LARGE CORE LINE

Pepset binder system
250 lb./min. Pacemaster Mixer

Shell Core
U-180 and Dependable 400
Precoated silica sand
CAPABILITIES >> MOLDING
LOOP MOLDING
Pepset binder system
1000 lb/mmin Kloster mixer
200 molds/shift
Max size: 34”x44”x14”

LARGE LINE MOLDING

Pepset binder system
1000 lb/min Strongscot mixer
40 molds/shift
Max size: 64”x84”x28”

SAND RECLAIMATION
Thermal
Mechanical
 CAPABILITIES >> ARC MELT

9½ ton WHITING ARC FURNACE

Acid refractory lined
 CAPABILITIES >> INDUCTION MELT

2 TON INDUCTOTHERM
INDUCTION FURNACE
Alumina lined

500 LB. INDUCTION FURNACE

Alumina lined
CAPABILITIES >> POURING
“TEAPOT” CONFIGURED TAP
AND POURING LADLES
700 lb. Monolithic Foseco “Kaltek” pre-cast liner
3,500 lb. Foseco “Kaltek” liner boards
6,000 lb. Foseco “Kaltek” liner boards
 CAPABILITIES >> HEAT TREAT
4 – BOX GAS FIRED OVENS
12’ x 12’ x 6’
10,000 lb capacity
Up to 2,150° F
1 – BOX GAS FIRED OVEN
18’ x 12’ x 6’
15,000 lb capacity
Up to 1,800° F
1 – BOX GAS FIRED OVEN
6’ x 6’ x 12’
10,000 lb capacity
Up to 1,350° F
WATER QUENCH TANK
8 x 16’ x 8’
2 – Cooling Towers
4 – 50hp agitation pumps
CAPABILITIES >> NDT
Nondestructive Testing

RADIOGRAPHY
2 – MEV Linatron
Up to 12” thick
6 – MEV Linatron
Up to 18” thick

MAG PARTICLE
Dry and wet

LIQUID PENETRATE
Color Contrast
Flourescent
 CAPABILITIES >> LABRATORY
CHEMICAL
30 channel Spectrometer
LECO CS-300 Carbon Tester
LECO TC-136 Nitrogen Tester

MECHANICAL
Tinius Olsen 60,000 ft.lb. Tensile
Tinius Olsen 264 ft.lb. Charpy
Wilson Rockwell Hardness Tester
King Portable Brinell Hardness Tester

SAND TESTING
Continuous control “Smart Pumps”
Daily process audits on new and reclaim sand
Sand strength/tensile testing
Loss on ignition testing
Grain size distribution testing
CAPABILITIES >> ENGINEERING

CASTING MODELING
MAGMAsoft solidification simulation
Solidworks
ProE

QUALITY IMPROVEMENT
DMAIC Approach

PROJECT MANAGEMENT

FAB-TO-CAST PROJECTS
 CAPABILITIES >> 3D PRINTING

FAST AND ACCURATE

Perfect for small run quantities without having
to invest in permanent tooling
Proven models can be printed as many times
as needed

RAPID PROTOTYPE
OR 1-OFF METHODS
Foam Patterns
CNC cut resin board or pine patterns
CAPABILITIES >> PORTABLE CMM

3D LASER
SCANNING
Point Clouds
Overlays
Reverse Engineering
Thank you for your business