Beruflich Dokumente
Kultur Dokumente
Column Formwork
Edition 09/2010
RAPID Column Formwork
Content
Introduction
Overview, Main Components 1
Standard Configuration 2
Intended Use 2
Safety Instructions 3
General 3
A2 Assembly
Formlining Installation with Chamfer Strip 5
Push-Pull Props 8
Concreting Platform 9
Access Ladder 10
Parts list for Access Ladders 11
A3 Shuttering
Placing of Formwork 12
Installation of Reinforcement 13
Closing of Formwork 13
A6 Height Adjustment
Height Adjustment up to 8.10 m 16
Components
Components 18
Key
Introduction
12
13 14 15 11
22
27
4
5
23
26
3 1 2
21 25 24
Introduction
Standard Configuration
General System Dimensions
PERI RAPID is the column formwork for Formwork height:
joint-free architectural concrete. The Maximum 8.10 m, extendable in 30 cm
column frame is made of aluminium increments.
and powder-coated to ensure easy and
simple cleaning. The cut-to-size formlin- Column cross-sections:
ing sheets are firmly connected to the Continuously adjustable square or rectan-
frame by means of clamping profiles. gular cross-sections of up to 60 x 60 cm.
As a result, no screw or nail impres- With sharp-edged designs, a maximum
sions are visible on the concrete sur- of 58 x 58 cm.
face. With extended column frames, Oversized cross-sections from 85 x 85 cm
the plywood formlining can be continu- to 135 x 135 cm with additional ties
ously fitted over the joints of the col- through the concrete.
umn frames. Sharp-edged column
cross-sections can be realised through Thickness of the plywood formlining:
the use of chamfer strips. Through the 21 mm for columns with chamfer strips,
formwork element arrangement, which 30 mm for sharp-edged columns.
is based on the windmill vane principle,
both square and rectangular column Technical Data
cross-sections can be continuously Permissible fresh concrete pressure
formed. 120 kN/m².
Intended Use
1. PERI products have been designed 4. The components are to be inspected In particular, the following apply if noth-
as technical work equipment for exclu- before each use to ensure that they are ing else is specified:
sive use in the industrial and commer- in perfect condition and function cor- – timber components: Strength Class
cial sectors by suitably trained person- rectly. C24 for Solid Wood EN 338.
nel. – scaffold tubes: galvanised steel tub-
5. Changes to PERI components are ing with minimum dimensions Ø 48.3
2. These assembly instructions serve as not permitted and represent a misappli- x 3.2 mm according to EN 12811-
the basis for the project-related risk as- cation with associated safety risks. 1:2003 4.2.1.2.
sessment and the instructions for the – scaffold tube couplings according to
provision and use of the system by the 6. Safety instructions and permissible EN 74.
contractor (user). However, they do not loads must be observed at all times.
replace these. 8. Deviations from the standard config-
7. Components provided by the contrac- uration may only be carried out after a
3. Only PERI original components may tor must conform with the characteris- separate risk assessment has been
be used. The use of other products and tics required in these assembly instruc- completed by the contractor (user). On
spare parts represents a misapplication tions as well as all valid construction this basis, appropriate measures for the
with associated safety risks. guidelines and standards. working safety and stability are to be
implemented.
Introduction
Safety Instructions
General Storage and Transportation System-specific
1. Deviations from the standard configu- 1. Do not drop the components. 1. Retract components only when the
ration and/or intended use present a concrete has sufficiently hardened and
potential safety risk. 2. Store and transport components en- the person in charge has given the go-
suring that no unintentional change in ahead for striking to take place.
2. All country-specific laws, standards their position is possible. Detach lifting
and other safety regulations are to be gear from the lowered units only if 2. Anchoring is to take place only if the
taken into account whenever our prod- these are in a stable position and no anchorage has sufficient concrete
ucts are used. unintentional change is possible. strength.
3. During unfavourable weather condi- 3. When moving the components, make 3. Only use designated PERI lifting ac-
tions, suitable precautions and meas- sure they are lifted and set down so cessories.
ures are to be taken in order to ensure that any unintentional tipping over, fall-
both working safety and stability. ing apart, sliding or rolling away are 4. During striking, do not tear off the
avoided. formwork panels with the crane.
4. The contractor (user) must ensure
the stability throughout all phases of 4. Use only suitable load-carrying equip- 5. If a storm warning is given, addition-
construction. He must ensure and veri- ment to move the components as well al push-pull props are to be attached or
fy that all loads which occur can be as the designated load-bearing points. other bracing measures are to be car-
safely transferred. ried out along with implementing the
5. During the lifting and moving proce- details contained in the PERI design ta-
5. The contractor (user) has to provide dure, ensure all loose parts are re- bles.
safe working areas for site personnel moved or secured.
which are to be reached through the
provision of safe access means. Areas 6. During the moving procedure, always
of risk must be cordoned off and clearly use a guide rope.
marked. Hatches and openings on ac-
cessible working areas must be kept 7. Move components on clean, flat and
closed during working operations. sufficiently load-bearing surfaces only.
A1 Cleaning
Cleaning
In order to maintain the value and
operational readiness of the RAPID
column formwork over a long period
of time, the formwork should be
carefully handled at all times.
Maintenance tips
1. Concrete vibrator with rubber end
cap reduces the risk of damage to the
formlining.
2. Spray the components with PERI Bio
Clean before every use and clean the
rear of the formwork with water imme-
diately after concreting.
3. Spray moving parts, if required, with
PERI Bio Clean.
A2 Assembly
Fig. A2.01
Horizontal formlining joints must be po-
sitioned on the frame cross struts.
Fig. A2.02
Fig. A2.03
Fig. A2.04
A2 Assembly
Fig. A2.06
Sharp-edged execution
Max. cross-section dimensions
58 x 58 cm.
Fig. A2.08
A2 Assembly
Fig. A2.09
Fig. A2.09a
Crane Suspension
One lifting unit per column frame; how-
ever, not with concreting platforms. SW 30
Here, the lifting unit is fixed to the con-
creting platform.
Fig. A2.10
A2 Assembly
Push-Pull Props
Fig. A2.11a
Fig. A2.12
A2 Assembly
Concreting Platform
Assembly on the horizontally-positioned
formwork half.
Fig. A2.14
A2 Assembly
Access Ladder
Assembly on the horizontally-positioned
formwork half.
Fig. A2.16
Fig. A2.17
A2 Assembly
Ladder Access A:
with access to the concreting platform.
Ladder Access B:
without exit possibility, only for bracing
the column formwork.
A3 Shuttering
Placing of Formwork
Fig. A3.02
Fig. A3.04
A3 Shuttering
Installation of Reinforcement
Formwork halves with crane eyes
(closing formwork)
Closing of Formwork
A4 Striking, Moving
Fig. A4.01
Struck.
Fig. A5.01
A6 Height Adjustment
Height Adjustment up to
8.10 m Height of Required number of column frames
formwork [m] 300 210 60
Height adjustments in 30 cm incre-
ments are possible with three frame 2.10 - 1 -
heights.
2.70 1 1
800
250
500 64
1000
238
M 20x50
60 654 80
120
3000
500
Ø21
1000
250
794
794
794
18
RAPID Column Formwork
Item no. Weight kg
037150 0,641 Tie Yoke DW 15 Technical Data
For corner bracing of RAPID column frames. Permissible load 90 kN.
315
42
DW 15 Ø21
28
037160 0,736 Bolt ø 20 x 205, galv. Complete with
For corner bracing of RAPID column frames. 1 x 018060 Cotter Pin 4/1, galv.
125
205
Ø20
SW27
110
68
3000
25
34
DW 15
165
Ø16x42
315 20
19
RAPID Column Formwork
Item no. Weight kg
037320 16,200 Crane Lifting Unit-2 RAPID Safety Instructions
For moving RAPID column formwork. Load bearing point capacity 0.5 t.
500
Ø22
Ø18 250
798
20
RAPID Column Formwork
Item no. Weight kg
037420 10,200 Guardrail Landing 52, galv.
As guardrails for PERI concreting platforms. Locks
in place automatically.
1005
1305
150
525 50
1005
1305
150
1340 50
1150
21
RAPID Column Formwork
Item no. Weight kg
051410 11,700 Ladder 180/6, galv. Complete with
For accessing PERI formwork systems. 4 x 710224 Bolt ISO 4017 M12 x 40-8.8, galv.
4 x 710381 Nut ISO 7042 M12-8, galv.
450
5 x 298 = 1490 83
1960
450
298 1200
1885
405 50
SW 18
22
RAPID Column Formwork
Item no. Weight kg
103369 6,400 Ladder Connector RAPID, galv. Complete with
For connecting ladders to RAPID column frames. 2 x 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
2 x 701763 Clamping Plate Fl 25 x 10 x 90
260
50
661
30
195
230
453
178
Ladder Safety Cages Complete with
104132 15,600 Ladder Safety Cage 75, galv. 4 x 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
051450 25,200 Ladder Safety Cage 150, galv. 4 x 701763 Clamping Plate Fl 25 x 10 x 90
Ladder safety cage for PERI access ladders.
710
750 / 1500
704
028010 17,800 Push-Pull Prop RSS I Note
Extension length L = 2.05 - 2.94 m. Permissible load: see PERI Design Tables.
For aligning PERI formwork systems.
Ø16,5
Ø16,5
1915
15
10
Ø16,5 Ø16,5
2775
15
10
23
RAPID Column Formwork
Item no. Weight kg
028030 38,400 Push-Pull Prop RSS III Note
Extension length L = 4.60 - 6.00 m. Permissible load: see PERI Design Tables.
For aligning PERI formwork systems.
Ø48,3
Ø 82,5
16,5 16,5
4399
15
9
028110 5,180 Kicker AV Complete with
Extension length L = 1.08 - 1.40 m. 1 x 027170 Bolt Ø 16 x 42, galv.
For aligning PERI formwork systems. 1 x 018060 Cotter Pin 4/1, galv.
Note
Permissible load: see PERI Design Tables.
Ø30
Ø 38
Ø16x42 Ø16,5
980
10
10
Ø16x42 Ø16,5
1171
10
10
Ø16x42 Ø16,5
1915
10
10
24
RAPID Column Formwork
Item no. Weight kg
106000 1,820 Base Plate-2 for RSS, galv. Complete with
For assembling RSS push-pull props. 1 x 027170 Bolt Ø 16 x 42, galv.
1 x 018060 Cotter Pin 4/1, galv.
Ø11
85
Ø21
12
150 100
25
PERI International 42
19
20
22 32 44
34
18
38
11
52
6
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01 PERI GmbH 5 1
Rudolf-Diesel-Strasse 46
17
89264 Weissenhorn
info @ peri.com 2 30
www.peri.com 3 16
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PERI Product Range
Additional Systems
Safety Systems
Plywood
Formwork Girders
Stopend Systems
Pallets
Transportation Containers
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel. +49 (0)7309.950-0
Fax +49 (0)7309.951-0
info@peri.com
www.peri.com