DJM2012

MECHATRONIC WORKSHOP

TITLE : CNC MILLING

LECTURER NAME :
ENCIK WAN MOHD RIDZUAN BIN WAN HUSIN

SUBMISSION DATE : 24/1/2019

GROUP MEMBER :
BIL NAME NO. MATRIX
1 MUHAMMAD HAFIZUL IZWAN BIN 06DEM18F1039
MOHAMMAD AZLAN
2 MOHAMMAD AMSYAR HAIKAL BIN 06DEM18F1042
MOHD FAEIZ
3 MUHAMMAD AMMAR HAIKAL BIN 06DEM18F1036
ROSLI
4 AHMAD SHAHRUL BIN JAINI 06DEM18F1037
5 MOHAMMAD NAZRUL BIN MOHD 06DEM18F1045
NAZARI
6 SYED MUHAMMAD HELMI BIN SYED 06DEM18F1057
MOHD NOOR
INTRODUCTION
CNC milling is a specific form of computer numerical
controlled (CNC) machining. Milling itself is a machining
process similar to both drilling and cutting, and able to
achieve many of the operations performed by cutting and
drilling machines. Like drilling, milling uses a rotating
cylindrical cutting tool. However, the cutter in a milling
machine is able to move along multiple axes, and can
create a variety of shapes, slots and holes. In addition,
the work-piece is often moved across the milling tool in
different directions, unlike the single axis motion of a
drill.CNC milling devices are the most widely used type of
CNC machine. Typically, they are grouped by the number
of axes on which they operate, which are labeled with
various letters. X and Y designate horizontal movement
of the work-piece (forward-and-back and side-to-side on
a flat plane). Z represents vertical, or up-and-down,
movement, while W represents diagonal movement
across a vertical plane. Most machines offer from 3 to 5
axes, providing performance along at least the X, Y and
Z axes. Advanced machines, such as 5-axis milling
centers, require CAM programming for optimal
performance due to the incredibly complex geometries
involved in the machining process. These devices are
extremely useful because they are able to produce
shapes that would be nearly impossible using manual
tooling methods. Most CNC milling machines also
integrate a device for pumping cutting fluid to the cutting
tool during machining.Computer numeric controlled
machining centers are used to produce a wide range of
components, and tooling costs involved have continued
to become more affordable. In general, large production
runs requiring relatively simple designs are better served
by other methods, although CNC machining can now
accommodate a wide range of manufacturing needs.
CNC milling centers are ideal solutions to everything
ranging from prototyping and short-run production of
complex parts to the fabrication of unique precision
components.Virtually every type of material that can be
drilled or cut can be machined by a CNC mill, although
most of the work performed is done in metal. As with
drilling and cutting, the proper machine tools must be
selected for each material in order to avert potential
problems. The hardness of the work-piece material, as
well as the rotation of the cutting tool must all be factored
before beginning the machining process.

OBJECTIVE
 To learn CNC modes of operations.
 To understand the fundamentals of part
programming in terms of the various steps needed to
be taken for completing a successful CNC program.
 To understand the different preparatory (G codes)
and miscellaneous functions (M codes) as esed in
CNC part program.
 To understand the advantages and disadvantages of
CNC machines and their applications.
ADVANTAGES OF CNC MILLING MACHINES

 The advantages of CNC Milling machines are that

there is no need to turn them off.
 The only precaution is that regular maintenance
needs to be done. This therefore increases the
productivity of the machine.
 As it is computerized and numerically controlled, the
precision of reproducing products is accurate.
 The original design can be replicated several
thousand times without defect.

DISADVANTAGES OF CNC MILLING MACHINES

 The disadvantage though is that this machine is

more expensive than the manual devices.
 The workforce too needs proper training to use the
machine and they should have mathematics as well
as engineering backgrounds in order to operate
these machines.
 Most countries do not teach their students to use
traditional machines like lathes or manually operated
milling machines and so the skills which are
developed by a person who uses manual machines
is lacking.
CONCLUSION

CONCLUSION
What we can conclude from this report is we able to
study the meaning of CNC which stands for Computer
Numerical Control. The computer has a very unique
software unlike the software in the normal computer
because this software is specially designed for CNC
machine. The use of CNC machine is to produce an
object that has a very complex design like cars,
components, accessories and many more. Milling type
is the most commonly used processes in industry and
machine shop today for machining parts to precise
sizes and shapes. Milling is the machining process of
using rotary cutters to remove material from a work
piece by advancing in a direction at angle with the axis
of the tool.