Beruflich Dokumente
Kultur Dokumente
ASME B 31G -Determining the Remaining Strength of Corroded Pipelines (Level- Version
LOGO
0, Level-1 & Level-2 Evaluation)
Job No.
TITLE: Insert Title here Date
BASIC INPUT DATA
Step-1 Determine pipe diameter and nominal wall thickness from appropriate records
or direct measurement of the pipe.
Nominal Pipe Size NPS = 4 IN OD= 114.3 MM
Nominal Pipe Thickness tsd = 40 STD. THK= 6.1 MM
Pipe Max. Allowable Operating Pressure PO = 7 MPa 1015.3 psi
Maximum Operating Temperature TO = 70 O
C 158.0 O
F
Failure Stress Level SF = 103 MPa Refer to ASME CODES
Safety Factor SF = 1.5 User Input
Step-2 Determine Actual Site Thickness and applicable pipe material properties
from appropriate records.
Actua Pipe Thickness as per TML 5 MM 18% THK. LOSS
LEVEL-0 ASSESSMENT
Step-3 Measure the maximum depth of the corroded area, d, and longitudinal extent of the corroded are
L, as shown in Fig. 2.1-1.
Maximum Depth of the Corroded Area d= 3 MM 40% THK. LOSS
Longitudinal Extent of the Corroded Area LM = 15 MM
7.0 6.1
6.0 5
5.0
STD. THK
4.0
TML THK
3.0
2.0
1.0
0.0
Step-4 Check SF ≤ SF X SO
Conclusion The Flaw is Unacceptable, Follow Step-5
LEVEL-2 ASSESSMENT
Step-5 Evaluations as per Effective Area Methodologies
Local Original Metal Area AO = 75.0 MM2
Local Metal Loss Area A= 45.0 MM2
(b) Evaluate with Modified B31G Method
Buldging Stress Magnification factor M= 1.2
Revised B31G Failure Stress Level SF = 153.6 MPa For z ≤ 50
User Input
-0 ASSESSMENT
roded area, d, and longitudinal extent of the corroded area,
7.0 6.1
6.0 5
5.0
STD. THK
4.0
TML THK
3.0
2.0
1.0
0.0
2 of 2
A1
1
19-Oct-16
-1 ASSESSMENT
perties from appropriate records.
G Methods
-2 ASSESSMENT
odologies
Table 3-1M Values of L for Pipe Sizes ≥ NPS 2 and < NPS 6
Depth, Wall Thickness, t, mm
d, mm 2.1 2.8 3.2 3.6 3.9 4.4 4.8 5.5
3.0 0.0 0.0 0.0 0.0 8.0 9.6 11.0 13.9
Table 3-1M Values of L for Pipe Sizes ≥ NPS 2 and < NPS 6
Depth, Wall Thickness, t, mm
d, mm 2.1 2.8 3.2 3.6 3.9 4.4 4.8 5.5
0.3 50.5 No limit No limit No limit No limit No limit No limit No limit
0.5 23.2 49.1 62.0 65.8 68.8 72.7 76.0 No limit
0.8 13.4 21.7 28.7 38.3 49.2 72.7 76.0 81.9
1.0 9.8 15.1 19.0 23.7 28.1 35.6 44.2 69.5
1.3 7.8 11.9 14.7 17.9 20.8 25.3 29.9 41.1
1.5 6.4 9.8 12.1 14.6 16.8 20.1 23.4 30.7
1.8 8.3 10.3 12.4 14.3 17.0 19.5 25.0
2.0 7.2 9.0 10.8 12.4 14.7 16.9 21.4
2.3 7.9 9.5 11.0 13.0 14.9 18.8
2.5 6.9 8.5 9.8 11.6 13.4 16.8
2.8 7.6 8.8 10.5 12.1 15.2
3.0 8.0 9.6 11.0 13.9
3.3 8.7 10.1 12.8
3.6 9.3 11.8
3.8 8.5 10.9
4.1 10.2
4.3 9.5
INPUT 3.0 3 3
> VALUE 3.3
Table 3-2M Values of L for Pipe Sizes ≥ NPS 6 and < NPS 10
Depth, Wall Thickness, t, mm
d, mm 2.1 3.2 4.0 4.8 5.2 5.6 6.4 7.9
3.0 0.0 0.0 13.6 18.4 20.8 23.4 28.7 40.6
Table 3-2M Values of L for Pipe Sizes ≥ NPS 6 and < NPS 10
Depth, Wall Thickness, t, mm
d, mm 2.1 3.2 4.0 4.8 5.2 5.6 6.4 7.9
0.3 84.4 No limit No limit No limit No limit No limit No limit No limit
0.5 38.8 103.6 115.7 127.0 No limit No limit No limit No limit
0.8 22.4 48.0 85.6 127.0 132.0 137.1 146.4 No limit
1.0 16.4 31.8 48.1 73.8 91.6 118.1 146.4 163.6
1.3 13.0 24.6 35.5 50.0 58.5 69.3 98.0 163.6
1.5 10.7 20.3 28.7 39.1 44.9 51.7 67.8 121.1
1.8 17.3 24.3 32.6 37.1 42.2 53.6 85.5
2.0 15.0 21.1 28.2 31.9 36.0 45.0 68.1
2.3 13.1 18.7 24.9 28.1 31.6 39.1 57.4
2.5 11.6 16.7 22.3 25.1 28.3 34.8 50.2
2.8 15.0 20.2 22.8 25.6 31.4 44.8
3.0 13.6 18.4 20.8 23.4 28.7 40.6
3.3 16.9 19.1 21.5 26.4 37.2
3.6 15.5 17.6 19.8 24.4 34.4
3.8 14.3 16.3 18.4 22.7 32.0
4.1 15.1 17.1 21.2 29.9
4.3 15.9 19.8 28.0
4.6 18.6 26.4
4.8 17.5 25.0
5.1 16.4 23.6
5.3 22.4
5.6 21.3
5.8 20.2
6.1 19.2
INPUT 3.0 3 3
> VALUE 3.3
Table 3-3M Values of L for Pipe Sizes ≥ NPS 10 and < NPS 16
Depth, Wall Thickness, t, mm
d, mm 4.0 5.6 6.4 7.8 8.7 9.3 11.1 12.7
3.0 17.3 29.8 36.5 50.4 60.6 67.0 93.1 122.2
Table 3-3M Values of L for Pipe Sizes ≥ NPS 10 and < NPS 16
Depth, Wall Thickness, t, mm
d, mm 4.0 5.6 6.4 7.8 8.7 9.3 11.1 12.7
0.5 147.4 No limit No limit No limit No limit No limit No limit No limit
0.8 109.1 174.6 186.5 No limit No limit No limit No limit No limit
1.0 61.3 150.4 186.5 206.7 218.8 225.4 No limit No limit
1.3 45.2 88.3 124.8 206.7 218.8 225.4 246.9 263.8
1.5 36.5 65.9 86.4 146.6 218.8 225.4 246.9 263.8
1.8 30.9 53.7 68.2 104.8 140.5 168.1 246.9 263.8
2.0 26.9 45.9 57.3 83.9 107.1 123.3 212.7 263.8
2.3 23.8 40.3 49.8 71.0 88.3 99.8 155.0 238.4
2.5 21.3 36.0 44.3 62.1 76.0 85.0 124.9 176.5
2.8 19.2 32.6 40.0 55.5 67.3 74.7 106.1 143.3
3.0 17.3 29.8 36.5 50.4 60.6 67.0 93.1 122.2
3.3 27.4 33.6 46.2 55.3 61.0 83.5 107.5
3.6 25.3 31.1 42.7 51.0 56.1 76.0 96.5
3.8 23.4 28.9 39.7 47.4 52.0 69.9 87.9
4.1 21.8 27.0 37.1 44.2 48.5 64.9 81.0
4.3 20.3 25.2 34.8 41.5 45.5 60.6 75.3
4.6 23.7 32.8 39.1 42.9 56.9 70.5
4.8 22.2 31.0 37.0 40.5 53.7 66.3
5.1 20.9 29.3 35.1 38.4 50.9 62.7
5.3 27.8 33.3 36.5 48.4 59.4
5.6 26.4 31.7 34.8 46.1 56.6
5.8 25.1 30.2 33.1 44.0 54.0
6.1 23.8 28.8 31.7 42.1 51.6
6.4 27.5 30.3 40.3 49.5
6.6 26.3 29.0 38.7 47.5
6.9 25.1 27.7 37.2 45.7
7.1 26.6 35.7 44.0
7.4 25.5 34.4 42.4
7.6 33.2 40.9
7.9 32.0 39.5
8.1 30.8 38.1
8.4 29.7 36.9
8.6 28.7 35.7
8.9 27.7 34.6
9.1 33.5
9.4 32.4
9.7 31.4
9.9 30.5
10.2 29.6
INPUT 3.0 3 3
> VALUE 3.3
Table 3-5M Values of L for Pipe Sizes ≥ NPS 20 and < NPS 24
Depth, Wall Thickness, t, mm
d, mm 5.6 6.4 8.7 10.3 11.9 12.7 14.3 15.9
3.0 40.6 49.8 82.7 110.2 145.5 166.7 220.2 299.1
Table 3-5M Values of L for Pipe Sizes ≥ NPS 20 and < NPS 24
Depth, Wall Thickness, t, mm
d, mm 5.6 6.4 8.7 10.3 11.9 12.7 14.3 15.9
0.8 238.1 254.4 No limit No limit No limit No limit No limit No limit
1.0 205.1 254.4 298.5 No limit No limit No limit No limit No limit
1.3 120.5 170.3 298.5 324.3 348.5 359.8 No limit No limit
1.5 89.8 117.8 298.5 324.3 348.5 359.8 381.5 No limit
1.8 73.3 93.1 191.6 324.3 348.5 359.8 381.5 402.3
2.0 62.6 78.2 146.0 225.2 348.5 359.8 381.5 402.3
2.3 54.9 68.0 120.4 173.5 259.5 325.1 381.5 402.3
2.5 49.1 60.4 103.7 143.8 201.7 240.8 358.6 402.3
2.8 44.4 54.6 91.8 124.3 168.0 195.4 269.5 393.4
3.0 40.6 49.8 82.7 110.2 145.5 166.7 220.2 299.1
3.3 37.3 45.8 75.5 99.5 129.3 146.6 188.5 245.7
3.6 34.5 42.4 69.6 91.0 116.9 131.6 166.1 211.0
3.8 32.0 39.4 64.6 84.1 107.1 119.9 149.4 186.3
4.1 29.7 36.8 60.4 78.3 99.1 110.5 136.4 167.8
4.3 27.7 34.4 56.6 73.3 92.4 102.7 125.8 153.3
4.6 32.3 53.4 69.0 86.6 96.1 117.1 141.6
4.8 30.3 50.5 65.1 81.6 90.4 109.6 131.8
5.1 28.5 47.8 61.7 77.2 85.5 103.3 123.6
5.3 45.4 58.7 73.3 81.1 97.7 116.5
5.6 43.2 55.9 69.8 77.1 92.8 110.3
5.8 41.2 53.4 66.7 73.6 88.4 104.8
6.1 39.3 51 63.8 70.4 84.4 99.9
6.4 37.5 48.9 61.1 67.5 80.9 95.5
6.6 35.8 46.9 58.7 64.8 77.6 91.6
6.9 34.2 45 56.4 62.3 74.6 88
7.1 43.2 54.3 60 71.8 84.6
7.4 41.5 52.3 57.8 69.2 81.6
7.6 39.9 50.4 55.8 66.8 78.7
7.9 38.4 48.7 53.8 64.6 76.1
8.1 37 47 52 62.5 73.6
8.4 45.4 50.3 60.5 71.3
8.6 43.9 48.7 58.6 69.1
8.9 42.4 47.2 56.8 67
9.1 41.1 45.7 55.1 65.1
9.4 39.7 44.3 53.5 63.2
9.7 42.9 52 61.5
9.9 41.6 50.5 59.8
10.2 40.3 49.1 58.2
10.4 47.7 56.6
10.7 46.4 55.2
10.9 45.1 53.7
11.2 43.9 52.4
11.4 51.1
11.7 49.8
11.9 48.6
12.2 47.4
12.4 46.2
12.7 45.1
INPUT 3.0 3 3
> VALUE 3.3
Table 3-4M Values of L for Pipe Sizes ≥ NPS 16 and < NPS 20
Depth, Wall Thickness, t, mm
d, mm 4.8 6.4 7.9 8.7 9.5 11.1 12.7 15.9
3.0 28.6 44.5 63.0 73.9 85.6 113.6 149.1 267.5
Table 3-4M Values of L for Pipe Sizes ≥ NPS 16 and < NPS 20
Depth, Wall Thickness, t, mm
d, mm 4.8 6.4 7.9 8.7 9.5 11.1 12.7 15.9
0.5 197.4 No limit No limit No limit No limit No limit No limit No limit
0.8 197.4 227.6 No limit No limit No limit No limit No limit No limit
1.0 114.8 227.6 254.2 267.0 278.7 No limit No limit No limit
1.3 77.7 152.3 254.2 267.0 278.7 301.2 321.9 No limit
1.5 60.8 105.4 188.2 267.0 278.7 301.2 321.9 No limit
1.8 50.7 83.2 132.9 171.4 224.5 301.2 321.9 359.8
2.0 43.8 69.9 105.8 130.6 161.2 259.5 321.9 359.8
2.3 38.7 60.8 89.3 107.7 129.1 189.1 290.8 359.8
2.5 34.7 54.1 77.9 92.8 109.3 152.4 215.4 359.8
2.8 31.4 48.8 69.6 82.1 95.7 129.5 174.8 351.8
3.0 28.6 44.5 63.0 73.9 85.6 113.6 149.1 267.5
3.3 26.2 41.0 57.8 67.5 77.8 101.8 131.1 219.8
3.6 24.1 37.9 53.4 62.2 71.4 92.7 117.7 188.7
3.8 22.2 35.3 49.7 57.8 66.2 85.3 107.3 166.7
4.1 32.9 46.4 54.0 61.7 79.1 98.9 150.1
4.3 30.8 43.6 50.7 57.9 73.9 91.9 137.1
4.6 28.9 41.1 47.7 54.5 69.5 86 126.6
4.8 27.1 38.8 45.1 51.5 65.6 80.9 117.9
5.1 25.5 36.7 42.8 48.9 62.1 76.4 110.5
5.3 34.8 40.6 46.4 59 72.5 104.2
5.6 33.0 38.6 44.2 56.2 69 98.6
5.8 31.4 36.8 42.2 53.7 65.8 93.7
6.1 29.9 35.1 40.3 51.3 63 89.4
6.4 33.5 38.6 49.2 60.3 85.5
6.6 32 36.9 47.2 57.9 81.9
6.9 30.6 35.4 45.4 55.7 78.7
7.1 33.9 43.6 53.6 75.7
7.4 32.5 42 51.7 72.9
7.6 31.2 40.4 49.9 70.4
7.9 39 48.2 68
8.1 37.6 46.5 65.8
8.4 36.3 45 63.7
8.6 35 43.6 61.8
8.9 33.8 42.2 60
9.1 40.9 58.2
9.4 39.6 56.6
9.7 38.4 55
9.9 37.2 53.5
10.2 36.1 52
10.4 50.7
10.7 49.3
10.9 48.1
11.2 46.9
11.4 45.7
11.7 44.5
11.9 43.4
12.2 42.4
12.4 41.3
12.7 40.3
INPUT 3.0 3 3
> VALUE 3.3
Table 3-6M Values of L for Pipe Sizes ≥ NPS 24 and < NPS 30
Depth, Wall Thickness, t, mm
d, mm 6.4 7.9 9.5 11.1 11.9 12.7 14.3 15.9
3.0 54.5 77.2 104.9 139.1 159.4 182.6 241.2 327.6
Table 3-6M Values of L for Pipe Sizes ≥ NPS 24 and < NPS 30
Depth, Wall Thickness, t, mm
d, mm 6.4 7.9 9.5 11.1 11.9 12.7 14.3 15.9
0.8 278.7 No limit No limit No limit No limit No limit No limit No limit
1.0 278.7 311.4 341.4 No limit No limit No limit No limit No limit
1.3 186.5 311.4 341.4 368.9 381.8 394.2 No limit No limit
1.5 129.1 230.5 341.4 368.9 381.8 394.2 417.9 No limit
1.8 102.0 162.8 275.0 368.9 381.8 394.2 417.9 440.7
2.0 85.6 129.6 197.4 317.8 381.8 394.2 417.9 440.7
2.3 74.5 109.3 158.1 231.6 284.2 356.2 417.9 440.7
2.5 66.2 95.5 133.9 186.7 221.0 263.8 392.9 440.7
2.8 59.8 85.2 117.2 158.6 184.0 214.1 295.2 430.9
3.0 54.5 77.2 104.9 139.1 159.4 182.6 241.2 327.6
3.3 50.2 70.8 95.3 124.7 141.6 160.6 206.5 269.1
3.6 46.4 65.4 87.5 113.5 128.1 144.2 182.0 231.1
3.8 43.2 60.8 81.1 104.4 117.3 131.4 163.7 204.1
4.1 40.3 56.9 75.6 96.9 108.5 121.1 149.4 183.8
4.3 37.7 53.4 70.9 90.6 101.2 112.5 137.8 167.9
4.6 35.4 50.3 66.8 85.1 94.9 105.3 128.2 155.1
4.8 33.2 47.5 63.1 80.3 89.4 99.1 120.1 144.4
5.1 31.2 44.9 59.8 76.1 84.6 93.6 113.1 135.4
5.3 42.6 56.9 72.3 80.4 88.8 107 127.6
5.6 40.5 54.2 68.8 76.5 84.5 101.6 120.8
5.8 38.5 51.7 65.7 73 80.6 96.8 114.8
6.1 36.6 49.4 62.9 69.9 77.1 92.5 109.5
6.4 47.2 60.3 67 73.9 88.6 104.7
6.6 45.2 57.8 64.3 71 85 100.3
6.9 43.3 55.5 61.8 68.2 81.7 96.3
7.1 41.5 53.4 59.5 65.7 78.7 92.7
7.4 39.9 51.4 57.3 63.3 75.8 89.3
7.6 38.3 49.5 55.2 61.1 73.2 86.2
7.9 47.7 53.3 59 70.7 83.3
8.1 46.1 51.5 57 68.4 80.6
8.4 44.4 49.7 55.1 66.2 78.1
8.6 42.9 48.1 53.3 64.2 75.7
8.9 41.4 46.5 51.7 62.2 73.4
9.1 45 50 60.4 71.3
9.4 43.5 48.5 58.6 69.3
9.7 47 56.9 67.3
9.9 45.6 55.3 65.5
10.2 44.2 53.7 63.7
10.4 52.2 62
10.7 50.8 60.4
10.9 49.4 58.9
11.2 48.1 57.4
11.4 55.9
11.7 54.5
11.9 53.2
12.2 51.9
12.4 50.6
12.7 49.4
INPUT 3.0 3 3
> VALUE 3.3
Table 3-7M Values of L for Pipe Sizes ≥ NPS 30 and < NPS 36
Depth, Wall Thickness, t, mm
d, mm 6.4 7.9 9.5 11.1 12.7 15.9 17.5
3.0 61.0 86.3 117.2 155.6 204.1 366.3 517.0
Table 3-7M Values of L for Pipe Sizes ≥ NPS 30 and < NPS 36
Depth, Wall Thickness, t, mm
d, mm 6.4 7.9 9.5 11.1 12.7 15.9 17.5
0.8 311.6 No limit No limit No limit No limit No limit No limit
1.0 311.6 348.1 381.7 No limit No limit No limit No limit
1.3 208.5 348.1 381.7 412.5 440.7 No limit No limit
1.5 144.3 257.7 381.7 412.5 440.7 No limit No limit
1.8 114.0 182.0 307.4 412.5 440.7 492.7 517.0
2.0 95.7 144.9 220.7 355.3 440.7 492.7 517.0
2.3 83.2 122.2 176.8 258.9 398.2 492.7 517.0
2.5 74.0 106.7 149.7 208.7 294.9 492.7 517.0
2.8 66.8 95.3 131.0 177.3 239.3 481.8 517.0
3.0 61.0 86.3 117.2 155.6 204.1 366.3 517.0
3.3 56.1 79.1 106.5 139.4 179.5 300.9 401.9
3.6 51.9 73.1 97.8 126.9 161.2 258.4 331.9
3.8 48.3 68.0 90.6 116.8 146.9 228.2 285.8
4.1 45.1 63.6 84.6 108.4 135.4 205.5 252.9
4.3 42.2 59.7 79.3 101.3 125.8 187.8 228.1
4.6 39.6 56.2 74.7 95.1 117.7 173.4 208.6
4.8 37.1 53.1 70.6 89.8 110.8 161.5 192.8
5.1 34.9 50.3 66.9 85.0 104.7 151.3 179.6
5.3 47.7 63.6 80.8 99.3 142.7 168.5
5.6 45.2 60.6 77 94.5 135.1 158.9
5.8 43 57.8 73.5 90.2 128.4 150.6
6.1 40.9 55.2 70.3 86.2 122.4 143.2
6.4 52.8 67.4 82.6 117 136.6
6.6 50.6 64.6 79.3 112.2 130.7
6.9 48.4 62.1 76.3 107.7 125.4
7.1 46.5 59.7 73.4 103.6 120.5
7.4 44.6 57.5 70.8 99.9 116
7.6 42.8 55.4 68.3 96.4 111.9
7.9 53.4 65.9 93.2 108.1
8.1 51.5 63.7 90.1 104.5
8.4 49.7 61.6 87.3 101.2
8.6 48 59.6 84.6 98.1
8.9 46.3 57.7 82.1 95.2
9.1 55.9 79.7 92.5
9.4 54.2 77.4 89.8
9.7 52.5 75.3 87.4
9.9 50.9 73.2 85
10.2 49.4 71.3 82.8
10.4 69.4 80.7
10.7 67.6 78.6
10.9 65.8 76.7
11.2 64.2 74.8
11.4 62.5 73
11.7 61 71.3
11.9 59.5 69.6
12.2 58 68
12.4 56.6 66.4
12.7 55.2 64.9
13.0 63.5
13.2 62
13.5 60.6
13.7 59.3
14.0 58
INPUT 3.0 3 3
> VALUE 3.3
O.D. Pipe Schedules
Size NB 5s 5 10 10s 40s 40 60 80s
mm Std E.H.
4.00 114.3 2.1 2.1 3.0 3.0 0.0 0.0 6.0 6.0 7.1 8.6
chedules
XXS ASME
XS 100.0 120.0 140.0 160.0
E.H. B 31G
5.5 8.7 11.1 Table 3-1M
7.0 9.5 14.0 Table 3-1M
7.6 11.1 15.2 Table 3-1M
8.1 16.2 Table 3-1M
8.6 11.1 13.5 17.1 Table 3-1M
18.0 Table 3-1M
9.5 12.7 15.9 19.1 Table 3-1M
11.0 14.3 18.3 21.9 Table 3-2M
22.2 Table 3-2M
12.7 15.1 18.3 20.6 23.0 22.2 Table 3-2M
Table 3-2M
15.1 18.3 21.4 25.4 28.6 25.4 Table 3-3M
Table 3-3M
17.5 21.4 25.4 28.6 33.3 Table 3-3M
19.1 23.8 27.8 31.8 35.7 Table 3-3M
21.4 26.2 30.9 36.5 40.5 Table 3-4M
23.8 29.4 34.9 39.7 45.2 Table 3-4M
26.2 32.5 38.1 44.5 50.0 Table 3-5M
31.0 38.9 46.0 52.4 59.5 Table 3-6M
Table 3-6M
Table 3-6M
Table 3-7M
Table 3-7M
Table 3-7M
Table 3-7M
FIND NEAR NEAR
RANDOM VALUE LARGEST SMALL
NUMBER
3.14 5.00 5.14 4.14
4.14
5.14
6.14
6.74
7.14
7.74
8.14
8.74
9.14
9.74
10.14
10.74
11.14
11.74
12.74
13.74
14.74