DATA ACQUISITION OF SMART PUMPS IN

INDUSTRY USING IoT.

A PROJECT REPORT

Submitted by

L.SARAVANA KUMAR (15TUIC038)

S.SUJAY PRAKASH (15TUIC045)

in partial fulfillment for the award of the degree

of

BACHELOR OF ENGINEERING

in

INSTRUMENTATION AND CONTROL ENGINEERING

SRI KRISHNA COLLEGE OF TECHNOLOGY,

COIMBATORE- 641042.

ANNA UNIVERSITY: CHENNAI-600 025

DECEMBER 2018
 ANNA UNIVERSITY: CHENNAI 600 025

BONAFIDE CERTIFICATE

Certified that this Project report “DATA ACQUISITION OF SMART PUMPS

IN INDUSTRY USING IoT” is the bonafide work of “S.SUJAY
PRAKASH(15TUIC045), L.SARAVANA KUMAR (15TUIC038)” who carried
out the project work under my supervision.

SIGNATURE SIGNATURE

Dr.P. Manju Dr.P. Manju

Professor & Head Professor & Head
Department of Instrumentation and Department of Instrumentation and
Control Engineering Control Engineering
Sri Krishna College of Technology, Sri Krishna College of Technology
Coimbatore- 641042. Coimbatore- 641042.
 ACKNOWLEDGEMENT

The success and final outcome of this project required a lot of guidance and
assistance from many people and we were extremely fortunate to have got
this throughout the duration our project. Firstly, we take immense pleasure in
thanking Dr.Lakshmi, Principal, Sri Krishna College of Technology, for her
guidance and support in the successful completion of this project.

We express our gratitude to Mr Thangapandiyan, Head : R & D, and all the

officials at Best Engineers Pumps Pvt Ltd., Coimbatore for extending their
help in carrying out our project at their industry
We express our thanks to Head of the Department and Project Guide
Dr.P.Manju M.Tech.,Ph.D., and all faculty members who supported us during
our project with their constant guidance.
 TABLE OF CONTENTS
CHAPTER TITLE PAGE NO.
ABSTRACT I
LIST OF TABLES II
LIST OF FIGURES III
LIST OF ABBREVATIONS IV
1. INTRODUCTION

1.1 Submersible pumps

1.1.1 Working principle

1.1.2 Submersible pumps – installation

1.1.3 Applications of submersible pumps based on

stages.

1.2 components of submersible pumps:

1.2.1downhole components

1.2.2 Motor Base/data acquisition instrument

1.3Besten Pumps

2. LITERATURE SURVEY

2.1 History of submersible pumps:

2.2 Literature review in India

3. SMART SUBMERSIBLE PUMPS

3.1Introduction
3.2 Parameters in smart pumps operation

3.2.1 Output parameters-Mechanical

3.2.2 Output parameters-Electrical:

3.3 Merits of smart pumps implementation in industry

4. DATA ACQUISITION SYSTEM IN TESTING UNIT

4.1 data acquisition system:

4.1.1Sensors
4.1.2 Signal Conditioning Circuit
4.1.3 Analog-to-Digital Converters
4.2 Testing section of submersible pumps
4.2.1 Stator Testing
4.2.2 Final Pump-Set Testing
5. SIMULATION AND MODELLING OF SMART PUMP
5.1 Matlab Software
5.2 Case study
5.2.1 Factors that affect Submersible Pump
Performance
 5.2.2 Overheating in Submersible Motors
5.3 Performance Characteristics
6. REAL TIME DAQ USING IIOT
6.1 Industrial Internet of Things
6.2 Implementation of DAQ
6.2.1 DAQ Hardware
6.2.2 DAQ Driver
6.2.3 DAQ Software

6.3 Smart Pump Performance Analysis

7. CONCLUSIONS
8. FUTURE SCOPE
9. REFERENCES
 ABSTRACT

This project provides a data acquisition system for testing of pumps. The project
aims to analyze the overall performance of submersible pumps. The work deals
with the analysis of both mechanical and electrical parameters like head, discharge,
power, speed of the motor , rated current ,slip and efficiency. The analysis helps in
the selection of quality pumps for various applications. This process station is
interfaced with DAQ system for real time monitoring and precise analysis of the
pump performance. The process station with data acquisition is implemented with
IoT facility for enhanced real time analysis and advanced accessing features. With
required connectivity protocols, DAQ software and hardware modules efficient
characteristics of pump performance are analyzed.
 LIST OF TABLES

TABLE NO TABLE CONTENT PAGE NO.

2.1 History of submersible pump
 LIST OF FIGURES

FIGURE NO FIGURE CONTENT PAGE NO

1.1 Submersible pump
1.2 Components of submersible pump
1.3 Besten pumps
3.1 Block diagram of cloud computing
Techniques

3.2 Functional block diagram

4.1 Digital Data Acquisition System Block

Diagram

5.2.2 Voltage unbalance de-rating factor

5.3.1 MATlab simulation diagram

5.3.2 MATlab simulation block diagram

5.3.3 Rotor current characteristics

5.3.4 Input power characteristics

5.3.5 Stator current characteristics

5.3.6 Torque characteristics

 5.3.7 Rotor speed characteristics

6.3 Submersible pumpset test report

LIST OF ABBREVATIONS
ABBREVATIONS
ESP Electric submersible pump

GUI Graphical User Interface

ADC Analog-to-Digital converter

RPM Rotations per minute

MLE Motor lead extension

CQI Continuous Quality Improvement

DAS Data Acquisition System

SCADA Supervisory Control and Data Acquisition System

DCS Distributed Control System

IIOT Industrial Internet of Things

TDH Total Dynamic Head

DWV Dielectric Withstand Test

SG Specific Gravity

NPSH Net Positive Suction Head