320D 320D L 320D GC And323d L SN-MZD KZF JZA N-1

320D, 320D L, 320D GC & 323D L
Excavator
Introduction
320D, 320D L, 320D GC & 323D L Serial Number: MZD, KZF, JZA, NZF
This work book contains the service tooling information compiled from the D & A's for the 320D, 320D L,
320D GC & 323D L Excavators. The manual Number is near the top of its appropriate folder. These
include the New Tools, Machine System, Engine Supplement and Basic C6.6 Engine tools and tooling for
the machine Test and Adjust section.
The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed. This represents all of the tooling required to support this machine.
This document was created from the original documents in SIS and contain all the entries. Dealers can
cut and paste from this document to customize the information for their own use.
This Folder Does Not Include Tools such as Capitol Shop and Equipment, Diagnostic, Test & Adjust, Air
Conditioning or Troubleshooting.
& 323D L
r the 320D, 320D L,

e folder. These
e tools and tooling for
s required with
ne.
ntries. Dealers can
c, Test & Adjust, Air

320D, 320D L, 320D GC & 323D L
Excavator
Service Tools
New Tools Date:

Part Number Part Name Tool Function
319-6486 Alignment Tool Used to install front housing to engine
321-5184 Alignment Pins Used to install valve mechanism on engine
Fuel Injection Pump
338-1054 Timing Tool Used to install fuel injection pump
366-5984 Anchor Plate used to install crankshaft seal
Disassembly and Assembly Serial Number: MZD, KZF, JZA, NZF

C6.6 Engines for Caterpillar Built Machines
Media Number -KENR6081-12 Publication Date -01/06/2011
Date Updated -08/06/2011
Fuel Injection Lines - Remove
SMCS - 1252-011 i03642242
Removal Procedure
Tool Part Number Part Description
A 278-4138 Cap Kit
Fuel Injection Lines - Install
SMCS - 1252-012 i02786665
Installation Procedure
A 276-1216 Injector Pipe Nut Tool
Fuel Injection Pump - Remove
SMCS - 1251-011 i03083621
Removal Procedure
A (1) 9U-6198 Crankshaft Turning Tool
9U-7336 Housing
A (2) 5P-7305 Engine Turning Tool
B 230-6284 Timing Pin (Camshaft)
136-4632 Timing Pin (Crankshaft)
C 268-1966 Adapter
D 278-4138 Cap Kit
Fuel Injection Pump - Install
SMCS - 1251-012 i03451760
9U-7336 Housing As
C 268-1966 Adapter
E 338-1054 Timing Tool (Fuel Injection Pump)
F 1U-6396 O-Ring Assembly Compound
Fuel Injection Pump Gear - Remove
SMCS - 1251-011 i02786669
Removal Procedure
9U-7336 Housing
C 268-1966 Adapter
D - Puller (Three Leg)
Fuel Injection Pump Gear - Install
SMCS - 1251-012 i02786671
C 268-1966 Adapter
Electronic Unit Injector - Remove
SMCS - 1290-011 i02929984
Removal Procedure
9U-7336 Housing
B 298-5564 Torx Socket T40
C 5F-4764 Pry Bar
Alternative Removal Procedure
C 5F-4764 Pry Bar
Electronic Unit Injector - Install
SMCS - 1290-012 i02929983
1U-5718 Vacuum Pump
169-7372 Fluid Sampling Bottle
D 4C-4057 Tube 7.9 mm Outside Diameter
E 276-1216 Injector Pipe Nut Tool
F 247-5377 Torque Wrench
Alternative Installation Procedure
1U-5718 Vacuum Pump
D 4C-4057 Tube 7.9 mm Outside Diameter
E 276-1216 Injector Pipe Nut Tool
F 247-5377 Torque Wrench
Turbocharger - Install - Turbocharger Top Mounted
SMCS - 1052-012 i02786697
A 1U-6396 O-Ring Assembly Compound
Turbocharger - Install - Side Mounted Turbocharger
SMCS - 1052-012 i02786695
Exhaust Manifold - Remove and Install - Top Mounted Exhaust Manifold
SMCS - 1059-010 i02786706
Installation Procedure (Top Mounted Exhaust Manifold)
A - Guide Stud (M10 by 100 mm)
B - Loctite 575
Exhaust Manifold - Remove and Install - Side Mounted Exhaust Manifold
SMCS - 1059-010 i02786705
Installation Procedure (Side Mounted Exhaust Manifold)
B - Loctite 575
Inlet Manifold - Remove and Install
SMCS - 1058-010 i02786710
A - 3 bond 1368D
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010 i02786713
Removal Procedure
A 1P-1860 Retaining Ring Pliers
9U-6195 Valve Spring Compressor
268-1969 Adapter
B 276-1221 Head
C (1) 9U-6198 Crankshaft Turning Tool
9U-7336 Housing
C (2) 5P-7305 Engine Turning Tool
268-1969 Adapter
B 276-1221 Head
C (1) 9U-6198 Crankshaft Turning Tool
9U-7336 Housing
C (2) 5P-7305 Engine Turning Tool
D 1U-6396 O-Ring Assembly Compound
E 247-5377 Torque Wrench
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i02786714
Removal Procedure
268-1969 Adapter
A 276-1221 Head
268-1969 Adapter
A 276-1221 Head
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010 i02786717
Removal Procedure
A - Strap Wrench
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010 i02786732
A - Loctite 577
Water Pump - Install
SMCS - 1361-012 i02786742
Flywheel - Remove
SMCS - 1156-011 i02786746
Removal Procedure
A - Guide Stud (1/2 inch - UNF by 4 inch)
Flywheel - Install
SMCS - 1156-012 i03104741
A - Guide Stud (1/2 inch - UNF by 4 inch)
Crankshaft Rear Seal - Remove
SMCS - 1161-011 i02786754
Removal Procedure
A 194-3536 Torx Socket T40
B 227-4389 Torx Socket E10
Crankshaft Rear Seal - Install
SMCS - 1161-012 i02786756
Installation Procedure With Oil Pan in Position
Installation Procedure Without Isolating Frame for the Oil Pan
- Alignment Tool
B - Bolts (M8 by 20 mm)
Flywheel Housing - Remove and Install - Wet Back End Housing
SMCS - 1157-010 i02786762
Installation Procedure (Wet Back End Housing)
B 1U-8846 Gasket Sealant
Flywheel Housing - Remove and Install - Standard Housing
SMCS - 1157-010 i02786760
Removal Procedure
Installation Procedure (Standard Housing)
B 1U-8846 Gasket Sealant
Vibration Damper and Pulley - Remove - Pulleys without Split Lock Rings
SMCS - 1205-011 i03633417
Removal Procedure
A - Guide Stud M12 by 70 mm
Vibration Damper and Pulley - Remove - Pulley with Split Lock Rings
SMCS - 1205-011 i03646819
Removal Procedure
B 227-4393 Torx socket E18
Vibration Damper and Pulley - Install - Pulley with Split Lock Rings
SMCS - 1205-012 i03647064
Vibration Damper and Pulley - Install - Pulleys without Split Lock Rings
SMCS - 1205-012 i03646818
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010 i04522181
Removal Procedure
A (1) 278-2636 Front Oil Seal Removal Tool
A (2) 1P-2320 Combination Puller
276-1209 Seal Installer
9U-6206 Stud
9U-6207 Plate
B 9U-6209 Sleeve
C (1) 9U-6208 Anchor Plate
D (2) 366-5984 Anchor Plate
Front Cover - Remove and Install
SMCS - 1166-010 i02786783
Gear Group (Front) - Remove and Install
SMCS - 1206-010 i02786785
Removal Procedure
9U-7336 Housing
C 268-1966 Adapter
C 268-1966 Adapter
Idler Gear - Remove
SMCS - 1206-011 i02786787
Removal Procedure (Standard Idler Gear)
A 230-6284 Timing Pin (Camshaft)
B 268-1966 Adapter
Removal Procedure (Early Heavy-Duty Idler Gear)
B 268-1966 Adapter
Removal Procedure (Latest Heavy-Duty Idler Gear)
B 268-1966 Adapter
C - Bolt (M8 X 80mm)
Idler Gear - Install
SMCS - 1206-012 i02786788
Installation Procedure (Standard Idler Gear)
B 268-1966 Adapter
Installation Procedure (Early Heavy-Duty Idler Gear)
B 268-1966 Adapter
9U-7324 Indicator Bracket
7H-1942 Dial Indicator
3S-3268 Indicator Contact Point
C 7H-1940 Universal Attachment
Installation Procedure (Latest Heavy-Duty Idler Gear)
B 268-1966 Adapter
C 7H-1940 Universal Attachment
Housing (Front) - Install
SMCS - 1151-012 i02980900
A 6V-6640 Sealant
B - Guide Bolt (M8 by 80 mm)
319-6486 Alignment Tool
C - Bolts (M10 by 50 mm)
D - Straight Edge
E 1U-6396 O-Ring Assembly Compound
Accessory Drive - Remove and Install
SMCS - 1207-010 i02786793
Removal Procedure
8H-0663 Bearing Puller
5F-7345 Puller
126-7183 Crossblock
A 126-7177 Puller Leg
B 7M-7456 Bearing Mount Compound
C 207-1601 Rubber Lubricant
D 9S-3263 Thread Lock Compound
Crankcase Breather - Remove - Filtered Breather
SMCS - 1317-011 i02786797
Removal Procedure
A - Breather Tool
Crankcase Breather - Remove - Unfiltered Breather
SMCS - 1317-011 i02786796
Removal Procedure
A - Breather Tool
Crankcase Breather - Install - Filtered Breather
SMCS - 1317-012 i02786801
A - Breather Tool
Crankcase Breather - Install - Unfiltered Breather
SMCS - 1317-012 i02786799
A - Breather Tool
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010 i02786808
Removal Procedure
B 1U-6396 O-Ring Assembly Compound
C 247-5377 Torque wrench
Valve Mechanism Cover Base - Remove and Install - Composite Valve Mechanism Cover Base
SMCS - 1120-010 i02786804
Removal Procedure
C 247-5377 Torque Wrench
D 321-5184 Alignment Pins
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011 i02786810
Removal Procedure
A 227-4389 Torx Socket E10
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012 i02786844
A 227-4389 Torx Socket E10
235-0032 Feeler Gauge
B 228-3610 Gauge Set
Cylinder Head - Install
SMCS - 1100-012 i02786857
A - Guide Bolt (M16 by 115mm)
B 8T-3052 Degree Wheel
C 1U-6396 O-Ring Assembly Compound
Lifter Group - Remove and Install
SMCS - 1209-010 i02786866
Removal Procedure
9U-7336 Housing
B 1U-7262 Telescoping Magnet
9U-7336 Housing
B 1U-7262 Telescoping Magnet
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE i02786892
Removal Procedure
9U-7336 Housing
C 268-1966 Adapter
C 268-1966 Adapter
Camshaft Bearings - Remove and Install
SMCS - 1211-010 i02786905
Removal Procedure
A 8S-2241 Camshaft Bearing Tool Group
B 8H-0684 Ratchet Wrench
A 8S-2241 Camshaft Bearing Tool Group
B 8H-0684 Ratchet Wrench
Engine Oil Pan - Remove - Cast Iron Oil Pan
SMCS - 1302-011 i02786907
Removal Procedure
Engine Oil Pan - Install - Aluminum Oil Pan
SMCS - 1302-012 i02786910
B 6V-6640 Sealant
Engine Oil Pan - Install - Cast Iron Oil Pan
SMCS - 1302-012 i02786911
C 165-2601 Silicon Sealant
D 6V-6640 Sealant
E - Straight Edge
Engine Oil Pan Plate - Remove and Install - Aluminum Oil Pan
SMCS - 1302-010 i02786913
Removal Procedure
B - Guide Stud (M8 by 100 mm)
C 165-2601 Silicon Sealant
Piston Cooling Jets - Remove and Install
SMCS - 1331-010 i02786914
Removal Procedure
9U-7336 Housing
9U-7336 Housing
Pistons and Connecting Rods - Remove
SMCS - 1225-011 i02786915
Removal Procedure
9U-7336 Housing
B 8S-2269 Ridge Reamer
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i02786916
Disassembly Procedure
B 1U-6683 Ring Expander
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i02786917
Assembly Procedure
B 1U-6683 Ring Expander
Pistons and Connecting Rods - Install
SMCS - 1225-012 i02786919
9U-7336 Housing
B 1U-6684 Piston Ring Compressor
C 8T-3052 Degree Wheel
Connecting Rod Bearings - Remove - Connecting rods in position
SMCS - 1219-011 i02786920
Removal Procedure
9U-7336 Housing
B 1U-6684 Piston Ring Compressor
Connecting Rod Bearings - Install - Connecting rods in position
SMCS - 1219-012 i02786921
9U-7336 Housing
Crankshaft Main Bearings - Remove and Install - Crankshaft in position
SMCS - 1203-010 i02786922
Removal Procedure
9U-7336 Housing
C 8T-5096 Dial Indicator Gp
Crankshaft - Remove
SMCS - 1202-011 i02786923
Removal Procedure
A 1U-8221 Lifting Sling
Crankshaft - Install
SMCS - 1202-012 i02786925
A 1U-8221 Lifting Sling
C 8T-5096 Dial Indicator Gp
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE i02786928
Removal Procedure
5F-7345 Screw
126-7183 Crossblock
A
A 126-7177 Puller Leg
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i02717761
Measurement Procedure
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
Fuel Pressure Sensor - Remove and Install
SMCS - 7414-010 i02786936
Removal Procedure
A 195-4609 Seal Pick
Glow Plugs - Remove and Install
SMCS - 1412-010 i02786940
A 247-5377 Torque Wrench
Alternator Belt - Remove and Install
SMCS - 1357-010 i02786942
Removal Procedure
A - Locking Pin (Ø 8mm by 85 mm)
A - Locking Pin (Ø 8mm by 85 mm)
Air Compressor - Remove and Install
SMCS - 1803-010 i02786957
Removal Procedure
9U-7336 Housing
136-4632 Timing Pin
B 268-1966 Adapter
C 1P-2320 Combination Puller
136-4632 Timing Pin
B 268-1966 Adapter
D 4C-9506 Retaining Compound
E 1U-6396 O-Ring Assembly Compound
& 323D L
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320D, 320D L, 320D GC & 323D L
Excavator
Service Tools
New Tools Date:


320D and 323D Excavators C6.6 Engine Supplement
Media Number -UENR0138-01 Publication Date -01/12/2011
Water Separator and Fuel Filter (Primary) - Remove and Install
SMCS - 1261-010-PY ; 1263-010 i04648210
Removal Procedure
A 187-2718 Filter Wrench As
Radiator and Hydraulic Oil Cooler - Remove
SMCS - 1353-011; 1374-011 i04636109
Removal Procedure
A 189-0408 Shackle As
Radiator and Hydraulic Oil Cooler - Install
SMCS - 1353-012; 1374-012 i04636589
Fuel Priming Pump and Fuel Filter Base - Remove and Install
SMCS - 1258-010; 1260-010; 1262-010 i04648950
Removal Procedure
A 187-2718 Filter Wrench As
Engine Oil Filter and Oil Filter Base - Remove and Install
SMCS - 1306-010; 1308-010 i04635834
Removal Procedure
A 185-3630 Strap Wrench As
A 185-3630 Strap Wrench As
Exhaust Manifold - Remove and Install
SMCS - 1059-010 i02498366
Installation Procedure (Side Mounted Exhaust Manifold)
A - Guide Stud M10 X 1.5 by 100 mm
Installation Procedure (Top Mounted Exhaust Manifold)
A - Guide Stud M10 X 1.5 by 100 mm
Oil Pan - Remove and Install
SMCS - 1302-010 i04637217
Removal Procedure
A 1U-8846 Gasket Sealant
Refrigerant Compressor - Remove and Install
SMCS - 1802-010 i02608514
A 4C-4030 Thread Lock Compound
Engine - Remove and Install
SMCS - 1000-010 i04663930
Removal Procedure
A 208-5040 Support Tube
B 189-0412 Clevis
C 1U-9200 Lever Puller Hoist
D 138-7575 Link Bracket
& 323D L
20YY/MM/DD
Qty
Qty
1
Qty
2
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Qty
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Qty
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320D, 320D L, 320D GC & 323D L
Excavator
Service Tools
New Tools Date:


320D and 323D Excavators Machine Systems
Media Number -UENR0139-01 Publication Date -01/12/2011
Duo-Cone Conventional Seals - Install
SMCS - 7561-012 i02154175
6V-3075 Dial Indicator
6V-6167 Contact Point
3P-1565 Collet Assembly
A 165-8958 Dial Indicator Base
B 169-0503 Installation Kit
Bucket - Remove and Install
SMCS - 6001-010; 6101-010 i03394021
Removal Procedure
3S-6224 Electric Hydraulic Pump Gp
9U-5763 Retainer Plate
141-1785 Receiving Sleeve
137-8460 Puller Stud
6V-3175 Double Acting Cylinder
A 9U-5346 Nut
B 140-7742 Sleeve
C 4C-9485 Pin Driver Cap
D 5P-0960 Grease Cartridge
Bucket Linkage - Remove and Install
SMCS - 6513-010 i03477480
Removal Procedure
3S-6224 Electric Hydraulic Pump
6V-3160 Cylinder
9U-5345 Fast Runner Nut Assembly (M24)
9U-5343 Puller Stud (M24)
137-8460 Puller Stud (M30)
A 6V-3175 Hydraulic Cylinder Gp(M30)
B 140-7742 Sleeve
9S-5564 Pin Puller Sleeve As
6V-3160 Hydraulic Cylinder Gp
9U-5345 Fast Runner Nut Assembly M24
C 9U-5343 Puller Stud
B 140-7742 Sleeve
D 9U-5342 Pin Driver Cap
E 4C-9485 Pin Driver Cap
F 5P-0960 Grease Cartridge
Bucket Linkage Bearings and Seals - Remove
SMCS - 6513-011-BD ; 6513-011-SA i02427030
Removal Procedure
3S-6224 Electric Hydraulic Pump (115 Volt) (1)
4C-9634 Puller Stud
9U-6832 Nut
5P-8625 Receiving Sleeve
A 9U-5339 Bearing Puller Adapter
4C-9634 Puller Stud
9U-6832 Nut
4K-0684 Hard Washer
B 5P-8625 Receiving Sleeve
9U-5336 Bearing Puller Adapter
Bucket Linkage Bearings and Seals - Install
SMCS - 6513-012-BD ; 6513-012-SA i02605406
C 1P-0520 Driver Gp
D 5P-0960 Molybdenum Grease
Bucket Cylinder - Remove and Install
SMCS - 5457-010 i04671549
Removal Procedure
9U-5266 Sleeve
9U-5340 Sleeve Extension
9U-5346 Nut
A 137-8460 Puller Stud
Disassembly and Assembly Information
125-0079 Hydraulic Cylinder Repair Stand
B 152-4249 Hydraulic Cylinder Repair Stand (1)
C 4C-4032 Bearing Mount Compound
D 1P-0520 Driver Gp
E 250-6597 Cylinder Wash Tank Gp
F 9U-6803 Hydraulic Cylinder Tool Gp
G 5P-0960 Grease Cartridge
9U-5266 Sleeve
9U-5346 Nut
H 137-8460 Puller Stud
J 5P-0960 Grease Cartridge
K 4C-9485 Pin Driver Cap
Load Control Valve (Stick Cylinder) - Remove
SMCS - 5811-011-JJ i02462953
Removal Procedure
A FT-2674 Vacuum Cap
Load Control Valve (Stick Cylinder) - Disassemble
SMCS - 5811-015-JJ i02462958
A 6V-7981 Bolt (M10×1.5×70mm)
Load Control Valve (Stick Cylinder) - Assemble
SMCS - 5811-016-JJ i02462959
Assembly Procedure
A 6V-7981 Bolt (M10×1.5×70mm)
Load Control Valve (Stick Cylinder) - Install
SMCS - 5811-012-JJ i02462955
Stick Cylinder - Remove and Install
SMCS - 5458-010 i03629239
127-4904 Hydraulic Cylinder Repair Stand Gp
1P-0520 Driver Gp
9U-7868 Spanner Wrench
127-8064 Adapter Plate Gp
A 195-4609 Seal Pick
B 4C-4032 Bearing Mount Compound
C 5P-0960 Grease Cartridge
1P-1837 Bearing Puller Adapter
4C-9633 Puller Stud
1A-1935 Full Nut
D 6V-2098 Press Sleeve
E 5P-0960 Grease Cartridge
Stick - Remove
SMCS - 6502-011 i02605790
Removal Procedure
9U-5346 Nut
A 3S-6224 Electric Hydraulic Pump Gp
Stick Bearings and Seals - Remove
SMCS - 6502-011-BD ; 6502-011-SA i02602522
Removal Procedure
9U-5338 Bearing Puller Adapter (1)
9U-5336 Bearing Puller Adapter (2)
A
4C-9634 Puller Stud
9U-6832 Nut
A 9U-5266 Receiving Sleeve
Stick Bearings and Seals - Install
SMCS - 6502-012-BD ; 6502-012-SA i04562520
B 5P-0960 Molybdenum Grease
C 1P-0520 Driver Gp
Stick - Install
SMCS - 6502-012 i03910860
B 5P-0960 Grease Cartridge
C 4C-9485 Pin Driver Cap
Boom Cylinder - Remove and Install
SMCS - 5456-010 i03662902
Removal Procedure
A 4C-9485 Pin Driver Cap
B 127-4904 Hydraulic Cylinder Repair Stand Gp
C 7M-7456 Bearing Mount Compound
D 1P-0808 Multipurpose Grease
E 195-4609 Seal Pick
9U-6832 Nut
4C-9634 Puller Stud
F 9U-5338 Bearing Puller Adapter
9U-6832 Nut
4C-9634 Puller Stud
G 9U-5339 Bearing Puller Adapter
Boom - Remove
SMCS - 6501-011 i02462986
Removal Procedure
B 1U-9202 Lever Puller Hoist
9U-6811 Puller Stud
9U-6809 Nut
C 6V-0113 Double Acting Cylinder
Boom Bearings and Seals - Remove and Install
SMCS - 6501-010-BD ; 6501-010-SA i02602525
Removal Procedure
4C-9634 Puller Stud
9U-6832 Nut
5P-8712 Bushing
134-8469 Spacer
A 9U-5338 Bearing Puller Adapter
B 1P-0520 Bearing and Seal Driver
C 5P-0960 Molybdenum Grease
Boom - Install
SMCS - 6501-012 i03078280
9U-6811 Puller Stud
9U-6809 Nut
C 6V-0113 Double Acting Cylinder
D 5P-0960 Grease Cartridge
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076 i02619673
Separation Procedure
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
8S-7625 Collar
A 8S-8048 Saddle
B - Bar Stock3 1/2 inch by 31 inch
C 228-4533 Boom Cylinder Link Gp
D FT-2765 Support Beam As
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
E 8S-7625 Collar
1U-6221 Torque Wrench Gp
132-8143 Wrench Link
F 132-8223 Hydraulic Pump and Motor Gp
G 189-0863 Shackle As
H 1U-7505 Jack
J - Guide Bolt M24 - 3 by 8 inch
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077 i03541190
Connection Procedure
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
8S-7625 Collar
A 8S-8048 Saddle
B - Bar Stock3 1/2 inch by 31 inch
C 228-4533 Boom Cylinder Link Gp
D FT-2765 Support Beam As
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
E 8S-7625 Collar
1U-6221 Torque Wrench Gp
132-8143 Wrench Link
F
F 132-8223 Hydraulic Pump and Motor Gp
G 189-0863 Shackle As
J - Guide Bolt M24 - 3 by 8 inch
K 1U-8846 Gasket Sealant
L 4C-5593 Anti-Seize Compound
Cab - Remove
SMCS - 7301-011 i02417439
Removal Procedure
A 138-7575 Link Bracket
Cab - Install
SMCS - 7301-012 i02417444
B 154-9731 Thread Lock Compound
Counterweight - Remove and Install
SMCS - 7056-011; 7056-012 i02638712
Removal Procedure
B 4C-5592 Anti-Seize Compound
Fuel Tank - Remove
SMCS - 1273-011 i02552449
Removal Procedure
B 138-7575 Link Bracket
Fuel Tank - Install
SMCS - 1273-012 i02552453
C 154-9731 Thread Lock Compound
Check Valve (Cooler Bypass) - Disassemble
SMCS - 5071-015 i04401840
A FT-3154 Modified Socket
Check Valve (Cooler Bypass) - Assemble
SMCS - 5071-016 i04401861
Assembly Procedure
A FT-3154 Modified Socket
B 9S-3263 Thread Lock Compound
Operator Console - Remove and Install
SMCS - 5258-010 i02605268
Removal Procedure
Track Carrier Roller - Remove
SMCS - 4154-011 i02606876
Removal Procedure
A 8T-5255 Hydraulic Jack
Track Carrier Roller - Install
SMCS - 4154-012 i02606880
A 8T-5255 Hydraulic Jack
Track Roller - Remove
SMCS - 4180-011 i02616683
Removal Procedure
8S-7611 Tube
8S-7615 Pin
A 8S-7640 Stand
B 183-4797 Track Roller Lifting Fork
Track Roller - Install
SMCS - 4180-012 i02616663
8S-7611 Tube Assembly
8S-7615 Pin
A 8S-7640 Stand
B 183-4797 Track Roller Lifting Fork
Track - Separate
SMCS - 4170-076 i02338291
Separation Procedure
A 260-9412 Chain As
B 5P-6214 Track Block Assembly
8T-0820 Hydraulic Pressure Gauge
3B-7722 Pipe Bushing
1P-2376 Quick Connect Coupler
1P-2377 Plug As
6D-7726 Hose As
5P-2379 Track Press Tool Gp
8S-7172 Double Acting Cylinder
C 8S-9903 Track Press Rollover Gp
Track - Connect
SMCS - 4170-077 i04164992
Connection Procedure
A 260-9412 Chain As
B 5P-6214 Track Block Assembly
Recoil Spring - Disassemble
SMCS - 4158-015 i04294469
A 4C-9540 Recoil Spring Bench
146-2457 Hydraulic Power Supply Gp
B 223-3506 Hydraulic Cylinder and Lines Gp
C 8S-9971 Adapter
D 142-4212 Socket
Recoil Spring - Assemble
SMCS - 4158-016 i04778301
Assembly Procedure
A 4C-9540 Recoil Spring Bench
B 223-3506 Hydraulic Cylinder and Lines Gp
C 8S-9971 Adapter
D 142-4212 Socket
E 9S-3263 Thread Lock Compound
Hydraulic Track Adjusters - Assemble
SMCS - 4157-016 i02306157
Assembly Procedure
A 5P-0960 Grease Cartridge
Sprocket - Remove and Install
SMCS - 4164-010 i03334969
Removal Procedure
Counterbalance Valve (Travel) - Disassemble
SMCS - 5111; 5811-015-KV i02616589
A 6V-8336 Bolt (M12×1.75×70mm)
Travel Motor - Remove
SMCS - 4351-011 i03524303
Removal Procedure
A 9U-7692 Threaded RodM16x381 mm 15 inch
Travel Motor - Assemble
SMCS - 4351-016 i01706705
Assembly Procedure
A 1P-0510 Driver Gp
Travel Motor - Install
SMCS - 4351-012 i03524320
A 9U-7692 Threaded Rod M16 by 381mm
Final Drive - Remove
SMCS - 4050-011 i02606512
Removal Procedure
8S-7640 Stand
8S-7611 Tube
A 8S-7615 Pin
C 154-6184 Forcing Bolt (M 20)
Final Drive - Disassemble
SMCS - 4050-015 i02606369
A 1P-2420 Transmission Repair Stand
C 154-6181 Forcing Screw
5F-7366 Forcing Screw
1P-5546 Crossblock
1U-9889 Crossblock
1P-0520 Driver Group
6V-7888 Puller Leg
1H-3112 Puller Assembly
E 1P-5551 Adjustable Screw Assembly
F 1U-8846 Gasket Sealant
Final Drive - Assemble
SMCS - 4050-016 i03949150
Assembly Procedure
A 1P-2420 Transmission Repair Stand
G 126-3994 Duo-Cone Seal Installer
H 5P-3931 Anti-Seize Compound
F 1U-8846 Gasket Sealant
Final Drive - Install
SMCS - 4050-012 i02626091
8S-7640 Stand
8S-7611 Tube
A 8S-7615 Pin
Swivel - Remove
SMCS - 5060-011 i02434256
Removal Procedure
Swivel - Disassemble
SMCS - 5060-015 i02616599
6V-3822 Bolt
6V-5839 Washer
1P-5546 Crossblock
5P-4168 Step Plate
A 5F-7366 Screw
B 1P-2420 Transmission Repair Stand
Swivel - Install
SMCS - 5060-012 i02434356
Swing Cushion Valve - Assemble - Fine Swing Solenoid
SMCS - 5454-016 i02616606
Assembly Procedure
Swing Motor and Swing Drive - Remove
SMCS - 5058-011-ZW ; 5459-011-ZW i02664693
Removal Procedure
B 154-6184 Bolts
C 138-7575 Link Brackets
D 138-7573 Link Brackets
Swing Motor and Swing Drive - Install
SMCS - 5058-012-ZW ; 5459-012-ZW i02665560
B 154-6184 Bolts
E 1U-8846 Gasket Sealant
Swing Motor - Remove
SMCS - 5058-011-ZW i01972525
Removal Procedure
Swing Motor - Disassemble
SMCS - 5058-015-ZW i02569009
8T-0651 Bolts
A 8T-4167 Hard Washers
B 1P-1859 Retaining Ring Pliers
C 9S-9152 Bearing Puller
1P-0074 Slide Hammer Puller
D
5F-7344 Puller Block
D 5P-4750 Adjusting Screw
7S-7786 Puller Leg
Swing Motor - Assemble
SMCS - 5058-016 i02569380
Assembly Procedure
B 1P-1859 Retaining Ring Pliers
E 1P-0510 Driver Group
F 1U-6396 O-Ring Assembly Compound
Swing Motor - Install
SMCS - 5058-012-ZW i01972529
C 1U-8846 Gasket Sealant
Swing Drive - Disassemble
SMCS - 5459-015 i02665562
B 138-7575 Link Brackets
4C-5660 Adapter
5F-7369 Puller Leg
3H-0465 Push-Puller Plate
1P-0820 Hydraulic Puller
3H-0468 Puller Plate
C 1U-9889 Crossblock
E FT-3023 Sleeve
5F-7343 Bearing Puller Gp
5F-7369 Puller Leg
5F-7342 Adapter
F 3S-6224 Electric Hydraulic Pump Gp
Swing Drive - Assemble
SMCS - 5459-016 i04262676
Assembly Procedure
B 138-7575 Link Brackets
E FT-3023 Sleeve
G 1P-0520 Driver Gp
H 5P-3931 Anti-Seize Compound
J 8M-4856 (1) Sleeve
K - Guide Stud M16 x 2.00 by 140mm
L 1U-8846 Gasket Sealant
Swing Gear and Bearing - Remove
SMCS - 7063-011 i02386587
Removal Procedure
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase) (1)
1U-6221 Hydraulic Torque Wrench
B 132-8143 Hex Link 36 mm
Swing Gear and Bearing - Install
SMCS - 7063-012 i04036763
B 132-8143 Hex Link 36 mm
C 152-9155 Adhesive
D 2P-9066 Lubricant
E 1U-8846 Gasket Sealant
F 4C-5599 Anti-Seize Compound
Oil Filter (Hydraulic, Return) - Remove
SMCS - 5068-011 i02607531
Removal Procedure
Oil Filter (Hydraulic, Return) - Install
SMCS - 5068-012 i02607728
Hydraulic Tank - Remove
SMCS - 5056-011 i02554337
Removal Procedure
Hydraulic Tank - Install
SMCS - 5056-012 i02554338
Gear Pump (Pilot) - Disassemble
SMCS - 5073-015-PS i02406892
Gear Pump (Pilot) - Assemble
SMCS - 5073-012-PS i02406893
Assembly Procedure
Main Hydraulic Pump - Remove
SMCS - 5070-011 i04676871
Removal Procedure
Main Hydraulic Pump - Disassemble
SMCS - 5070-015 i02403387
A 5F-7465 Puller Group
C 138-7575 Link Bracket
D 1P-0510 Driver Group
E 1P-1859 Retaining Ring Pliers
F 9S-9152 Bearing Puller
G 8B-7551 Bearing Puller
Main Hydraulic Pump - Assemble
SMCS - 5070-016 i02403431
Assembly Procedure
C 138-7575 Link Bracket
1P-0510 Driver Group
D 1U-8605 Seal Guide
E 1P-1859 Retaining Ring Pliers
H 1U-6396 O-Ring Assembly Compound
Main Hydraulic Pump - Install
SMCS - 5070-012 i04676929
Auxiliary Pilot Valve (Straight Travel) - Remove
SMCS - 5059-011-AX i02421053
Removal Procedure
Auxiliary Pilot Valve (Straight Travel) - Assemble
SMCS - 5059-016-AX i02426971
Assembly Procedure
(A) 1U-6396 O-Ring Assembly Compound
Auxiliary Pilot Valve (Straight Travel) - Install
SMCS - 5059-012-AX i02421118
Selector Valve (Alternate Pattern Control) - Remove
SMCS - 5065-011 i02417207
Removal Procedure
Selector Valve (Alternate Pattern Control) - Install
SMCS - 5065-012 i02417794
Pilot Valve (Joystick) - Assemble
SMCS - 5059-016 i02601159
Assembly Procedure
B 9S-3263 Thread Lock Compound
Control Manifold (Pilot Oil) - Remove
SMCS - 5264-011 i02413482
Removal Procedure
Control Manifold (Pilot Oil) - Install
SMCS - 5264-012 i02413604
Pilot Valve (Travel) - Assemble
SMCS - 3220-016 i02607228
Assembly Procedure
Main Control Valve - Remove
SMCS - 5051-011 i02639974
Removal Procedure
Main Control Valve - Install
SMCS - 5051-012 i02640009
& 323D L
20YY/MM/DD
Qty
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
2
Qty
1
1
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
-
Qty
1
1
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
Qty
1
Qty
2
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2
1
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1
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1
1
1
1
1
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1
1
1
1
1
1
1
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1
Qty
1
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1
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1
1
1
1
1
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1
1
Qty
1
1
Qty
1
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
Qty
1
1
1
1
1
1
1
Qty
1
1
1
1
1
1
1
Qty
1
Qty
1
1
1
1
1
1
1
1
Qty
1
2
2
4
2
2
2
1
1
1
1
2
2
4
2
2
1
1
1
2
1
4
Qty
1
2
2
4
2
2
2
1
1
1
1
2
2
4
2
2
1
1
1
2
4
4
1
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4
Qty
4
-
Qty
2
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2
1
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1
2
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1
2
1
Qty
1
Qty
1
-
Qty
1
Qty
1
Qty
1
Qty
1
Qty
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2
2
1
Qty
2
2
2
1
Qty
1
1
1
1
2
2
2
2
1
1
1
Qty
1
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
Qty
1
Qty
1
Qty
1
Qty
2
Qty
2
Qty
1
Qty
2
Qty
2
2
2
2
2
Qty
1
2
1
2
1
1
1
1
2
1
1
1
Qty
1
2
2
1
-
-
Qty
2
2
2
2
Qty
1
2
Qty
2
2
1
1
1
1
Qty
1
2
Qty
-
Qty
1
2
2
2
Qty
1
2
2
2
-
Qty
1
2
Qty
2
2
1
1
1
1
1
2
Qty
1
1
-
Qty
1
2
-
Qty
1
2
2
2
2
1
2
1
1
2
1
1
4
2
2
1
1
Qty
1
2
2
1
1
1
1
2
1
Qty
4
1
1
1
Qty
4
1
1
1
1
1
1
1
Qty
2
Qty
2
Qty
4
Qty
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Qty
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1
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1
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1
1
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3
1
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1
1
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1
1
2
Qty
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Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
Qty
1
Qty
Qty
2
Qty
2
New Tools
Part Number Part Name
311-1362 Vacuum Cap
Testing and Adjusting

C6.6 Engines for Caterpillar Built Machines
Media Number -KENR5291-12
Air in Fuel - Test

SMCS - 1280-081
Tool Part Number
124-6275
215-9513
158-6067
102-5758
3P-2234
3P-2233
A 2P-8278
6V-1739
8T-0854
3P-2234
B 3P-2233
Finding Top Center Position for No. 1 Piston
SMCS - 1105-531
Tool Part Number
A (1) 9U-6198
9U-7336
A (2) 5P-7305
B 230-6284
136-4632
C 268-1966
Fuel Injection Timing - Check
SMCS - 1251-036
Tool Part Number
A 338-1054
Turbocharger - Inspect
SMCS - 1052-040
Check the Wastegate for Proper Operation
Tool Part Number
A 8T-5096
Compression - Test
SMCS - 1215
Tool Part Number
A 268-1971
Engine Valve Lash - Inspect/Adjust
SMCS - 1102-025
Tool Part Number
A 228-3610
Valve Depth - Inspect
SMCS - 1105-040
Tool Part Number
A 8T-0455
Piston Ring Groove - Inspect
SMCS - 1214-040
Tool Part Number
A 8H-8581
Piston Height - Inspect
SMCS - 1214-040
Tool Part Number
A 1P-2403
B 1P-2402
Flywheel - Inspect
SMCS - 1156-040
Tool Part Number
A 8T-5096
Flywheel Housing - Inspect
SMCS - 1157-040
Tool Part Number
A 8T-5096
320D and 323D Excavators Hydraulic System
Media Number -RENR7295-12
Main Hydraulic Pump Air - Purge

SMCS - 5070-542-AI
Tool Part Number
- 6V-4143
- 177-7860
Engine Performance - Test - Engine Speed
SMCS - 1000-081
Tool Part Number
- 9U-7400
Travel on Level Ground - Test
SMCS - 4351-081
Tool Part Number
- -
- -
Travel on Level Ground - Test - Optional Test
SMCS - 4351-081
Tool Part Number
- -
Machine Drift on a Slope - Check
SMCS - 4095-535
Tool Part Number
- -
- -
Swing Speed and Overswing on Level Ground - Check
SMCS - 5058-535-ZW
Tool Part Number
- -
- -
Swing Speed and Swing Drift on a Slope - Check
SMCS - 5058-535-ZW
Tool Part Number
- -
- -
Cylinder Drift - Check - Loaded Bucket
SMCS - 5051-535-FKK; 5117-535-FKK; 5453-535-F
Tool Part Number
- -
- -
Cylinder Drift - Check - Empty Bucket
SMCS - 5051-535-FKK; 5117-535-FKK; 5453-535-F
Tool Part Number
- -
- -
Relief Valve (Pilot) - Test and Adjust
SMCS - 5072-036
Tool Part Number
198-4234
A
198-4238
A 198-4236
Accumulator (Pilot) - Test and Charge
SMCS - 5077-045-PS ; 5077-081-PS ; 5077-081-PX
Tool Part Number
8T-0856
6V-3989
6V-4143
A 177-7860
6V-3965
F 3J-1907
Relief Valve (Main) - Test and Adjust - Heavy Lift
SMCS - 5069-025; 5069-081
Tool Part Number
198-4234
198-4239
A 198-4236
Relief Valve (Line) - Test and Adjust
SMCS - 5117-025-L9 ; 5117-081-L9
Tool Part Number
198-4234
198-4237
198-4239
- 198-4236
Swing Motor - Test - Measurement of Case Drain Oil
SMCS - 5058-081-ZW
Tool Part Number
198-4234
198-4239
- 198-4236
6V-7788
8C-6874
6V-9746
124-1901
122-6870
124-2147
6V-8942
6V-8556
D 6V-8398
F 311-1362
Relief Valve (Swing) - Test and Adjust
SMCS - 5454-036
Tool Part Number
198-4234
198-4239
A 198-4236
Travel Motor - Test - Measurement of Case Drain Oil
SMCS - 4351-081
Tool Part Number
198-4234
198-4237
198-4239
- 198-4236
6V-7788
8C-6874
6V-9746
124-1901
122-6870
124-2147
6V-8942
6V-8556
D 6V-8398
F 311-1362
G FT-2547
Relief Valve (Crossover) - Test and Adjust
SMCS - 5069-036
Tool Part Number
198-4234
198-4237
198-4239
A 198-4236
D FT-2547
Specifications
SMCS - 5050
Tool Part Number
- 9U-7400
- 8T-0470
320D, 320D LRR, 321D LCR, 323D, 324D, 325D, 328D LCR, 329D, 330D, 336D and 340D Excavators Tool Control System
Media Number -RENR7389-19
Service Tools
SMCS - 0738
Tool Part Number
- 6V-7070
- 8T-3224
- 7X-1710
- 8T-8726
- 4C-4892
- 6V-3000
- 4C-3406
320D, 320D L, 320D GC & 323D L
Excavator
Service Tools
Date: 20YY/MM/DD
Tool Function Qty
Used to measure case drain oil in swing motor 1
Serial Number: MZD, KZF, JZA, NZF
Publication Date -01/06/2011

i03816529
Part Description Qty
Hose clamp 4
Connector 2
Hose 2
Hose end 2
Nipple 2
Coupler 2
Sight Gauge 1
Tee 1
Pressure indicator 1
Nipple 1
Coupler 1
i03864807
Crankshaft Turning Tool 1
Housing 1
Engine Turning Tool 1
Timing Pin (Camshaft) 1
Timing Pin (Crankshaft) 1
Adapter 1
i03451723
Fuel Injection Pump Timing Tool 1
i03823509

Dial Indicator Group 1
i02674807
Compression tester adapter 1
i02942190
Feeler gauge 1
i02674843
Liner Projection Tool Group 1
i02675721
Feeler Gauge 1
i02656275
Dial Indicator 1
Gauge body 1
i02656274
i02675737

i02437323
Coupler (1) 1
Hose As 1
i02412804
Multitach Tool Group 1
i02808835
Measuring Tape 1
Stopwatch 1
i02899269
Stopwatch 1
i02992506
Stopwatch 1
Scale 150 mm (6 inch) 1
vel Ground - Check
i02808845
Measuring Tape 1
Stopwatch 1
lope - Check
i03329381
Measuring Tape 1
Stopwatch 1
i03197961
Measuring Tape 1
Stopwatch 1
i02838647
Measuring Tape 1
Stopwatch 1
i04618529
Digital Pressure Indicator 1
Pressure Sensor 34,450 kPa (5,000 psi) 1
Adapter Cable As 1
i04632331
Pressure Gauge(0 to 6,000 kPa (0 to 870 psi)) 1
Fitting 1
Quick Connect Coupler 2
Hose As 1
Fitting 1
O-Ring Seal 1
i04629995
Indicator 1
Extension Cable 1
i04648169
Indicator 1
Pressure Sensor 3445 kPa (500 psi) 1
Extension Cable 3
f Case Drain Oil
i04645650
Indicator 1
Extension Cable 1
Flow Meter 5 to 60 L/min (2 to 15 US gpm) 1
Reducer 1
O-Ring Seal 1
Permanent Coupling 1
Bulk Hydraulic Hose 3
O-Ring Reducer 1
Nut 1
O-Ring Seal 1
Vacuum Cap 1
i04645551
Indicator 1
Extension Cable 1
f Case Drain Oil
i04647569
Indicator 1
Extension Cable 2
Flow Meter 5 to 60 L/min (2 to 15 US gpm) 1
Reducer 1
O-Ring Seal 1
Bulk Hydraulic Hose 3
O-Ring Reducer 1
Nut 1
O-Ring Seal 1
Vacuum Cap 1
Blocker Pin 1
i04645370
Indicator 1
Extension Cable 3
Blocker Pin 1
i04648053
Multitach Tool Group 1
Thermometer Group 1
24D, 325D, 328D LCR, 329D, 330D, 336D and 340D Excavators Tool Control System
i03016560
Digital Multimeter (Heavy Duty) -
Needle Tip (Multimeter) -
Multimeter Probe -
Adapter Cable (Three-Pin Breakout) -
ORFS Fittings Group -
Connector Repair Kit (Sure Seal) -
Connector Repair Kit (Deutsch) -
320D, 320D L, 320D GC & 323D L
Excavator
Service Tools
Tool Summary
New Tools Date:
311-1362 Vacuum Cap Used to measure case drain oil in swing motor
319-6486 Alignment Tool Used to install front housing to engine
321-5184 Alignment Pins Used to install valve mechanism on engine
Fuel Injection Pump
338-1054 Timing Tool Used to install fuel injection pump
366-5984 Anchor Plate used to install crankshaft seal
Serial Number: MZD, KZF, JZA, NZF
Part Number Part Description
- Alignment Tool
- Bar Stock 3 1/2 inch by 31 inch
- Bolt (M8x80mm)
- Bolts (M10 by 50 mm)
- Bolts (M8 by 20 mm)
- Bond 3 1368D
- Breather Tool
- Guide Bolt (M16 by 115mm)
- Guide Bolt (M8 by 80 mm)
- Guide Bolt M24 x 3 by 8 inch
- Guide Stud (1/2 inch - UNF by 4 inch)
- Guide Stud (M10 by 100 mm)
- Guide Stud M10 X 1.5 by 100 mm
- Guide Stud M12 by 70 mm
- Guide Stud M16 x 2.00 by 140mm
- Locking Pin (Ø 8mm by 85 mm)
- Loctite 575
- Loctite 577
- Measuring Tape
- Puller (Three Leg)
- Scale 150 mm (6 inch)
- Stopwatch
- Straight Edge
- Strap Wrench
102-5758 Hose end
122-6870 Bulk Hydraulic Hose
124-1901 Permanent Coupling
124-2147 Permanent Coupling
124-6275 Hose clamp
125-0079 Hydraulic Cylinder Repair Stand
126-3994 Duo-Cone Seal Installer
126-7177 Puller Leg
126-7183 Crossblock
127-4904 Hydraulic Cylinder Repair Stand Gp
127-8064 Adapter Plate Gp
132-8143 Hex Link 36 mm
134-8469 Spacer
138-7573 Link Bracket
140-7742 Sleeve
142-4212 Socket
152-4249 Hydraulic Cylinder Repair Stand (1)
152-9155 Adhesive
154-6181 Forcing Screw
154-6184 Bolts
154-9731 Thread Lock Compound
158-6067 Hose
165-2601 Silicon Sealant
165-8958 Dial Indicator Base
169-0503 Installation Kit
177-7860 Hose As
183-4797 Track Roller Lifting Fork
185-3630 Strap Wrench As
187-2718 Filter Wrench As
189-0408 Shackle As
189-0412 Clevis
189-0863 Shackle As
194-3536 Torx Socket T40
195-4609 Seal Pick
198-4234 Digital Pressure Indicator
198-4236 Extension Cable
198-4237 Pressure Sensor 3445 kPa (500 psi)
198-4238 Pressure Sensor 34,450 kPa (5,000 psi)
198-4239 Pressure Sensor 34,450 kPa (5,000 psi)
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
1A-1935 Full Nut
1H-3112 Puller Assembly
1P-0074 Slide Hammer Puller
1P-0510 Driver Gp
1P-0520 Bearing and Seal Driver
1P-0808 Multipurpose Grease
1P-1837 Bearing Puller Adapter
1P-1857 Retaining Ring Pliers
1P-2320 Combination Puller
1P-2376 Quick Connect Coupler
1P-2377 Plug As
1P-2402 Gauge body
1P-2403 Dial Indicator
1P-2420 Transmission Repair Stand
1P-5546 Crossblock
1P-5551 Adjustable Screw Assembly
1U-5718 Vacuum Pump
1U-6396 O-Ring Assembly Compound
1U-6683 Ring Expander
1U-6684 Piston Ring Compressor
1U-7262 Telescoping Magnet
1U-7505 Jack
1U-8221 Lifting Sling
1U-8605 Seal Guide
1U-8846 Gasket Sealant
1U-9200 Lever Puller Hoist
1U-9202 Lever Puller Hoist
1U-9889 Crossblock
207-1601 Rubber Lubricant
208-5040 Support Tube
215-9513 Connector
223-3506 Hydraulic Cylinder and Lines Gp
227-4389 Torx Socket E10
227-4390 Torx Socket E12
227-4393 Torx socket E18
228-3610 Feeler gauge
228-4533 Boom Cylinder Link Gp
230-6284 Timing Pin (Camshaft)
247-5377 Torque Wrench
250-6597 Cylinder Wash Tank Gp
260-9412 Chain As
268-1966 Adapter
268-1969 Adapter
268-1971 Compression tester adapter
276-1207 Anchor Plate
276-1209 Seal Installer
276-1216 Injector Pipe Nut Tool
276-1221 Head
278-2636 Front Oil Seal Removal Tool
278-4138 Cap Kit
298-5564 Torx Socket T40
2P-8278 Sight gauge
2P-9066 Lubricant
311-1362 Vacuum Cap
319-6486 Alignment Tool
321-5184 Alignment Pins
338-1054 Fuel Injection Pump Timing Tool
366-5984 Anchor Plate
3B-7722 Pipe Bushing
3H-0468 Puller Plate
3J-1907 O-Ring Seal
3P-1565 Collet Assembly
3P-2233 Coupler
3P-2234 Nipple
3S-6224 Electric Hydraulic Pump
4C-3406 Connector Repair Kit (Deutsch)
4C-4030 Thread Lock Compound
4C-4032 Bearing Mount Compound
4C-4057 Tube Outside Diameter 7.9 mm
4C-4892 ORFS Fittings Group
4C-5592 Anti-Seize Compound
4C-5660 Adapter
4C-6486 Stand
4C-9485 Pin Driver Cap
4C-9506 Retaining Compound
4C-9540 Recoil Spring Bench
4C-9633 Puller Stud
4C-9634 Puller Stud
4K-0684 Hard Washer
5F-4764 Pry Bar
5F-7342 Adapter
5F-7343 Bearing Puller Gp
5F-7344 Puller Block
5F-7345 Puller
5F-7366 Forcing Screw
5F-7369 Puller Leg
5F-7465 Puller Group
5P-0960 Grease Cartridge
5P-2379 Track Press Tool Gp
5P-3931 Anti-Seize Compound
5P-4168 Step Plate
5P-4750 Adjusting Screw
5P-6214 Track Block Assembly
5P-7305 Engine Turning Tool
5P-8625 Receiving Sleeve
5P-8712 Bushing
6D-7726 Hose As
6V-1739 Tee
6V-2098 Press Sleeve
6V-3000 Connector Repair Kit (Sure Seal)
6V-3075 Dial Indicator
6V-3160 Cylinder
6V-3822 Bolt
6V-3965 Fitting
6V-3989 Fitting
6V-4143 Coupler (1)
6V-5839 Washer
6V-6167 Contact Point
6V-6640 Sealant
6V-7070 Digital Multimeter (Heavy Duty)
6V-7788 Flow Meter 5 to 60 L/min (2 to 15 US gpm)
6V-7888 Puller Leg
6V-7981 Bolt (M10×1.5×70mm)
6V-8336 Bolt (M12×1.75×70mm)
6V-8398 O-Ring Seal
6V-8556 Nut
6V-8942 O-Ring Reducer
6V-9746 O-Ring Seal
7H-1940 Universal Attachment
7M-7456 Bearing Mount Compound
7S-7786 Puller Leg
7X-1710 Multimeter Probe
8B-7551 Bearing Puller
8C-6874 Reducer
8H-0684 Ratchet Wrench
8H-8581 Feeler Gauge
8M-4856 Sleeve
8S-2241 Camshaft Bearing Tool Group
8S-2269 Ridge Reamer
8S-7172 Double Acting Cylinder
8S-7611 Tube
8S-7615 Pin
8S-7625 Collar
8S-7631 Tube
8S-7640 Stand
8S-7650 Cylinder As
8S-8048 Saddle
8S-9903 Track Press Rollover Gp
8S-9971 Adapter
8T-0455 Liner Projection Tool Group
8T-0470 Thermometer Group
8T-0651 Bolts
8T-0820 Hydraulic Pressure Gauge
8T-0854 Pressure indicator
8T-0856 Pressure Gauge(0 to 6,000 kPa (0 to 870 psi))
8T-3052 Degree Wheel
8T-3224 Needle Tip (Multimeter)
8T-4167 Hard Washers
8T-5096 Dial Indicator Gp
8T-5255 Hydraulic Jack
8T-8726 Adapter Cable (Three-Pin Breakout)
9S-3263 Thread Lock Compound
9S-9152 Bearing Puller
9U-5266 Receiving Sleeve
9U-5342 Pin Driver Cap
9U-5343 Puller Stud
9U-5763 Retainer Plate
9U-6198 Crankshaft Turning Tool
9U-6206 Stud
9U-6207 Plate
9U-6209 Sleeve
9U-6803 Hydraulic Cylinder Tool Gp
9U-6809 Nut
9U-6811 Puller Stud
9U-6832 Nut
9U-7336 Housing
9U-7400 Multitach Tool Group
9U-7692 Threaded Rod M16 by 381mm
9U-7868 Spanner Wrench
FT-2547 Blocker Pin
FT-2674 Vacuum Cap
FT-2765 Support Beam As
FT-3023 Sleeve
FT-3154 Modified Socket
& 323D L
20YY/MM/DD
Qty
1
1
2
1
1
1
Qty
1
1
1
3
4
1
1
2
2
4
2
2
4
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2
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1
1
1
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1
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1
1
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1
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1
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1

320D 320D L 320D GC And323d L SN-MZD KZF JZA N-1

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Copyright:

Verfügbare Formate

320D 320D L 320D GC And323d L SN-MZD KZF JZA N-1

Hochgeladen von

Copyright:

Verfügbare Formate

320D, 320D L, 320D GC & 323D L

r the 320D, 320D L,

ntries. Dealers can

c, Test & Adjust, Air

New Tools Date:

Disassembly and Assembly Serial Number: MZD, KZF, JZA, NZF

New Tools Date:

Disassembly and Assembly Serial Number: MZD, KZF, JZA, NZF

New Tools Date:

Disassembly and Assembly Serial Number: MZD, KZF, JZA, NZF

Testing and Adjusting

Air in Fuel - Test

Main Hydraulic Pump Air - Purge

Serial Number: MZD, KZF, JZA, NZF

Publication Date -01/06/2011

Part Description Qty

Publication Date -01/11/2011

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