320D2 GC

Excavator
Introduction

Date Created: January 8, 2014 Serial Number: NBH

This work book contains the service tooling information compiled from Service Manual UENR6210 for the
320D2 GC Excavator.

The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed.

This document was created from the original documents in SIS and contain all the entries. Dealers can
cut and paste from this document to customize the information for their own use.
al UENR6210 for the

s required with

ntries. Dealers can

 320D2 GC
Excavator
Service Tools

New Tools Last Saved Date:

Today's Date:

Part Number Part Name Tool Function

Disassembly and Assembly Serial Number: NBH

3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-14 Publication Date -01/11/2014
Date Updated -27/11/2014
Fuel Priming Pump and Fuel Filter Base - Remove and Install

SMCS - 1258-010; 1260-010; 1261-010-

SE ; 1262-010 i02289796
Removal Procedure
Tool Part Number Part Description
9U-7069 Cap
ZZ 9U-7067 Cap
Fuel Injection Lines - Remove and Install
SMCS - 1252-010 i01924034
Removal Procedure
Tool Part Number Part Description
9U-7067 Cap
ZZ 9U-7069 Cap
Fuel Injection Pump - Remove - Delphi DP210
SMCS - 1251-011 i02075261
Removal Procedure
Tool Part Number Part Description
A 230-6284 Timing Pin (Camshaft)
B 230-6283 Timing Pin (Crankshaft)
B 230-6283 Timing Pin ( Crankshaft)
C 9U-6198 Crankshaft Turning Tool
D 1P-2320 Combination Puller
9U-7067 Cap
ZZ
ZZ 9U-7069 Cap
Fuel Injection Pump - Install - Delphi DP210
SMCS - 1251-012 i05570925
Installation Procedure
Tool Part Number Part Description
A 230-6284 Timing Pin (Camshaft)
B 230-6283 Timing Pin (Crankshaft)
C 9U-6198 Crankshaft Turning Tool
D 1U-6396 O-Ring Assembly Compound
Turbocharger - Install
SMCS - 1052-012 i02291816
Installation Procedure
Tool Part Number Part Description
A 5P-3931 Anti-Seize Compound
Exhaust Manifold - Remove and Install
SMCS - 1059-010 i02291817
Installation Procedure
Tool Part Number Part Description
A - Guide Bolt (M10 X 1.5 by 100 mm)
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010 i02291819
Removal Procedure
Tool Part Number Part Description
A 9U-6195 Valve Spring Compressor
B 9U-6198 Crankshaft Turning Tool
Installation Procedure
Tool Part Number Part Description
A 9U-6195 Valve Spring Compressor
B 9U-6198 Crankshaft Turning Tool
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i02291880
Removal Procedure
Tool Part Number Part Description
A 9U-6195 Valve Spring Compressor
Installation Procedure
Tool Part Number Part Description
A 9U-6195 Valve Spring Compressor
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010 i02292376
Removal Procedure
Tool Part Number Part Description
A 157-3722 Valve Guide Driver
Installation Procedure
 Tool Part Number Part Description
A 157-3722 Valve Guide Driver
B 9U-6220 Stop Collar
C 157-3720 Valve Seat Cutter
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010 i02292377
Removal Procedure
Tool Part Number Part Description
166-7441 Valve Seat Extractor
A 9S-3095 Puller Handle
Installation Procedure
Tool Part Number Part Description
157-3716 Valve Seat Driver (Exhaust)
B 157-3717 Valve Seat Driver (Inlet)
C 157-3720 Valve Seat Cutter
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010 i02292381
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Installation Procedure
Tool Part Number Part Description
B 9S-3263 Thread Lock Compound
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012 i02293115
Installation Procedure
Tool Part Number Part Description
A 9S-3263 Thread Lock
B - Guide Bolt (M8 X 1.25 by 70 mm)
Flywheel - Remove
SMCS - 1156-011 i02293555
Removal Procedure
Tool Part Number Part Description
A - Guide Bolt (1/2 inch - 20 NF by 4 inch)
B 138-7575 Link Bracket
Flywheel - Install
SMCS - 1156-012 i02293567
Installation Procedure
Tool Part Number Part Description
A - Guide Bolt (1/2 inch - 20 NF by 4 inch)
B 138-7575 Link Bracket
Crankshaft Rear Seal - Install
SMCS - 1161-012 i02293676
Installation Procedure
Tool Part Number Part Description
A FT-2806 Alignment Tool
Crankshaft Wear Sleeve (Rear) - Remove
SMCS - 1161-011-ZV i05322247
Removal Procedure
Tool Part Number Part Description
242-9955 Puller
A - Spacer
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV i05764187
Installation Procedure
Tool Part Number Part Description
438-3244 Oil Seal Installer
8T-0375 Bolt
A 5P-8247 Hard Washer
438-3245 Oil Seal Locator
B 9U-6172 Bolt
Flywheel Housing - Remove and Install
SMCS - 1157-010 i02294250
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
Crankshaft Front Seal - Install
SMCS - 1160-012 i02294259
Installation Procedure
Tool Part Number Part Description
A 9U-6210 Front Seal Installer
Front Cover - Remove and Install
SMCS - 1166-010 i02294796
Installation Procedure
Tool Part Number Part Description
A - Guide Bolt (M8 X 1.25 X 70mm)
Idler Gear - Remove and Install - Delphi DP210 Fuel Injection Pump
SMCS - 1206 i01875845
Removal Procedure
Tool Part Number Part Description
A 9U-6198 Crankshaft Turning Tool
B 230-6284 Timing Pin (Camshaft)
C 230-6283 Timing Pin (Crankshaft)
D 1P-2320 Combination Puller
E 1P-0510 Driver Group
Installation Procedure
Tool Part Number Part Description
A 9U-6198 Crankshaft Turning Tool
B 230-6284 Timing Pin (Camshaft)
C 230-6283 Timing Pin (Crankshaft)
E 1P-0510 Driver Group
Housing (Front) - Install
SMCS - 1151-012 i05324846
Installation Procedure
Tool Part Number Part Description
A - Guide Bolt (M8 X 1.25 by 70 mm)
B 5P-3975 Rubber Lubricant
Accessory Drive - Remove and Install
SMCS - 1207-010 i02295086
Removal Procedure
Tool Part Number Part Description
8H-0663 Bearing Puller Gp
5F-7345 Screw
126-7183 Crossblock
126-7181 Sliding Plate
A 126-7177 Puller Leg
Installation Procedure
Tool Part Number Part Description
B 7M-7456 Bearing Mount Compound
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011 i02296699
Removal Procedure
Tool Part Number Part Description
A 6K-0806 Cable Strap
Rocker Shaft - Disassemble
SMCS - 1102-015 i02298103
Disassembly Procedure
Tool Part Number Part Description
A 1P-1855 Retaining Ring Pliers
Rocker Shaft - Assemble
SMCS - 1102-016 i02298104
Assembly Procedure
Tool Part Number Part Description
A 1P-1855 Retaining Ring Pliers
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012 i02298106
Installation Procedure
Tool Part Number Part Description
A 6K-0806 Cable Strap
Cylinder Head - Install
SMCS - 1100-012 i02298802
Installation Procedure
Tool Part Number Part Description
A 9U-6238 Guide Bolt
B 8T-3052 Degree Wheel
C - Red Rubber Grease
Lifter Group - Remove and Install
SMCS - 1209-010 i02333592
Removal Procedure
Tool Part Number Part Description
A 1U-7262 Telescoping Magnet
Installation Procedure
Tool Part Number Part Description
A 1U-7262 Telescoping Magnet
Camshaft Bearings - Remove and Install
SMCS - 1211-010 i02299758
Removal Procedure
Tool Part Number Part Description
8S-2241 Camshaft Bearing Tool Group
A 8H-0684 Ratchet Wrench
Installation Procedure
Tool Part Number Part Description
8S-2241 Camshaft Bearing Tool Group
A 8H-0684 Ratchet Wrench
Engine Oil Pan - Remove and Install
SMCS - 1302-010 i05003149
Installation Procedure
Tool Part Number Part Description
A - Guide Bolt (M8 X 1.25 X 70 mm)
B - Loctite 5900
C - Loctite 243
Pistons and Connecting Rods - Remove
SMCS - 1225-011 i02301207
Removal Procedure
Tool Part Number Part Description
A 8S-2269 Ridge Reamer
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i01880507
Disassembly Procedure
 Tool Part Number Part Description
A 1U-6683 Ring Expander
B 1P-1857 Retaining Ring Pliers
C 1P-0510 Driver Group
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i05481612
Assembly Procedure
Tool Part Number Part Description
A 1P-1857 Retaining Ring Pliers
B 1U-6683 Ring Expander
Pistons and Connecting Rods - Install
SMCS - 1225-012 i05830375
Installation Procedure
Tool Part Number Part Description
A 1U-6684 Piston Ring Compressor
B 8T-3052 Degree Wheel
Connecting Rod Bearings - Install
SMCS - 1219-012 i05830319
Installation Procedure
Tool Part Number Part Description
A 8T-3052 Degree Wheel
Crankshaft Main Bearings - Install
SMCS - 1203-012 i01882386
Installation Procedure
Tool Part Number Part Description
A 8H-8581 Feeler Gauge
Crankshaft - Install
SMCS - 1202-012 i05819083
Installation Procedure
Tool Part Number Part Description
A - Loctite 5900
B 8H-8581 Feeler Gauge
C 8T-3052 Degree Wheel
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE i02305687
Removal Procedure
Tool Part Number Part Description
8H-0663 Bearing Puller Gp
A 126-7175 Push-Puller
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i05977048
Measurement Procedure
Tool Part Number Part Description
 198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
#VALUE!
2/14/2019

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 320D2 GC
Excavator
Service Tools

New Tools Last Saved Date:

Today's Date:

Part Number Part Name Tool Function

Disassembly and Assembly Serial Number: NBH

320D2 Excavator C7.1 Engine Supplement
Media Number -UENR0199-02 Publication Date -01/05/2013
Date Updated -28/05/2013
Water Separator and Fuel Filter (Primary) - Remove and Install
SMCS - 1261-010-PY ; 1263-010 i05142810
Removal Procedure
Tool Part Number Part Description
A 187-2718 Filter Wrench As
Fuel Priming Pump and Fuel Filter Base - Remove and Install
SMCS - 1258-010; 1260-010; 1262-010 i05161031
Removal Procedure
Tool Part Number Part Description
A 187-2718 Filter Wrench As
Engine Oil Filter and Oil Filter Base - Remove and Install
SMCS - 1306-010; 1308-010 i05161173
Removal Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Installation Procedure
Tool Part Number Part Description
A 185-3630 Strap Wrench As
Exhaust Manifold - Remove and Install
SMCS - 1059-010 i02498366
Installation Procedure (Side Mounted Exhaust Manifold)
Tool Part Number Part Description
A - Guide Stud (M10 X 1.5 by 100 mm)
Installation Procedure (Top Mounted Exhaust Manifold)
Tool Part Number Part Description
A - Guide Stud (M10 X 1.5 by 100 mm)
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010 i05600374
Removal Procedure
Tool Part Number Part Description
A 367-3534 Oil Seal Removal & installer Tool
Oil Pan - Remove and Install
SMCS - 1302-010 i04637217
Removal Procedure
Tool Part Number Part Description
A 1U-8846 Gasket Sealant
Refrigerant Compressor - Remove and Install
SMCS - 1802-010 i05167677
Installation Procedure
Tool Part Number Part Description
A 4C-4030 Thread Lock Compound
Engine - Remove and Install
SMCS - 1000-010 i05168112
Removal Procedure
Tool Part Number Part Description
A 208-5040 Support Tube
B 189-0412 Clevis
C 1U-9200 Lever Puller Hoist
422-5474 Lifting Eye Assembly
D 8T-6385 Bolt
Flywheel - Remove and Install
SMCS - 1156-010 i05178331
Removal Procedure
Tool Part Number Part Description
A - Guide Stud (1/2 inch - 20 by 4 inch)
138-7573 Link Bracket
B 0T-0924 Bolt
#VALUE!
2/14/2019

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1

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1

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1

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1

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4
Qty
4

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1

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1

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1
1
 320D2 GC
Excavator
Service Tools

New Tools Last Saved Date:

Today's Date:

Part Number Part Name Tool Function

Disassembly and Assembly Serial Number: NBH

320D2 Excavator Machine Systems
Media Number -UENR3252-01 Publication Date -01/05/2013
Date Updated -28/05/2013
Duo-Cone Conventional Seals - Install
SMCS - 7561-012 i05878519
Installation Procedure
Tool Part Number Part Description
6V-3075 Dial Indicator
6V-6167 Contact Point
3P-1565 Collet Assembly
A 165-8958 Dial Indicator Base
B 340-0988 Installation Kit
Bucket - Remove and Install
SMCS - 6001-010; 6101-010 i03394021
Removal Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump Gp
9U-5763 Retainer Plate
141-1785 Receiving Sleeve
137-8460 Puller Stud
6V-3175 Double Acting Cylinder
A 9U-5346 Nut
B 140-7742 Sleeve
Installation Procedure
Tool Part Number Part Description
C 4C-9485 Pin Driver Cap
D 5P-0960 Grease Cartridge
Bucket Linkage - Remove and Install
SMCS - 6513-010 i03477480
Removal Procedure
Tool Part Number Part Description
141-1785 Receiving Sleeve
3S-6224 Electric Hydraulic Pump
6V-3160 Cylinder
9U-5345 Fast Runner Nut Assembly (M24)
9U-5343 Puller Stud (M24)
9U-5346 Fast Runner Nut Assembly (M30)
137-8460 Puller Stud (M30)
A 6V-3175 Hydraulic Cylinder Gp(M30)
B 140-7742 Sleeve
9S-5564 Pin Puller Sleeve As
3S-6224 Electric Hydraulic Pump Gp
6V-3160 Hydraulic Cylinder Gp
9U-5345 Fast Runner Nut Assembly (M24)
C 9U-5343 Puller Stud
Installation Procedure
Tool Part Number Part Description
B 140-7742 Sleeve
D 9U-5342 Pin Driver Cap
E 4C-9485 Pin Driver Cap
F 5P-0960 Grease Cartridge
Bucket Linkage Bearings and Seals - Remove
SMCS - 6513-011-BD ; 6513-011-SA i02427030
Removal Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump (115 Volt)
6V-3175 Double Acting Cylinder
4C-9634 Puller Stud
9U-6832 Nut
5P-8625 Receiving Sleeve
A 9U-5339 Bearing Puller Adapter
3S-6224 Electric Hydraulic Pump (115 Volt)
6V-3175 Double Acting Cylinder
4C-9634 Puller Stud
9U-6832 Nut
4K-0684 Hard Washer
5P-8625 Receiving Sleeve
B 9U-5336 Bearing Puller Adapter
Bucket Linkage Bearings and Seals - Install
SMCS - 6513-012-BD ; 6513-012-SA i02605406
Installation Procedure
Tool Part Number Part Description
C 1P-0520 Driver Gp
D 5P-0960 Molybdenum Grease
Bucket Cylinder - Remove and Install
SMCS - 5457-010 i02797314
Removal Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump Gp
9U-5266 Sleeve
9U-5340 Sleeve Extension
6V-3175 Double Acting Cylinder
9U-5346 Nut
A 137-8460 Puller Stud
Disassembly and Assembly Information
Tool Part Number Part Description
125-0079 Hydraulic Cylinder Repair Stand
B 152-4249 Hydraulic Cylinder Repair Stand
C 4C-4032 Bearing Mount Compound
D 1P-0520 Driver Gp
E 250-6597 Cylinder Wash Tank Gp
F 9U-6803 Hydraulic Cylinder Tool Gp
G 5P-0960 Grease Cartridge
3S-6224 Electric Hydraulic Pump Gp
9U-5266 Sleeve
9U-5340 Sleeve Extension
6V-3175 Double Acting Cylinder
9U-5346 Nut
H 137-8460 Puller Stud
Installation Procedure
Tool Part Number Part Description
J 5P-0960 Grease Cartridge
K 4C-9485 Pin Driver Cap
Load Control Valve (Stick Cylinder) - Remove
SMCS - 5811-011-JJ i02462953
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Load Control Valve (Stick Cylinder) - Disassemble
SMCS - 5811-015-JJ i02462958
Disassembly Procedure
Tool Part Number Part Description
A 6V-7981 Bolt (M10 X 1.5 X 70mm)
Load Control Valve (Stick Cylinder) - Assemble
SMCS - 5811-016-JJ i02462959
Assembly Procedure
Tool Part Number Part Description
A 6V-7981 Bolt (M10 X 1.5 X 70mm)
B 1U-6396 O-Ring Assembly Compound
Load Control Valve (Stick Cylinder) - Install
SMCS - 5811-012-JJ i02462955
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Stick Cylinder - Remove and Install
SMCS - 5458-010 i03629239
Disassembly and Assembly Information
Tool Part Number Part Description
127-4904 Hydraulic Cylinder Repair Stand Gp
1P-0520 Driver Gp
9U-7868 Spanner Wrench
127-8064 Adapter Plate Gp
A 195-4609 Seal Pick
B 4C-4032 Bearing Mount Compound
C 5P-0960 Grease Cartridge
1P-1837 Bearing Puller Adapter
4C-9633 Puller Stud
1A-1935 Full Nut
3S-6224 Electric Hydraulic Pump Gp
6V-3175 Double Acting Cylinder
D 6V-2098 Press Sleeve
Installation Procedure
Tool Part Number Part Description
E 5P-0960 Grease Cartridge
Stick - Remove
SMCS - 6502-011 i02605790
Removal Procedure
Tool Part Number Part Description
141-1785 Receiving Sleeve
137-8460 Puller Stud
9U-5346 Nut
6V-3175 Double Acting Cylinder
A 3S-6224 Electric Hydraulic Pump Gp
Stick Bearings and Seals - Remove
SMCS - 6502-011-BD ; 6502-011-SA i02602522
Removal Procedure
Tool Part Number Part Description
9U-5338 Bearing Puller Adapter
9U-5336 Bearing Puller Adapter
4C-9634 Puller Stud
9U-6832 Nut
6V-3175 Double Acting Cylinder
3S-6224 Electric Hydraulic Pump (115 Volt)
A 9U-5266 Receiving Sleeve
Stick Bearings and Seals - Install
SMCS - 6502-012-BD ; 6502-012-SA i04562520
Installation Procedure
Tool Part Number Part Description
B 5P-0960 Molybdenum Grease
C 1P-0520 Driver Gp
Stick - Install
SMCS - 6502-012 i03910860
Installation Procedure
Tool Part Number Part Description
B 5P-0960 Grease Cartridge
C 4C-9485 Pin Driver Cap
Boom Cylinder - Remove and Install
SMCS - 5456-010 i03662902
Removal Procedure
Tool Part Number Part Description
A 4C-9485 Pin Driver Cap
Disassembly and Assembly Information
Tool Part Number Part Description
B 127-4904 Hydraulic Cylinder Repair Stand Gp
C 7M-7456 Bearing Mount Compound
D 1P-0808 Multipurpose Grease
E 195-4609 Seal Pick
3S-6224 Electric Hydraulic Pump Gp
6V-3175 Double Acting Cylinder
9S-5564 Pin Puller Sleeve As
9U-6832 Nut
4C-9634 Puller Stud
F 9U-5338 Bearing Puller Adapter
3S-6224 Electric Hydraulic Pump Gp
6V-3175 Double Acting Cylinder
9S-5564 Pin Puller Sleeve As
9U-6832 Nut
4C-9634 Puller Stud
G
G 9U-5339 Bearing Puller Adapter
Installation Procedure
Tool Part Number Part Description
A 4C-9485 Pin Driver Cap
Boom - Remove
SMCS - 6501-011 i02462986
Removal Procedure
Tool Part Number Part Description
A 4C-9485 Pin Driver Cap
B 1U-9202 Lever Puller Hoist
3S-6224 Electric Hydraulic Pump Gp
141-1785 Receiving Sleeve
9U-6811 Puller Stud
9U-6809 Nut
C 6V-0113 Double Acting Cylinder
Boom Bearings and Seals - Remove and Install
SMCS - 6501-010-BD ; 6501-010-SA i02602525
Removal Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump (115 Volt)
4C-9634 Puller Stud
9U-6832 Nut
5P-8712 Bushing
6V-0113 Double Acting Cylinder
134-8469 Spacer
A 9U-5338 Bearing Puller Adapter
Installation Procedure
Tool Part Number Part Description
B 1P-0520 Bearing and Seal Driver
C 5P-0960 Molybdenum Grease
Boom - Install
SMCS - 6501-012 i03078280
Installation Procedure
Tool Part Number Part Description
A 4C-9485 Pin Driver Cap
B 1U-9202 Lever Puller Hoist
3S-6224 Electric Hydraulic Pump Gp
141-1785 Receiving Sleeve
9U-6811 Puller Stud
9U-6809 Nut
C 6V-0113 Double Acting Cylinder
D 5P-0960 Grease Cartridge
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076 i02619673
Separation Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump Gp
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
8S-7625 Collar
A 8S-8048 Saddle
B - Bar Stock (3 1/2 inch by 31 inch)
C 228-4533 Boom Cylinder Link Gp
D FT-2765 Support Beam As
3S-6224 Electric Hydraulic Pump Gp
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
E 8S-7625 Collar
1U-6221 Torque Wrench Gp
132-8143 Wrench Link
F 132-8223 Hydraulic Pump and Motor Gp
G 189-0863 Shackle As
H 1U-7505 Jack
J - Guide Bolt (M24 - 3 by 8 inch)
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077 i03541190
Connection Procedure
Tool Part Number Part Description
3S-6224 Electric Hydraulic Pump Gp
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin
8S-7631 Tube
8S-7625 Collar
A 8S-8048 Saddle
B - Bar Stock (3 1/2 inch by 31 inch)
C 228-4533 Boom Cylinder Link Gp
D FT-2765 Support Beam As
3S-6224 Electric Hydraulic Pump Gp
8S-7650 Cylinder As
4C-6486 Stand
8S-7615 Pin

E
 8S-7631 Tube
E 8S-7625 Collar
1U-6221 Torque Wrench Gp
132-8143 Wrench Link
F 132-8223 Hydraulic Pump and Motor Gp
G 189-0863 Shackle As
J - Guide Bolt (M24 - 3 by 8 inch)
K 1U-8846 Gasket Sealant
L 4C-5593 Anti-Seize Compound
Cab - Remove
SMCS - 7301-011 i02417439
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
Cab - Install
SMCS - 7301-012 i02417444
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
B 154-9731 Thread Lock Compound
Counterweight - Remove and Install
SMCS - 7056-011; 7056-012 i05258710
Removal Procedure
Tool Part Number Part Description
A 189-0863 Shackle As
B 384-9664 Lifting Eye Assembly
Installation Procedure
Tool Part Number Part Description
A 189-0863 Shackle As
B 384-9664 Lifting Eye Assembly
C 4C-5592 Anti-Seize Compound
Fuel Tank - Remove
SMCS - 1273-011 i02552449
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
B 138-7575 Link Bracket
Fuel Tank - Install
SMCS - 1273-012 i02552453
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
B 138-7575 Link Bracket
C 154-9731 Thread Lock Compound
Check Valve (Cooler Bypass) - Disassemble
SMCS - 5071-015 i04401840
Disassembly Procedure
Tool Part Number Part Description
A FT-3154 Modified Socket
Check Valve (Cooler Bypass) - Assemble
SMCS - 5071-016 i04401861
Assembly Procedure
Tool Part Number Part Description
A FT-3154 Modified Socket
B 9S-3263 Thread Lock Compound
Operator Console - Remove and Install
SMCS - 5258-010 i02605268
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Track Carrier Roller - Remove
SMCS - 4154-011 i02606876
Removal Procedure
Tool Part Number Part Description
A 8T-5255 Hydraulic Jack
Track Carrier Roller - Install
SMCS - 4154-012 i02606880
Installation Procedure
Tool Part Number Part Description
A 8T-5255 Hydraulic Jack
Track Roller - Remove
SMCS - 4180-011 i02616683
Removal Procedure
Tool Part Number Part Description
8S-7611 Tube
8S-7615 Pin
A 8S-7640 Stand
B 183-4797 Track Roller Lifting Fork
Track Roller - Install
SMCS - 4180-012 i02616663
Installation Procedure
Tool Part Number Part Description
8S-7611 Tube Assembly

A
 8S-7615 Pin
A 8S-7640 Stand
B 183-4797 Track Roller Lifting Fork
Track - Separate
SMCS - 4170-076 i05447509
Separation Procedure
Tool Part Number Part Description
A 260-9412 Chain As
B 5P-6214 Track Block Assembly
350-7768 Electric Hydraulic Pump Gp (115V)
350-7769 Electric Hydraulic Pump Gp (230V)
8T-0820 Hydraulic Pressure Gauge
3B-7722 Pipe Bushing
1P-2376 Quick Connect Coupler
1P-2377 Plug As
6D-7726 Hose As
5P-2379 Track Press Tool Gp
8S-7172 Double Acting Cylinder
C 8S-9903 Track Press Rollover Gp
Track - Connect
SMCS - 4170-077 i05447614
Connection Procedure
Tool Part Number Part Description
A 260-9412 Chain As
B 5P-6214 Track Block Assembly
350-7768 Electric Hydraulic Pump Gp
350-7769 Electric Hydraulic Pump Gp
8T-0820 Hydraulic Pressure Gauge
3B-7722 Pipe Bushing
1P-2376 Quick Connect Coupler
1P-2377 Plug As
6D-7726 Hose As
5P-2379 Track Press Tool Gp
8S-7172 Double Acting Cylinder
C 8S-9903 Track Press Rollover Gp
Recoil Spring - Disassemble
SMCS - 4158-015 i04294469
Disassembly Procedure
Tool Part Number Part Description
A 4C-9540 Recoil Spring Bench
146-2457 Hydraulic Power Supply Gp
B 223-3506 Hydraulic Cylinder and Lines Gp
C 8S-9971 Adapter
D 142-4212 Socket
Recoil Spring - Assemble
SMCS - 4158-016 i04778301
Assembly Procedure
Tool Part Number Part Description
A 4C-9540 Recoil Spring Bench
146-2457 Hydraulic Power Supply Gp
B 223-3506 Hydraulic Cylinder and Lines Gp
C 8S-9971 Adapter
D 142-4212 Socket
E 9S-3263 Thread Lock Compound
Hydraulic Track Adjusters - Assemble
SMCS - 4157-016 i05271185
Assembly Procedure
Tool Part Number Part Description
A 5P-0960 Grease Cartridge
Sprocket - Remove and Install
SMCS - 4164-010 i05529731
Removal Procedure
Tool Part Number Part Description
A 439-3940 Link Bracket
Installation Procedure
Tool Part Number Part Description
A 439-3940 Link Bracket
Counterbalance Valve (Travel) - Disassemble
SMCS - 5111; 5811-015-KV i02616589
Disassembly Procedure
Tool Part Number Part Description
A 6V-8336 Bolt (M12 X 1.75 X 70mm)
Travel Motor - Remove
SMCS - 4351-011 i03524303
Removal Procedure
Tool Part Number Part Description
A 9U-7692 Threaded Rod (M16 X 381 mm 15 inch)
Travel Motor - Assemble
SMCS - 4351-016 i01706705
Assembly Procedure
Tool Part Number Part Description
A 1P-0510 Driver Gp
Travel Motor - Install
SMCS - 4351-012 i03524320
Installation Procedure
Tool Part Number Part Description
A 9U-7692 Threaded Rod (M16 by 381mm)
Final Drive - Remove
SMCS - 4050-011 i05453056
Removal Procedure
Tool Part Number Part Description
8S-7611 Handle As
8S-7615 Pin As
A 283-1495 Stand Assembly
B 439-3939 Link Bracket As
154-6184 Forcing Bolt (M 20)
C 154-6185 Forcing Bolt (M 24)
Final Drive - Disassemble
SMCS - 4050-015 i05453130
Disassembly Procedure
Tool Part Number Part Description
A 1P-2420 Transmission Repair Stand
B 439-3938 Link Bracket
C 154-6181 Forcing Bolt
D 439-3940 Link Bracket
5F-7366 Forcing Bolt
1P-5546 Crossblock
1U-9889 Crossblock
1P-0520 Driver Group
6V-7888 Puller Leg
1H-3112 Puller Assembly
E 1P-5551 Adjustable Screw Assembly
F - Loctite 5127
Final Drive - Assemble
SMCS - 4050-016 i05453369
Assembly Procedure
Tool Part Number Part Description
A 1P-2420 Transmission Repair Stand
B 439-3938 Link Bracket
D 439-3940 Link Bracket
G 126-3994 Duo-Cone Seal Installer
H - Loctite C5-A Anti-Seize Lubricant
F - Loctite High Flex From-In-Place Gasket
Final Drive - Install
SMCS - 4050-012 i05836075
Installation Procedure
Tool Part Number Part Description
8S-7611 Handle As
8S-7615 Pin As
A
A 283-1495 Stand Assembly
B 439-3939 Link Bracket As
Swivel - Remove
SMCS - 5060-011 i02434256
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 138-7573 Link Bracket
Swivel - Disassemble
SMCS - 5060-015 i02616599
Disassembly Procedure
Tool Part Number Part Description
6V-3822 Bolt
6V-5839 Washer
1P-5546 Crossblock
5P-4168 Step Plate
A 5F-7366 Screw
B 1P-2420 Transmission Repair Stand
Swivel - Install
SMCS - 5060-012 i02434356
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 138-7573 Link Bracket
Swing Cushion Valve - Assemble - Fine Swing Solenoid
SMCS - 5454-016 i02616606
Assembly Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Swing Motor and Swing Drive - Remove
SMCS - 5058-011-ZW ; 5459-011-ZW i02664693
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 154-6184 Bolts
C 138-7575 Link Brackets
D 138-7573 Link Brackets
Swing Motor and Swing Drive - Install
SMCS - 5058-012-ZW ; 5459-012-ZW i02665560
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 154-6184 Bolts
C 138-7575 Link Brackets
D 138-7573 Link Brackets
E 1U-8846 Gasket Sealant
Swing Motor - Remove
SMCS - 5058-011-ZW i01972525
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 138-7573 Link Bracket
Swing Motor - Disassemble
SMCS - 5058-015-ZW i02569009
Disassembly Procedure
Tool Part Number Part Description
8T-0651 Bolts
A 8T-4167 Hard Washers
B 1P-1859 Retaining Ring Pliers
C 9S-9152 Bearing Puller
1P-0074 Slide Hammer Puller
5F-7344 Puller Block
5P-4750 Adjusting Screw
D 7S-7786 Puller Leg
Swing Motor - Assemble
SMCS - 5058-016 i02569380
Assembly Procedure
Tool Part Number Part Description
B 1P-1859 Retaining Ring Pliers
E 1P-0510 Driver Group
F 1U-6396 O-Ring Assembly Compound
Swing Motor - Install
SMCS - 5058-012-ZW i01972529
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
B 138-7573 Link Bracket
C 1U-8846 Gasket Sealant
Swing Drive - Disassemble
SMCS - 5459-015 i05748974
Disassembly Procedure
Tool Part Number Part Description
A 1P-1863 Retaining Ring Pliers
B 138-7575 Link Brackets
4C-5660 Adapter
5F-7369 Puller Leg

C
 3H-0465 Push-Puller Plate
1P-0820 Hydraulic Puller
3H-0468 Puller Plate
3S-6224 Electric Hydraulic Pump Gp
C 1U-9889 Crossblock
D 138-7573 Link Brackets
E FT-3023 Sleeve
5F-7343 Bearing Puller Gp
3H-0465 Push-Puller Plate
5F-7369 Puller Leg
5F-7342 Adapter
1P-0820 Hydraulic Puller
F 3S-6224 Electric Hydraulic Pump Gp
Swing Drive - Assemble
SMCS - 5459-016 i04262676
Assembly Procedure
Tool Part Number Part Description
A 5P-1863 Retaining Ring Pliers
B 138-7575 Link Brackets
D 138-7573 Link Brackets
E FT-3023 Sleeve
G 1P-0520 Driver Gp
H 5P-3931 Anti-Seize Compound
J 8M-4856 Sleeve
K - Guide Stud (M16 - 2.00 by 140mm)
L 1U-8846 Gasket Sealant
Swing Gear and Bearing - Remove
SMCS - 7063-011 i02386587
Removal Procedure
Tool Part Number Part Description
A 138-7576 Link Bracket
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)
1U-6221 Hydraulic Torque Wrench
B 132-8143 Hex Link (36 mm)
Swing Gear and Bearing - Install
SMCS - 7063-012 i04947500
Installation Procedure
Tool Part Number Part Description
A 138-7576 Link Bracket
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)
1U-6221 Hydraulic Torque Wrench
B 132-8143 Hex Link (36 mm)
C - Loctite 435
D 2P-9066 Lubricant
E 1U-8846 Gasket Sealant
F 4C-5599 Anti-Seize Compound
Oil Filter (Hydraulic, Return) - Remove
SMCS - 5068-011 i02607531
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
Oil Filter (Hydraulic, Return) - Install
SMCS - 5068-012 i02607728
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
Hydraulic Tank - Remove
SMCS - 5056-011 i02554337
Removal Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
Hydraulic Tank - Install
SMCS - 5056-012 i02554338
Installation Procedure
Tool Part Number Part Description
A 138-7574 Link Bracket
Gear Pump (Pilot) - Disassemble
SMCS - 5073-015-PS i02406892
Disassembly Procedure
Tool Part Number Part Description
A 1P-1857 Retaining Ring Pliers
Gear Pump (Pilot) - Assemble
SMCS - 5073-012-PS i02406893
Assembly Procedure
Tool Part Number Part Description
A 1P-1857 Retaining Ring Pliers
Main Hydraulic Pump - Remove
SMCS - 5070-011 i02427682
Removal Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
B 1U-9200 Lever Puller Hoist
C 138-7573 Link Brackets
Main Hydraulic Pump - Disassemble
SMCS - 5070-015 i05916114
Disassembly Procedure
 Tool Part Number Part Description
A 5F-7465 Puller Group
B 1P-2420 Transmission Repair Stand
C 138-7575 Link Bracket
D 1P-0510 Driver Group
E 1P-1859 Retaining Ring Pliers
F 9S-9152 Bearing Puller
G 8B-7551 Bearing Puller
Main Hydraulic Pump - Assemble
SMCS - 5070-016 i05916142
Assembly Procedure
Tool Part Number Part Description
B 1P-2420 Transmission Repair Stand
C 138-7575 Link Bracket
1P-0510 Driver Group
D 1U-8605 Seal Guide
E 1P-1859 Retaining Ring Pliers
H 1U-6396 O-Ring Assembly Compound
Main Hydraulic Pump - Install
SMCS - 5070-012 i05899710
Installation Procedure
Tool Part Number Part Description
A 138-7575 Link Bracket
B 1U-9200 Lever Puller Hoist
C 138-7573 Link Brackets
Auxiliary Pilot Valve (Straight Travel) - Remove
SMCS - 5059-011-AX i02421053
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Auxiliary Pilot Valve (Straight Travel) - Assemble
SMCS - 5059-016-AX i02426971
Assembly Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Auxiliary Pilot Valve (Straight Travel) - Install
SMCS - 5059-012-AX i02421118
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Selector Valve (Alternate Pattern Control) - Remove
SMCS - 5065-011 i02417207
Removal Procedure
 Tool Part Number Part Description
A FT-2674 Vacuum Cap
Selector Valve (Alternate Pattern Control) - Install
SMCS - 5065-012 i02417794
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Pilot Valve (Joystick) - Assemble
SMCS - 5059-016 i02601159
Assembly Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
B 9S-3263 Thread Lock Compound
Control Manifold (Pilot Oil) - Remove
SMCS - 5264-011 i02413482
Removal Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Control Manifold (Pilot Oil) - Install
SMCS - 5264-012 i02413604
Installation Procedure
Tool Part Number Part Description
A FT-2674 Vacuum Cap
Pilot Valve (Travel) - Assemble
SMCS - 3220-016 i02607228
Assembly Procedure
Tool Part Number Part Description
A 1U-6396 O-Ring Assembly Compound
Main Control Valve - Remove
SMCS - 5051-011 i02639974
Removal Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
Main Control Valve - Install
SMCS - 5051-012 i02640009
Installation Procedure
Tool Part Number Part Description
A 138-7573 Link Bracket
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 320D2 GC
Excavator
Service Tools

New Tools Last Saved Date:

Today's Date:

Part Number Part Name Tool Function

Testing and Adjusting Serial Number: NBH

3054C Engines for Caterpillar Built Machines
Media Number -RENR2415-13 Publication Date -01/11/2014
Date Updated -27/11/2014
Air in Fuel - Test
SMCS - 1280-081 i05367478
Tool Part Number Part Description
- 2P-8278 Tube As (Sight Gauge)
Finding Top Center Position for No. 1 Piston
SMCS - 1105-531 i05182673
Tool Part Number Part Description
230-6283 Crankshaft Timing Pin
- 230-6284 Camshaft Timing Pin
Fuel Injection Nozzle - Test
SMCS - 1254-081 i05182682
Tool Part Number Part Description
5P-4150 Nozzle Testing Group
5P-4718 Adapter
6V-2170 Tube Assembly
8S-2270 Fuel Collector
1U-8857 Extension
- 6V-6068 SAE J-967 Calibration Fluid
Fuel Injection Pump Timing - Adjust
SMCS - 1251-025 i05490774
Tool Part Number Part Description
A - Sealey VS1079 Fuel Injection Pump Timing Tool
B - Dial Indicator
Fuel Quality - Test
SMCS - 1280-081 i05182810
Tool Part Number Part Description
- 5P-2712 Thermometer / Hydrometer
Turbocharger - Inspect
SMCS - 1052-040 i05182893
Tool Part Number Part Description
- 6V-3075 Dial Indicator
Exhaust Temperature - Test
SMCS - 1088-081 i02478555
Measure the Exhaust Temperature
Tool Part Number Part Description
A 164-3310 Laser Infrared Thermometer
Engine Crankcase Pressure (Blowby) - Test
SMCS - 1215; 1317 i04643912
Tool Part Number Part Description
348-5430 Multi-Tool Gp
- 285-0900 Blowby Tool Group
Valve Depth - Inspect
SMCS - 1105-040 i05182954
Tool Part Number Part Description
A 8T-0455 Liner Projection Tool Group
Valve Guide - Inspect
SMCS - 1104-040 i05182956
Tool Part Number Part Description
- 8T-5096 Dial Indicator Group
Engine Oil Pressure - Test
SMCS - 1304-081 i05182958
Tool Part Number Part Description
- 4C-4890 Hydraulic Test Group
Cooling System - Test
SMCS - 1350-040; 1350-081 i05183281
Tool Part Number Part Description
4C-6500 Digital Thermometer
8T-2700 Blowby / Air Flow Indicator
9U-7400 Multitach Tool Group
9S-8140 Pressurizing Pump
1U-7297 Coolant / Battery Tester
- 1U-7298 Coolant / Battery Tester
Checking the Filler Cap
Tool Part Number Part Description
- 9S-8140 Pressurizing Pump
Testing The Radiator And Cooling System For Leaks
 Tool Part Number Part Description
- 9S-8140 Pressurizing Pump
Piston Ring Groove - Inspect
SMCS - 1214-040 i05183361
Tool Part Number Part Description
- 8H-8581 Feeler Gauge
Cylinder Head - Inspect
SMCS - 1100-040 i05183406
Tool Part Number Part Description
- 8S-6691 Cylinder Head Stand Set
Piston Height - Inspect
SMCS - 1214-040 i05183429
Tool Part Number Part Description
- 8T-0455 Liner Projection Tool Group
Flywheel - Inspect
SMCS - 1156-040 i05184037
Tool Part Number Part Description
- 8T-5096 Dial Indicator Group
Flywheel Housing - Inspect
SMCS - 1157-040 i05184231
Tool Part Number Part Description
- 8T-5096 Dial Indicator Group
Alternator - Test
SMCS - 1405-081 i02712380
Warning Lamp Does Not Illuminate
Tool Part Number Part Description
- 6V-7070 Digital Multimeter
Electric Starting System - Test
SMCS - 1450-081 i04729286
Diagnosis Procedure
Tool Part Number Part Description
225-8266 Ammeter Tool Gp
- 6V-7070 Digital Multimeter
Glow Plugs - Test
SMCS - 1412-081 i02282201
Continuity Check of the Glow Plugs
Tool Part Number Part Description
- 6V-7070 Digital Multimeter
Checking The Operation of The Glow Plug
Tool Part Number Part Description
225-8266 Ammeter
- 6V-7070 Digital Multimeter
Testing and Adjusting
320D2 Excavator Hydraulic System
Media Number -UENR6215-00 Publication Date -01/11/2014
Date Updated -21/11/2014
Main Hydraulic Pump Air - Purge
SMCS - 5070-542-AI i02437323
Tool Part Number Part Description
6V-4143 Coupler
- 177-7860 Hose As
Engine Performance - Test - Engine Speed
SMCS - 1000-081 i05916196
Tool Part Number Part Description
- 9U-7400 Multitach Tool Group
Travel on Level Ground - Test
SMCS - 4351-081 i05916209
Tool Part Number Part Description
- Measuring Tape
- - Stopwatch
Travel on Level Ground - Test - Optional Test
SMCS - 4351-081 i05916205
Tool Part Number Part Description
- - Stopwatch
Machine Drift on a Slope - Check
SMCS - 4095-535 i05383589
Tool Part Number Part Description
- Stopwatch
- - Scale (150 mm)
Swing Speed and Overswing on Level Ground - Check
SMCS - 5058-535-ZW i05921733
Tool Part Number Part Description
- Measuring Tape
- - Stopwatch
Swing Speed and Swing Drift on a Slope - Check
SMCS - 5058-535-ZW i05597269
Tool Part Number Part Description
- Measuring Tape
- - Stopwatch
Cylinder Drift - Check - Loaded Bucket

SMCS - 5051-535-FKK; 5117-535-FKK;

5453-535-FKK; 7562-535-D9 ; 7562 i03197961
Tool Part Number Part Description
- Measuring Tape
- - Stopwatch
Cylinder Drift - Check - Empty Bucket
SMCS - 5051-535-FKK; 5117-535-FKK;
5453-535-FKK; 7562-535-D9 ; 7562 i02838647
Tool Part Number Part Description
- Measuring Tape
- - Stopwatch
Relief Valve (Pilot) - Test and Adjust
SMCS - 5072-036 i05954301
Tool Part Number Part Description
198-4234 Digital Pressure Indicator
198-4238 Pressure Sensor (34,450 kPa)
A 198-4236 Adapter Cable As
Accumulator (Pilot) - Test and Charge

SMCS - 5077-045-PS ; 5077-081-PS ;

5077-081-PX i05865063
Tool Part Number Part Description
8T-0856 Pressure Gauge (0 to 6,000 kPa)
6V-3989 Fitting
6V-4143 Quick Connect Coupler
A 177-7860 Hose As
6V-3965 Fitting
F 3J-1907 O-Ring Seal
Relief Valve (Main) - Test and Adjust - Heavy Lift
SMCS - 5069-025; 5069-081 i05786594
Tool Part Number Part Description
198-4234 Indicator
198-4239 Pressure Sensor (41,368 kPa)
B 198-4236 Extension Cable
Relief Valve (Line) - Test and Adjust
SMCS - 5117-025-L9 ; 5117-081-L9 i05258921
Tool Part Number Part Description
198-4234 Indicator
198-4239 Pressure Sensor (41,368 kPa)
B 198-4236 Extension Cable
Swing Motor - Test - Measurement of Case Drain Oil
SMCS - 5058-081-ZW i05294473
Tool Part Number Part Description
198-4234 Indicator
198-4239 Pressure Sensor 41,368 kPa (6,000 psi)
B 198-4236 Extension Cable
6V-7788 Flow Meter (5 to 60 L/min)
8C-6874 Reducer
6V-9746 O-Ring Seal
124-1901 Permanent Coupling

D
 122-6870 Bulk Hydraulic Hose
124-2147 Permanent Coupling
6V-8942 O-Ring Reducer
6V-8556 Nut
D 6V-8398 O-Ring Seal
F 311-1362 Vacuum Cap
Relief Valve (Swing) - Test and Adjust
SMCS - 5454-036 i05259362
Tool Part Number Part Description
198-4234 Indicator
198-4239 Pressure Sensor (41,368 kPa)
B 198-4236 Extension Cable
Swing Bearing Movement - Measure
SMCS - 7063-082 i05985516
Tool Part Number Part Description
A - Dial Indicator
Travel Motor - Test - Measurement of Case Drain Oil
SMCS - 4351-081 i05259682
Tool Part Number Part Description
198-4234 Indicator
198-4237 Pressure Sensor (3447 kPa)
198-4239 Pressure Sensor (41,368 kPa)
A 198-4236 Extension Cable
6V-7788 Flow Meter (5 to 60 L/min)
8C-6874 Reducer
6V-9746 O-Ring Seal
124-1901 Permanent Coupling
122-6870 Bulk Hydraulic Hose
124-2147 Permanent Coupling
6V-8942 O-Ring Reducer
6V-8556 Nut
D 6V-8398 O-Ring Seal
F 311-1362 Vacuum Cap
G 418-3611 Track Block
Relief Valve (Crossover) - Test and Adjust
SMCS - 5069-036 i05984959
Tool Part Number Part Description
198-4234 Indicator
198-4239 Pressure Sensor (41,368 kPa)
B 198-4236 Extension Cable
G 418-3611 Track Block
Main Pump (Flow) - Test - Hydraulic Power
SMCS - 5070-081-FW i05925364
 Tool Part Number Part Description
8T-0861 Pressure Gauge (60000 kPa)
- 4C-9910 Portable Hydraulic Tester (Flow Meter)
Main Pump (Flow) - Test - Maximum Output Flow, Constant Horsepower Flow Control
SMCS - 5070-081-FW i05916331
Drive Pump
Tool Part Number Part Description
- 311-1362 Vacuum Cap
Idler Pump
Tool Part Number Part Description
- 311-1362 Vacuum Cap
Pump Control (Negative Flow) - Test
SMCS - 3222-081-FW i05916283
Drive Pump
Tool Part Number Part Description
- 311-1362 Vacuum Cap
Idler Pump
Tool Part Number Part Description
- 311-1362 Vacuum Cap
Pump Control (Negative Flow) - Adjust
SMCS - 3222-025-FW i03327200
Tool Part Number Part Description
099-3669 Shim (1.00 mm)
099-6109 Shim (1.05 mm)
099-6110 Shim (1.10 mm)
099-6111 Shim (1.15 mm)
099-6112 Shim (1.20 mm)
099-6113 Shim (1.25 mm)
099-6115 Shim (1.30 mm)
099-6117 Shim (1.35 mm)
099-6118 Shim (1.40 mm)
099-6119 Shim (1.45 mm)
099-6120 Shim (1.50 mm)
099-6121 Shim (1.55 mm)
099-6122 Shim (1.60 mm)
099-6123 Shim (1.65 mm)
099-6124 Shim (1.70 mm)
099-6125 Shim (1.75 mm)
099-6126 Shim (1.80 mm)
099-6127 Shim (1.85 mm)
099-6128 Shim (1.90 mm)
- 099-3670 Shim (1.95 mm)
Gear Pump (Pilot) - Test
SMCS - 5085-081-GT i05916328
Tool Part Number Part Description
- 311-1362 Vacuum Cap
Specifications
SMCS - 5050 i05259741
Tool Part Number Part Description
9U-7400 Multitach Tool Group
- 8T-0470 Thermometer Group
#VALUE!
2/14/2019

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1

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Qty
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Qty
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1

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1

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Qty
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1

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1
1
1

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2
2

Qty
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1
1
1
1
1
1
3 ft
1
1
1
1
1

Qty
1
1
1

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1
1
2
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1
1
1
3 ft
1
1
1
1
1
1

Qty
1
2
2
1
Qty
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1

Qty
-

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Qty
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1
 320D2 GC
Excavator
Service Tools
Tool Summary
New Tools Last Saved Date:
Today's Date:

Part Number Part Name Tool Function

Serial Number: NBH

Part Number Part Description
- Loctite 243
- Loctite 435
- Loctite 5900
- Loctite C5-A Anti-Seize Lubricant
- Loctite High Flex From-In-Place Gasket
- Red Rubber Grease
- Guide Bolt (M24 - 3 by 8 inch)
- Guide Bolt (M8 X 1.25 X 70 mm)
- Guide Stud (M10 X 1.5 by 100 mm)
- Dial Indicator
- Guide Bolt (1/2 inch - 20 NF by 4 inch)
- Guide Bolt (M10 X 1.5 by 100 mm)
- Guide Stud (1/2 inch - 20 by 4 inch)
- Guide Stud (M16 - 2.00 by 140mm)
- Bar Stock (3 1/2 inch by 31 inch)
- Dial Indicator
- Loctite 5127
- Measuring Tape
- Scale (150 mm)
- Sealey VS1079 Fuel Injection Pump Timing Tool
- Spacer
- Stopwatch
099-3669 Shim (1.00 mm)
099-3670 Shim (1.95 mm)
099-6109 Shim (1.05 mm)
099-6110 Shim (1.10 mm)
099-6111 Shim (1.15 mm)
099-6112 Shim (1.20 mm)
099-6113 Shim (1.25 mm)
099-6115 Shim (1.30 mm)
099-6117 Shim (1.35 mm)
099-6118 Shim (1.40 mm)
099-6119 Shim (1.45 mm)
099-6120 Shim (1.50 mm)
099-6121 Shim (1.55 mm)
099-6122 Shim (1.60 mm)
099-6123 Shim (1.65 mm)
099-6124 Shim (1.70 mm)
099-6125 Shim (1.75 mm)
099-6126 Shim (1.80 mm)
099-6127 Shim (1.85 mm)
099-6128 Shim (1.90 mm)
0T-0924 Bolt
122-6870 Bulk Hydraulic Hose
124-1901 Permanent Coupling
124-2147 Permanent Coupling
125-0079 Hydraulic Cylinder Repair Stand
126-3994 Duo-Cone Seal Installer
126-7175 Push-Puller
126-7177 Puller Leg
126-7181 Sliding Plate
126-7183 Crossblock
127-4904 Hydraulic Cylinder Repair Stand Gp
127-8064 Adapter Plate Gp
132-8143 Hex Link (36 mm)
132-8223 Hydraulic Pump and Motor Gp
134-8469 Spacer
137-8460 Puller Stud
138-7573 Link Bracket
138-7574 Link Bracket
138-7575 Link Bracket
138-7576 Link Bracket
140-7742 Sleeve
141-1785 Receiving Sleeve
142-4212 Socket
146-2457 Hydraulic Power Supply Gp
152-4249 Hydraulic Cylinder Repair Stand
154-6181 Forcing Bolt
154-6184 Bolts
154-6185 Forcing Bolt (M 24)
154-9731 Thread Lock Compound
157-3716 Valve Seat Driver (Exhaust)
157-3717 Valve Seat Driver (Inlet)
157-3720 Valve Seat Cutter
157-3722 Valve Guide Driver
164-3310 Laser Infrared Thermometer
165-8958 Dial Indicator Base
166-7441 Valve Seat Extractor
177-7860 Hose As
183-4797 Track Roller Lifting Fork
185-3630 Strap Wrench As
187-2718 Filter Wrench As
189-0412 Clevis
189-0863 Shackle As
195-4609 Seal Pick
198-4234 Digital Pressure Indicator
198-4236 Extension Cable
198-4237 Pressure Sensor (3447 kPa)
198-4238 Pressure Sensor (34,450 kPa)
198-4239 Pressure Sensor (41,368 kPa)
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
1A-1935 Full Nut
1H-3112 Puller Assembly
1P-0074 Slide Hammer Puller
1P-0510 Driver Gp
1P-0520 Driver Gp
1P-0808 Multipurpose Grease
1P-0820 Hydraulic Puller
1P-1837 Bearing Puller Adapter
1P-1855 Retaining Ring Pliers
1P-1857 Retaining Ring Pliers
1P-1859 Retaining Ring Pliers
1P-1863 Retaining Ring Pliers
1P-2320 Combination Puller
1P-2376 Quick Connect Coupler
1P-2377 Plug As
1P-2420 Transmission Repair Stand
1P-5546 Crossblock
1P-5551 Adjustable Screw Assembly
1U-6221 Torque Wrench Gp
1U-6396 O-Ring Assembly Compound
1U-6683 Ring Expander
1U-6684 Piston Ring Compressor
1U-7262 Telescoping Magnet
1U-7297 Coolant / Battery Tester
1U-7298 Coolant / Battery Tester
1U-7505 Jack
1U-8605 Seal Guide
1U-8846 Gasket Sealant
1U-8857 Extension
1U-9200 Lever Puller Hoist
1U-9202 Lever Puller Hoist
1U-9889 Crossblock
208-5040 Support Tube
223-3506 Hydraulic Cylinder and Lines Gp
225-8266 Ammeter Tool Gp
228-4533 Boom Cylinder Link Gp
230-6283 Timing Pin (Crankshaft)
230-6284 Timing Pin (Camshaft)
242-9955 Puller
250-6597 Cylinder Wash Tank Gp
260-9412 Chain As
283-1495 Stand Assembly
285-0900 Blowby Tool Group
2P-8278 Tube As (Sight Gauge)
2P-9066 Lubricant
311-1362 Vacuum Cap
340-0988 Installation Kit
348-5430 Multi-Tool Gp
350-7768 Electric Hydraulic Pump Gp
350-7769 Electric Hydraulic Pump Gp
367-3534 Oil Seal Removal & installer Tool
384-9664 Lifting Eye Assembly
3B-7722 Pipe Bushing
3H-0465 Push-Puller Plate
3H-0468 Puller Plate
3J-1907 O-Ring Seal
3P-1565 Collet Assembly
3S-6224 Electric Hydraulic Pump Gp
418-3611 Track Block
422-5474 Lifting Eye Assembly
438-3244 Oil Seal Installer
438-3245 Oil Seal Locator
439-3938 Link Bracket
439-3939 Link Bracket As
439-3940 Link Bracket
4C-4030 Thread Lock Compound
4C-4032 Bearing Mount Compound
4C-4890 Hydraulic Test Group
4C-5592 Anti-Seize Compound
4C-5593 Anti-Seize Compound
4C-5599 Anti-Seize Compound
4C-5660 Adapter
4C-6486 Stand
4C-6500 Digital Thermometer
4C-9485 Pin Driver Cap
4C-9540 Recoil Spring Bench
4C-9633 Puller Stud
4C-9634 Puller Stud
4C-9910 Portable Hydraulic Tester (Flow Meter)
4K-0684 Hard Washer
5F-7342 Adapter
5F-7343 Bearing Puller Gp
5F-7344 Puller Block
5F-7345 Screw
5F-7366 Forcing Bolt
5F-7369 Puller Leg
5F-7465 Puller Group
5P-0960 Grease Cartridge
5P-1863 Retaining Ring Pliers
5P-2379 Track Press Tool Gp
5P-2712 Thermometer / Hydrometer
5P-3931 Anti-Seize Compound
5P-3975 Rubber Lubricant
5P-4150 Nozzle Testing Group
5P-4168 Step Plate
5P-4718 Adapter
5P-4750 Adjusting Screw
5P-6214 Track Block Assembly
5P-8247 Hard Washer
5P-8625 Receiving Sleeve
5P-8712 Bushing
6D-7726 Hose As
6K-0806 Cable Strap
6V-0113 Double Acting Cylinder
6V-2098 Press Sleeve
6V-2170 Tube Assembly
6V-3075 Dial Indicator
6V-3160 Hydraulic Cylinder Gp
6V-3175 Double Acting Cylinder
6V-3822 Bolt
6V-3965 Fitting
6V-3989 Fitting
6V-4143 Quick Connect Coupler
6V-5839 Washer
6V-6068 SAE J-967 Calibration Fluid
6V-6167 Contact Point
6V-7070 Digital Multimeter
6V-7788 Flow Meter (5 to 60 L/min)
6V-7888 Puller Leg
6V-7981 Bolt (M10 X 1.5 X 70mm)
6V-8336 Bolt (M12 X 1.75 X 70mm)
6V-8398 O-Ring Seal
6V-8556 Nut
6V-8942 O-Ring Reducer
6V-9746 O-Ring Seal
7M-7456 Bearing Mount Compound
7S-7786 Puller Leg
8B-7551 Bearing Puller
8C-6874 Reducer
8H-0663 Bearing Puller Gp
8H-0684 Ratchet Wrench
8H-8581 Feeler Gauge
8M-4856 Sleeve
8S-2241 Camshaft Bearing Tool Group
8S-2269 Ridge Reamer
8S-2270 Fuel Collector
8S-6691 Cylinder Head Stand Set
8S-7172 Double Acting Cylinder
8S-7611 Handle As
8S-7615 Pin
8S-7625 Collar
8S-7631 Tube
8S-7640 Stand
8S-7650 Cylinder As
8S-8048 Saddle
8S-9903 Track Press Rollover Gp
8S-9971 Adapter
8T-0375 Bolt
8T-0455 Liner Projection Tool Group
8T-0470 Thermometer Group
8T-0651 Bolts
8T-0820 Hydraulic Pressure Gauge
8T-0856 Pressure Gauge (0 to 6,000 kPa)
8T-0861 Pressure Gauge (60000 kPa)
8T-2700 Blowby / Air Flow Indicator
8T-3052 Degree Wheel
8T-4167 Hard Washers
8T-5096 Dial Indicator Group
8T-5255 Hydraulic Jack
8T-6385 Bolt
9S-3095 Puller Handle
9S-3263 Thread Lock Compound
9S-5564 Pin Puller Sleeve As
9S-8140 Pressurizing Pump
9S-9152 Bearing Puller
9U-5266 Receiving Sleeve
9U-5336 Bearing Puller Adapter
9U-5338 Bearing Puller Adapter
9U-5339 Bearing Puller Adapter
9U-5340 Sleeve Extension
9U-5342 Pin Driver Cap
9U-5343 Puller Stud
9U-5345 Fast Runner Nut Assembly (M24)
9U-5346 Fast Runner Nut Assembly (M30)
9U-5763 Retainer Plate
9U-6172 Bolt
9U-6195 Valve Spring Compressor
9U-6198 Crankshaft Turning Tool
9U-6210 Front Seal Installer
9U-6220 Stop Collar
9U-6238 Guide Bolt
9U-6803 Hydraulic Cylinder Tool Gp
9U-6809 Nut
9U-6811 Puller Stud
9U-6832 Nut
9U-7067 Cap
9U-7069 Cap
9U-7400 Multitach Tool Group
9U-7692 Threaded Rod (M16 X 381 mm 15 inch)
9U-7868 Spanner Wrench
FT-2674 Vacuum Cap
FT-2765 Support Beam As
FT-2806 Alignment Tool
FT-3023 Sleeve
FT-3154 Modified Socket
#VALUE!
2/14/2019

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4
4
4
2
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1
1
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1
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1
-
-
-
 -
-
-
-
-
-
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-
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-
-
-
-
-
1
3 ft
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
4
4
4
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
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2
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1
1
1
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1
1
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1
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1
1
1
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1
1
1
2
2
1
1
1
1
1
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1
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1
1
1
4
1
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1
1
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1
2
1
1
1
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4
2
1
1
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1
1
1
2
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2
1
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1
1
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2
2
1
1
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1
1
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1
2
1
1
1
1
2
1
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1
1
1
1
-
1
1
1
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1
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2
3
1
1
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2
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2
2
2
1
1
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2
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1
1
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1
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1
1
1
1
2
4
2
2
2
2
2
1
1
1
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1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
4
4
1
2
1
1
1
1
1
1