Beruflich Dokumente
Kultur Dokumente
John J MYERS
Associate Professor, Department of Civil, Architectural and Environmental Engineering,
Missouri University of Science and Technology, Rolla, MO, USA.
ABSTRACT:
Concrete technology for structural applications has continued to advance throughout the years to meet the demands
of designers and innovative structural systems. Since the mid 1980’s these advances in concrete technologies and
rheology have been quite significant with rapid changes through the development of new chemical admixtures and
the incorporation of supplementary mineral admixtures to enhance the performance and sustainability of concrete.
This paper provides an overview of recent code and guide developments in the United States (US) related to
high-strength concrete (HSC), highlight major national HSC research initiatives, and provide a brief overview of
sample applications in the US that are of interest to many design engineers that specify concrete.
Keywords: ACI, AASHTO, code developments, high performance concrete, high-strength concrete, NCHRP.
The use of High-Strength Concrete (HSC) has become Prior to the early 1990’s, a 41.7 MPa (6,000 psi)
more commonplace in the building and transportation concrete mix design or above was generally considered
industry in the United States (US) because of its high strength concrete (HSC) by many in the US
beneficial economical and material properties. HSC is including the American Concrete Institute (ACI)
advantageous since it reduces material requirements in High-Strength Concrete Committee 363. By the end of
axial or flexural members, permits longer member the decade this threshold was viewed to be closer to
spans and allows for increased member spacing; 55.6 MPa (8,000 psi) by many in the US although
thereby reducing material and total project costs. concrete compressive strengths well above this level
were produced daily in many pockets of the US and
As one considers advances in concrete technologies, within many precast concrete plants. Today many of the
perhaps the one concrete property that comes to mind worldwide design codes including those developed in
most readily is the compressive strength aspect of the United States (US) for structural concrete such as
structural concrete. Prior to the development of the ACI 318 Building Code and the AASHTO LRFD
specifications that were primarily performance based in Specifications for Bridge Design are working to
nature, many concrete specifications focused on implement design guidance for strength levels as high
compressive strength as a critical acceptance criteria as 125.1 MPa (18,000 psi) that were once only
with a few additional fresh concrete property limits set imagined.
on the mix design such as concrete slump, concrete air
content, and minimum cement content / maximum 2. DEFINITION OF HIGH-STRENGTH
water to cement (w/cm) ratio. In the 1950s, concrete CONCRETE (HSC) IN THE UNITED STATES
with a compressive strength of 34.8 MPa (5,000 psi)
was considered high strength. In the 1960s, concrete Although HSC may be considered a relatively new
with compressive strengths up to 52.1 MPa (7,500 psi) material within some regions or areas, its development
were produced commercially. With the advent and has been gradual over many years in the US. As the
implementation of high range water reducers (HRWR) development has continued, the definition of HSC has
to the ready mix and precast concrete industry the water changed as reported by the American Concrete Institute
to cement ratio (ie. water to binder ratio) of the concrete (ACI) 363 HSC Committee [1]. In the 1950s, concrete
mix design could be lowered significantly without with a compressive strength of 34 MPa (5,000 psi) was
sacrificing workability for placement. This significant considered high strength. In the 1960s, concrete with 41
advancement in the use of chemical admixtures led to and 52 MPa (6,000 and 7,500 psi) compressive
improved cement particle distribution in the mix design strengths were used commercially. In the early 1970s,
for more efficient cement utilization. It also allowed 62 MPa (9000 psi) concrete was being produced in the
structural designers to utilize smaller cross sections, US.
fewer members, or extend the span lengths of current
member cross sections. This resulted in more efficient For many years in the US, concrete with compressive
and cost effective designs that were not serviceability strength in excess of 41 MPa (6,000 psi) was
commercially available at only a few locations. Many 3. DESIGN CODES IN THE UNITED STATES
ready-mix producers particularly in rural areas were not
familiar with the advances in chemical and mineral The two primary codes in the Unites States that provide
admixtures. However, since the early 1990s, the guidelines on the design of structural concrete are the
applications of HSC have increased, and HSC has now American Concrete Institute (ACI) 318-08 Building
been used in many parts of the US and around the Code Requirements for Structural Concrete and
world. Commentary [3] and the American Association of State
Highway Transportation Officials (AASHTO) LRFD
More recently, compressive strengths approaching 250 Bridge Design Specifications (2007) [4]. The ACI
MPa (36,000 psi) known as Ultra-High-Performance 318-08 design code is developed with building design
Concrete (UHPC) have been produced in the US. more in mind, while the AASHTO LRFD design code
UHPC is generally considered to be a concrete with a is more specialized for bridge design. Because of the
compressive strength that is greater than 153 MPa lack of test data and practical experience with concretes
(22,000 psi), typically has internal fiber reinforcement having compressive strengths greater than 69.5 MPa
to ensure non-brittle behavior, and has a high binder (ie. (10,000 psi), the 1989 version of ACI Building Code
high cementitious) content with special aggregates. The [5] imposed a maximum value of 69.5 MPa (10,000
discussion in this paper will focus on more traditional psi) for use in calculations of shear strength of concrete
HSC produced without internal fibers below 139 MPa beams, joists, and slabs. This limit for shear strength
(20,000 psi) in strength. still exists in the 2008 version of the code today.
The following definition of High-Strength Concrete The 1998 version of the AASHTO LRFD Bridge
was adopted by ACI Committee 363 in 1992 [1]: Design Specification also placed limitations on the use
of higher strength concretes. Within the specifications it
“Concretes that have specified strengths for stated:
design of 40 MPa (6,000 psi) or greater, but for
the present time, considerations shall not “Concrete strengths above 69.5 MPa (10,000
include concrete made using exotic materials psi) shall be used only when physical tests are
or techniques.” made to establish the relationships between
the concrete strength and other properties.”
The word “exotic” was included in the 363 definition to
indicate that concretes such as polymer-impregnated In order to advance the state of knowledge and more
concretes, epoxy concrete, or concrete made with freely allow the use of higher strength concretes in
artificial normal weight and heavy weight aggregates bridge structures in the US a series of multi-year studies
for the time being would not be considered HSC by were undertaken under the National Cooperative
ACI Committee 363. Although 40 MPa (6,000 psi) was Highway Research Program (NCHRP). The objective
selected as the lower limit, it was not intended to imply of these studies was to extend the AASHTO LRFD
that there is a drastic change in mechanical properties, Bridge Design Specifications provisions for reinforced
production and inspection techniques, or testing and prestressed concrete structures to compressive
methods that occur above this strength level. In reality, strengths greater than 69.5 MPa (10,000 psi). Several of
all changes that occur above 40 MPa (6,000 psi) are a these NCHRP studies are highlighted in Section 4 of
progressive process. this paper.
In 2002, ACI Committee 363 revised its working 3.1 ACI 363R State of the Art Report on HSC
definition of High-Strength Concrete to be that of ACI Committee 363 on High Strength Concrete
“Concretes that have a specified strength for design of published its first Report on High-Strength Concrete in
56 MPa (8,000 psi) or greater.” Much discussion was 1992 [1]. This committee report provided information
given at the committee meeting to specifying the on the selection of materials, concrete mix
revised definition of HSC at an even higher level at that proportioning, batching, mixing, transporting, curing
time; however, 56 MPa (8,000 psi) was selected as the and control procedures, properties of HSC, structural
benchmark because the committee consensus was design considerations, economic considerations, and
focused on a lower bound strength level where special applications. It was reapproved by the committee in
attention was required to attain HSC. In some pockets 1997. A revised version of this document is undergoing
around the US it was difficult to achieve concrete the ACI review process and expected to be finalized
strengths levels above 56 MPa (8,000 psi) without and published in the near future.
importing higher quality aggregates because of the lack
of high quality aggregates locally. Furthermore, the 3.2 ACI 363.2R Guide on QC and Testing of HSC
committee felt that this was also an appropriate strength In 1998, ACI 363 published its first quality control
level where special attention is needed when (QC) document on HSC entitled Guide to Quality
developing a quality control and quality assurance Control and Testing of High-Strength Concrete [2].
(QC/QA) program [2] so the revised working definition Preconstruction and construction procedures are
was set at 56 MPa (8,000 psi). covered, including planning trial mixtures,
preconstruction meetings, batching, placing, curing,
and testing. The concept of prequalifying suppliers and report concluded that the prestress losses prediction
laboratories is introduced. A method for the evaluation formulas used in 1998 version of the AASHTO
of data is included. A revised version of this document Specifications did not account for the variability in
is also undergoing the ACI review process and expected material properties. The authors of the 496 report
to be finalized and published shortly after the 363R suggested revisions which were adopted by AASHTO
document. in the fourth edition.
The third part of the project involved developing 6. ACI 363R State-of-the-Art HSC Review
proposed revisions to the AASHTO specifications
where sufficient research results exist to support the The following sections will highlight a few material
revisions. Proposed revisions to fifteen (15) material and structural aspects discussed in current working
specifications, fourteen (14) test methods, thirty (30) document of the ACI 363 Report on High-Strength
articles of the standard design specifications, 17 articles Concrete under review.
of the LRFD design specifications, and 16 articles of
the LRFD construction specifications are included in 6.1 Material Properties of High-Strength Concrete
this report. These proposed revisions were submitted to (1) Modulus of Elasticity (MOE)
the appropriate AASHTO technical committees for Many investigators have reported values for the
consideration for adoption into the relevant modulus of elasticity of high-strength concretes of the
specifications [13]. order of 31 to 52 GPa (4.5 to 7.5 x 106 psi) depending
on the method of determining the modulus and the
The fourth part of the project involved developing mixture constituents and proportions. A comparison of
specific recommendations for needed research where several reported empirical equations including the
sufficient results do not exist to support needed changes expression given in ACI 318-08, for a concrete density
in the specifications. Six research problem statements of 2346 kg/m3 (145 lb/ft3) is presented in Fig. 1.
related to concrete materials and four research problem 2 4 6 8 10 12
statements related to structural design are 9
6
Ec (145/w)1.5 x 10-6 , psi
40
the following:
Hanson
Shideler Le Roy
Yang, Shen, & Myers
0 0
7000
Specimen
fr = 7.5(f’c)0.5 (psi) ACI 318-08 (6)
Elastic Modulus, ksi
1 ksi = 6.895 MPa
2000
Coarse Aggregate Content
by percentage of Mix Constituents
f'r = 7.5 (fc)0.5 psi
12
Fig. 2. Modulus of elasticity versus coarse aggregate 1600
f'r = 11.7 (fc)0.5 psi
9000
AASHTO &
ASTM Moist Cured Specimens / 56-Day Results
ACI 318 ACI 363 SOTA '97
8000 800 Legeron & Paultre
Elastic Modulus, ksi
3000
Dolomitic Limestone River Gravel Trap Rock Calcitic Limestone Fig. 4. Relationships between modulus of rupture and
2000 square root of measured compressive strength
50 60 70 80 90 100 110 120 130 140
Sq Rt Compressive Strength, psi
1 ksi = 6.895 MPa (3) Split Tensile Strength (STS)
Splitting tensile strength results for high-strength
Fig. 3. Modulus of elasticity versus square root concrete are shown in Fig. 5.
compressive strength by coarse aggregate type
[Adapted from Ref. 14] 4 6 8 10
1600
Fig. 3 illustrates the influence that different aggregate f' sp = 6.7 (fc)0.5 psi 10
sources may play in MOE and compressive strength f' sp = 7.4 (fc)0.5 psi
development. The variable in this figure was largely the 1200 f' sp = 1.98 (fc)0.63 psi
Splitting Tensile Strength f'sp, psi
0 0
Due to the significant influence of the aggregate type, 40 60 80 100 120 140
7.1 Buildings
The largest application of high-strength concrete and
most rapid implementation of HSC have occurred in
building industry in the United States. This has been
primary in building columns and shear walls of
high-rise structures. HSC provides the most economical
material to carry a compressive load while minimizing
the interruption to rentable floor space that has been a
driving force to use HSC in the US. A representative
example is Chicago’s 225 West Wacker Drive, shown in
Fig. 9, whose building columns utilize 97.3 MPa
(14,000 psi) specified compressive strength concrete in Fig. 10. Louetta Road Overpass
1988 to minimize column size. This building was Houston, Texas USA [14]
among the wave of late 1980 and early 1990s building
to incorporate HSC. Since that time numerous other The highest strength concrete in a bridge to date in the
building applications have been undertaken commonly US is the North Concho River Overpass in San Angelo,
using compressive strength levels that the local Texas (see Fig. 11) which was also part of the SHRP
aggregates can support. HSC Bridge initiative. This project used AASHTO
Type IV girders with a specified design strength of 101
MPa (14,700 psi) for some of the girders. The required
release strength for these girders was 74 MPa (10,800
psi). Upon completion of construction girder
compressive strengths were measured above 118 MPa
(17,000 psi). HSC was required to achieve a span
length of 47.9 (157 ft), with a simple span 1.37 m (54
in.) deep beam. A combination of straight pretensioned
strands and draped post-tensioned strands was used to
achieve the required prestress force.