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THE USE OF HIGH STRENGTH/HIGH PERFORMANCE CONCRETE IN

AMERICA: A CODE AND APPLICATION PERSPECTIVE

John J MYERS
Associate Professor, Department of Civil, Architectural and Environmental Engineering,
Missouri University of Science and Technology, Rolla, MO, USA.

ABSTRACT:
Concrete technology for structural applications has continued to advance throughout the years to meet the demands
of designers and innovative structural systems. Since the mid 1980’s these advances in concrete technologies and
rheology have been quite significant with rapid changes through the development of new chemical admixtures and
the incorporation of supplementary mineral admixtures to enhance the performance and sustainability of concrete.
This paper provides an overview of recent code and guide developments in the United States (US) related to
high-strength concrete (HSC), highlight major national HSC research initiatives, and provide a brief overview of
sample applications in the US that are of interest to many design engineers that specify concrete.

Keywords: ACI, AASHTO, code developments, high performance concrete, high-strength concrete, NCHRP.

1. INTRODUCTION sensitive with proper mix constituent considerations.

The use of High-Strength Concrete (HSC) has become Prior to the early 1990’s, a 41.7 MPa (6,000 psi)
more commonplace in the building and transportation concrete mix design or above was generally considered
industry in the United States (US) because of its high strength concrete (HSC) by many in the US
beneficial economical and material properties. HSC is including the American Concrete Institute (ACI)
advantageous since it reduces material requirements in High-Strength Concrete Committee 363. By the end of
axial or flexural members, permits longer member the decade this threshold was viewed to be closer to
spans and allows for increased member spacing; 55.6 MPa (8,000 psi) by many in the US although
thereby reducing material and total project costs. concrete compressive strengths well above this level
were produced daily in many pockets of the US and
As one considers advances in concrete technologies, within many precast concrete plants. Today many of the
perhaps the one concrete property that comes to mind worldwide design codes including those developed in
most readily is the compressive strength aspect of the United States (US) for structural concrete such as
structural concrete. Prior to the development of the ACI 318 Building Code and the AASHTO LRFD
specifications that were primarily performance based in Specifications for Bridge Design are working to
nature, many concrete specifications focused on implement design guidance for strength levels as high
compressive strength as a critical acceptance criteria as 125.1 MPa (18,000 psi) that were once only
with a few additional fresh concrete property limits set imagined.
on the mix design such as concrete slump, concrete air
content, and minimum cement content / maximum 2. DEFINITION OF HIGH-STRENGTH
water to cement (w/cm) ratio. In the 1950s, concrete CONCRETE (HSC) IN THE UNITED STATES
with a compressive strength of 34.8 MPa (5,000 psi)
was considered high strength. In the 1960s, concrete Although HSC may be considered a relatively new
with compressive strengths up to 52.1 MPa (7,500 psi) material within some regions or areas, its development
were produced commercially. With the advent and has been gradual over many years in the US. As the
implementation of high range water reducers (HRWR) development has continued, the definition of HSC has
to the ready mix and precast concrete industry the water changed as reported by the American Concrete Institute
to cement ratio (ie. water to binder ratio) of the concrete (ACI) 363 HSC Committee [1]. In the 1950s, concrete
mix design could be lowered significantly without with a compressive strength of 34 MPa (5,000 psi) was
sacrificing workability for placement. This significant considered high strength. In the 1960s, concrete with 41
advancement in the use of chemical admixtures led to and 52 MPa (6,000 and 7,500 psi) compressive
improved cement particle distribution in the mix design strengths were used commercially. In the early 1970s,
for more efficient cement utilization. It also allowed 62 MPa (9000 psi) concrete was being produced in the
structural designers to utilize smaller cross sections, US.
fewer members, or extend the span lengths of current
member cross sections. This resulted in more efficient For many years in the US, concrete with compressive
and cost effective designs that were not serviceability strength in excess of 41 MPa (6,000 psi) was
commercially available at only a few locations. Many 3. DESIGN CODES IN THE UNITED STATES
ready-mix producers particularly in rural areas were not
familiar with the advances in chemical and mineral The two primary codes in the Unites States that provide
admixtures. However, since the early 1990s, the guidelines on the design of structural concrete are the
applications of HSC have increased, and HSC has now American Concrete Institute (ACI) 318-08 Building
been used in many parts of the US and around the Code Requirements for Structural Concrete and
world. Commentary [3] and the American Association of State
Highway Transportation Officials (AASHTO) LRFD
More recently, compressive strengths approaching 250 Bridge Design Specifications (2007) [4]. The ACI
MPa (36,000 psi) known as Ultra-High-Performance 318-08 design code is developed with building design
Concrete (UHPC) have been produced in the US. more in mind, while the AASHTO LRFD design code
UHPC is generally considered to be a concrete with a is more specialized for bridge design. Because of the
compressive strength that is greater than 153 MPa lack of test data and practical experience with concretes
(22,000 psi), typically has internal fiber reinforcement having compressive strengths greater than 69.5 MPa
to ensure non-brittle behavior, and has a high binder (ie. (10,000 psi), the 1989 version of ACI Building Code
high cementitious) content with special aggregates. The [5] imposed a maximum value of 69.5 MPa (10,000
discussion in this paper will focus on more traditional psi) for use in calculations of shear strength of concrete
HSC produced without internal fibers below 139 MPa beams, joists, and slabs. This limit for shear strength
(20,000 psi) in strength. still exists in the 2008 version of the code today.

The following definition of High-Strength Concrete The 1998 version of the AASHTO LRFD Bridge
was adopted by ACI Committee 363 in 1992 [1]: Design Specification also placed limitations on the use
of higher strength concretes. Within the specifications it
“Concretes that have specified strengths for stated:
design of 40 MPa (6,000 psi) or greater, but for
the present time, considerations shall not “Concrete strengths above 69.5 MPa (10,000
include concrete made using exotic materials psi) shall be used only when physical tests are
or techniques.” made to establish the relationships between
the concrete strength and other properties.”
The word “exotic” was included in the 363 definition to
indicate that concretes such as polymer-impregnated In order to advance the state of knowledge and more
concretes, epoxy concrete, or concrete made with freely allow the use of higher strength concretes in
artificial normal weight and heavy weight aggregates bridge structures in the US a series of multi-year studies
for the time being would not be considered HSC by were undertaken under the National Cooperative
ACI Committee 363. Although 40 MPa (6,000 psi) was Highway Research Program (NCHRP). The objective
selected as the lower limit, it was not intended to imply of these studies was to extend the AASHTO LRFD
that there is a drastic change in mechanical properties, Bridge Design Specifications provisions for reinforced
production and inspection techniques, or testing and prestressed concrete structures to compressive
methods that occur above this strength level. In reality, strengths greater than 69.5 MPa (10,000 psi). Several of
all changes that occur above 40 MPa (6,000 psi) are a these NCHRP studies are highlighted in Section 4 of
progressive process. this paper.

In 2002, ACI Committee 363 revised its working 3.1 ACI 363R State of the Art Report on HSC
definition of High-Strength Concrete to be that of ACI Committee 363 on High Strength Concrete
“Concretes that have a specified strength for design of published its first Report on High-Strength Concrete in
56 MPa (8,000 psi) or greater.” Much discussion was 1992 [1]. This committee report provided information
given at the committee meeting to specifying the on the selection of materials, concrete mix
revised definition of HSC at an even higher level at that proportioning, batching, mixing, transporting, curing
time; however, 56 MPa (8,000 psi) was selected as the and control procedures, properties of HSC, structural
benchmark because the committee consensus was design considerations, economic considerations, and
focused on a lower bound strength level where special applications. It was reapproved by the committee in
attention was required to attain HSC. In some pockets 1997. A revised version of this document is undergoing
around the US it was difficult to achieve concrete the ACI review process and expected to be finalized
strengths levels above 56 MPa (8,000 psi) without and published in the near future.
importing higher quality aggregates because of the lack
of high quality aggregates locally. Furthermore, the 3.2 ACI 363.2R Guide on QC and Testing of HSC
committee felt that this was also an appropriate strength In 1998, ACI 363 published its first quality control
level where special attention is needed when (QC) document on HSC entitled Guide to Quality
developing a quality control and quality assurance Control and Testing of High-Strength Concrete [2].
(QC/QA) program [2] so the revised working definition Preconstruction and construction procedures are
was set at 56 MPa (8,000 psi). covered, including planning trial mixtures,
preconstruction meetings, batching, placing, curing,
and testing. The concept of prequalifying suppliers and report concluded that the prestress losses prediction
laboratories is introduced. A method for the evaluation formulas used in 1998 version of the AASHTO
of data is included. A revised version of this document Specifications did not account for the variability in
is also undergoing the ACI review process and expected material properties. The authors of the 496 report
to be finalized and published shortly after the 363R suggested revisions which were adopted by AASHTO
document. in the fourth edition.

4. NCHRP INVESTIGATIONS Study 496 proposed modifications for the modulus of


elasticity, shrinkage, creep, as well as recommendations
This section provides a brief overview of recent for a detailed and approximate method for estimation of
NCHRP studies undertaken in the United States and prestress losses. These recommendations were largely
their contribution to code development and the adopted into the fourth edition of the AASHTO LRFD
state-of-the-art in the area of HSC. A series of NCHRP Bridge Design Specifications. For further details
studies on high-strength concrete were undertaken in regarding the AASHTO prestress loss estimation
the 2000s to advance the body of knowledge to address approach, the paper by Brewe and Myers [9] included
certain design aspects to allow the use of higher in these conference proceedings may be referenced.
strength concrete for structural applications. The
NCHRP studies undertaken by the Transportation For a detailed review and understanding of the NCHRP
Research Board (TRB) primarily address issues 496 study findings and recommended code provision
associated with bridge design. However, both the changes, the final report should be referenced and
American Association of State Highway Transportation reviewed.
Officials (AASHTO) LRFD Bridge Design
Specifications (1998) and the American Concrete 4.2 NCHRP Study 595
Institute (ACI) Building Code 318-08 placed NCHRP Study 595 was entitled “Application of the
limitations on the use of high-strength concrete used LFRD Bridge Design Specifications to High-Strength
above 69.5 MPa (10,000 psi). The objective of these Structural Concrete: Flexure and Compression
studies was to extend the AASHTO LRFD Bridge Provisions” [10]. The project objective was to develop
Design Specifications provisions for reinforced and recommended revisions to the LRFD Specifications to
prestressed concrete structures to compressive strengths extend the applicability of its flexural and compression
greater than 69.5 MPa (10,000 psi). design provisions for reinforced and prestressed
concrete members for concrete strengths up to 124 MPa
4.1 NCHRP Study 496 (18,000 psi).
The design of prestressed concrete members requires
accurate prediction of the force in the prestressing The research was conducted to extend the current
strands, which is reduced over time by prestress losses. AASHTO LRFD Bridge Design Specifications to
A variety of methods are available for prestress loss include HSC up to 124 MPa (18,000 psi) concluded the
prediction, each falling into three categories: total lump following current AASHTO Code Provisions to be
sum estimates, rational approximate methods, and adequate and/or conservative up to 124 MPa (18 ,000
detailed time-dependent analyses. Most of these psi) [10]:
methods are presented in the American Association of • poisson’s ratio, ν, of 0.2.
State Highway and Transportation Officials (AASHTO) • stress block parameter, β1.
Load and Resistance Factor Design (LRFD) Bridge • ultimate concrete compression strain value of
Design Specifications [4], the Precast/Prestressed 0.003.
Concrete Institute (PCI) Design Handbook [6] and the • tie spacing and the minimum volumetric ratio of
PCI Bridge Design Manual [7]. spiral.
• 20 percent reduction in the axial load capacity of
NCHRP Study 496 was entitled “Prestress Losses in the tied column with HSC to account for
Pretensioned High-Strength Concrete Bridge Girders” unintentional eccentricity.
[8]. The project objective was to develop guidelines to • determination of transfer length of prestressed HSC
help bridge designers obtain realistic estimates of girders.
prestress losses in high-strength pretensioned concrete
• the nominal flexural strength of a composite
bridge girders and thus achieve economical designs.
prestressed HSC girder section in which the neutral
axis is below the deck.
This study was undertaken because recent research
• the nominal flexural strength of a prestressed HSC
indicated that the current provisions used for
girder section without a composite deck using the
calculating prestress losses in normal-strength concrete
newly proposed relationship for α1 from the study.
(NSC) did not provide reliable estimates for HSC
bridge girders. Thus, research was needed to evaluate
The study recommended modifications in the following
the applicability of the current provisions for estimating
parameters or code provisions [10]:
prestress losses in HSC bridge girders. The sources of
• The equation for the modulus of elasticity, Ec, as
possible inaccuracies focused on (a) incorrect theory
the current provision over-estimated the elastic
and (b) inaccurate estimate of material properties. The
modulus for all specimens studied. The primary objective of the study was to review the
• The equation for modulus of rupture, fr, as the 2004 LRFD Specifications pertaining to transfer,
current provision over-estimated the elastic development, and splice length for strand/reinforcement
modulus for HSC. and revise accordingly to extend their use to
• A reduction in the stress block parameter, α1, of high-strength normal weight concrete up to 104 MPa
0.85 for compressive strengths beyond 69 MPa (15,000 psi).
(10,000 psi). A new α1 is recommended for
concrete compressive strengths up to 124 MPa The report recommended a new transfer and
(18,000 psi). development length expression for incorporation into
• A revised level of minimum reinforcement ratio for the LFRD Specifications. Additionally, a new
compression members up to 124 MPa (18,000 psi). requirement was introduced for the purpose of
qualifying the basic bonding properties of prestressing
For a detailed review and understanding of the NCHRP strand entitled “Standard Test Method for the Bond of
495 study findings, the final report should be prestressing Strands.” The test method requires that
referenced and reviewed. prestressing strands obtain an average minimum
pull-out value of 4763 kg (10,500 lbs) for 12.7 mm (0.5
4.3 NCHRP Study 579 in.) strands and 5715 kg (12,600 lbs) for 15.24 mm (0.6
NCHRP Study 579 was entitled “Application of the in.) strands.
LFRD Bridge Design Specifications to High-Strength
Structural Concrete: Shear Provisions” [11]. The Additional commentary was suggested to address the
primary objective of the study was to extend the shear material property of the prestressing strand as the 2004
provisions of the LRFD Specifications to concrete LRFD Specifications only addressed the mechanical
strengths greater than 69.5 MPa (10,000 psi). properties of the prestressing strand (ie. breaking
strength, yield strength, and strand size). The report
Four primary issues for normal-weight concretes with further recommended that concrete strength be a
compressive strength, f´c, values up to 124 MPa (18,000 parameter within the transfer and development length
psi) were addressed by this research [11]: (1) the equations. The full details of the study may be
validity of the angle for diagonal compression Ө used referenced for a comprehensive understanding of the
in the LRFD tables; (2) the validity of the concrete report findings.
contribution as controlled by the parameter β; (3)
minimum shear reinforcement requirements; and (4) 5. FHWA INVESTIGATIONS
maximum shear strength limits. The principal
conclusions reached on those issues were as follows: This section provides a brief overview of a recent
Federal Highway Administration (FHWA) study
• Issues (1) and (2): The LRFD tabular values for Ө undertaken in the United States and its contribution to
and β are safe to use for the design of members code development and the state-of-the-art in the area of
with f´c up to 124 MPa (18,000 psi). Similarly, the HSC and HPC.
alternative shear design provisions that are
incorporated for the first time in the fourth edition 5.1 FHWA Study HRT 05-057
of the LRFD specifications are also applicable for FHWA Study HRT 05-057 was entitled “Compilation
the design of members with f´c up to 124 MPa and Evaluation of Results from High-Performance
(18,000 psi). Concrete Bridge Projects, Vol. I: Final Report” [13].
• Issue (3): The minimum shear reinforcement
requirements were valid for f´c up to 124 MPa The first part of this project involved collecting and
(18,000 psi). compiling information from each joint State-FHWA
• Issue (4): The maximum shear stress limit needs to HPC bridge project and other HPC bridge projects. The
be restricted to 0.18f´c + vp unless the end region of compilation is available on a CD-ROM and includes
the member is designed by strut-and-tie procedures information on the benefits of HPC, costs, structural
or the end of the member is built integrally into its design, specified concrete properties, concrete mix
support. The research also found that use of the proportions, measured properties, associated research
staggered shear design concept of the LRFD projects, sources of data, and specifications.
commentary should be discontinued. Information from nineteen (19) bridges in fourteen (14)
States is included. A summary of the compiled
For a detailed review and understanding of the NCHRP information is provided in this final report [13].
579 study findings, the final report should be
referenced and reviewed. The second part of this project involved a review of the
American Association of State Highway and
4.4 NCHRP Study 12-60 Transportation Officials (AASHTO) Standard
NCHRP Study 12-60 was entitled “Transfer, Specifications for Transportation Materials and
Development, and Splice Length for Methods of Sampling and Testing, the AASHTO
Strand/Reinforcement in High-Strength Concrete” [12]. Standard Specifications for Highway Bridges, the
AASHTO Load and Resistance Factor Design (LRFD)
Bridge Design Specifications, and the AASHTO LRFD The full details of the study may be referenced for
Bridge Construction Specifications for provisions that specific commentary for a comprehensive
directly impact the use of HPC. The detailed review is understanding of the report findings and
included in this report [13]. recommendations.

The third part of the project involved developing 6. ACI 363R State-of-the-Art HSC Review
proposed revisions to the AASHTO specifications
where sufficient research results exist to support the The following sections will highlight a few material
revisions. Proposed revisions to fifteen (15) material and structural aspects discussed in current working
specifications, fourteen (14) test methods, thirty (30) document of the ACI 363 Report on High-Strength
articles of the standard design specifications, 17 articles Concrete under review.
of the LRFD design specifications, and 16 articles of
the LRFD construction specifications are included in 6.1 Material Properties of High-Strength Concrete
this report. These proposed revisions were submitted to (1) Modulus of Elasticity (MOE)
the appropriate AASHTO technical committees for Many investigators have reported values for the
consideration for adoption into the relevant modulus of elasticity of high-strength concretes of the
specifications [13]. order of 31 to 52 GPa (4.5 to 7.5 x 106 psi) depending
on the method of determining the modulus and the
The fourth part of the project involved developing mixture constituents and proportions. A comparison of
specific recommendations for needed research where several reported empirical equations including the
sufficient results do not exist to support needed changes expression given in ACI 318-08, for a concrete density
in the specifications. Six research problem statements of 2346 kg/m3 (145 lb/ft3) is presented in Fig. 1.
related to concrete materials and four research problem 2 4 6 8 10 12
statements related to structural design are 9

recommended. These research problem statements have Ec=2,101,775+26,200 (f'c)0.5 (psi) 60

been submitted to the appropriate Transportation


8 Ec=57,000 (f'c)0.5 (psi)
Ec=40,000 (f'c)0.5+106 (psi)

Research Board technical committees for prioritization


Ec=w2.55 (f'c)0.315 (psi)
7 Ec=w2.5 (f'c)0.325 (psi)

and funding recommendations [13].


Ec=309,500 (f'c)0.3 (psi)

6
Ec (145/w)1.5 x 10-6 , psi

40

Volume II of this series was entitled “Compilation and 5


Normal Weight Concrete
Martinez, Nilson & Slate

Evaluation of Results from High-Performance Concrete 4


Carrasquillo, Nilson & Slate
Kaar, Hanson & Capell

Bridge Projects, Vol. II: Appendixes,” consisted of the


Perechio & Kleger
Ritchart Draffin, Olson & Heltman
Pauw

appendices for Volume I.


3 Hanson 20
Bower & Viest
Richart & Jensen
Ekenel & Myers
2 Light Weight Concrete
Martinez, Nilson & Slate Myers
Kluge, Sports & Tuma Diatta

Specifically, FHWA Study HRT-05-057 recommended 1


Richart & Jensen
Price & Cordon
Hanson
Legeron & Paultre
Li
Cusson & Paultree

the following:
Hanson
Shideler Le Roy
Yang, Shen, & Myers

0 0

20 30 40 50 60 70 80 90 100 110 120 130 140

• Proposed revisions to fifteen (15) AASHTO


material specifications plus the inclusion of one (1) Fig. 1. Modulus of elasticity versus square root of
new materials specification. measured concrete strength (incorporating lower and
• Proposed revisions fourteen (14) AASHTO test higher strength concrete data)
methods plus one (1) new test method.
• Proposed revisions to thirty (30) articles in the Several reported empirical models are presented in Eqs.
AASHTO Standard Specifications for Highway 1-5 as a representative sample.
Bridges.
• Proposed revisions to seventeen (17) articles in the EC = w1.5 ( f c )0.5 psi ( AASHTO / ACI 318) (1)
AASHTO LRFD Bridge Design Specifications.
• Proposed revisions to sixteen (16) articles in the EC = 40, 000( f c )0.5 + 106 psi ( ACI 363R − 97 HSC ) (2)
AASHTO LRFD Bridge Construction
Specifications.
EC = w2.5 ( f c )0.315 psi (Cook − 1989) (3)
• The study recommended the submission of ten (10)
problem statements to appropriate Transportation
Research Board (TRB) Technical Committees and EC = w2.5( fc )0.325 psi (Shah et al. - 1985 (4)
the AASHTO Standing Committee on Research.
• The study recommended the submission of ten (10) EC = 2,101, 775 + 26, 200( f c )0.5 ( Radain et al. − 1993) (5)
problem statements submitted to other research
organizations such as the American Concrete Similar empirical expressions have been developed for
Association (ACI), Portland Cement Association light-weight density high-strength concrete using
(PCA), and the Precast/Prestressed Concrete different data sets. It may be noted that no single
Institute (PCI). empirical expression estimates the modulus of elasticity
for concretes with compressive strengths over 55 MPa
(8000 psi) to a high degree of accuracy for the data set compressive strength for the design of high-strength
given in Fig. 1. Deviation from estimated values are concrete members through a trial field batching series
highly dependent on the properties and proportions of on the specific mix design or by documented
the coarse aggregate as well as the curing condition as performance.
illustrated in Figs. 2 and 3. Fig. 2 highlights the fact
that not only does the course aggregate (CA) percent (2) Modulus of Rupture (MOR)
play a major role in the MOE, but so does the curing The values reported by various investigators for the
condition or location. HSC representative of within the modulus of rupture (MOR) of both lightweight and
member develops MOE much faster, but also at a lower normal density high-strength concretes fall in the range
ultimate level compared to standard moist cured of 0.62√f’c to 0.62√f’c (MPa) [7.5√f’c to 12√f’c (psi)],
cylinders that may be used for QC purposes. where both the modulus of rupture and the compressive
strength are expressed in psi. ACI 318-08 references
Eq.6 as its empirical equation for MOR.
8000
ASTM Moist Cured Specimens Match Cured
P/C Beam

7000
Specimen
fr = 7.5(f’c)0.5 (psi) ACI 318-08 (6)
Elastic Modulus, ksi
1 ksi = 6.895 MPa

6000 56-day MOE


28-day MOE
The current ACI 318-08 empirical equation for MOR
7-day MOE does not follow the trend of data presented in Fig. 4. As
5000
1-day MOE discussed previously with the MOE, the aggregate type
4000 and mix constituents will influence the MOR of the
concrete.
3000
36% 40% 44% 44% 0 2 4 6 8 10 12

2000
Coarse Aggregate Content
by percentage of Mix Constituents
f'r = 7.5 (fc)0.5 psi
12
Fig. 2. Modulus of elasticity versus coarse aggregate 1600
f'r = 11.7 (fc)0.5 psi

f'r = 0.71 (fc)0.79 psi

content by weight and curing condition

Modulus rupture fr , MPa


Modulus rupture fr , psi

[Adapted from Ref. 14]


1200
8

9000
AASHTO &
ASTM Moist Cured Specimens / 56-Day Results
ACI 318 ACI 363 SOTA '97
8000 800 Legeron & Paultre
Elastic Modulus, ksi

Mokhtarzadeh & French


Bakhsh, Wafa, & Akhtaruzzaman

7000 Carrasquillo, Nilson & Slate


Khan, Cook, & Mitchell
4
Li, Park & Tanaka
Gonnerman & Schuman
400
6000 Walker & Bloem
Gopalan & Haque
ACI 363 Wafa & Ashour
Burg & Ost
5000 Malhotra
Mokhtarzadeh & French
0 0
4000 0 40 80 120 160

3000
Dolomitic Limestone River Gravel Trap Rock Calcitic Limestone Fig. 4. Relationships between modulus of rupture and
2000 square root of measured compressive strength
50 60 70 80 90 100 110 120 130 140
Sq Rt Compressive Strength, psi
1 ksi = 6.895 MPa (3) Split Tensile Strength (STS)
Splitting tensile strength results for high-strength
Fig. 3. Modulus of elasticity versus square root concrete are shown in Fig. 5.
compressive strength by coarse aggregate type
[Adapted from Ref. 14] 4 6 8 10

1600

Fig. 3 illustrates the influence that different aggregate f' sp = 6.7 (fc)0.5 psi 10

sources may play in MOE and compressive strength f' sp = 7.4 (fc)0.5 psi

development. The variable in this figure was largely the 1200 f' sp = 1.98 (fc)0.63 psi
Splitting Tensile Strength f'sp, psi

Splitting Tensile Strength f'sp, MPa

aggregate type as the other mix constituents and


contents were very similar. Selection of the most
6
appropriate aggregate type for a specific application 800

yields a significant influence on the MOE. This


highlights the greater sensitivity of HSC compared to 4

conventional or normal strength concrete that in many 400

cases is not considered within empirical relationships


ACI 363 SOTA '97
2
Myers
Mokhtarzadeh & French

that predict MOE. Yang, Shen, & Myers

0 0

Due to the significant influence of the aggregate type, 40 60 80 100 120 140

content, and other mix constituents, Myers and


Carrasquillo [14] recommended and the ACI 363 Fig. 5. Relationships between split tensile strength
committee concurs [15] that the design engineer verify and square root of measured compressive strength
any modulus of elasticity which is assumed based on
ACI 318-08 references Eq. 7 as its empirical equation concrete. The early spalling of cover concrete in HSC
for STS. columns is attributed to differences in the rate of drying
shrinkage between the cover concrete and the inner
fct = 6.7(f’c)0.5 (psi) ACI 318-08 (7) core. NCHRP Study 595 and other researchers have
suggested a modification to the 0.85 factor (α1) based
Carrasquillo et al. [16] recommended Eq. 8 for on the compressive strength of the concrete.
estimating splitting tensile strength of normal density
concrete. Other researchers have reported empirical (2) Effects of Confinement in HSC Columns
expressions that are relatively similar including the Lateral reinforcement in columns, particularly in the
effects of curing for particular data sets as shown in Eq. form of continuous spirals, has two beneficial effects on
9 [17]. column behavior: (1) it greatly increases the strength of
the core concrete inside the spiral by confining the core
fsp = 7.4(f’c)0.5 (psi) for 3,000 psi < f'c < 12,000 psi (8) against lateral expansion under load; and (2) it
increases the axial strain capacity of the concrete,
fsp = 1.98(f’c)0.63 (psi) (9) permitting a more gradual and ductile failure, that is, a
tougher column [15]. This relationship for confined
It may be noted that the empirical equations reported by columns is illustrated in Fig. 6. Confinement is less
Mokhtarzadeh and French [17] are higher than ACI Eq. effective for HSC columns due to reduced lateral
(7). As the compressive strength increases, the values expansion of the concrete core [15]. This reduced
for the splitting strength fall in the upper range of the effectiveness can be attributed to less lateral expansion
empirical equations presented as shown in Fig. 5. Note of the concrete core, which leads to lower stresses in
that many researchers have shown that power function the spirals at the peak load in high-strength concrete
equations other than 0.5 fit the data better. It is apparent columns.
that the square root function does not follow the correct
trend with increasing strength. Axial
Load
With Adequate
Other topics including stress-strain behavior, poisson’s Confinement
ratio, fatigue strength, thermal properties, heat
evolution due to hydration, strength gain with age,
freeze-thaw resistance, shrinkage, creep, permeability, Without
and abrasion resistance as they related to HSC are also Confinement Axial
discussed in the ACI 363 SOTA document, but not Displacement
presented within this discussion.
Fig. 6. Confinement of Axial Load-Axial
Displacement Relationship for Columns
6.2 Structural Design Considerations
High-strength concretes have some characteristics and
The ACI 318-08 equation for minimum volumetric
engineering properties that are different from those of
ratio of spiral is:
lower strength concretes. The use of higher-strength
concretes permits more efficient structural designs,
⎛ Ag ⎞ f' (11)
allowing members to span longer distances, be smaller ρ s = 0.45⎜⎜ − 1⎟⎟ c
in cross section, and carry larger loads. These designs ⎝ Ac ⎠ fy
are more likely to be controlled by serviceability and where:
other practical design considerations instead of strength. ρs = ratio of volume of spiral reinforcement to
As a result, special considerations may be required in volume of concrete core;
the design of high-strength concrete structural members Ag = gross area of concrete section;
[15]. Ac = area of concrete core;
f'c = specified compressive strength of
(1) Axial Strength of HSC Columns concrete; and
Tests by several researchers have shown that the current fy = yield strength of spiral steel.
ACI 318-08 code relationship for HSC columns under
pure axial compression is less than predicted by Eq. 10. Several authors report a correlation between axial
ductility and the parameter shown in Eq. 12 [15].
Po = 0.85f' c (A g − A st ) + f y A st (10)
where: ρs f y
(12)
f'c = specified compressive strength of the f c'
concrete;
fy = yield strength of steel; Experimental data suggests similar trends for tied
Ag = gross area of section; and high-strength concrete columns as for high-strength
Ast = total area of longitudinal steel. concrete columns with spirals. As noted in Section 4.2,
NCHRP Study 495 did not recommend changes to the
This is associated with premature spalling of cover AASHTO guidelines for ties or spiral reinforcement
provisions. An important observation relating to Ductility can be defined in many ways, including as a
spirally reinforced columns is that the level of ratio of the deflection (or cross-section curvature) at
confinement stress corresponding to spirals designed by failure to the deflection (or curvature) at the load
ACI 318-08 is generally rather low for all columns. The producing yield of the reinforcement as shown in Eqs.
confinement stress becomes significantly lower for 13 and 14.
larger-diameter columns, assuming that the cover Δu
requirements remain constant. On-going work in this μ=
Δy
area continues to examine the current ACI code (13)
provisions. ψ
μ= u
ψy
(3) Flexural Strength of HSC Columns (14)
Tests by several researchers [15] have shown that the where:
flexural strength of HSC columns is less than predicted μ = ductility index;
by the ACI 318-99 equivalent rectangular stress block Δu = beam deflection at failure load;
approach. Fig. 7 illustrates the variation in stress Δy = beam deflection at the load producing
distribution for NSC and HSC. To account for this yielding of tensile steel;
variation modifications in the stress block parameter, ψu = cross-section curvature at failure load;
β1, has been suggested by several authors including ψy = cross-section curvature at the load
under NCHRP Study 495. producing yielding of tensile steel.

Researchers have investigated the plastic rotation


capability of HSC beams. Some research has shown
that the top fiber compressive strain at failure ecu shows
a decreasing trend with increasing f’c. However, for the
same quantity and strength of tensile reinforcement,
neutral axis depth will be smaller for beams with higher
f’c. These two aspects counteract each other and
therefore the plastic rotation capability has been found
to be comparable to NSC beams.
Fig. 7. Stress Distribution in NSC and HSC Confinement is important for ductility, but HSC beams
are less sensitive to confinement because of less
(4) Flexural Strength of HSC Beams volume dilation. There are more explosive failures for
The flexural strength of beams is largely controlled by HSC beams, with less softening and HSC beams do not
the magnitude of the internal tensile force in the exhibit the gradual reduction in capacity that a NSC
reinforcement (T = Asfy). Therefore, the flexural beam will exhibit.
strength is not very sensitive to the compressive
strength, f’c, of the member. The shape of the (6) Shear and Diagonal Tension
compressive stress block only affects the location of the Current ACI 318-08 shear and diagonal tension
resultant compressive forces. Many stress blocks have provisions are widely regarded to be conservative for
been proposed by researchers including rectangular, both NSC and HSC. Although some researchers have
triangular, and trapezoidal. The current ACI 318-08 found that the level of conservatism in the ACI concrete
equivalent rectangular stress block results in predicted shear contribution term, Vc, in the prediction equations
flexural strengths that vary by less than 5 percent. decrease as f’c increases. It may be noted that the
aggregate interlock contribution to Vc will often be
(5) Ductility of HSC Beams reduced for HSC since fracture may occur through the
Section ductility is important because it allows for aggregate at the shear crack interface. The failure crack
plastic hinging to develop in beams. The formation of will also normally be smoother. Researchers have also
plastic hinges, as illustrated in Fig. 8, allows for noted that increasing the minimum level of transverse
adequate deformability to warn of impending failure, (shear) reinforcement could overcome potential
and allows for the redistribution of moments in deficiencies in the Vc term. As noted earlier, the current
structurally indeterminate systems. ACI 318-08 code provisions imposed a maximum value
of 69.5 MPa (10,000 psi) for use in calculations of
shear strength of concrete beams, joists, and slabs.

Other topics including bond and development, torsion,


cracking, deflection, and prestress losses as they related
to HSC are also discussed in the ACI 363 SOTA
document, but not presented within this discussion.

Fig. 8. Plastic Hinging of a Beam


7. APPLICATIONS Houston, Texas utilized the newly developed
prestressed precast Texas “U-beam” as illustrated in Fig.
High-strength concrete has been primarily used in 10 with design compressive strengths of 91 MPa
high-rise buildings, long-span bridges, and offshore (13,100 psi) in the U-beam girders.
structures. This chapter contains a summary of some
of the applications In the United States.

7.1 Buildings
The largest application of high-strength concrete and
most rapid implementation of HSC have occurred in
building industry in the United States. This has been
primary in building columns and shear walls of
high-rise structures. HSC provides the most economical
material to carry a compressive load while minimizing
the interruption to rentable floor space that has been a
driving force to use HSC in the US. A representative
example is Chicago’s 225 West Wacker Drive, shown in
Fig. 9, whose building columns utilize 97.3 MPa
(14,000 psi) specified compressive strength concrete in Fig. 10. Louetta Road Overpass
1988 to minimize column size. This building was Houston, Texas USA [14]
among the wave of late 1980 and early 1990s building
to incorporate HSC. Since that time numerous other The highest strength concrete in a bridge to date in the
building applications have been undertaken commonly US is the North Concho River Overpass in San Angelo,
using compressive strength levels that the local Texas (see Fig. 11) which was also part of the SHRP
aggregates can support. HSC Bridge initiative. This project used AASHTO
Type IV girders with a specified design strength of 101
MPa (14,700 psi) for some of the girders. The required
release strength for these girders was 74 MPa (10,800
psi). Upon completion of construction girder
compressive strengths were measured above 118 MPa
(17,000 psi). HSC was required to achieve a span
length of 47.9 (157 ft), with a simple span 1.37 m (54
in.) deep beam. A combination of straight pretensioned
strands and draped post-tensioned strands was used to
achieve the required prestress force.

Fig. 9. Chicago’s 225 West Wacker Drive,


Chicago, Illinois, USA

In some instances strength is not the governing criteria


in building column design; for example, in 1987, 131 Fig. 11. North Concho River Overpass
MPa (19,000 psi) HSC was indirectly specified in Two San Angelo, Texas, USA [14]
Union Square in Seattle, WA to achieve a high modulus
of elasticity. To date most State Department of Transportation
(DOTs) have used HSC in some aspect of their bridge
7.2 Bridges design and construction. Among the earliest states to
The technology transfer of HSC into bridge structures use HSC included Texas, Virginia, New Hampshire,
was implemented at a slower pace compared to the West Virginia, Washington, Colorado, Ohio, Louisiana,
building industry in the US. To expedite the use of HSC, Alabama, North Carolina, Georgia, and Missouri.
the FHWA spurred its utilization under its Strategic High-strength concrete has also been used in
Highway Research Program (SHRP) in the 1990s. The cable-stayed bridges in the US.
first two of these HSC bridges were constructed in the
State of Texas, USA. The Louetta Road Overpass in
7.3 Other Structures 10. Rizkalla, S., Mirmiran, A., Zia, P., Russell, H., and
HSC has been used in other structures including Mast, R. “Application of LFRD Bridge Design
stadiums, offshore facilities, concrete polls, thin arch Specifications to High-Strength Structural Concrete:
dams and elsewhere. A special column application for Flexure and Compression Provisions,”
HSC included Reliant Stadium, in Houston, TX. The Transportation Research Board, National
entire retractable roof structure of this building is Cooperative Highway Research Program (NCHRP)
supported on four massive super columns. Each Report 595, Washington, D.C., 2007, 37 pp.
column is 46.6 m (153 ft) tall and contains 90 MPa 11. Hawkins, N.M., Kuchma, D.A. “Application of
(13,000 psi) compressive strength concrete. LFRD Bridge Design Specifications to
High-Strength Structural Concrete: Shear
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