Project Report of Additional

M/s. Bharat Petroleum Corporation Limited tankages at Ennore Coastal

Terminal

ADDITIONAL TANKGE FOR ETHANOL,

BIO DIESEL & ATF AT ENNORE COASTAL
TERMINAL

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited tankages at Ennore Coastal
Terminal

CHAPTER 1

EXECUTIVE SUMMERY

1.1 INTRODUCTION:

1.1.1 Preamble:

M/s. Bharat Petroleum Corporation Limited, (A Govt. of India Enterprise), Working

under the ageis of Ministry of Petroleum is constructing Storage and Distribution
of Petroleum at Ennore Installation at Survey No: 1556 B Vallur village and 354/1
Athipattu village, near Ennore, Tamilnadu. We propose to construct additional
tankage for storing ethanol & Bio Diesel due to increase in the mixing of ethanol
and Bio diesel as per the directive of MOPNG. The detail are as follows

1.1.2 Project at a glance:

No Details
1 Project Existing storage capacity under construction:
1,17,035 KL including interconnection of
pipeline of 16” dia for MS and 20” dia for HSD
from adjacent HPCL installation to BPCL
installation.
Proposed additional storage tankages are :

2 x 1869 Kl : 3738 KL – Ethanol

2 x 1869 KL : 3738 KL – Bio Diesel
2 x 8000 KL :16000 KL - ATF

2 Project location M/s Bharat Petroleum Corporation Limited,

Ennore Installation,
Survey No: 1556 B Vallur village and 354/1
Athipattu village,
Near Ennore,
Tamilnadu.
3 Constitution of the Public Sector
Organization
4 Project cost Rs. 57 Crores
5 Total Man power NA
requirement during

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited tankages at Ennore Coastal
Terminal

construction

CHAPTER 2

INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

2.1 INTRODUCTION

Bharat Petroleum Corporation Limited (BPCL) is an Indian state-controlled oil and

gas company headquartered in Mumbai, Maharashtra. BPCL has been ranked 225th
in the Fortune Global 500 rankings of the world's biggest corporations for the year
2012.

BPCL, with an equity base of Rs. 723.08 Crore, is a leading player in the Petroleum
Sector in the country. BPCL currently has Refineries at Mumbai and Kochi with a
capacity of 12 Million Metric Tonnes per Annum (MMTPA) and 9.5 MMTPA
respectively for refining crude oil. BPC's subsidiary at Numaligarh has a capacity of
3 MMTPA.

Also, Bharat Oman Refineries Ltd. (BORL) a joint venture of BPCL, a state-of-art,
grass root refinery with a capacity of 6 MMTPA at Bina, Dist. Sagar, Madhya
Pradesh is also a part of BPCL. This Refinery is on stream and completely
operational from 2011.

2.2 BRIEF DESCRIPTION ABOUT THE NATURE OF THE PROJECT

Bharat Petroleum Corporation Limited (BPCL), Ennore Installation will be one of

the major Oil installations in the country for feeding the important market of
Chennai city ; Revenue districts of Chennai Urban and Chennai Rural and some
districts of Tamilnadu. Ennore Installation will be feeding approximately 182 Retail
outlets, 84 Industrial Customers and 1 Aviation Filling Stations.

Ennore Installation will get its inputs through ocean tanker from Mumbai and KR
refinery.

The total Petroleum storage tankage capacity under construction is 1,17,035 KL.

Product will be dispatched to retail customers through tank Lorries.

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited tankages at Ennore Coastal
Terminal

PROJECT DESCRIPTION SUMMERY:

we propose to put up additional tankage of 2 nos for Ethanol and 2 nos of BIO
diesel tanks due to increase in the percentage of addition of Ethanol with MS and
proposed addition of Bio Diesel with HSD as per the directive of Ministry of
Petroleum and Natural Gas, Govt of India and 2 nos ATF tank as a part shifting
from the Tondiarpoet location.

SUMMERY OF PROPOSED PROJECT:

Sl. Description Proposed

No.
1 Capacity 2 x 1869 KL for Ethanol &
2 x 1869 KL for Bio Diesel
2 X 16000 KL for ATF
Total : 7476 KL
2 Products ETHANOL, BIO DIESEL & ATF
3 Mode of Receipt of Through tank lorry
Product
4 Mode of dispatch of Through tank lorries
Product

2.2.1 ESSENTIAL REQUIREMENTS OF THE PROJECT

2.2.2 RESOURCES

Generally for any industry to perform viably the availability of certain basic
essential requirements is necessary. The essential requirements include
1. Raw material
2. Fuel
3. Transport
4. Power
5. Water
6. Land
7. Man power etc.

In the context of proposed Storage capacity at BPCL all the above basic
requirements are essentially available as it is an existing industry.

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited tankages at Ennore Coastal
Terminal

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/REGION:

Due to increase in the percentage of addition of Ethanol with MS and proposed addition of
Bio Diesel with HSD as per the directive of Ministry of Petroleum and Natural Gas, Govt of
India.

2.4 EMPLOYMENT GENERATION DUE TO THE PROJECT

Covered under Phase I as it is a expansion only.

CHAPTER 3

PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

Due to increase in the percentage of addition of Ethanol with MS and proposed addition of
Bio Diesel with HSD as per the directive of Ministry of Petroleum and Natural Gas, Govt of
India.

PROJECT DESCRIPTION SUMMERY:

The details of the proposed product storage capacity of installation :

S.No Product Proposed

1 ETHANOL 3738 KL
2 BIO DIESEL 3738 KL
3 ATF 16000 KL
TOTAL 23376 KL

3.2 LOCATION OF THE PROPOSED INDUSTRY

M/s. Bharat Petroleum Corporation Limited, (A Govt. of India Enterprise), Working

under the ageis of Ministry of Petroleum is constructing an establishment for
Storage and Distribution of Petroleum products, Ennore coastal Instalaltion at
Atthipattu Pudhu nagar.

Ennore Installation will be under Survey No: 1556 B Vallur village and 354/1
Athipattu village, near Ennore, Tamilnadu.

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

Fig 3.1: Maps showing project boundary & project site location

Note:

Longitude: - 80°20' E

Latitude: - 13°15' N

MSL: 1.0

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

LAYOUT SHOWING ADDITIONAL TANKAGES

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

3.3 BASIS OF SELECTING THE PROPOSED SITE:

It is a expansion project in the existing site

3.3.1 Proposed environmental safeguards:

1. What type of mitigative measures has been incorporated for control &
prevention of water pollution due to effluent discharge?
The proposed project is expansion of tankage and other allied facilities.
Domestic wastewater generated from project will be treated in septic tank
and soak pit. And no effluent is generated from the project. Therefore no
major impact is envisaged.

2. Measures incorporated for control & prevention of air pollution due to

boiler stack, DG exhaust and process exhaust?
No DG set in envisaged in the expansion

3. Measures proposed for prevention of adverse effect on fragile

ecosystem?
The proposed project is expansion of storage of petroleum products. Further,
the industry is located in Ennore which is not an ecologically sensitive
area. Therefore there are no adverse effects on the fragile ecosystem
are anticipated.

3.4 SIZE/MAGNITUDE OF OPERATION

The industry “M/s. Bharat Petroleum Corporation Limited” is a large scale
industrial unit. The proposed investment for the additional storage of Ethanol, Bio
Diesel and ATF is about Rs. 57 Crores. Total additional Petroleum storage Capacity
: 23476 KL.
Total capital investment on the Project is detailed as under

Sl. Cost of Rupees in Crores

no.
1 Construction 47
2 Plant and machinery 10
Total 57
Rupees Fifty Seven crore only

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

3.5 PROCESS DESCRIPTION:

The project involves 3 steps
a) Receipt
b) Storage & Adding to MS & HSD
c) Dispatch

Proposed Receipt: The products will be received to our installation through tank
lorry.

Storage: The storage tanks for 23476 KL are used for storage of different
products. The details of tanks with sizes is detailed in table.

Dispatch: The products received will be stored in respective tanks and will be
added with MS (Petrol) and HSD (Diesel) as per the directive of Ministry, MOPNG
and dispatched to retail outlets through tank lorries.

Proposed ADDITIONAL Storage Tanks at BPCL Ennore Installation.

Total
Tank Tank Tank
Nature of Tank Product Capacity Classification
No. Dia(m) Ht( m)
(KL)
T11 12.6 15.00 A/G VERTICAL ETHANOL 1869 Class – A
T12 12.6 15.00 A/G VERTICAL ETHANOL 1869 Class - A
T13 12.6 15.00 A/G VERTICAL BIO DIESEL 1869 Class – B
T14 12.6 15.00 A/G VERTICAL BIO DIESEL 1869 Class - B
T15 25.0 16.80 A/G VERTICAL ATF 8000 Class - B
T16 25.0 16.80 A/G VERTICAL ATF 8000 Class - B
Total 23476

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

PROCESS FLOW CHART

RECEIPT:

THROUGH TANK LORRY

STORAGE: PRODUCT TRANSFERRED TO TANKS

(ABOVE GROUND )

DISPATCH OF
PRODUCTS TO RETAIL
OUTLETS

PROPOSED
TANK LORRIES

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

3.6 WATER

The requirement of water for the construction purpose will be supplied throu
authorized suppliers.

3.7 POWER

Existing DG set modified to 2 x 1000 KVA & 1 x 500 KVA

3.8 SOIL CLASSIFICATION : EXISTING

3.9 METEOROLOGICAL DATA :

Assessment of the micro and macro meteorology is important from the standpoint
of understanding the nature and extent of air pollution in the study area. The
climatic condition of the area may be classified as moderately or seasonally dry,
tropical or temperate savanna climate with four seasons in a year. Winter is
critical for air pollution build-up because of frequent calm conditions with
temperature inversions resulting in poor atmospheric mixing, natural ventilation
and high emission loads during evening traffic peaks.

The classification of months according to the seasons is given in the following

table.

Season Period
Summer April to July
Monsoon August to December
Post monsoon December to January
Winter January to March

3.9.1 Temperature

The hottest day of 2013 was May 23, with a high temperature of 41°C. For
reference, on that day the average high temperature is 38°C and the high
temperature exceeds 41°C only one day in ten. The hottest month of 2013 was
May with an average daily high temperature of 37°C.

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

The coldest day of 2013 was December 16, with a low temperature of 19°C. For
reference, on that day the average low temperature is 22°C and the low
temperature drops below 20°C only one day in ten. The coldest month of 2013 was
January with an average daily low temperature of 21°C.

3.9.2 Relative humidity

Ennore generally experience high humidity. The average maximum values of the
relative humidity remain high throughout the year (above 90%) The average
minimum monthly values are between 25% in May and 48 % in November.

3.9.3 Rainfall

More than 60% of the annual rainfall takes place during the NE monsoon ( October
to December). The average monthly rainfall in the period 1972 – 1983 varied from
1mm in march / April to 416 mm in November. The annual rainfall shows
considerable variation over the ears, from 550mm in 1982 to 1522 mm in 1975.

3.9.4 Atmospheric pressure

The maximum and the minimum atmospheric pressures are recorded during all
seasons. In the summer season, the mean maximum and minimum pressure values
are observed to be 904 mb in the month of May and 918 mb in the month of June
respectively. During monsoon season, the maximum pressure is 913 mb (July) and
minimum 903 (August) mb. The maximum pressure during the post-monsoon season
is observed to be 914 mb in November and minimum pressure is 905 mb in the
month of October. During the winter season the minimum atmospheric pressure is
907 mb in December and the maximum is 919 mb in the month of January. The
values are presented in Table

3.9.5 Wind

The site is coastal exposed to south west and north east monsoon. The wind is
predominantly SW to SE during SW monsoon from June to September and form NE
to NW during NE monsoon from October to January.

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

Wind rose diagrams

1. March to May (summer season)

2. June to September (monsoon season)

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

3. October to November (post monsoon season)

4. December to February (winter season)

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

CHAPTER 4

SAFETY FEATURES

1. Total Automation of the Terminal with PLC

2. SIL II certified Servo / Radar gauges for tanks

3. Remote Operated Shut Off Valves for inlet & Out let (ROSOV)

4. Hi Level switch

5. High Velocity Long Range Monitor (HVLR)

6. Trolley Mounted HVLR Monitor

7. Medium Expansion Foam Generator

7. Hydro Carbon Detector in tank farm and TLF / TWD pump house (HCD)

8. Fire fighting network in auto mode.

9. Fire Engines

10. Jockey Pump

11. Necessary interlock with ROSOV and Pumps

12. Impervious Dyke

13. Rim Seal Protection for Class A tanks

14. Sprinkler system for tank

15. Fixed foam system for tanks

16. Centralised Foam System

Survey No: 1556 B Vallur Village and 354/1 Athipattu village

 Project Report of Additional
M/s. Bharat Petroleum Corporation Limited storage tanks at Ennore Coastal
Terminal

CHAPTER 5

PROJECT SCHEDULE & COST ESTIMATES

5.1 TIME SCHEDULE:

The proposed Additional storage and allied facilities capacity is expected to be

completed by March 2019.

5.2 ESTIMATED PROJECT COST:

Total capital investment on the Project is detailed as under

Sl. Cost of Rupees in Crores

no.
1 Construction 47
2 Plant and machinery 10
Total 57
Rupees fifty seven Crores Only

Survey No: 1556 B Vallur Village and 354/1 Athipattu village