Beruflich Dokumente
Kultur Dokumente
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Discon-
nect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Cooling System Table of Contents
TABLE OF CONTENTS
General................................................................................................................................................................ 1
Cooling System Checks ...................................................................................................................................... 1
Exhaust Leaks Into Cooling System ............................................................................................................... 1
Water Flow Restrictions in Radiator ................................................................................................................ 1
Radiator Hoses ............................................................................................................................................... 1
Water Pump .................................................................................................................................................... 1
Flushing the Cooling System............................................................................................................................... 2
Cooling System, Clean.................................................................................................................................... 2
Radiator Replacement......................................................................................................................................... 3
Radiator, Remove for Lift Trucks Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910);
GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875); GLP/GDP20-25LX
(GLP/GDP050LX) (A974); GLC40, 45, 55VX, GLC55SVX, (GC/GLC080, 100, 120VX, GC/GLC080,
100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS) (E818, F818) and GLP/GDP40VX5/VX6,
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) .............................................................................................................................. 3
Radiator, Remove for Lift Trucks Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP/GDP20-25LX (GLP/GDP050LX) (A974)
Equipped with Oil Cooler................................................................................................................................. 19
Radiator, Remove for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879,
E879, F879) .................................................................................................................................................... 21
Radiator, Remove for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) ....................................................... 24
Radiator, Install for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910);
GLC050LX (A967); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875); GLP/GDP20-25LX
(GLP/GDP050LX) (A974); GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) and GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) .............................................................................................................................. 29
Radiator, Install for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809);
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP/GDP20-25LX (GLP/GDP050LX) (A974)
Equipped with Oil Cooler................................................................................................................................. 33
Radiator, Install for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879,
E879, F879) .................................................................................................................................................... 34
Radiator, Install for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) ....................................................... 37
Fan Assembly Replacement................................................................................................................................ 47
Fan Removal ................................................................................................................................................... 47
Inspect............................................................................................................................................................. 62
Fan Installation ................................................................................................................................................ 62
ii
700 YRM 1123 Cooling System Checks
General
This section contains the repair and replacement in- assembly (pusher type), fan shroud, coolant hoses,
structions for the radiator, coolant level sensor, fan coolant recovery bottle, and optional debris screen.
If radiator has leaks, either replace the radiator or have For repair procedures for the Mazda FE and F2 water
it repaired by trained personnel. pump, refer to the section Mazda Engine, FE and F2
600 YRM 1122.
RADIATOR HOSES
For replacement procedures for the Yanmar 2.6L and
3.3L water pump, refer to the section Yanmar Diesel
WARNING Engines, 2.6L, 3.0L and 3.3L 600 YRM 1205.
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri-
ous injury. Wait 30 minutes for the radiator to cool.
1
Flushing the Cooling System 700 YRM 1123
For replacement procedures for the GM 4.3L water For replacement procedures for the Kubota water
pump, refer to the section GM Engines, 4.3 Liter V-6 pump, refer to the section
600 YRM 1251. • Kubota Diesel 3.8L Engines 600 YRM 1557
• Kubota Diesel 3.6L Engine 600 YRM 1579
For replacement procedures for the GM 5.7L water • Kubota Diesel 3.8L Engines, with Diesel Particu-
pump, refer to the section GM Engines, 5.7 Liter V-8 late Filter (DPF) 600 YRM 1590
LPG 600 YRM 1432.
For replacement procedures for the Cummins 4.5L and
QSB 3.3L water pump, contact your local Yale dealer or
see Yale Axcess Online.
2
700 YRM 1123 Radiator Replacement
Radiator Replacement
RADIATOR, REMOVE FOR LIFT See Frame 100 YRM 1120 for lift truck models
TRUCKS MODELS GC/GLC030VX, • GC/GLC030VX, GC/GLC035VX,
GC/GLC035VX, GC/GLC040SVX GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX,
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810)
(C810); GLC20-35VX (GC/GLC040-070VX, • GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910); GLC050LX GC/GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(A967); GLP/GDP20-35VX (B875)
(GP/GLP/GDP040-070VX) (B875);
GLP/GDP20-25LX (GLP/GDP050LX) See Frame 100 YRM 1243 for lift truck models
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
(A974); GLC40, 45, 55VX, GLC55SVX,
100, 120VX; GC/GLC080, 100VXBCS;
(GC/GLC080, 100, 120VX, GC/GLC080, GC/GLC120SVX; GC/GLC120VXPRS) (E818,
100VXBCS, GC/GLC120SVX, F818)
GC/GLC120VXPRS) (E818, F818) AND • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
GLP/GDP45VX6, GLP/GDP50-55VX
H813, J813)
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) See Frame 100 YRM 1423 for lift truck models
• GLC050LX (A967)
• GLP/GDP20-25LX (GLP/GDP050LX) (A974)
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri- WARNING
ous injury. Wait 30 minutes for the radiator to cool. Always disconnect the cable at the negative termi-
Do a touch test by touching the radiator with your nal first. Install a tag on the battery terminals so
hand. If the radiator is still hot to the touch, wait an- that no one connects the cables on the terminals.
other 30 minutes before attempting to check or fix
any part of the cooling system. 3. Disconnect the negative battery cable.
3
Radiator Replacement 700 YRM 1123
5. Let coolant cool to ambient temperature. Place a See Figure 6 for lift truck models below equipped
drain pan with a capacity greater than the capacity with a Cummins QSB 3.3L diesel engine
of the cooling system under radiator. Remove radi- • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
ator cap. GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (G813
• GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
CAUTION GDC135VX, GC/GLC/GDC155VX) (D879)
Disposal of lubricants and fluids must meet local
environmental regulations. See Figure 7 for lift truck models below equipped
with Yanmar 2.6L diesel engine
6. Open the drain plug or loosen hose clamp and dis- • GDP20-25LX (GDP050LX) (A974)
connect the lower hose.
See Figure 8 for lift truck models below equipped
7. Lift trucks equipped with a Cummins QSB 3.3L with a Kubota 3.8L diesel engine
diesel engine: Loosen clamps and disconnect the • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
charge air cooler hoses from charge air cooler. GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
See Figure 6. GDP080, 090, 100, 110, 120VX) (H813, J813)
8. Lift trucks equipped with a Kubota 3.8L diesel en- 11. Remove battery and battery tray.
gine: Loosen clamps and disconnect transmission
cooler hoses from transmission cooler. See Fig- 12. If equipped, disconnect electrical connector to the
ure 8. coolant level sensor.
9. Once coolant is drained from engine, loosen hose NOTE: For Mazda LPG engine, the LPG converter
clamps and disconnect coolant hoses from radiator. bracket needs to be moved for clearance of radiator.
Cap radiator hoses.
13. Remove screws and washers from the shroud and
10. Loosen hose clamp and disconnect hose from move shroud out of the way.
reservoir and remove reservoir.
14. Place radiator guard shield between radiator and
See Figure 1 for lift truck models fan so damage to radiator does not occur during
• GC/GLC030VX, GC/GLC035VX, fan removal.
GC/GLC040SVX (C809
• GLP/GDP16VX, GLP/GDP18VX, 15. Remove fan, fan spacer, and pulley.
GLP/GDP20SVX (GP/GLP/GDP030VX,
16. Remove radiator guard shield.
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810) 17. Remove capscrews and upper radiator bracket.
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910) See Figure 1 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) • GC/GLC030VX, GC/GLC035VX,
(B875) GC/GLC040SVX (C809
• GLC050LX (A967) • GLP/GDP16VX, GLP/GDP18VX,
• GLP20-25LX (GLP050LX) (A974) GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
See Figure 2 or Figure 3 for lift truck models (C810)
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, • GLC20-35VX (GC/GLC040-070VX,
100, 120VX; GC/GLC080, 100VXBCS; GC/GLC055SVX) (A910)
4
700 YRM 1123 Radiator Replacement
5
Radiator Replacement 700 YRM 1123
Figure 1. Cooling System for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910) GLC050LX (A967);
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) and GLP20-25LX (GLP050LX) (A974)
6
700 YRM 1123 Radiator Replacement
7
Radiator Replacement 700 YRM 1123
Figure 2. Cooling System for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX;
GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818) Before 2011
8
700 YRM 1123 Radiator Replacement
9
Radiator Replacement 700 YRM 1123
Figure 3. Cooling System for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX;
GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) After 2011
10
700 YRM 1123 Radiator Replacement
11
Radiator Replacement 700 YRM 1123
Figure 4. Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813) Before 2011
12
700 YRM 1123 Radiator Replacement
13
Radiator Replacement 700 YRM 1123
Figure 5. Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813) After 2011
14
700 YRM 1123 Radiator Replacement
15
Radiator Replacement 700 YRM 1123
Figure 6. Cummins 3.3L Cooling System With Charge Air Cooler for GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
16
700 YRM 1123 Radiator Replacement
Figure 7. Yanmar 2.6L Cooling System for Lift Truck Models GDP20-25LX (GDP050LX) (A974)
17
Radiator Replacement 700 YRM 1123
Figure 8. Kubota 3.8L Cooling System for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813)
18
700 YRM 1123 Radiator Replacement
RADIATOR, REMOVE FOR LIFT TRUCKS removed, the pressure is released from the system.
MODELS GC/GLC030VX, GC/GLC035VX, If the system is hot, the steam and boiling coolant
GC/GLC040SVX (C809); GLP/GDP16VX, can cause burns.
GLP/GDP18VX, GLP/GDP20SVX 5. Let coolant cool to ambient temperature. Place a
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, drain pan with a capacity greater than the capacity
GP/GLP/GDP040SVX) (C810); GLC050LX of the cooling system under radiator. Remove radi-
ator cap.
(A967) AND GLP/GDP20-25LX
(GLP/GDP050LX) (A974) EQUIPPED
WITH OIL COOLER CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
WARNING
The radiator or other parts of the cooling system 6. Open the drain plug or loosen hose clamp and dis-
may be hot or under pressure and can cause seri- connect the lower hose.
ous injury. Wait 30 minutes for the radiator to cool.
Do a touch test by touching the radiator with your 7. Loosen clamps and disconnect oil cooler hoses
hand. If the radiator is still hot to the touch, wait an- from oil cooler adapters. See Figure 9.
other 30 minutes before attempting to check or fix
any part of the cooling system. 8. Remove oil cooler adapters and O-rings from radi-
ator. Discard O-rings. See Figure 9.
1. Turn OFF truck.
9. Once coolant is drained from engine, loosen hose
2. Remove the hood and seat combination. clamps and disconnect coolant hoses from radiator.
Cap radiator hoses.
See section Frame 100 YRM 1120 for lift truck mod-
els 10. Loosen hose clamp and disconnect hose from
• GC/GLC030VX, GC/GLC035VX, reservoir and remove reservoir. See Figure 9.
GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX, 11. Remove battery and battery tray.
GLP/GDP20SVX (GP/GLP/GDP030VX, 12. If equipped, disconnect electrical connector to the
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) coolant level sensor.
(C810)
NOTE: For Mazda LPG engine, the LPG converter
See section Frame 100 YRM 1423 for lift truck mod- bracket needs to be moved for clearance of radiator.
els
• GLC050LX (A967) 13. Remove screws and washers from the shroud and
• GLP/GDP20-25LX (GLP/GDP050LX) (A974) move shroud out of the way.
3. Disconnect the negative battery cable. 16. Remove radiator guard shield.
4. Disconnect the positive battery cable. 17. Remove capscrews and upper radiator bracket.
See Figure 9.
WARNING 18. Remove radiator from truck.
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is 19. If necessary, remove the coolant level sensor.
19
Radiator Replacement 700 YRM 1123
Figure 9. Cooling System for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX (A967) and GLP20-25LX (GLP050LX) (A974)
20
700 YRM 1123 Radiator Replacement
RADIATOR, REMOVE FOR LIFT TRUCK 11. Place a radiator guard shield between radiator and
MODELS S6.0FT, S7.0FT (S135FT, S155FT) fan so damage to radiator does not occur during fan
(D024, E024, F024, G024)GLC/GDC60VX, removal.
GLC/GDC60VX, (GC/GLC/GDC135VX, 12. Remove fan. See Fan Removal procedures.
GC/GLC/GDC135VX) (C879, D879, E879,
13. Remove radiator guard shield.
F879)
WARNING
WARNING
DO NOT remove the radiator cap from the radiator
The radiator or other parts of the cooling system
when the engine is hot. When the radiator cap is
may be hot or under pressure and can cause seri-
removed, the pressure is released from the system.
ous injury. Wait 30 minutes for the radiator to cool.
If the system is hot, the steam and boiling coolant
Do a touch test by touching the radiator with your
can cause burns.
hand. If the radiator is still hot to the touch, wait an-
other 30 minutes before attempting to check or fix 14. Let coolant cool to ambient temperature. Place a
any part of the cooling system. drain pan with a capacity greater than the capacity
of the cooling system under the radiator. Remove
1. Turn off truck.
radiator cap.
WARNING
Always disconnect the cable at the negative termi-
CAUTION
nal first. Install a tag on the battery terminals so Disposal of lubricants and fluids must meet local
that no one connects the cables on the terminals. environmental regulations.
2. Disconnect the negative battery cable. 15. Open drain plug, loosen clamp and disconnect the
lower radiator hose from radiator to allow coolant to
3. Disconnect the positive battery cable. drain into a suitable container. Install caps on hose.
See Figure 10.
4. Remove radiator cover. See Figure 10.
16. Once coolant is drained from engine, loosen hose
5. Remove debris cover. clamp and disconnect upper radiator hose from ra-
diator. Install cap on hose. See Figure 10.
CAUTION
17. Lift trucks equipped with a Cummins QSB 3.3L
The counterweight cover is extremely heavy 185 kg
diesel engine: Loosen clamps and disconnect the
(408 lb). Make sure that the eyebolts and lifting de-
charge air cooler hoses from charge air cooler.
vice have sufficient capacity to lift the weight.
See Figure 11.
6. Remove two bolts from counterweight cover.
18. Loosen clamp and disconnect remote refill hose
7. Install two eyebolts in the hole on each end of the from radiator. Install cap on hose.
counterweight cover. Connect a suitable lifting de-
NOTE: Tag the transmission lines before disconnecting
vice to the eyebolts and carefully remove the coun-
from oil cooler.
terweight cover from lift truck.
19. Disconnect transmission lines from oil cooler. In-
8. Remove four capscrews from upper radiator
stall caps on transmission lines. Drain transmission
bracket. Remove bracket. See Figure 23.
oil from oil cooler into a suitable container. Install
9. If necessary, disconnect electrical connector from caps on the oil cooler ports.
the coolant level sensor.
NOTE: Removing the radiator from lift truck requires
10. Remove screws, washers, and clip nuts from the two people.
shroud and radiator and move shroud out of the
20. Remove radiator from lift truck frame.
way.
21. If necessary, remove the coolant level sensor from
radiator. See Figure 23.
21
Radiator Replacement 700 YRM 1123
22
700 YRM 1123 Radiator Replacement
Figure 11. Cummins 3.3L Cooling System With Charge Air Cooler for GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879)
23
Radiator Replacement 700 YRM 1123
RADIATOR, REMOVE FOR LIFT TRUCK See Figure 28 for lift truck models equipped with
MODELS GLP/GDP60VX, GLP/GDP70VX Kubota 3.8L Diesel engine
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) • GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (B909)
(C878, D878, E878) AND GLP/GDP80VX,
GLP/GDP80VX9, GLP/GDP90VX 6. Lift trucks equipped with GM 4.3L (Gas/LPG) en-
(GLP/GDP170VX, GLP/GDP175VX36, gine, loosen clamp and disconnect inlet hose from
air filter and remove inlet hose. See Figure 25.
GLP/GDP190VX) (A909, B909)
NOTE: Perform Step 7 for lift truck models GLP/
WARNING GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
The radiator or other parts of the cooling system GP/GLP/GDP155VX) (C878, D878, E878).
may be hot or under pressure and can cause seri-
7. Lift trucks equipped with the Kubota 3.8L, Cummins
ous injury. Wait 30 minutes for the radiator to cool.
4.5L, or QSB 3.3L diesel engine loosen clamp and
Do a touch test by touching the radiator with your
disconnect inlet hose from silencer. Remove si-
hand. If the radiator is still hot to the touch, wait an-
lencer. See Figure 25.
other 30 minutes before attempting to check or fix
any part of the cooling system. NOTE: Before lifting the hood assembly from the lift
truck frame, make sure to use a lifting device and lift-
1. Turn off truck.
ing straps as shown in Figure 12. The hood assembly
weighs approximately 45.6 kg (101 lb).
WARNING
Always disconnect the cable at the negative termi- 8. Remove hood assembly. For hood assembly re-
nal first. Install a tag on the battery terminals so moval procedures, see
that no one connects the cables on the terminals.
Frame 100 YRM 1321 for lift truck models
2. Disconnect the negative battery cable. • GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX,
3. Disconnect the positive battery cable. GLP/GDP175VX36,GLP/GDP190VX) (A909)
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
NOTE: Perform Step 4 for lift truck models GLP/ GDP135VX, GP/GLP/GDP155VX) (C879, D879)
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878). Frame 100 YRM 1581 for lift truck models
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
4. Open hood and loosen clamp and disconnect inlet GDP135VX, GP/GLP/GDP155VX) (E878)
hose that attaches to the hood support. See Fig- • GLP/GDP80VX, GLP/GDP80VX9,
ure 25. GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) (B909)
NOTE: Perform Step 5 for lift truck model GDP80VX,
GDP80VX9, GDP90VX (GLP/GDP170VX, GLP/ 9. Disconnect and cap auxiliary coolant reservoir
GDP175VX36, GLP/GDP190VX) (A909, B909). hose. See Figure 25.
5. Open hood, loosen clamp, and disconnect dirty air 10. Remove capscrews from the auxiliary coolant
hose attached to hood support. reservoir bracket and upper bracket. Remove
auxiliary coolant reservoir assembly.
See Figure 26 for lift truck models below equipped
with Cummins QSB 3.3L diesel engine 11. Remove the four capscrews from the upper radiator
• GDP80VX, GDP80VX9, GDP90VX bracket. Remove bracket.
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 12. If necessary, disconnect electrical connector from
the coolant level sensor.
See Figure 27 for lift truck models below equipped
with GM 5.7L LPG engine 13. Remove screws, washers and clip nuts from the
• GLP80VX, GLP80VX9, GLP90VX shroud and move shroud out of the way.
(GLP/GLP170VX, GLP/GLP175VX36,
GLP/GLP190VX) (A909, B909)
24
700 YRM 1123 Radiator Replacement
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is
removed, the pressure is released from the system.
If the system is hot, the steam and boiling coolant
can cause burns.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
NOTE: Perform Step 15 for lift truck models GLP/ See Figure 13 for lift truck models below equipped
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, with Cummins QSB 3.3L diesel engine
GP/GLP/GDP155VX) (C878, D878, E878). • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (A909, B909)
15. Remove capscrews, washers, fan, fan spacer, and
shroud. See Figure 25. See Figure 14 for lift truck models below equipped
with GM 5.7L LPG engine
NOTE: Perform Step 16 for lift truck model GLP\ • GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GDP80VX, GLP\GDP80VX9, GLP\GDP90VX (GLP/ GLP175VX36, GLP190VX) (A909, B909)
GDP170VX, GLP/GDP175VX36, GLP/GDP190VX)
(A909, B909). See Figure 15 for lift truck models equipped with
Kubota 3.8L Diesel engine
16. Remove capscrews, washer, fan, fan spacers, and • GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
fan shroud. GLP175VX36, GLP190VX) (B909)
See Figure 13 for lift truck models below equipped 20. Lift trucks equipped with a Cummins QSB 3.3L or
with Cummins QSB 3.3L diesel engine Kubota 3.8L diesel engine, loosen clamps and dis-
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX, connect the charge air cooler hoses from radiator.
GDP175VX36, GDP190VX) (A909, B909) See Figure 13 or Figure 15.
25
Radiator Replacement 700 YRM 1123
Figure 13. Cummins 3.3L Cooling System With Charge Air Cooler for GDP60VX, GDP70VX (GDP135VX,
GDP155VX) (D878), GDP80VX, GDP80VX9, GDP90VX (GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
26
700 YRM 1123 Radiator Replacement
21. Once coolant is drained from engine, loosen hose cooler into a suitable container, then cap the oil
clamps and disconnect radiator hoses from radia- cooler ports.
tor. Cap hoses.
23. For lift trucks equipped with GM 5.7L LPG engine,
NOTE: Tag the transmission lines before disconnecting remove capscrews from baffles and remove baffles
from oil cooler. from radiator assembly. Remove capscrews secur-
ing cooling baffle to radiator assembly. See Fig-
22. Disconnect and cap transmission lines from oil ure 14.
cooler and allow transmission oil to drain from oil
Figure 14. GM 5.7L Cooling System, Lift Truck Models GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909, B909)
27
Radiator Replacement 700 YRM 1123
Figure 15. Kubota 3.8L Cooling System, Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
28
700 YRM 1123 Radiator Replacement
NOTE: Removing the radiator from lift truck requires 5. Place shroud in lift truck. DO NOT install on radia-
two people. tor.
24. Remove radiator from lift truck frame. NOTE: Pull radiator shroud away from radiator while
installing fan, fan spacer, and pulley.
25. If necessary, remove the coolant level sensor from
radiator. 6. Install fan, fan spacer, and pulley.
3. Install upper radiator bracket, using capscrews 15. Close the drain plug or install lower hose. Tighten
taken out during removal. hose clamp.
29
Radiator Replacement 700 YRM 1123
WARNING
DO NOT use an alcohol or methanol base an-
tifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
17. Use the same coolant mixture and fill the reservoir
between the ADD and FULL marks.
30
700 YRM 1123 Radiator Replacement
31
Radiator Replacement 700 YRM 1123
See section Frame 100 YRM 1243 for lift truck mod-
els
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
See section Frame 100 YRM 1423 for lift truck mod-
els
• GLC050LX (A967)
• GLP/GDP20-25LX (GLP/GDP050LX) (A974)
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
1. AUXILIARY COOLANT RESERVOIR
2. FULL "HOT" MARK can cause serious injury.
3. FULL "COLD" MARK
4. ADD "COLD" MARK
WARNING
Figure 19. Reservoir for Lift Truck Models The radiator or other parts of the cooling system
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ may be hot or under pressure and can cause seri-
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, ous injury.
090, 100, 110, 120VX) (H813, J813)
22. Start and run engine until thermostat opens. (The
18. Install battery and battery tray. upper hose will be warm.)
19. Connect the positive battery cable. 23. On lift trucks equipped with a GM 2.4L engine,
bleed air from the cooling system by opening the
20. Connect negative battery cable. bleed screw located on the left side behind the
alternator. When the air has been bled from the
21. Install the hood and seat combination. system close the bleed screw. See Figure 20.
See section Frame 100 YRM 1120 for lift truck mod-
els CAUTION
• GC/GLC030VX, GC/GLC035VX, Additives may damage the cooling system. Before
GC/GLC040SVX (C809) using additives, contact your local Yale dealer.
• GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, 24. Check coolant level at the reservoir. Add coolant
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) as necessary to keep level between the ADD and
(C810) FULL marks on the reservoir.
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
32
700 YRM 1123 Radiator Replacement
RADIATOR, INSTALL FOR LIFT TRUCK 14. Uncap oil cooler hoses and connect hoses to oil
cooler adapters. See Figure 9.
MODELS GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809); GLP/GDP16VX, 15. Uncap the upper hose and connect the hose to ra-
GLP/GDP18VX, GLP/GDP20SVX diator. Tighten hose clamp. See Figure 9.
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, 16. Close the drain plug or install lower hose. Tighten
GP/GLP/GDP040SVX) (C810); GLC050LX hose clamp.
(A967) AND GLP/GDP20-25LX
(GLP/GDP050LX) (A974) EQUIPPED WARNING
WITH OIL COOLER DO NOT use an alcohol or methanol base an-
tifreeze. They are flammable and could cause
1. If removed, install the coolant level sensor.
personal injury or damage to the lift truck.
2. Install radiator into truck.
CAUTION
3. Install upper radiator bracket, using capscrews
taken out during removal. Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
4. Place a radiator guard shield between radiator and
fan, so damage to radiator does not occur during 17. Fill cooling system with ethylene glycol boron-free
fan installation antifreeze. Purchase a pre-diluted 50/50 solution;
or mix 50% concentrate with 50% distilled or deion-
5. Place shroud in lift truck. DO NOT install on radia- ized water. The 50/50 mixture will protect cooling
tor. system to 37°C ( 35°F).
NOTE: Pull radiator shroud away from radiator while 18. Use the same coolant mixture and fill the reservoir
installing fan, fan spacer, and pulley. between the ADD and FULL marks. See Figure 21.
33
Radiator Replacement 700 YRM 1123
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri-
ous injury.
CAUTION
Additives may damage the cooling system. Before
using additives, contact your local Yale dealer.
1. RESERVOIR 3. FULL MARK 24. Check coolant level at the reservoir. Add coolant
2. ADD MARK as necessary to keep level between the ADD and
FULL marks on the reservoir.
Figure 21. Reservoir for Lift Truck Models
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX RADIATOR, INSTALL FOR LIFT TRUCK
(C809); GLP/GDP16VX, GLP/GDP18VX, MODELS S6.0FT, S7.0FT (S135FT, S155FT)
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(D024, E024, F024, G024)GLC/GDC60VX,
(C810); GLC050LX (A967) and GLP/GDP20-25LX GLC/GDC60VX, (GC/GLC/GDC135VX,
(GLP/GDP050LX) (A974) GC/GLC/GDC135VX) (C879, D879, E879,
F879)
19. Install battery and battery tray.
1. If necessary, install coolant level sensor.
20. Connect the positive battery cable.
NOTE: Installing the radiator into lift truck frame re-
21. Connect negative battery cable. quires two people.
22. Install the hood and seat combination. 2. Install radiator into lift truck frame.
See section Frame 100 YRM 1120 for lift truck mod- 3. Remove caps from the oil cooler and transmission
els lines and connect lines into oil cooler. See Fig-
• GC/GLC030VX, GC/GLC035VX, ure 10.
GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX, 4. Uncap and connect remote refill hose onto radiator
GLP/GDP20SVX (GP/GLP/GDP030VX, and tighten hose clamp. See Figure 10.
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810) 5. Close drain plug and uncap the upper and lower
radiator hoses and connect hoses onto radiator and
See section Frame 100 YRM 1423 for lift truck mod- tighten hose clamps. See Figure 10.
els
• GLC050LX (A967) 6. Uncap the charge air cooler hoses and connect the
• GLP/GDP20-25LX (GLP/GDP050LX) (A974) hoses to charge air cooler. See Figure 11.
34
700 YRM 1123 Radiator Replacement
WARNING
DO NOT use an alcohol or methanol base an-
tifreeze. They are flammable and could cause
personal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Before
using additives, contact you local Yale dealer.
19. Use the same coolant mixture and fill the reservoir 1. AUXILIARY COOLANT RESERVOIR
between the ADD and FULL marks. See Figure 22. 2. FULL "HOT" MARK
3. FULL "COLD" MARK
4. ADD "COLD" MARK
WARNING
Figure 22. Reservoir for Lift Truck Models
During engine operation, be careful not to touch the
S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024,
fan, pulleys, or drive belts. contact with these parts
F024, G024)GLC/GDC60VX, GLC/GDC60VX,
can cause serious injury.
(GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879,
D879, E879, F879)
35
Radiator Replacement 700 YRM 1123
Figure 23. Cooling System for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024,
G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX, GC/GLC/GDC135VX) (C879, D879, E879, F879)
36
700 YRM 1123 Radiator Replacement
RADIATOR, INSTALL FOR LIFT TRUCK See Figure 15 for lift truck models equipped with
MODELS GLP/GDP60VX, GLP/GDP70VX Kubota 3.8L Diesel engine
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) • GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (B909)
(C878, D878, E878) AND GLP/GDP80VX,
GLP/GDP80VX9, GLP/GDP90VX 5. Install coolant reservoir bracket and coolant reser-
(GLP/GDP170VX, GLP/GDP175VX36, voir assembly onto upper bracket and tighten cap-
screws.
GLP/GDP190VX) (A909, B909)
See Figure 25 for lift truck models
1. If necessary, install coolant level sensor.
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
NOTE: Installing the radiator into lift truck frame re- GDP135VX, GP/GLP/GDP155VX) (C878, D878,
quires two people. E878)
2. Install radiator into lift truck frame. See Figure 13 for lift truck models below equipped
with Cummins QSB 3.3L diesel engine
3. For lift trucks equipped with GM 5.7L LPG engine, • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
use capscrews and install baffles to radiator assem- GDP175VX36, GDP190VX) (A909, B909)
bly. See Figure 14. Use capscrews and attach ra-
diator assembly to cooling baffle. See Figure 14 for lift truck models below equipped
with GM 5.7L LPG engine
4. Install upper radiator bracket and four capscrews. • GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP175VX36, GLP190VX) (A909, B909)
See Figure 25 for lift truck models
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ See Figure 15 for lift truck models equipped with
GDP135VX, GP/GLP/GDP155VX) (C878, D878, Kubota 3.8L Diesel engine
E878) • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (B909)
See Figure 13 for lift truck models below equipped
with Cummins QSB 3.3L diesel engine 6. Uncap and connect auxiliary coolant reservoir hose
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX, and tighten clamp.
GDP175VX36, GDP190VX) (A909, B909)
7. Remove caps from the oil cooler and transmission
See Figure 14 for lift truck models below equipped lines and connect lines into oil cooler.
with GM 5.7L LPG engine
• GLP80VX, GLP80VX9, GLP90VX (GLP170VX, 8. Close drain plug and uncap the lower radiator hose
GLP175VX36, GLP190VX) (A909, B909) and connect hose onto radiator and tighten clamp.
37
Radiator Replacement 700 YRM 1123
9. Uncap and connect upper radiator hose and tighten See Figure 27 for lift truck models below equipped
clamp. with GM 5.7L LPG engine
• GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
10. Lift trucks equipped with Cummins QSB 3.3L or GLP175VX36, GLP190VX) (A909, B909)
Kubota 3.8L diesel engine, uncap the charge air
cooler hoses and connect the hoses to the charge See Figure 28 for lift truck models equipped with
air cooler. See Figure 13 or Figure 15. Kubota 3.8L Diesel engine
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
11. Install fan. See Fan Installation procedures. GDP175VX36, GDP190VX) (B909)
12. Align shroud to radiator and install capscrews, 17. Install hood assembly. For hood install procedures,
washers and clip nuts. see section
See Figure 25 for lift truck models Frame 100 YRM 1321 for lift truck models
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ • GLP/GDP80VX, GLP/GDP80VX9,
GDP135VX, GP/GLP/GDP155VX) (C878, D878, GLP/GDP90VX (GLP/GDP170VX,
E878) GLP/GDP175VX36,GLP/GDP190VX) (A909)
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
See Figure 13 for lift truck models below equipped
GDP135VX, GP/GLP/GDP155VX) (C879, D879)
with Cummins QSB 3.3L diesel engine
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX, Frame 100 YRM 1581 for lift truck models
GDP175VX36, GDP190VX) (A909, B909) • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878)
See Figure 14 for lift truck models below equipped
• GLP/GDP80VX, GLP/GDP80VX9,
with GM 5.7L LPG engine
GLP/GDP90VX (GLP/GDP170VX,
• GLP80VX, GLP80VX9, GLP90VX (GLP170VX,
GLP/GDP175VX36, GLP/GDP190VX) (B909)
GLP175VX36, GLP190VX) (A909, B909)
18. Lift truck equipped GM 4.3L (Gas/LPG) engine,
See Figure 15 for lift truck models equipped with
open hood assembly and connect intake hose to
Kubota 3.8L Diesel engine
hood support and tighten clamp. See Figure 25.
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
GDP175VX36, GDP190VX) (B909) 19. Lift trucks equipped with Kubota 3.8L, Cummins
4.5L, or QSB 3.3L diesel engine, open hood assem-
13. If necessary, connect electrical connector onto the
bly and connect hose to hood support and tighten
coolant level sensor.
clamp.
14. Lift truck equipped GM 4.3L (Gas/LPG) engine, in-
See Figure 25 for lift truck models
stall air intake hose to air filter and tighten clamp.
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
15. Lift trucks equipped with Cummins 4.5L or QSB GDP135VX, GP/GLP/GDP155VX) (C878, D878,
3.3L diesel engine, install silencer and connect E878)
hose from air filter side and tighten clamp. See
See Figure 26 for lift truck models below equipped
Figure 25.
with Cummins QSB 3.3L diesel engine
16. Lift trucks equipped with Cummins QSB 3.3L, Kub- • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
ota 3.8L diesel engine or GM 5.7L LPG engine, con- GDP175VX36, GDP190VX) (A909, B909)
nect dirty air hose to hood support and install and
See Figure 28 for lift truck models equipped with
tighten clamp.
Kubota 3.8L Diesel engine
See Figure 26 for lift truck models below equipped • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
with Cummins QSB 3.3L diesel engine GDP175VX36, GDP190VX) (B909)
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
20. Connect positive battery cable.
GDP175VX36, GDP190VX) (A909, B909)
21. Connect negative battery cable.
38
700 YRM 1123 Radiator Replacement
24. Use the same coolant mixture and fill the auxil-
iary coolant reservoir between the ADD and FULL
marks. See Figure 24.
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. contact with these parts
can cause serious injury.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and cause serious 1. AUXILIARY COOLANT RESERVOIR
injury. 2. FULL "HOT" MARK
3. FULL "COLD" MARK
25. Start and run the engine until thermostat opens 4. ADD "COLD" MARK
(The upper radiator hose will be warm).
Figure 24. Reservoir for Lift Truck Models GLP/
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
CAUTION GP/GLP/GDP155VX) (C878, D878, E878) and
Additives may damage the cooling system. Before GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
using additives, contact you local Yale dealer. (GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909)
39
Radiator Replacement 700 YRM 1123
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 1 of 3)
40
700 YRM 1123 Radiator Replacement
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 2 of 3)
41
Radiator Replacement 700 YRM 1123
Figure 25. Cooling System for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878) (Sheet 3 of 3)
42
700 YRM 1123 Radiator Replacement
43
Radiator Replacement 700 YRM 1123
Figure 26. Cooling System Cummins QSB 3.3L Diesel Engine for Lift Truck Model GDP80VX, GDP80VX9,
GDP90VX (GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
44
700 YRM 1123 Radiator Replacement
Figure 27. Cooling System GM 5.7L LPG Engine for Lift Truck Model GLP80VX, GLP80VX9, GLP90VX
(GLP170VX, GLP175VX36, GLP190VX) (A909, B909)
45
Radiator Replacement 700 YRM 1123
Figure 28. Cooling System Kubota 3.8L Diesel Engine for Lift Truck Model GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (B909)
46
700 YRM 1123 Fan Assembly Replacement
2. If equipped, turn the LPG tank valve to the OFF 5. Release the seat latch and move the seat forward.
position. 6. Release hood latch and raise hood to open posi-
3. If equipped, release the LPG tank bracket and tion.
swing tank away from the lift truck.
47
Fan Assembly Replacement 700 YRM 1123
NOTE: Perform Step 7 for lift truck models See Figure 32 for lift truck models below equipped
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ with GM 4.3L engine
GDP135VX, GP/GLP/GDP155VX) (C878, D878, • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
E878) 100, 120VX; GC/GLC080, 100VXBCS;
• GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX GC/GLC120SVX; GC/GLC120VXPRS) (E818,
(GLP/GDP170VX, GLP/GDP175VX36, GLP/ F818)
GDP190VX) (A909, B909) • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
7. Release hood cover latch on hood cover and swing GDP080, 090, 100, 110, 120VX) (F813, G813,
hood cover up. H813, J813)
See Figure 29 for lift truck models below equipped See Figure 35 for lift truck models below equipped
with GM 2.4L, Yanmar 2.6L, Yanmar 3.0L or Yanmar with GM 4.3L, Cummins 4.5L, or Kubota engines
3.3L engine • GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
• GLC20-35VX (GC/GLC040-070VX, GDP135VX, GP/GLP/GDP155VX) (C878, E878)
GC/GLC055SVX) (A910) See Figure 36 for lift truck models below equipped
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) with Cummins QSB 3.3L diesel engines
(B875) • GDC60VX, GDC70VX (GDC135VX,
• GLP/GDP16VX, GLP/GDP18VX, GDC155VX) (D879)
GLP/GDP20SVX (GP/GLP/GDP030VX, • GDP60VX, GDP70VX (GDP135VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) GDP155VX) (D878)
(C810) • GDP40VX5/VX6; GDP45SVX5, GDP45VX6,
See Figure 30 for lift truck models below equipped GDP50-55VX (GDP080, 090, 100, 110, 120VX)
with Yanmar 2.6L engine. (G813)
• GDP20-25LX (GDP050LX) (A974) See Figure 37 for lift truck models below equipped
See Figure 31 for lift truck models below equipped with Cummins QSB 3.3L diesel engines
with Mazda FE and F2 engines • GDP80VX, GDP80VX9, GDP90VX (GDP170VX,
• GLC20-35VX (GC/GLC040-070VX, GDP175VX36, GDP190VX) (A909, B909)
GC/GLC055SVX) (A910) See Figure 38 for lift truck models below equipped
• GLC050LX (A967) with GM 5.7L LPG engine
• GLP20-25LX (GLP050LX) (A974) • GLP/GDP80VX, GLP/GDP80VX9,
• GLP20-35VX (GP/GLP040-070VX) (B875) GLP/GDP90VX (GLP/GDP170VX,
• GC/GLC030VX, GC/GLC035VX, GLP/GDP175VX36, GLP/GDP190VX) (A909,
GC/GLC040SVX (C809) B909)
• GLP16VX, GLP18VX, GLP20SVX (GP/
GLP030VX, GP/GLP035VX, GP/GLP040SVX)
(C810)
48
700 YRM 1123 Fan Assembly Replacement
See Figure 39 for lift truck models below equipped See Figure 40 for lift truck models below equipped
with Kubota 3.8L diesel engine with Kubota 3.8L diesel engine
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ GLP/GDP90VX (GLP/GDP170VX,
GDP080, 090, 100, 110, 120VX) (H813, J813) GLP/GDP175VX36, GLP/GDP190VX) (B909)
1. FAN 5. SCREW
2. SPACER 6. RADIATOR SHROUD
3. WASHER 7. RADIATOR
4. CAPSCREW
Figure 29. Fan Removal for GM 2.4L, Yanmar 2.6L, Yanmar 3.0L and Yanmar 3.3L Engines, Lift Truck Models
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), and GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810)
49
Fan Assembly Replacement 700 YRM 1123
1. SPACER 5. SHROUD
2. FAN 6. SCREW
3. WASHER 7. RADIATOR
4. CAPSCREW
Figure 30. Fan Removal for Yanmar 2.6L Engine, Lift Truck Models GDP20-25LX (GDP050LX) (A974)
50
700 YRM 1123 Fan Assembly Replacement
Figure 31. Fan Removal for Mazda FE and F2 Engines, Lift Truck Models GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910), GLC050LX (A967), GLP20-25LX (GLP050LX) (A974), GLP20-35VX
(GP/GLP040-070VX) (B875), GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809), and GLP16VX,
GLP18VX, GLP20SVX (GP/GLP030VX, GP/GLP035VX, GP/GLP040SVX) (C810)
51
Fan Assembly Replacement 700 YRM 1123
1. FAN 5. SCREW
2. SPACER 6. RADIATOR SHROUD
3. WASHER 7. RADIATOR
4. CAPSCREW
Figure 32. Fan Removal for GM 4.3L Engine, Lift Truck Models GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) and
GLP40VX5/VX6; GLP45SVX5, GLP45VX6; GLP50-55VX (GP/GLP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
52
700 YRM 1123 Fan Assembly Replacement
1. SPACER 6. SCREW
2. FAN 7. LOCKWASHER
3. WASHER 8. CLIP NUT
4. CAPSCREW 9. RADIATOR
5. RADIATOR SHROUD
Figure 33. Fan Removal for Cummins 4.5L Engine, Lift truck Models GDP40VX5/VX6;GDP45SVX5,
GDP45VX6; GDP50-55VX (GDP080, 090, 100, 110, 120VX) (F813)
53
Fan Assembly Replacement 700 YRM 1123
Figure 34. Fan Removal for GM 4.3L, Cummins 4.5L and Kubota 3.8L Engines, Lift truck Models S6.0FT,
S7.0FT (S135FT, S155FT) (D024, E024, F024, G024)GLC/GDC60VX, GLC/GDC60VX, (GC/GLC/GDC135VX,
GC/GLC/GDC135VX) (C879, D879, E879, F879)
54
700 YRM 1123 Fan Assembly Replacement
Figure 35. Fan Removal for GM 4.3L, Cummins 4.5L, and Kubota Engines, Lift Truck Models GLP/GDP60VX,
GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)
55
Fan Assembly Replacement 700 YRM 1123
1. SPACER 5. WASHER
2. FAN 6. CAPSCREW
3. SCREW 7. SHROUD
4. WASHER 8. RADIATOR
Figure 36. Fan Removal for Cummins QSB 3.3L Engine, Lift Truck Models GDP40VX5/VX6; GDP45SVX5,
GDP45VX6, GDP50-55VX (GDP080, 090, 100, 110, 120VX) (G813), GDC60VX, GDC70VX (GDC135VX,
GDC155VX) (D879), and GDP60VX, GDP70VX (GDP135VX, GDP155VX) (D878)
56
700 YRM 1123 Fan Assembly Replacement
Figure 37. Fan Removal for Cummins QSB 3.3L Engine, Lift Truck Models GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
57
Fan Assembly Replacement 700 YRM 1123
Figure 38. Fan Removal for GM 5.7L LPG Engine, Lift Truck Models GDP80VX, GDP80VX9, GDP90VX
(GDP170VX, GDP175VX36, GDP190VX) (A909, B909)
58
700 YRM 1123 Fan Assembly Replacement
1. FAN 5. SCREW
2. FAN SPACER 6. SHROUD
3. WASHER 7. RADIATOR
4. CAPSCREW
Figure 39. Fan Removal for Kubota 3.8L Diesel Engine for Lift Truck Models GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813)
59
Fan Assembly Replacement 700 YRM 1123
Figure 40. Fan Removal for Kubota 3.8L Diesel Engine, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
10. Remove capscrews, washers, and spacer from the See Figure 30 for lift truck models below equipped
fan pulley. with Yanmar 2.6L engine
• GDP20-25LX (GDP050LX) (A974)
See Figure 29 for lift truck models below equipped
with GM 2.4L, Yanmar 2.6L, Yanmar 3.0L or Yanmar See Figure 32 for lift truck models below equipped
3.3L engine with GM 4.3L engine
• GLC20-35VX (GC/GLC040-070VX, • GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
GC/GLC055SVX) (A910) 100, 120VX; GC/GLC080, 100VXBCS;
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) GC/GLC120SVX; GC/GLC120VXPRS) (E818,
(B875) F818)
• GLP/GDP16VX, GLP/GDP18VX, • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP20SVX (GP/GLP/GDP030VX, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) GDP080, 090, 100, 110, 120VX) (F813, G813,
(C810) H813, J813)
60
700 YRM 1123 Fan Assembly Replacement
See Figure 33 for lift truck models below equipped NOTE: Perform Step 12 for lift truck models
with Cummins 4.5L engine • GC/GLC030-035VX, GC/GLC040SVX (C809)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/ (B875)
GDP080, 090, 100, 110, 120VX) (F813) • GLP20-25LX (GLP050LX) (A974)
.
See Figure 34. for lift truck models below equipped
with GM 4.3L, Cummins 4.5L, or Kubota 3.8L en- 12. For lift trucks equipped with Mazda FE and F2
gines engines, remove capscrews, washers, and spacer
• S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, from the fan pulley.
F024, G024)GLC/GDC60VX, GLC/GDC60VX,
(GC/GLC/GDC135VX, GC/GLC/GDC135VX) See Figure 31 for lift truck models below equipped
(C879, D879, E879, F879) with Mazda FE and F2 engines
• GLC20-35VX (GC/GLC040-070VX,
See Figure 35 for lift truck models below equipped GC/GLC055SVX) (A910)
with GM 4.3L, Cummins 4.5L, Kubota engines • GLC050LX (A967)
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ • GLP20-25LX (GLP050LX) (A974)
GDP135VX, GP/GLP/GDP155VX) (C878, D878, • GLP20-35VX (GP/GLP040-070VX) (B875)
E878) • GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809)
See Figure 39 for lift truck models below equipped • GLP16VX, GLP18VX, GLP20SVX (GP/
with Kubota 3.8L diesel engine GLP030VX, GP/GLP035VX, GP/GLP040SVX)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, (C810)
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813) NOTE: Perform Step 13 for lift truck models
• GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
NOTE: Perform Step 11 for lift truck model GDP80VX, GDP030-035VX, GP/GLP/GDP040SVX) (C810)
GDP80VX9, GDP90VX (GDP170VX, GDP175VX36, • GLC20-35VX (GC/GLC040-070VX,
GDP190VX) (A909) and GLP/GDP80VX, GLP/ GC/GLC055SVX) (A910)
GDP80VX9, GLP/GDP90VX (B909). • GLC050LX (A967)
11. For lift trucks equipped with Cummins QSB 3.3L 13. For lift trucks equipped with Mazda FE or F2 en-
diesel engines, GM 5.7L LPG engines, or Kubota gines, remove the capscrews and washers retain-
3.8L diesel engines, remove capscrews, washers, ing the fan.
and spacers from fan.
See Figure 31 for lift truck models below equipped
See Figure 37 for lift truck models below equipped with Mazda FE and F2 engines
with Cummins QSB 3.3L diesel engines • GLC20-35VX (GC/GLC040-070VX,
• GDP80VX, GDP80VX9, GDP90VX (GDP170VX, GC/GLC055SVX) (A910)
GDP175VX36, GDP190VX) (A909, B909) • GLC050LX (A967)
• GLP20-25LX (GLP050LX) (A974)
See Figure 38 for lift truck models below equipped
• GLP20-35VX (GP/GLP040-070VX) (B875)
with GM 5.7L LPG engine
• GC/GLC030VX, GC/GLC035VX,
• GLP/GDP80VX, GLP/GDP80VX9,
GC/GLC040SVX (C809)
GLP/GDP90VX (GLP/GDP170VX,
• GLP16VX, GLP18VX, GLP20SVX (GP/
GLP/GDP175VX36, GLP/GDP190VX) (A909,
GLP030VX, GP/GLP035VX, GP/GLP040SVX)
B909)
(C810)
See Figure 40 for lift truck models below equipped
14. Remove the fan.
with Kubota 3.8L diesel engine
• GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) (B909)
61
Fan Assembly Replacement 700 YRM 1123
62
700 YRM 1123 Fan Assembly Replacement
NOTE: Perform Step 4 for lift truck models See Figure 34 for lift truck models below equipped
• GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX with GM 4.3L, Cummins 4.5L, or Kubota 3.8L en-
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, gines
GP/GLP/GDP040SVX) (C810) • S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024,
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) F024, G024)GLC/GDC60VX, GLC/GDC60VX,
(B875) (GC/GLC/GDC135VX, GC/GLC/GDC135VX)
• GLP20-25LX (GLP050LX) (A974) (C879, D879, E879, F879)
4. Install the spacer, washers, and capscrews to the See Figure 35 for lift truck models below equipped
fan. Tighten the capscrews to 27 N•m (20 lbf ft). with GM 4.3L, Cummins 4.5L, or Kubota engines
• GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
See Figure 31 for lift truck models below equipped GDP135VX, GP/GLP/GDP155VX) (C878, D878,
with Mazda FE and F2 engines E878)
• GLP16VX, GLP18VX, GLP20SVX (GP/
GLP030VX, GP/GLP035VX, GP/GLP040SVX) 7. Lean the radiator shroud back toward the radiator.
(C810) Install the screws and washers and install the radi-
• GLP20-35VX (GP/GLP040-070VX) (B875) ator shroud cover.
• GLP20-25LX (GLP050LX) (A974)
See Figure 29 for lift truck models below equipped
NOTE: Perform Step 5 for lift truck models with GM 2.4L, Yanmar 2.6L, Yanmar 3.0L or Yanmar
• GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX 3.3L engine
(C809) • GLC20-35VX (GC/GLC040-070VX,
• GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
GC/GLC055SVX) (A910) • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
• GLC050LX (A967) (B875)
• GLP/GDP16VX, GLP/GDP18VX,
5. Place the fan in position of the pulley and install GLP/GDP20SVX (GP/GLP/GDP030VX,
capscrews and washers. Tighten the capscrews to GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
27 N•m (20 lbf ft). (C810)
See Figure 31 for lift truck models below equipped See Figure 30 for lift truck models below equipped
with Mazda FE or F2 engines with Yanmar 2.6L engine
• GC/GLC030VX, GC/GLC035VX, • GDP20-25LX (GDP050LX) (A974)
GC/GLC040SVX (C809)
• GLC20-35VX (GC/GLC040-070VX, See Figure 31 for lift truck models below equipped
GC/GLC055SVX) (A910) with Mazda FE or F2 engines
• GLC050LX (A967) • GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
6. Install the spacer, washers, and capscrews to the • GLC050LX (A967)
fan. Tighten the capscrews to 27 N•m (20 lbf ft). • GLP20-25LX (GLP050LX) (A974)
• GLP20-35VX (GP/GLP040-070VX) (B875)
See Figure 32 for lift truck models below equipped
• GC/GLC030VX, GC/GLC035VX,
with GM 4.3L engine
GC/GLC040SVX (C809)
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
• GLP16VX, GLP18VX, GLP20SVX (GP/
100, 120VX; GC/GLC080, 100VXBCS;
GLP030VX, GP/GLP035VX, GP/GLP040SVX)
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
(C810)
F818)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
63
Thank you very much
for your reading.
Please Click Here
Then Get More
Information.