TECH MANUAL

TECH-5.12 10K ES TRIPLE COMBI

M60ES54-P549YB

5.12”, 10,000 PSI WORKING PRESSURE,

ES SERIES, 3,000 PSI HYDRAULICS,
TRIPLE COMBI BOP

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 3770 Pollok Dr.
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77303
Reproduction, in whole or in part, or use of this design or Phone 936-777-6100
distribution of this information to others is not permitted without the
MAIN TAG NUMBER DISCIPLINE
express written consent of NOV. This document is to be returned to Fax 936-756-8102
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number M60ES54-P549YB-MAN-001 02

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 2 of 21
REVISION HISTORY

02 26/Aug/2015 Revision CP MD KM
01 10/Dec/2013 Initial Release CP MD MW
Rev Date Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Rev Description of Change

01 Initial Release
02 Add Standard Temp to Ram BOMs; Apply Shear/Seal Ram Blade PSB to Size Chart

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 3 of 21

TABLE OF CONTENTS

1.0 INTRODUCTION

2.0 CERTIFICATION

3.0 SPECIFICATION

4.0 OPERATION

5.0 TESTING

6.0 ROUTINE MAINTENANCE

7.0 M60ES54-P549YB
5.12” 10K ES54 TRIPLE BOP
Reference Drawing M60ES54-P549YB-ART-001

8.0 M60ES56-ACT15XB
5.12” 10K ES54 SHEAR/SEAL ACTUATOR 8.5” PISTON
Reference Drawing M60ES56-ACT15XB-ASM-001

9.0 M60ES56-ACT7B
5.12” 10K ES54 PIPE AND SLIP ACTUATOR 7” PISTON
Reference Drawing M60ES56-ACT7B-ASM-001

10.0 M60EQ15-0001XB
5.12” 15K EQUALIZING VALVE ASSEMBLY
Reference Drawing EQ15-0001

11.0 ES5R-*S**A*
5.12” ES SHEAR/SEAL RAM
Reference Drawing ES5R-LS-ART-001

12.0 M60ES5R-*P**A*X
5.12” ES PIPE RAM FOR COMBI
Reference Drawing M60ES5R-LP-ART-001

13.0 ES5R-0G**A*X
5.12” ES SLIP RAM FOR COMBI
Reference Drawing ES5R-0G-ART-001

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 4 of 21
M60ES54-P549YB
5.12" 10K ES54 TRIPLE COMBI BOP
Reference Drawing M60ES54-P549YB-ART-001

1.0 INTRODUCTION

The 5.12" 10K ES Triple Combi BOP is designed for coiled tubing and snubbing operations. The ES is
the lightest in the industry, yet retains all the field-proven designs you have come to expect from Texas
Oil Tools.

The compact size allows easier handling along with easier maintenance. All actuators feature power
hydraulic ram change, low bonnet bolt torque requirement, and a pressure balance piston for shear
operations (no booster required).

Internally ported hydraulics (no external plumbing) eliminates the making and breaking of oil seals
when changing or servicing rams; thus removing the possibility of environmental pollution.

2.0 FEATURES

 Light and Compact

 Pressure Balance Piston
 Low Bonnet Bolt Torque
 Internal Equalizing Valves
 Well Pressure Isolated Seals
 Hydraulic Ram Change
 Internal Porting
 Independent Bonnet Testing
 No Welds - Solid Body
 Ram Position Indicator
 Manual Locks
 Rams - Blind, Pipe, Slip, Shear, Shear Seal, Pipe Slip

3.0 CERTIFICATION - Testing - All BOPs are hydrostatic and function tested per API 6A.

H2S Service - Materials in contact with pressured well fluids conform to NACE Specification MR-01-75
for H2S Service.

Arctic Service - In addition to the NACE Specifications above meets the API 6A with Charpy Impacts
at -50F.

North Sea Service - In addition to the NACE Specifications and API requirements additional Charpy
Impact and NDE are carried out. A Design Review and Certificate of Compliance by DNV, Lloyds, or
Bureau Veritas are furnished with the Data Book.

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 5 of 21

4.0 SPECIFICATION

Maximum Working Pressure ............................................................................................. 10,000 psi

Hydraulic Working Pressure ......................................................................1,500 psi (3000 psi Max.)
Service ........................................................................................................... H2S, NACE MR-01-75
Approx. Weight
Triple .............................................................................................................................. 7,000 lbs

Hydraulic Volumes
Shear / Seal Swept Volume (M60ES56-ACT15XB)
Open (per set) ............................................................................................................. 697in3
Close (per set) .............................................................................................................. 697in3

Pipe / Slip Swept Volume (M60ES56-ACT7B)

Open (per set) ............................................................................................................. 492in3
Close (per set) .............................................................................................................. 492in3

Hydraulics/Wellbore Ratio

Shear / Seal Actuator (ES56-ACT15XB) ......................................... (Nearly Balanced) 277.7:1

Pipe / Slip Actuator (ES56-ACT7B) .................................................................................. 18.55:1

Tightening Torques

Bonnet Bolts ................................................................................................................. 500 ft. lbs.

End Flanges ................................................................................................................. 680 ft. lbs.
Side Outlet ................................................................................................................... 200 ft. lbs.

Reference Drawing M60ES54-ACT15XB and M60ES54-ACT7B for list of Actuator Tightning

Torques.

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 6 of 21

5.0 OPERATION
Ram Open and Close - Before opening the rams be sure the lock screws are backed fully out (turn
counter clockwise). If lock screws do not turn out easily after a closed and locked wellbore pressure
test apply 1,500 to 2,200 psi hydraulic pressure to the "CLOSE" hydraulic port to relieve the load from
the end of the tail rod.
To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN". Close the
rams by applying 1,500 to 2,200 psi hydraulic pressure to the body port marked "CLOSE".

Bonnet Open and Close - Remove the bonnet bolts (15).

To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked "CLOSE"
(ram close). To close the bonnets apply 1,500 psi operating pressure to the body port marked
"OPEN" (ram open). After closing the bonnets maintain the 1,500 psi hydraulic pressure to keep the
bonnet pulled tightly against the body as the bonnet bolts are reinstalled.

Ram Change - Vent all hydraulic pressure to zero.

Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic pressure
until the bonnets have fully retracted and the rams have fully extended making them accessible. Vent
all hydraulic pressure to zero to prevent personal injury in the event that the bonnet is closed
prematurely during the ram change procedure.

Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram change rods.

Front and rear seals may be replaced without fully removing the rams. Lift the ram up until it clears
the ram guide rod and rotate slightly to gain access to the front seal.

6.0 TESTING

Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in
both the ram open and ram close positions. A minimum hold time of 15 minutes is required without
leakage.
Check the manual lock system when in the ram closed position.
Function Tests Shear Seal Ram and Blind Seal Tests - The shear seal rams and the blind rams
seal should be closed using 1,500 psi hydraulic pressure and pressure tested separately to 15,000
psi from below. The test medium should be water with a rust inhibitor.
Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a
suitable diameter test bar, using 1,500 psi hydraulic pressure. The pipe rams should then be closed
using 1,500 psi hydraulic pressure and pressure tested to 15,000 psi from below. A minimum hold
time of 15 minutes is required without leakage. The test medium should be water with a rust inhibitor.

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 7 of 21

7.0 M60ES54-P549YB
5.12” 10K ES54 TRIPLE BOP
Reference Drawing M60ES54-P549YB-ART-001

M60ES54-P549YB-ART-001

M60ES54-P549YB
5.12” 10K ES54 TRIPLE BOP
Reference Drawing M60ES54-P549YB-ART-001

Item Part Number Qty. Description

1 M602009-0500B 1 5.12” 10K BX169 TRIPLE COMBI BOP BODY
2 M60ES56-ACT15XB 2 SHEAR/SEAL ACTUATOR W/ 8.5” PISTON
3 M60ES56-ACT7B 4 PIPE OR SLIP ACTUATOR W/ 7” PISTON
4 M60EQ15-0001XB 3 15K EQUALIZING VALVE ASSEMBLY
5 ES56-SCG2 1 CONNECTOR GUARD DUAL
6 ES54-SCG2 1 CONNECTOR GUARD SINGLE
7 7934-9094R 1 PLUG ASSEMBLY .562
8 P601004733B 12 STUD TAP END 1.125-8UN X 6.00
9 P601004747B 16 STUD TAP END .750-10UN X 4.00
10 7949-1876B 12 STUD 1.125-8UN X 9.50
11 7937-0818B 36 NUT 1.125-8UN HVY
12 7937-0512B 16 NUT .750-10UNC HVY
13 7933-4169 2 GASKET RING BX-169
14 2000-FP54 1 FLANGE PROTECTOR

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 8 of 21

8.0 M60ES56-ACT15XB
5.12” 10K ES54 SHEAR/SEAL ACTUATOR 8.5” PISTON
Reference Drawing M60ES56-ACT15XB -ASM-001

SHEAR SEAL ACTUATOR - Reference Drawing M60ES56-ACT13XL-DAD-001

Disassembly - Open the bonnets. See bonnet open and close, section 5 ; vent all hydraulic
pressure to zero. Remove the rams and remove set screw (20), rod head (14) and guide (13).
Remove the bonnet seal (1-10). Remove socket head cap screws (19). Remove slidelock cap (10).
Remove socket head cap screw (26) and remove slide (23) from slidelock cap (10). Remove
retainer (1-17) from lock screw (27) and remove lock screw (27) from slide (23). Remove
buttonhead screw (24) and remove leaf spring (25) from slide (23). Remove pressure balance
chamber (9). Remove retainer (1-15), and seals (1-7). Remove bushing (22) and seals (1-11) and
(1-9).
Remove socket head cap screws (16) and (17). Remove end cap (4). Remove O-rings (1-4) and
(1-2). Remove retainer ring (1-12), seal (1-11), and retainer (1-16). Remove change cylinders (8)
and main cylinder (5) from bonnet (3). Remove piston (12) and T-seal (1-5) from bonnet (3).
NOTE: Do not remove piston from rod.
Support weight of bonnet (3) and remove ram change rod (6) and (7) from body with Allen wrench.
NOTE: Do not scratch surfaces of ram change rods. Note specific location of change rods as they
have differing thread sizes. Remove O-rings (1-1) from body.
Remove T-seals (1-6) from ram change rods (6) and (7). Remove O-rings (1-2) and (1-4). Remove
both retainer rings (1-8), seals (1-7) and retainers (2) from bonnet (3). Clean and inspect all parts
for wear before reassembly.

M60ES56-ACT15XB
5.12” 10K ES54 SHEAR/SEAL ACTUATOR 8.5” PISTON
Reference Drawing M60ES56-ACT15XB -ASM-001

Item Part Number Qty. Description

1 M60ES56-SK15* 1 SEALS KIT

2 7830-0239 2 BUSHING 2.130 OD X 1.628 ID
3 2002-3780B 1 BONNET ASSEMBLY
4 2002-3781B 1 END CAP
5 M601009441B 1 CYLINDER
6 2002-3788B 1 CHANGE ROD CLOSE
7 2002-3789B 1 CHANGE ROD OPEN
8 2002-3787B 2 CHANGE CYLINDER
9 2002-3782B 1 PRESSURE BALANCE CHAMBER
10 2002-3783B 1 CAP, SLIDE LOCK
11 M601009489B 1 PISTON ROD
12 M601009442B 1 PISTON
13 2002-3752B 1 RAM GUIDE
14 M601009974B 1 ROD HEAD
15 2002-3755B 4 BONNET BOLTS 2.500-8UNC

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 9 of 21

Item Part Number Qty. Description

16 2002-3790B 4 SHCS 7/8-9UNC X 15.40

17 2002-3791B 6 SHCS 1 1/8-8UNC X 15.40
18 2002-3792 1 GUIDE STUD
19 7935-1428G 8 SHCS 7/8-9UNC X 7.00
20 7941-0392 1 SSCR SKT #10 32UNC X .250
21 7934-0202 4 PLUG SKT #2 .313 24UNF-2B
22 7830-0241 1 BUSHING 2.745 OD X 2.255 ID X .7
23 9905-2933B 1 SLIDE
24 7943-0402 1 BHCS .250 20UNC X .500
25 9905-2935 1 LEAF SPRING
26 9905-2938 1 SHCS SLIDE LOCK
27 9905-2934B 1 LOCK SCREW

M60ES56-ACT15XB
SEAL KIT F/ 5.12” 10K ES54 SHEAR/SEAL ACTUATOR 8.5” PISTON
Reference Drawing M60ES56-ACT15XB -ASM-001

North Sea & H2S Arctic -50F & H2S

Item No M60ES56-SK015 M60ES56-SK015B Qty. Description
Part No. Part No.
1-1 7813-3223 7813-A223 2 O-RING 90 NITRILE
1-2 7813-3229 7813-A229 4 O-RING 90 NITRILE
1-3 7813-3227 7813-A227 1 O-RING 90 NITRILE
1-4 7813-3369 7813-A369 2 O-RING 90 NITRILE
1-5 7951-1445 7951-A445 1 T-SEAL 70 NITRILE
1-6 7951-1326 7951-A326 2 T-SEAL 1.62 ID X 2.00 OD
1-7 7821-1622 7821-1622B 7 SEAL POLYMYTE DEEP B 1.625 ID
1-8 7826-2127 7826-2127 4 RETAINER RING, INTERNAL
STAINLESS
1-9 7978-2250 7978-2250B 1 PIP SEAL POLYMYTE 2.250 ID X 2
1-10 9900-6211 9900-6211 1 GASKET DUR-O-SEAL #62
1-11 7821-2252 7821-2252B 2 SEAL POLYMYTE DEEP B
1-12 7826-2757X 7826-2757X 1 RETAINER RING, INTERNAL WHM-275
1-13 7813-4258 7813-A258 4 O-RING
1-14 2005-0099 2005-0099 1 LOCKTITE 242 BLUE
1-15 9905-2935 9905-2935 1 LEAF SPRING
1-16 9905-2938 9905-2938 1 SHCS
1-17 9905-2934B 9905-2934B 1 RETAINER RING LOCK SCREW

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 10 of 21

M60ES56-ACT15XB-ASM-001

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 11 of 21
9.0 M60ES56-ACT7B
5.12” 10K ES54 PIPE/SLIP ACTUATOR 7” PISTON
Reference Drawing M60ES56-ACT7B -ASM-001

Disassembly - Open the bonnets. See bonnet open and close, section 4.0; vent all hydraulic
pressure to zero. Remove the rams and remove set screw (22), rod head (14) and guide (13).
Remove the bonnet seal (1-11) and (1-12). Remove nut (27) and handwheel (26) from the lock
screw (24). Remove socket head cap screws (17) and (18).

Remove end cap (5). Use caution not to drop indicator rod (15). Remove O-rings (1-2) and (1-4).
Remove retainer ring (1-9),seal (1-8), and retainer (3). Remove socket head cap screws (20).
Remove lockscrew cap (25). Remove and inspect lock screw (24). Remove change cylinders (9)
and main cylinder (6) from bonnet (4). Remove seal retainer (21) and seal (1-7). Remove piston
(12) and T-seal (1-5) from bonnet (4). NOTE: Do not remove piston from rod.
Support weight of bonnet (4) and remove ram change rod (7) and (8) from body with Allen wrench.
NOTE: Do not scratch surfaces of ram change rods. Note specific location of change rods as they
have differing thread sizes. Remove O-rings (1-1) from body.
Remove T-seals (1-6) from ram change rods (7) and (8). Remove O-rings (1-2) and (1-4). Remove
retainer ring (1-9), seals (1-8) and retainers (3) from bonnet (4). Remove bushings (2) and seals
(1-8) from bonnet (4). Remove O-rings (1-1) from body. Clean and inspect all parts for wear before
reassembly.
Assembly - Typical reverse order of disassembly - pay careful attention to ram change rod surface
- do not scratch.
M60ES56-ACT7B
PIPE/SLIP ACTUATOR
Reference drawing M60ES56-ACT7B-ASM-001
ITEM -25°F H2S & NORTH SEA QTY DESCRIPTION
1 ES56-SK07* 1 SEAL KIT
2 7830-0239 2 BUSHING
3 7830-0240 3 RETAINER
4 2003-0315B 1 BONNET
5 2003-0318B 1 END CAP
6 2003-0316B 1 CYLINDER
7 2002-3745B 1 CHANGE ROD CLOSE
8 2002-3746B 1 CHANGE ROD OPEN
9 2002-3797B 2 CHANGE CYLINDER
1
2002-3733B
0 1 PISTON ROD
11 2003-0317B 1 PISTON
12 2002-3752B 1 RAM GUIDE
13 2002-3753B 1 ROD HEAD
14 2002-3754B 1 INDICATOR ROD
15 2002-3755B 4 BONNET BOLT
16 2002-3756B 4 SHCS
17 2002-3757B 6 SHCS
18 2002-3770 1 GUIDE STUD
19 7935-1409G 8 SHCS

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 12 of 21
20 8007-3038 1 RETAINER
21 7941-0301 1 SSCR
22 7934-0202 4 PLUG
23 2002-3772B 1 LOCK SCREW
24 2002-3769B 1 CAP LOCKSCREW
25 9905-2851 1 HANDWHEEL
26 7938-0510 1 NUT HEX

ES56-SK07*
SEAL KIT F/ PIPE/SLIP ACTUATOR
Reference drawing M60ES56-ACT7B-ASM-001

*SERVICE SPECIFIC PART NUMBER

ITEM ES56-SK07 ES56-SK07B QTY DESCRIPTION
-25°F H2S & NORTH SEA -50°F ARCTIC
1-1 7813-3223 7813-A223 2 O-RING
1-2 7813-3229 7813-A229 4 O-RING
1-3 7813-3227 7813-A227 1 O-RING
1-4 7813-3363 7813-A363 2 O-RING
1-5 7951-3439 7951-A439 1 T-SEAL
1-6 7951-1326 7951-A326 2 T-SEAL
1-7 7820-0251 7820-0251B 1 SEAL POLYPAK DEEP B
1-8 7821-1622 7821-1622B 6 SEAL POLYPAK DEEP B
1-9 7826-2127 7826-2127 5 RETAINER RING INTERNAL
1-10 9900-6211 9900-6211 1 GASKET
1-11 7813-4258 7813-A258 2 O-RING
1-12 2005-0099 2005-0099 1 LOCKTITE

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 13 of 21

M60ES56-ACT7B-ASM-001

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 14 of 21
10.0

_____________________________________________________________________________________

*EQ15-0001*
EQUALIZING VALVE ASSEMBLY 15K
Reference Drawing EQ15-0001

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 15 of 21

EQ15-0001

EQ15-0001
H2S/NORTH SEA SERVICE 15K
Reference Drawing EQ15-0001

Item Part Number Qty. Part Description

1 7909-2425 1 Equalizing Valve Bonnet
2 7909-2426 1 Valve Stem
3 7909-2427 1 Valve Seat
4 EVA6-S001 1 Seal Kit 15K H2S/North Sea Service

EVA6-S001
SEAL KIT H2S/NORTH SEA SERVICE 15K
Reference Drawing EQ15-0001

Item Part Number Qty. Part Description

4-1 7808-1427 1 Spacer
4-2 7813-4918 1 O-Ring, 90 Viton
4-3 7817-0371 6 Seal, Polymyte
4-4 7940-2501 1 ¼” Allen Wrench

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 16 of 21

M60EQ15-0001XB
H2S/NORTH SEA SERVICE 15K
Reference Drawing EQ15-0001

Item Part Number Qty. Part Description

1 7909-2425B 1 Equalizing Valve Bonnet
2 7909-2426XB 1 Valve Stem
3 7909-2427XB 1 Valve Seat
4 EVA6-S001B 1 Seal Kit 15K

EVA6-S001B
SEAL KIT H2S/NORTH SEA SERVICE 15K
Reference Drawing EQ15-0001

Item Part Number Qty. Part Description

4-1 7808-1427 1 Spacer
4-2 7813-A918 1 O-Ring, 90 Viton
4-3 7817-0371 6 Seal, Polymyte
4-4 7940-2501 1 ¼” Allen Wrench

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 17 of 21

M60EQ15-0001* DISASSEMBLY PRECEDURE

NOTE: The Equalizing Valve Bonnet is

cut with a 1.500-12UNF-2A left hand
thread.

Remove the Equalizing Valve Bonnet

(1) from the Equalizing Valve Port on
the BOP body.

Using the ¼” Allen Wrench (4-4),

remove the Valve Stem (2) by rotating
clockwise until the Stem can be
unscrewed by hand on the inner face of
the Equalinzing Valve Bonnet.

Once loose, unscrew the valve stem (2)

all the way out of the bonnet, removing
the three seals (4-3) and spacer (4-1) in
the process.

Remove and Discard the O-Ring (4-1)

from the Bonnet (1).

NOTE: Take note of the direction of the

seals for reassembly, the lip is towards
the pressure.

Remove the Equalizing Valve Seat (3)

from the Equalizing Valve Port on the
BOP Body. A heavy piece of wire
shaped as a hook can be used to help
aid in this process.

Remove the three Seals (4-3) from the

Equalizing Valve Port in the same
manner as the Equalizing Valve Seat.

NOTE: Take care not to damage the

sealing surface. If the seat or seals are
stuck, hold the hooked wire in place
with the Allen wrench as you pull out of
the Equlizing Valve Port.

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 18 of 21

M60EQ15-0001* ASSEMBLY PRECEDURE

Install the three Seals (4-3) into the

Equalizing Valve Port on the BOP Body.
The direction of the seals is with the
lip facing inward towards the pressure.

With the Seals in place, install the Seat

(3) into the Equalizing Valve Port on the
BOP Body.

NOTE: Take care not to damage the

sealing surface.

Install the Valve Stem (2) into the

Equalizing Valve Bonnet (1), rotating it to
the full open position.

Install the Spacer (4-1) onto the stem

bevel side first. Install three Seals (4-3)
onto the stem and into the bonnet. The
direction of the seals is with the lip
facing inward towards the pressure.

Install O-Ring (4-2) onto the Equalizing

Valve Bonnet (1).

Check that the Stem (2) is in the fully

open position using the ¼” Allen Wrench.

NOTE: The Equalizing Valve Bonnet is

cut with a 1.500-12UNF-2A left hand
thread.

Install the Bonnet/Stem Assembly into the

Equalizing Valve Port on the BOP body.

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 19 of 21
11.0 ES5R-*S**A*
5.12” ES SHEAR/SEAL RAM
Reference Drawing ES5R-LS-ART-001

ES5R-LS-ART-001

Disassembly - Remove socket head cap screw (4) and blade assembly (5 or 6) by pushing assembly
out the side of the ram body (1 or 2). Remove blade retainer (7) from blade assembly. Remove rear
seal (3). Clean and inspect all parts before replacement.

Assembly - Place blade retainer (7) into blade assembly (5 or 6) while holding blade retainer (7) in
position in the blade assembly (5 or 6). Slide both into position in the ram body (1 or 2). Secure in
place with SHCS (4). Install rear seal (3) to fit flush with surface of ram body (1 or 2).

ES5R-VS** ES5R-LS**
Qty. Part Description
Item -25°F to 250°F -50°F to 200°F
1 2002-3739B 2002-3739B 1 Ram Body L.H.
2 2002-3740B 2002-3740B 1 Ram Body R.H.
3 7805-2437 7805-2435 2 Rear Seal
4 7935-0606 7935-0606 2 SHCS .375-16UNC x 1.500
5 8505-59** 8505-81** 1 Shear/Seal Blade R.H.
6 8505-57** 8505-82** 1 Shear/Seal Blade L.H.
7 8505-5421 8505-5421 2 Retainer Bar

CT SIZE VARIABLE CODE **

** SIZE
44 1.25”, 1.50”, 1.75”
61 2.00” & 2.38”
73 2.88”

www.nov.com
M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 20 of 21
12.0 M60ES5R-*P**A*X
5.12” ES PIPE RAM FOR COMBI
Reference Drawing M60ES5R-LP-ART-001

M60ES5R-LP-ART-001

Disassembly - Remove the front seal (3) and retainer bar (4) by pushing the front seal to one side.
Remove the rear seal (2). Clean all parts and replace components as necessary.

Assembly - Install the rear seal (2) to fit flush with the surface of the ram body (1). While holding the
retainer bar (4) in position in the front seal (3), slide both into position in the ram body (1).

ES5R-VP** M60ES5R-LP**
Qty. Part Description
Item -25°F to 250°F -50°F to 200°F
1 2002-38**B 2006-38**B 2 Pipe Ram Body
2 7805-2437 7805-2435D 2 Rear Seal
3 7805-37** 7805-30** 2 Front Seal
4 7805-3121 7805-3121 2 Retainer Bar

SIZE VARIABLE CODE **

** SIZE
37 1.25”
41 1.50”
44 1.75”
51 2.00”
61 2.38”
73 2.88”
88 3.50”

www.nov.com
 M60ES54-P549YB-MAN-001 Rev / 02
P a g e | 21 of 21
13.0 ES5R-0G**A*X
5.12” ES SLIP RAM FOR COMBI
Reference Drawing ES5R-0G00-ART-001

ES5R-0G00L-ART-001 ES5R-0G00-ART-001

Changing Slip Inserts - Remove the pin (3), it is not threaded and can be driven out using a 1/4"
punch. Remove the slip insert (2) from ram body (1). Clean all parts and replace components as
necessary.
Assembly - Install slip insert (2) and pin (3) into ram body (1). NOTE: the pin is a clearance fit in
the ram and guide and therefore does not require to be driven in.

Item Part Number Qty. Part Description

1 2006-3777B 2 Ram Body
2 9206-25** 2 Slip Insert
3 8041-0143 2 Retainer Pin

SIZE VARIABLE CODE **

** SIZE
37 1.25”
41 1.50”
44 1.75”
51 2.00”
61 2.38”
73 2.88”
88 3.50”

www.nov.com